A medium efficiency air filter bag processing apparatus
By designing a medium-efficiency air filter bag processing equipment, fully automated production was achieved, solving the problems of complexity and high cost of existing equipment, reducing labor costs, improving production capacity and welding effect, and saving fabric.
Patent Information
- Application Number
- CN202310963604.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-02
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2043-08-02
AI Technical Summary
Existing medium-efficiency air filter bag production machines have complex processes, high manufacturing costs, cannot achieve fully automated production, and have low overall efficiency.
A medium-efficiency air filter bag processing equipment was designed, including a frame, a raw material conveying assembly, a separator assembly, a weld assembly, a welding assembly, a cutting assembly, an end-welding assembly, and a slitting assembly. This equipment achieves fully automated production. The equipment has a simple structure and a reasonable design, enabling fully automated production to reduce labor costs, while simultaneously improving production capacity and welding quality, and effectively saving fabric.
It has achieved fully automated production, reduced labor costs, increased production capacity and welding effect, and effectively saved fabric.
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Figure CN117245933B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of filter bag processing technology, and in particular to a medium-efficiency air filter bag processing equipment. Background Technology
[0002] Medium-efficiency bag filters typically use fiberglass, non-woven fabric, and other materials for their filter bags, processed using seamless fusion bonding technology. This ensures excellent airtightness and bonding strength, preventing leakage or rupture under high wind pressure. The internal support design ensures stability and optimal filtration. Medium-efficiency air filter bags are widely used in central air conditioning ventilation systems, pharmaceuticals, hospitals, electronics, food, and other industrial purification applications. They can also serve as pre-filters for high-efficiency air filters to reduce the load on the high-efficiency filters and extend their service life.
[0003] Existing medium-efficiency air filter bag production machines have complex processes, high manufacturing costs, and cannot achieve fully automated production of medium-efficiency filter bags, resulting in low overall efficiency. Summary of the Invention
[0004] To address the aforementioned problems, this invention provides a medium-efficiency air filter bag processing equipment. This equipment has a simple structure and reasonable design, enabling fully automated production to reduce labor costs. It also provides increased production capacity and welding quality, while effectively saving fabric.
[0005] The technical solution adopted in this invention is:
[0006] A medium-efficiency air filter bag processing device includes a frame, a raw material conveying assembly, a separator assembly, a weld-welding assembly, a welding-cutting assembly, an end-welding assembly, and a slitting assembly. The raw material conveying assembly is installed on the frame and is used to convey fabric. The separators are installed on the frame and are used to cut the fabric into open separators. The weld-welding assembly is installed on the frame and is used to weld the fabric to the separators based on the opening depth of the filter bag. The welding-cutting assembly is installed on the frame and is used to weld the edges of the fabric and cut off excess fabric at the edges. The end-welding assembly is installed on the frame and is used to weld the ends of the fabric to form the shape of the filter bag. The slitting assembly is installed on the frame and is used to slit the formed filter bags into individual filter bags.
[0007] Furthermore, the raw material conveying assembly is provided with a conveying shaft, a material roll, and a guide roller. The conveying shaft is rotatably mounted on the frame, the material roll is coiled on the conveying shaft, and the guide roller is fixedly mounted on the frame and positioned close to the conveying shaft.
[0008] Furthermore, the separator assembly includes a separator bracket, a lifting cylinder, a separator blade holder, a cutting blade structure, and a blade groove structure. The separator bracket is mounted on the frame, the lifting cylinder is mounted on the separator bracket, and the output end of the lifting cylinder is connected to the separator blade holder for driving the separator blade holder to move up and down. The cutting blade structure is rotatably mounted on the separator blade holder, and multiple circular blades are spaced apart on the cutting blade structure. The blade groove structure is mounted on the separator bracket, located below the cutting blade structure, and has multiple slitting grooves that cooperate with the circular blades.
[0009] Furthermore, the weld isolation assembly includes a weld isolation bracket, a transmission structure, a weld isolation tooth mold, a first weld isolation structure, and a second weld isolation structure. The weld isolation bracket is mounted on the frame, the transmission structure is rotatably mounted on the weld isolation bracket, and the weld isolation tooth mold is mounted on the transmission structure. The first weld isolation structure and the second weld isolation structure are symmetrically distributed at the upper and lower ends of the weld isolation tooth mold, and the first weld isolation structure and the second weld isolation structure are respectively connected to the weld isolation bracket through a lifting structure.
[0010] Furthermore, the welding and cutting assembly includes a welding and cutting bracket, a forward and reverse threaded screw structure, a first welding and cutting structure, and a second welding and cutting structure. The forward and reverse threaded screw structure is mounted on the welding and cutting bracket. The first welding and cutting structure and the second welding and cutting structure are symmetrically mounted on the forward and reverse threaded screw structure. The first welding and cutting assembly and the second welding and cutting structure are respectively provided with a movable seat, a lifting welding part, a rotating drive part, a welding wheel, and a cutting wheel. The movable seat is mounted on the forward and reverse threaded screw structure. The lifting welding part is rotatably mounted on the welding and cutting bracket. The rotating drive part is mounted on the movable seat and is connected to the welding wheel and the cutting wheel respectively to drive the welding wheel and the cutting wheel to rotate. The welding wheel and the cutting wheel are located above the lifting welding part.
[0011] Furthermore, it also includes an auxiliary welding assembly, which is provided with a fixed frame, a first rotating shaft, a welding wheel structure, an ultrasonic welding structure, a second rotating shaft, and an oxy-fuel cutting tool structure. The fixed frame is installed on the machine frame. The first rotating shaft and the second rotating shaft are rotatably installed on the fixed frame. The welding wheel structure is installed on the first rotating shaft. The ultrasonic welding structure is installed on the fixed frame and located below the welding wheel structure for cooperating with the welding wheel structure to perform welding. The oxy-fuel cutting tool structure is installed on the second rotating shaft and is arranged corresponding to the welding wheel structure for cutting the excess fabric formed after welding by the welding wheel structure.
[0012] Furthermore, it also includes a waste collection assembly, which is installed on the frame and located near the melting and cutting assembly and the auxiliary melting assembly. The waste collection assembly is provided with a collection box, a collection wheel, and a conveying roller structure. The collection box and the collection wheel are respectively located on the frame. The conveying roller structure is rotatably located in the collection box and is used to rotate and roll up the fabric to collect the excess fabric cut by the melting and cutting assembly and the auxiliary melting assembly.
[0013] Furthermore, the end-melting assembly includes an end-melting bracket, a roller material storage structure, an end-melting cylinder, a movable bracket, an end-melting welding structure, a strip welding die, and a material ejection structure. The end-melting bracket is mounted on the frame, the roller material storage structure is mounted on the roller material storage structure for pulling out the fabric and storing the material, the end-melting cylinder is mounted on the end-melting bracket, the movable bracket is located at the output end of the end-melting cylinder, the end-melting welding structure is mounted on the movable bracket, the strip welding die is mounted on the end-melting bracket, located below the end-melting welding structure, and corresponding to the end-melting welding structure, and the material ejection structure is mounted on the end-melting bracket and close to the strip welding die for pushing and removing the fabric adhered to the strip welding die.
[0014] Furthermore, the slitting assembly includes a lead screw structure, a slitting platform, a pressing structure, a belt conveyor structure, and a blade structure. The lead screw structure is mounted on the frame, the slitting platform is mounted on the frame via the lead screw structure, the pressing structure and the belt conveyor structure are respectively mounted on the slitting platform, the belt conveyor structure is provided with a belt seat, and the blade structure is mounted on the belt seat.
[0015] Furthermore, the frame is provided with a main drive structure, and the separator assembly, the weld separation assembly, the weld cutting assembly, the end welding assembly and the slitting assembly are each provided with a feed wheel, which is connected to the main drive structure through a sprocket structure.
[0016] The beneficial effects of this invention are as follows:
[0017] This invention includes a frame, a raw material conveying assembly, a separator assembly, a weld-welding assembly, a welding-cutting assembly, an end-welding assembly, and a slitting assembly. The raw material conveying assembly is mounted on the frame for conveying fabric. The separators are mounted on the frame for cutting the fabric into open separators. The weld-welding assembly is mounted on the frame for welding the fabric to the separators based on the opening depth of the filter bag. The welding-cutting assembly is mounted on the frame for welding the edges of the fabric and cutting off excess fabric at the edges. The end-welding assembly is mounted on the frame for welding the ends of the fabric to form the shape of a filter bag. The slitting assembly is mounted on the frame for slitting the formed filter bags into individual filter bags. This invention has a simple structure and reasonable design, enabling fully automated production to reduce labor costs, while improving production capacity and welding effect, and effectively saving fabric. Attached Figure Description
[0018] Figure 1 These are schematic diagrams of structures in some embodiments of the present invention;
[0019] Figure 2 The diagram shows a structural schematic of some embodiments of the present invention (without a raw material conveying assembly);
[0020] Figure 3 This is a schematic diagram of the structure of the separator strip assembly in some embodiments of the present invention;
[0021] Figure 4 This is a schematic diagram of the structure of the weld isolation assembly in some embodiments of the present invention;
[0022] Figure 5 This is a schematic diagram showing the connection between the transmission structure and the weld-fitting gear mold in some embodiments of the present invention;
[0023] Figure 6 This is a schematic diagram of the structure of the welding and cutting assembly in some embodiments of the present invention;
[0024] Figure 7 This is a schematic diagram of the first / second weld-cutting structure in some embodiments of the present invention;
[0025] Figure 8 This is a schematic diagram of the installation of the auxiliary melting assembly and the end melting assembly in some embodiments of the present invention;
[0026] Figure 9 This is a schematic diagram of the end-melting assembly in some embodiments of the present invention (without a material storage structure);
[0027] Figure 10 This is a partial structural schematic diagram of the auxiliary melting assembly in some embodiments of the present invention;
[0028] Figure 11This is a schematic diagram of the slitting component in some embodiments of the present invention;
[0029] Figure 12 This is a schematic diagram of the slitting component in some embodiments of the present invention;
[0030] Figure 13 This is a schematic diagram of the structure of the waste collection component in some embodiments of the present invention;
[0031] Explanation of reference numerals in the attached figures:
[0032] Frame 1, Main drive structure 11, Raw material conveying assembly 2, Conveying shaft 21, Material roll 22, Guide roller 23, Separator strip assembly 3, Separator bracket 31, Lifting cylinder 32, Separator knife holder 33, Cutting knife structure 34, Knife groove structure 35, Welding isolation assembly 4, Welding isolation bracket 41, Transmission structure 42, Welding isolation die 43, First welding isolation structure 44, Second welding isolation structure 45, Welding cutting assembly 5, Welding cutting bracket 51, Positive and negative thread screw structure 52, First welding cutting structure 53, Second welding cutting structure 54, Moving seat 55, Lifting welding part 56, Rotation drive part 57. 58. Welding wheel, 59. Cutting wheel, 6. End-welding assembly, 61. End-welding bracket, 62. Roller material storage structure, 63. End-welding cylinder, 64. Movable bracket, 65. End-welding welding structure, 66. Strip welding die, 67. Unloading structure, 78. Slitting assembly, 71. Lead screw structure, 72. Slitting platform, 73. Pressing structure, 74. Belt conveyor structure, 75. Blade structure, 89. Auxiliary welding assembly, 80. Fixing frame, 81. First rotating shaft, 82. Welding wheel structure, 83. Ultrasonic welding structure, 84. Second rotating shaft, 85. Gas cutting knife structure, 86. Waste collection assembly, 91. Collection box, 92. Collection wheel, 93. Conveying rubber roller structure. Detailed Implementation
[0033] To facilitate understanding of the present invention, it will be described more fully below through embodiments, and preferred embodiments of the present invention are given below. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Any other implementation schemes obtained by modifying or equivalently substituting the technical solutions of the present invention without inventive step are all within the protection scope of the present invention.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0035] The numerical values disclosed in the embodiments of this invention are approximate values, not definitive values. Where error or experimental conditions permit, all values within the error range may be included, and the specific numerical values disclosed in the embodiments of this invention are not limited to those specified.
[0036] Unless otherwise specified, all raw materials, reagents, instruments and equipment used in this invention can be purchased from the market or prepared by existing methods.
[0037] like Figures 1 to 13 As shown, the medium-efficiency air filter bag processing equipment described in this embodiment includes a frame 1, a raw material conveying assembly 2, a separator assembly 3, a weld-welding assembly 4, a welding and cutting assembly 5, a waste collection assembly 9, an end-welding assembly 6, and a slitting assembly 7. The raw material conveying assembly 2 is installed on the frame 1 and is used to convey the fabric. The separator is installed on the frame 1 and is used to cut the fabric into open separators. The weld-welding assembly 4 is installed on the frame 1 and is used to weld the fabric to the separator based on the opening depth of the filter bag. The welding and cutting assembly 5 is installed on the frame 1 and is used to weld the edges of the fabric and cut off excess fabric at the edges. The end-welding assembly 6 is installed on the frame 1 and is used to weld the ends of the fabric to form the shape of the filter bag. The slitting assembly 7 is installed on the frame 1 and is used to slit the formed filter bag into individual filter bags.
[0038] This embodiment has a simple structure and reasonable design, which can realize fully automated production to reduce labor costs, while improving production capacity and welding effect, and effectively saving fabric.
[0039] Specifically, in this embodiment, the frame 1 is provided with a main drive structure 11, and the separator assembly 3, the weld separation assembly 4, the weld cutting assembly 5, the end welding assembly 6 and the slitting assembly 7 are respectively provided with feed rollers. The feed rollers are connected to the main drive structure 11 through a sprocket structure, thereby achieving synchronous transmission, simplifying the structural setup and effectively improving control accuracy.
[0040] In some embodiments, see Figure 1 As shown, the raw material conveying assembly 2 is provided with a conveying shaft 21, a material roll 22 and a guide roller 23. The conveying shaft 21 is rotatably mounted on the frame 1, the material roll 22 is coiled on the conveying shaft 21, and the guide roller 23 is fixedly mounted on the frame 1 and positioned close to the conveying shaft 21.
[0041] In this embodiment, specifically, multiple sets of conveying shaft 21 and guide roller 23 are arranged in cooperation to achieve better conveying effect.
[0042] In some embodiments, see Figure 3As shown, the separator assembly 3 includes a separator bracket 31, a lifting cylinder 32, a separator blade holder 33, a cutting structure 34, and a cutting groove structure 35. The separator bracket 31 is mounted on the frame 1. The lifting cylinder 32 is mounted on the separator bracket 31, and the output end of the lifting cylinder 32 is connected to the separator blade holder 33 to drive the separator blade holder 33 to move up and down. The cutting structure 34 is rotatably mounted on the separator blade holder 33, and multiple circular blades are spaced apart on the cutting structure 34. The cutting groove structure 35 is mounted on the separator bracket 31 and located below the cutting structure 34, and multiple slitting grooves that cooperate with the circular blades are provided on the cutting groove structure 35.
[0043] In this embodiment, specifically, multiple lifting cylinders 32 are provided, and the output ends of the multiple lifting cylinders 32 are connected to the dividing blade holder 33. The cutting structure 34 also includes a rotating shaft and a drive motor. The rotating shaft is set on the dividing blade holder 33, and the tail end of the rotating shaft is connected to the drive motor through a coupling. Multiple circular blades are installed on the rotating shaft, and slitting grooves are correspondingly set under the multiple circular blades. In order to achieve stability during the driving process, a buffer spring structure can be set and connected to the drive motor to achieve stability during the lifting process and rotation drive. In this embodiment, the dividing strip assembly 3 is controlled to lift by multiple lifting cylinders 32 during processing. The drive motor drives the rotating shaft to rotate, and the rotating shaft drives the circular blades fixed on its shaft to rotate, cutting the incoming fabric into the required small strips of fabric with openings.
[0044] In some embodiments, see Figure 4-5 As shown, the weld isolation assembly 4 includes a weld isolation bracket 41, a transmission structure 42, a weld isolation tooth mold 43, a first weld isolation structure 44, and a second weld isolation structure 45. The weld isolation bracket 41 is mounted on the frame 1, the transmission structure 42 is rotatably mounted on the weld isolation bracket 41, and the weld isolation tooth mold 43 is mounted on the transmission structure 42. The first weld isolation structure 44 and the second weld isolation structure 45 are symmetrically distributed at the upper and lower ends of the weld isolation tooth mold 43, and the first weld isolation structure 44 and the second weld isolation structure 45 are respectively connected to the weld isolation bracket 41 through a lifting structure.
[0045] In this embodiment, the first fusion-isolating welding structure 44 and the second fusion-isolating welding structure 45 are respectively set as ultrasonic welding structures. The transmission structure is specifically set as a rotating shaft structure. The transmission shaft can be connected to the main transmission structure 11 of the frame 1 through a sprocket structure. The fusion-isolating welding mold 43 is installed on the transmission shaft. During processing, the already opened spacer strip is welded together with the fabric and spacer strip through the fusion-isolating welding mold 43 and the first fusion-isolating welding structure 44 and the second fusion-isolating welding structure 45 under the action of ultrasonic waves. After the welding is completed, the opening and depth of the medium-efficiency air filter bag are basically determined.
[0046] In some embodiments, see Figure 6-7 As shown, the welding and cutting assembly 5 includes a welding and cutting bracket 51, a forward and reverse threaded screw structure 52, a first welding and cutting structure 53, and a second welding and cutting structure 54. The forward and reverse threaded screw structure 52 is mounted on the welding and cutting bracket 51. The first welding and cutting structure 53 and the second welding and cutting structure 54 are symmetrically mounted on the forward and reverse threaded screw structure 52. The first welding and cutting assembly 5 and the second welding and cutting structure 54 are respectively provided with a movable seat 55, a lifting welding part 56, a rotation drive part 57, a welding wheel 58, and a cutting wheel 59. The movable seat 55 is mounted on the forward and reverse threaded screw structure 52. The lifting welding part 56 is rotatably mounted on the welding and cutting bracket 51. The rotation drive part 57 is mounted on the movable seat and is connected to the welding wheel 58 and the cutting wheel 59 respectively, for driving the welding wheel 58 and the cutting wheel 59 to rotate. The welding wheel 58 and the cutting wheel 59 are located above the lifting welding part 56.
[0047] In this embodiment, the first welding structure 53 and the second welding structure 54 are symmetrically installed and reciprocate through the positive and negative threaded screw structure 52. The lifting welding part is specifically equipped with a lifting cylinder, a rotation drive structure and an ultrasonic welding head. The welding head is installed at the bottom of the lifting cylinder and connected to the rotation drive structure to realize rotation welding. More specifically, the rotation drive structure here can be connected to the main transmission structure 11 through the cooperation of a synchronous wheel, a hexagonal steel and a sprocket structure to realize transmission.
[0048] During the welding process, the lifting cylinder drives the ultrasonic welding head to descend. Specifically, there are two ultrasonic welding heads. The two ultrasonic welding heads press against the welding wheel and the cutting wheel respectively. Through the ultrasonic welding action, the fabric is welded and cut. Because a rotating toothed mold and a rotating ultrasonic welding head are used, the welding effect is better and stronger, without wrinkles, and the cut edges are more beautiful and burr-free.
[0049] Based on the above embodiments, as shown in 8 and 10, this embodiment further includes an auxiliary welding assembly 8. The auxiliary welding assembly 8 is provided with a fixed frame 81, a first rotating shaft 82, a welding wheel structure 83, an ultrasonic welding structure 84, a second rotating shaft 85, and an oxy-fuel cutting tool structure 86. The fixed frame 81 is installed on the frame 1. The first rotating shaft 82 and the second rotating shaft 85 are rotatably installed on the fixed frame 81, respectively. The welding wheel structure 83 is installed on the first rotating shaft 82. The ultrasonic welding structure is installed on the fixed frame 81 and located below the welding wheel structure 83 for cooperating with the welding wheel structure 83 to perform welding. The oxy-fuel cutting tool structure 86 is installed on the second rotating shaft 85 and is provided corresponding to the welding wheel structure 83 for cutting the excess fabric formed after welding by the welding wheel structure 83.
[0050] Specifically, in this embodiment, a material pulling wheel is also required. The shaft end of the material pulling wheel is connected to the main drive structure 11 for pulling the material for melting and cutting. In this embodiment, there are three sets of melting wheel structure 83, ultrasonic welding structure 84 and gas cutting blade structure 86. This process is also melting and cutting at the same time. It is mainly used when the melting and cutting component 5 cannot work at certain dimensions, or when the fabric is divided in half. During melting and cutting, the material pulling wheel pulls the fabric over, and the fabric sandwiched between the ultrasonic welding structure 84 and the melting wheel structure 83 is welded under the action of the ultrasonic welding structure 84. Then, the excess fabric is cut off under the action of the gas cutting blade structure 86.
[0051] Based on the above embodiments, in this embodiment, see... Figure 13 As shown, a waste collection component 9 is also provided. The waste collection component 9 is installed on the frame 1 and is located near the melting and cutting component 5 and the auxiliary melting component 8. The waste collection component 9 is provided with a receiving box 91, a receiving wheel 92, and a conveying rubber roller structure 93. The receiving box 91 and the receiving wheel 92 are respectively located on the frame 1. The conveying rubber roller structure 93 is rotatably located in the receiving box 91 and is used to rotate and roll up the fabric to roll up the excess fabric cut by the melting and cutting component 5 and the auxiliary melting component 8.
[0052] In this embodiment, the conveying roller structure 93 is also connected to the main drive to collect waste materials and avoid interfering with the finished product end.
[0053] In some embodiments, see Figure 8-9As shown, the end-melting assembly 6 includes an end-melting bracket 61, a roller material storage structure 62, a movable bracket 64, an end-melting cylinder 63, an end-melting welding structure 65, a strip welding die 66, and a material removal structure 67. The end-melting bracket 61 is mounted on the frame 1. The roller material storage structure 62 is mounted on the end-melting bracket 61 for storing material. The end-melting cylinder 63 is mounted on the end-melting bracket 61. The movable bracket 64 is located at the output end of the end-melting cylinder 63. The end-melting welding structure 65 is mounted on the movable bracket 64. The strip welding die 66 is mounted on the end-melting bracket 61, located below the end-melting welding structure 65, and corresponding to the end-melting welding structure 65. The material removal structure 67 is mounted on the end-melting bracket 61 and close to the strip welding die 66 for pushing and removing the fabric adhered to the strip welding die 66.
[0054] In this embodiment, the main application is end welding. First, the fabric is clamped by the end welding cylinder 63. Under the action of the end welding structure 65, the fabric clamped between the strip welding die 66 and the end welding structure 65 is welded. After welding, the material removal structure 67, which can be composed of a cylinder and a material removal plate, is used. The cylinder pushes the material removal plate to remove the fabric that may be stuck to the strip welding die 66. Through this process, the basic shape of the medium-efficiency air filter bag is formed.
[0055] In this embodiment, the roller material storage structure 62 consists of a material pulling wheel, a material pulling shaft, and a material pulling roller. The material pulling wheel can be connected to the main drive to pull the material. The material pulling roller includes a first roller roller and a second roller roller that are movably mounted on the material pulling shaft. This process is for the end-welding assembly 6 to store material. After the material is stored, the end-welding assembly 6 can more accurately find the required welding position when performing ultrasonic welding, thereby improving the welding accuracy.
[0056] In some embodiments, see Figure 11-12 As shown, the slitting assembly 7 includes a lead screw structure 71, a slitting platform 72, a pressing structure 73, a belt conveyor structure 74, and a blade structure 75. The lead screw structure 71 is mounted on the frame 1, and the slitting platform 72 is mounted on the frame 1 via the lead screw structure 71. The pressing structure 73 and the belt conveyor structure 74 are respectively mounted on the slitting platform 72. The belt conveyor structure 74 is provided with a belt seat, and the blade structure 75 is mounted on the belt seat.
[0057] In this embodiment, specifically, the lead screw structure 71 is connected to a bevel gear on the transmission shaft at the output end of the drive motor via a bevel gear at the shaft end, thereby driving the slitting platform 72 to move back and forth. To achieve stable movement, a slide rail can be installed on the frame 1, connecting the slitting platform 72 to the slide rail for more stable movement. Additionally, a material pulling wheel structure is required for material pulling. The pressing structure 73 in this embodiment can specifically consist of a cylinder, a movable guide rod, and a pressing plate for pressing material during the slitting process. The blade structure 75 specifically includes a blade holder and blades. A slide rail structure can be installed on the slitting platform 72, mounting the blade holder on the slide rail structure and connecting it to the blade holder via a belt seat on the belt conveyor structure 74, allowing the blade holder to move and thus driving the blades mounted on the blade holder to move, achieving slitting.
[0058] This process involves slitting and forming medium-efficiency air filter bags. The pre-welded medium-efficiency air filter bags are pulled in by the material pulling structure, and then the material is fixed by the material pressing structure 73. The blade structure 75 moves on the slitting platform 72 under the action of the belt conveyor structure 74. At the same time, the slitting platform 72 moves back and forth on the frame 1 through the action of the screw structure 71 to control the length of the medium-efficiency air filter bags, so that the medium-efficiency air filter bags are slitting and forming.
[0059] More specifically, in this embodiment, a stacking machine can be fixedly installed on the right side of the slitting component 7 to stack the products.
[0060] It should be noted that in the above embodiments, the welding parts all use ultrasonic welding structures. In the processing unit, ultrasonic generators and welding heads are respectively set, and multiple ultrasonic electronic boxes are placed on the placement rack to correspond to multiple ultrasonic generators, so as to realize the ultrasonic welding function.
[0061] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.
Claims
1. A medium efficiency air filter bag processing apparatus characterized by, The filter bag production machine comprises a rack, a raw material conveying assembly, a partition strip assembly, a partition melting and welding assembly, a melting and cutting assembly, an end melting assembly and a cutting assembly. The partition melting and welding assembly is provided with a partition melting and welding support, a transmission structure, a partition melting and welding tooth die, a first partition melting and welding structure and a second partition melting and welding structure. The melting and cutting assembly is provided with a melting and cutting support, a forward and reverse tooth screw structure, a first melting and cutting structure and a second melting and cutting structure. The auxiliary melting assembly is provided with a fixing frame, a first rotating shaft, a melting wheel structure, an ultrasonic welding structure, a second rotating shaft and a gas cutting knife structure.
2. The mid- efficiency air filtration bag processing apparatus of claim 1, wherein, The raw material conveying assembly is provided with a conveying shaft, a material roll and a guide roller.
3. The mid- efficiency air filtration bag processing apparatus of claim 1, wherein, The separating strip assembly is provided with a separating support, a lifting cylinder, a separating knife holder, a cutting knife structure and a knife groove structure, the separating support is installed on the rack, the lifting cylinder is installed on the separating support, and the output end of the lifting cylinder is connected with the separating knife holder for driving the separating knife holder to move up and down, the cutting knife structure is rotatably installed on the separating knife holder, a plurality of circular blades are arranged on the cutting knife structure in a spaced manner, and the knife groove structure is installed on the separating support below the cutting knife structure and is provided with a plurality of separating grooves matched with the circular blades.
4. The mid- efficiency air filtration bag processing apparatus of claim 1, wherein, The waste collecting assembly is installed on the rack and arranged close to the melting and cutting assembly and the auxiliary melting assembly, and is provided with a collecting box, a collecting wheel and a conveying rubber roller structure, the collecting box and the collecting wheel are arranged on the rack respectively, and the conveying rubber roller structure is rotatably arranged in the collecting box to rotate and wind the cloth and collect the excess cloth cut by the melting and cutting assembly and the auxiliary melting assembly.
5. The mid- efficiency air filtration bag processing apparatus of claim 1, wherein, The end melting assembly is provided with an end melting support, a roller material accumulation structure, an end melting cylinder, a movable support, an end melting welding structure, a strip-shaped melting tooth die and a material removing structure, the end melting support is installed on the rack, the roller material accumulation structure is installed on the roller material accumulation structure for pulling out cloth and accumulating material, the end melting cylinder is installed on the end melting support, the movable support is arranged at the output end of the end melting cylinder, the end melting welding structure is installed on the movable support, the strip-shaped melting tooth die is installed on the end melting support below the end melting welding structure and arranged correspondingly to the end melting welding structure, and the material removing structure is installed on the end melting support close to the strip-shaped melting tooth die for pushing and removing the cloth adhered to the strip-shaped melting tooth die.
6. The mid- efficiency air filtration bag processing apparatus of claim 1, wherein, The slitting assembly is provided with a lead screw structure, a slitting platform, a pressing structure, a belt conveying structure and a blade structure, the lead screw structure is installed on the rack, the slitting platform is installed on the rack through the lead screw structure, the pressing structure and the belt conveying structure are installed on the slitting platform respectively, the belt conveying structure is provided with a belt seat, and the blade structure is installed on the belt seat.
7. The mid- efficiency air filtration bag processing apparatus of claim 1 wherein, The rack is provided with a main transmission structure, the separating strip assembly, the melting and welding assembly, the melting and cutting assembly, the end melting assembly and the slitting assembly are respectively provided with a material passing wheel, and the material passing wheel is connected with the main transmission structure through a chain wheel structure.
Citation Information
Patent Citations
Full-automatic primary air filter bag manufacturing machine
CN115139537A