A double-head engraving machine with dust removal function
By introducing dust removal components and piston components into the double-head engraving machine, the problem of dust dispersion is solved, and effective dust collection and safety improvement are achieved.
Patent Information
- Application Number
- CN202310780612.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2043-06-29
AI Technical Summary
The existing double-head precision engraving machine generates dust during the engraving process that spreads into the surrounding environment, threatening the physical and mental health of the workers.
A double-head precision engraving machine with dust removal function is designed, which includes an engraving component and a dust removal component. The operation of the dust removal component is controlled by a second drive component, and the dust generated during the engraving process is collected and stored inside the dust collecting component. The piston component and the exhaust pipe system are used to realize the suction and collection of dust.
It effectively prevents dust from spreading into the surrounding environment, improves the protection and safety of engraving operations, and protects the health of workers.
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Figure CN117140183B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of precision engraving machines, in particular to a double-head precision engraving machine with a dust removal function. Background Art
[0002] The double-head precision engraving machine can operate two spindles simultaneously on the same pattern, which greatly improves the engraving speed of the workpiece and completes the work tasks of two devices in the same time. In some cases where the engraving volume is not large, a single spindle can also work independently, effectively and reasonably controlling production costs.
[0003] When an existing double-head precision engraving machine is engraving a workpiece, the rotation of the spindle motor drives the engraving tool to rotate, and the part to be removed on the workpiece surface is engraved. Under the action of the rotation of the engraving tool, the engraved dust and debris will be thrown into the surrounding environment, resulting in a high dust content in the surrounding environment, which in turn threatens the physical and mental health of the workers. Summary of the Invention
[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the embodiments of the present invention is to provide a double-headed precision engraving machine with a dust removal function.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A double-headed engraving machine with a dust removal function comprises a base, a bracket, an engraving assembly, a first driving assembly, a dust removal assembly and a second driving assembly.
[0007] The bracket is fixedly mounted on the upper part of the base.
[0008] The engraving assembly is arranged inside the bracket, and the first driving assembly is used to drive the engraving assembly to move downward to drive the engraving assembly to contact the upper surface of the workpiece to be engraved.
[0009] The dust removal component is arranged around the outside of the engraving component, and the second drive component is arranged inside the dust removal component. When the engraving component engraves the workpiece, the second drive component is used to control the operation of the dust removal component to collect the dust generated during the engraving process.
[0010] As a further improvement of the present invention: the first driving assembly includes a hydraulic cylinder,
[0011] The hydraulic cylinder is fixedly mounted on the inner top wall of the bracket, and the output end of the hydraulic cylinder is connected to a lifting plate.
[0012] The engraving assembly includes a motor, a rotating shaft and a carving knife.
[0013] The motor is fixedly mounted on the upper portion of the lifting plate, one end of the rotating shaft is connected to the output end of the motor, and the other end passes through the lifting plate and is connected to the carving knife.
[0014] As a further improvement of the present invention: the dust removal assembly includes a dust collecting assembly and a piston assembly,
[0015] The dust collecting assembly is fixedly mounted on the bottom of the lifting plate, the piston assembly is arranged inside the dust collecting assembly, and the second driving assembly is used to drive the piston assembly to move up and down inside the dust collecting assembly to suck the dust generated during the workpiece engraving process into the dust collecting assembly for storage.
[0016] As a further improvement of the present invention: the dust collecting assembly includes an outer cylinder and an inner ring plate,
[0017] The inner ring plate is arranged inside the outer cylinder, the rotating shaft passes through the inner ring plate along the central axis direction of the inner ring plate, an air inlet hole is opened at the bottom of the outer cylinder, an exhaust pipe is connected to the side wall of the outer cylinder, a one-way valve is arranged in the exhaust pipe, a partition net is arranged on the inner wall of the outer cylinder at the pipe mouth of the exhaust pipe, and a one-way air inlet component is arranged on the inner bottom wall of the outer cylinder.
[0018] The piston assembly includes a piston block,
[0019] The piston block is arranged between the outer tube and the inner ring plate, and the upper portion of the piston block is connected to the inner top wall of the outer tube through a second elastic member.
[0020] The second driving assembly is arranged on the inner side of the inner ring plate and cooperates with the second elastic member to drive the piston block to move up and down.
[0021] As a further improvement of the present invention: the one-way air intake assembly includes a baffle and a first elastic member,
[0022] The baffle is hingedly arranged on the inner bottom wall of the outer cylinder for blocking the air inlet. One end of the first elastic member is connected to the baffle, and the other end is connected to the inner wall of the outer cylinder for providing elastic support for the baffle.
[0023] As a further improvement of the present invention: the second driving assembly includes a rotating plate and an annular protrusion,
[0024] The rotating plate is arranged on the inner side of the inner ring plate and is fixedly connected to the rotating shaft. The annular protrusion is fixedly installed on the upper part of the rotating plate. The upper surface of the annular protrusion is provided with a plurality of arc-shaped recessed portions and a plurality of arc-shaped protruding portions. The plurality of arc-shaped recessed portions and the plurality of arc-shaped protruding portions are alternately distributed.
[0025] A sliding groove is provided on the inner ring plate, and an L-shaped connecting rod is fixedly provided on one side of the piston block. The end of the L-shaped connecting rod away from the piston block extends from the sliding groove to the inner side of the inner ring plate and abuts against the upper surface of the annular protrusion.
[0026] As a further improvement of the present invention, a plurality of partitions are provided between the outer cylinder and the inner ring plate, and the partitions divide the area between the outer cylinder and the inner ring plate into a plurality of dust collection spaces.
[0027] The piston blocks are provided in a plurality of groups, and the plurality of piston blocks are arranged in a one-to-one correspondence inside the plurality of dust collection spaces. One side of each group of piston blocks is in contact with the upper surface of the annular protrusion through a group of L-shaped connecting rods.
[0028] The exhaust pipes are provided in a plurality of groups, and the plurality of exhaust pipes are distributed in an annular manner around the outer cylinder. One end of each group of exhaust pipes is connected to a group of dust collection spaces, and the other end extends obliquely toward the center position below the outer cylinder.
[0029] The air inlet holes are arranged in a plurality of groups at the bottom of the outer cylinder in an annular pattern and at intervals, and each group of the air inlet holes is communicated with a group of the dust collecting spaces.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] In an embodiment of the present invention, when engraving a workpiece, the workpiece to be engraved can be placed on the upper part of the base, and then the first driving component is used to drive the engraving component to move downward, so that the engraving component contacts the upper surface of the workpiece to be engraved, and then the workpiece is engraved. During this process, the dust removal component is controlled by the second driving component to collect the dust generated during the engraving process. Compared with the existing technology, the dust generated by the engraving machine during engraving can be collected, thereby preventing the dust from diffusing into the surrounding working environment, avoiding the physical and mental health of the staff due to inhalation of dust, and improving the protection and safety during the engraving operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a structural diagram of a double-head engraving machine with dust removal function;
[0033] Figure 2 This is a schematic diagram of the structure of the second drive assembly in a double-head engraving machine with a dust removal function;
[0034] Figure 3 A schematic diagram of the structure of the dust removal component in a double-head engraving machine with dust removal function Figure 1 ;
[0035] Figure 4A schematic diagram of the structure of the dust removal component in a double-head engraving machine with dust removal function Figure 2 ;
[0036] Figure 5 A schematic diagram of the structure of the dust removal component in a double-head engraving machine with dust removal function Figure 3 ;
[0037] In the figure: 10-base, 20-bracket, 201-guide rail, 30-engraving assembly, 301-engraving knife, 302-rotating shaft, 303-motor, 40-first driving assembly, 401-hydraulic cylinder, 402-lifting plate, 50-dust removal assembly, 501-dust collecting assembly, 5011-outer cylinder, 5012-inner ring plate, 5013-partition, 5014-exhaust pipe, 5015-chute, 5016-air inlet, 5017-baffle, 5018-first elastic member, 5019-partition net, 502-piston assembly, 5021-piston block, 5022-L-shaped connecting rod, 5023-second elastic member, 60-second driving assembly, 601-rotating plate, 602-annular protrusion, 603-arc-shaped recess, 604-arc-shaped protrusion. DETAILED DESCRIPTION
[0038] The technical solution of the present application will be further described in detail below in conjunction with specific implementation methods.
[0039] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.
[0040] See also Figure 1 and Figure 2 , this embodiment provides a double-headed precision engraving machine with a dust removal function, including a base 10, a bracket 20, an engraving assembly 30, a first drive assembly 40, a dust removal assembly 50 and a second drive assembly 60, the bracket 20 is fixedly mounted on the upper part of the base 10, the engraving assembly 30 is arranged on the inner side of the bracket 20, the first drive assembly 40 is used to drive the engraving assembly 30 to move downward to drive the engraving assembly 30 to contact the upper surface of the workpiece to be engraved, the dust removal assembly 50 is arranged around the outside of the engraving assembly 30, and the second drive assembly 60 is arranged on the inner side of the dust removal assembly 50. When the engraving assembly 30 engraves the workpiece, the second drive assembly 60 is used to control the operation of the dust removal assembly 50 to collect the dust generated during the engraving process.
[0041] When engraving a workpiece, the workpiece to be engraved can be placed on the upper part of the base 10, and then the first driving component 40 is used to drive the engraving component 30 to move downward, so that the engraving component 30 contacts the upper surface of the workpiece to be engraved, and then the workpiece is engraved. During this process, the dust removal component 50 is controlled by the second driving component 60 to collect the dust generated during the engraving process to prevent the dust from diffusing into the surrounding working environment, thereby preventing the staff from inhaling the dust and threatening the physical and mental health of the staff.
[0042] See also Figure 1 In one embodiment, the first driving component 40 includes a hydraulic cylinder 401, which is fixedly mounted on the inner top wall of the bracket 20. The output end of the hydraulic cylinder 401 is connected to a lifting plate 402. The engraving component 30 includes a motor 303, a rotating shaft 302 and a carving knife 301. The motor 303 is fixedly mounted on the upper part of the lifting plate 402. One end of the rotating shaft 302 is connected to the output end of the motor 303, and the other end passes through the lifting plate 402 and is connected to the carving knife 301.
[0043] After the workpiece to be engraved is placed on the upper part of the base 10, the hydraulic cylinder 401 is used to drive the lifting plate 402 to move downward along the inner side of the bracket 20, thereby driving the motor 303, the rotating shaft 302 and the engraving knife 301 to move downward as a whole, so that the engraving knife 301 contacts the upper surface of the workpiece, and then the motor 303 drives the rotating shaft 302 to rotate, thereby driving the engraving knife 301 to rotate, and the upper surface of the workpiece is engraved by the rotating engraving knife 301.
[0044] See also Figure 3 In one embodiment, the dust removal assembly 50 includes a dust collecting assembly 501 and a piston assembly 502. The dust collecting assembly 501 is fixedly installed at the bottom of the lifting plate 402, and the piston assembly 502 is arranged inside the dust collecting assembly 501. The second driving assembly 60 is used to drive the piston assembly 502 to move up and down inside the dust collecting assembly 501 to suck the dust generated during the workpiece engraving process into the dust collecting assembly 501 for storage.
[0045] See also Figure 3 、 Figure 4 and Figure 5In one embodiment, the dust collecting assembly 501 includes an outer cylinder 5011 and an inner ring plate 5012, the inner ring plate 5012 is arranged inside the outer cylinder 5011, the rotating shaft 302 passes through the inner ring plate 5012 along the central axis of the inner ring plate 5012, an air inlet 5016 is opened at the bottom of the outer cylinder 5011, the side wall of the outer cylinder 5011 is connected to the exhaust pipe 5014, the exhaust pipe 5014 is provided with a one-way valve, and the inner wall of the outer cylinder 5011 is provided at the mouth of the exhaust pipe 5014. There is a partition net 5019, and a one-way air intake assembly is provided on the inner bottom wall of the outer cylinder 5011. The piston assembly 502 includes a piston block 5021, and the piston block 5021 is arranged between the outer cylinder 5011 and the inner ring plate 5012. The upper part of the piston block 5021 is connected to the inner top wall of the outer cylinder 5011 through the second elastic member 5023. The second drive assembly 60 is arranged on the inner side of the inner ring plate 5012 and cooperates with the second elastic member 5023 to drive the piston block 5021 to move back and forth up and down.
[0046] When the engraving tool 301 is engraving the workpiece, the piston block 5021 is driven to move back and forth between the outer cylinder 5011 and the inner ring plate 5012 through the cooperation of the second driving assembly 60 and the second elastic member 5023. When the piston block 5021 moves upward, the dust generated during the engraving process can be extracted from the air inlet hole 5016 to between the outer cylinder 5011 and the inner ring plate 5012. When the piston block 5021 moves downward, the air between the outer cylinder 5011 and the inner ring plate 5012 can be pressed out from the exhaust pipe 5014. At this time, the dust entering between the outer cylinder 5011 and the inner passage 5012 can be intercepted by the partition net 5016 to prevent the dust from being pressed out from the exhaust pipe 5014 along with the air.
[0047] See also Figure 5 In one embodiment, the one-way air intake assembly includes a baffle 5017 and a first elastic member 5018. The baffle 5017 is hingedly arranged on the inner bottom wall of the outer tube 5011 to seal the air intake hole 5016. One end of the first elastic member 5018 is connected to the baffle 5017, and the other end is connected to the inner wall of the outer tube 5011 to provide elastic support for the baffle 5017.
[0048] When the piston block 5021 moves upward, the dust generated during the engraving process can be sucked into the space between the outer cylinder 5011 and the inner ring plate 5012 through the air inlet 5016 together with the outside air. At this time, the outside air pushes the baffle 5017 to rotate inward of the outer cylinder 5011, and the first elastic member 5018 is compressed, thereby releasing the blockage of the air inlet 5016. When the piston block 5021 moves downward, the air between the outer cylinder 5011 and the inner ring plate 5012 can be pressed out from the exhaust pipe 5014.
[0049] See also Figure 2 and Figure 3 In one embodiment, the second drive assembly 60 includes a rotating plate 601 and an annular protrusion 602, the rotating plate 601 is arranged on the inner side of the inner ring plate 5012 and is fixedly connected to the rotating shaft 302, the annular protrusion 602 is fixedly installed on the upper part of the rotating plate 601, and the upper surface of the annular protrusion 602 is provided with a plurality of arc-shaped recessed portions 603 and a plurality of arc-shaped protrusions 604, and the plurality of arc-shaped recessed portions 603 and the plurality of arc-shaped protrusions 604 are alternately distributed, and a sliding groove 5015 is provided on the inner ring plate 5012, and an L-shaped connecting rod 5022 is fixedly provided on one side of the piston block 5021, and the end of the L-shaped connecting rod 5022 away from the piston block 5021 extends from the sliding groove 5015 to the inner side of the inner ring plate 5012 and abuts against the upper surface of the annular protrusion 602.
[0050] When the motor 303 drives the rotating shaft 302 to rotate, thereby driving the carving knife 301 to rotate and then carving the workpiece, the rotating shaft 302 can also drive the rotating plate 601 to rotate, and then the annular protrusion 602 rotates. Since one end of the L-shaped connecting rod 5022 abuts against the upper surface of the annular protrusion 602, when the annular protrusion 602 rotates, one end of the L-shaped connecting rod 5022 can slide along the plurality of arc-shaped recessed portions 603 and the plurality of arc-shaped protrusions 604 in sequence. 04, the arc-shaped protrusion 604 can push the L-shaped connecting rod 5022 to slide upward along the slide groove 5015, thereby driving the piston block 5021 to move upward, so as to draw the dust from the air inlet 5016 to be stored between the outer cylinder 5011 and the inner ring plate 5012. When one end of the L-shaped connecting rod 5022 slides over the arc-shaped recessed portion 603, the second elastic member 5023 pushes the piston block 5021 to move downward, so as to press the air between the outer cylinder 5011 and the inner ring plate 5012 out from the exhaust pipe 5014.
[0051] See also Figure 3 、 Figure 4 and Figure 5In one embodiment, a plurality of partitions 5013 are provided between the outer cylinder 5011 and the inner ring plate 5012, and the plurality of partitions 5013 divide the area between the outer cylinder 5011 and the inner ring plate 5012 into a plurality of dust collection spaces. The piston blocks 5021 are provided in a plurality of groups, and the plurality of piston blocks 5021 are arranged in a one-to-one correspondence inside the plurality of dust collection spaces. One side of each group of piston blocks 5021 is connected to the outer cylinder 5011 and the inner ring plate 5012 by a group of L-shaped connecting rods 5022. The upper surface of the annular protrusion 602 is abutted, and the exhaust pipes 5014 are provided in several groups, and the exhaust pipes 5014 are distributed in an annular manner around the outer cylinder 5011. One end of each group of exhaust pipes 5014 is connected to a group of dust collection spaces, and the other end extends obliquely toward the center position below the outer cylinder 5011. Several groups of air inlet holes 5016 are distributed in an annular manner at the bottom of the outer cylinder 5011, and each group of air inlet holes 5016 is connected to a group of dust collection spaces.
[0052] When the rotating shaft 302 drives the rotating plate 601 to rotate, since the piston blocks 5021 and the L-shaped connecting rods 5022 are provided in a plurality of groups, and one end of each group of L-shaped connecting rods 5022 abuts against the upper surface of the annular protrusion 602, the plurality of piston blocks 5021 can move up and down in their respective corresponding dust collection spaces as the annular protrusion 6022 rotates, thereby extracting the dust dispersed to different positions during the engraving process from the plurality of air inlet holes 5016 and storing it in the plurality of dust collection spaces, thereby increasing the dust collection range. The dust collection effect is improved; and since the exhaust pipes 5014 are arranged in a ring-shaped interval and a plurality of groups, one end of each group of exhaust pipes 5014 extends obliquely toward the center position below the outer tube 5011, when the air is pressed out from the plurality of exhaust pipes 5014, a plurality of air flows blowing toward the center position below the outer tube 5011 can be formed. Under the blowing of the plurality of air flows, the scattered dust can be driven to gather toward the center position below the outer tube 5011, thereby further preventing the dust from being scattered and improving the dust collection effect.
[0053] In one embodiment, the first elastic member 5018 and the second elastic member 5023 can be springs or metal springs, which are not limited here.
[0054] See also Figure 1 In one embodiment, a guide rail 201 is fixedly provided on the inner wall of the bracket 20, and a guide rail groove (not shown in the figure) adapted to the guide rail 201 is opened on the side wall of the lifting plate 402. The side wall of the lifting plate 402 slides with the guide rail 201 through the guide rail groove, thereby ensuring that the lifting plate 401 can move downward smoothly.
[0055] In an embodiment of the present invention, when engraving a workpiece, the workpiece to be engraved can be placed on the upper part of the base 10, and then the first driving component 40 is used to drive the engraving component 30 to move downward, so that the engraving component 30 contacts the upper surface of the workpiece to be engraved, and then the workpiece is engraved. During this process, the dust removal component 50 is controlled by the second driving component 60 to collect the dust generated during the engraving process. Compared with the existing technology, the dust generated by the engraving machine during engraving can be collected, thereby preventing the dust from diffusing into the surrounding working environment, avoiding the physical and mental health of the staff due to inhalation of dust, and improving the protection and safety during the engraving operation.
[0056] The preferred embodiments of the present application are described in detail above, but the present application is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in this field without departing from the purpose of the present application.
Claims
1. A double-head engraving machine with dust removal function, characterized in that: It includes a base, a bracket, an engraving component, a first driving component, a dust removal component and a second driving component. The bracket is fixedly mounted on the upper part of the base. The engraving assembly is arranged inside the bracket, and the first driving assembly is used to drive the engraving assembly to move downward to drive the engraving assembly to contact the upper surface of the workpiece to be engraved. The dust removal component is arranged on the outside of the engraving component, and the second driving component is arranged on the inside of the dust removal component. When the engraving component is engraving the workpiece, the second driving component is used to control the operation of the dust removal component to collect the dust generated during the engraving process. The first driving assembly includes a hydraulic cylinder, the output end of which is connected to a lifting plate. The engraving assembly includes a rotating shaft, The dust removal assembly includes a dust collecting assembly and a piston assembly. The dust collecting assembly is fixedly mounted on the bottom of the lifting plate, the piston assembly is arranged inside the dust collecting assembly, and the second driving assembly is used to drive the piston assembly to move up and down inside the dust collecting assembly to suck the dust generated during the workpiece engraving process into the dust collecting assembly for storage. The dust collecting assembly includes an outer cylinder and an inner ring plate. The inner ring plate is arranged inside the outer cylinder, the rotating shaft passes through the inner ring plate along the central axis direction of the inner ring plate, an air inlet hole is opened at the bottom of the outer cylinder, an exhaust pipe is connected to the side wall of the outer cylinder, a one-way valve is arranged in the exhaust pipe, a partition net is arranged on the inner wall of the outer cylinder at the pipe mouth of the exhaust pipe, and a one-way air inlet component is arranged on the inner bottom wall of the outer cylinder. The piston assembly includes a piston block, The piston block is arranged between the outer tube and the inner ring plate, and the upper portion of the piston block is connected to the inner top wall of the outer tube through a second elastic member. The second driving assembly is arranged on the inner side of the inner ring plate and cooperates with the second elastic member to drive the piston block to move up and down. The one-way air intake assembly includes a baffle and a first elastic member. The baffle is hingedly arranged on the inner bottom wall of the outer cylinder and is used to block the air inlet. One end of the first elastic member is connected to the baffle, and the other end is connected to the inner wall of the outer cylinder, and is used to provide elastic support for the baffle. The second driving assembly includes a rotating plate and an annular protrusion. The rotating plate is arranged on the inner side of the inner ring plate and is fixedly connected to the rotating shaft. The annular protrusion is fixedly installed on the upper part of the rotating plate. The upper surface of the annular protrusion is provided with a plurality of arc-shaped recessed portions and a plurality of arc-shaped protruding portions. The plurality of arc-shaped recessed portions and the plurality of arc-shaped protruding portions are alternately distributed. A sliding groove is provided on the inner ring plate, and an L-shaped connecting rod is fixedly provided on one side of the piston block. The end of the L-shaped connecting rod away from the piston block extends from the sliding groove to the inner side of the inner ring plate and abuts against the upper surface of the annular protrusion.
2. A double-head engraving machine with dust removal function according to claim 1, characterized in that: The hydraulic cylinder is fixedly mounted on the inner top wall of the bracket. The engraving assembly also includes a motor and an engraving knife. The motor is fixedly mounted on the upper portion of the lifting plate, one end of the rotating shaft is connected to the output end of the motor, and the other end passes through the lifting plate and is connected to the carving knife.
3. The double-head engraving machine with dust removal function according to claim 1, characterized in that: A plurality of partitions are provided between the outer cylinder and the inner ring plate, and the partitions divide the area between the outer cylinder and the inner ring plate into a plurality of dust collection spaces. The piston blocks are provided in a plurality of groups, and the plurality of piston blocks are arranged in a one-to-one correspondence inside the plurality of dust collection spaces. One side of each group of piston blocks is in contact with the upper surface of the annular protrusion through a group of L-shaped connecting rods. The exhaust pipes are provided in a plurality of groups, and the plurality of exhaust pipes are distributed in an annular manner around the outer cylinder. One end of each group of exhaust pipes is connected to a group of dust collection spaces, and the other end extends obliquely toward the center position below the outer cylinder. The air inlet holes are arranged in a plurality of groups at the bottom of the outer cylinder in an annular pattern and at intervals, and each group of the air inlet holes is communicated with a group of the dust collecting spaces.
Citation Information
Patent Citations
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