Processing equipment for membrane vacuum insulation panels

Abstract

The application discloses a kind of processing equipment of film suction vacuum insulation board, more particularly to the technical field of insulation board processing, including the rack for supporting, conveying processing component is provided on rack, conveying processing component includes the die that can be displaced and is set on rack.The application is displaced by the corresponding cooperation of each structure, and the rotation of multiple traction blocks is driven by conveying belt, and the die is displaced on rack, and the die is conveyed to the bottom of control console, the convenience of guiding material is improved, the material on the die can be moved one by one to the bottom of pressing plate for sealing treatment, the rotation of the material taking rod is driven along the pivot point of the connection between the turnover piece and the positioning shaft, and the processed material is easily stored in the storage frame, which facilitates the collection of the material, the die is transferred to the second hydraulic rod by the rotation of the second belt, which facilitates the continuous operation of the device, the whole material, conveying and processing are synchronized, and the convenience of the device in use is improved.

Description

Technical Field

[0001] This invention relates to the field of insulation board processing technology, and more specifically, to a processing equipment for membrane vacuum insulation boards. Background Technology

[0002] Vacuum insulation board is a new type of insulation material. It consists of a vacuum layer, a membrane layer, and a support layer. The vacuum layer is a vacuum environment created by extracting internal air, which can effectively prevent heat conduction and has excellent thermal insulation performance. The membrane layer is a highly transparent and flexible material that can adhere to the vacuum layer, playing a protective and support role. The support layer is used to enhance the structural strength of the insulation board.

[0003] Among them, a search revealed that patent application number CN201620889891.5 discloses a vacuum insulation board folding integrated machine and a vacuum insulation board production line. The vacuum insulation board automatic folding integrated machine is characterized by comprising a conveyor line, a first glue sprayer, and a first rolling mill. Guide grooves are provided on both sides of the front portion of the conveyor line, and first guide plates are provided on both sides of the middle portion of the conveyor line, the first guide plates forming a guide arc surface. Positioning pressure rollers are also provided on both sides of the rear portion of the conveyor line. The first glue sprayer is positioned between the guide grooves and the first guide plates, and the first rolling mill is located behind the conveyor line.

[0004] In use, this structure involves sequentially arranging guide grooves, a first glue sprayer, a first guide plate, and positioning rollers on both sides of the conveyor line. The process-reserved edges formed at both ends of the vacuum insulation board after vacuuming will be guided and bent against the surface of the vacuum insulation board by the guide arc surface of the first guide plate after glue spraying. The process-reserved edges attached to the surface are pre-shaped by the positioning rollers and then conveyed to the first rolling press for compaction and shaping, automatically completing the edge-folding operation of the vacuum insulation board. However, this structure cannot achieve simultaneous material preparation, conveying, and processing, making it inconvenient to use and reducing production efficiency. Summary of the Invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a processing equipment for membrane vacuum insulation board, which aims to solve the problems mentioned in the background art.

[0006] The present invention is implemented as follows: The present invention provides the following technical solution: a processing equipment for a membrane vacuum insulation board, including a frame for support, and a conveying and processing component is provided on the frame;

[0007] The conveying processing assembly includes a movable mold mounted on a frame, with a conveyor belt mounted on the frame at one bottom end of the mold for driving the mold to move, and several traction blocks for positioning the mold on the conveyor belt.

[0008] A connecting plate that is slidably connected to the frame is provided at the bottom of the mold away from the conveyor belt. A first electric push rod that passes through the connecting plate and extends to the mold is provided at the bottom of the connecting plate.

[0009] The conveying processing assembly also includes a second electric push rod disposed on one side of the connecting plate. The output end of the second electric push rod extends to the connecting plate and is detachably connected to the connecting plate. A control console is disposed on the top of the frame. A reinforcing cover is disposed on one side of the control console. Several vacuum pumps for vacuuming are disposed side by side at the bottom of the control console and at the top of the inner cavity of the frame. One end of each vacuum pump extends to the mold. A guide frame for support is disposed inside the control console. A press is disposed on the top of the guide frame. A pressure plate that is slidably connected to the guide frame is disposed at the output end of the press and at the bottom of the guide frame.

[0010] As can be seen, in the above technical solution, the staff trims the material on the mold, drives multiple traction blocks to rotate through the conveyor belt, moves the mold on the frame, and performs the first material guiding work. The press is started to drive the pressure plate to move downward and contact the material on the mold to seal the film. The vacuum pump extracts the air inside the insulation board to form a vacuum environment. The connecting plate is started to extend one end to the mold and then started by the second electric push rod to drive the mold to move, so that the material on the mold can be transferred one by one to the bottom of the pressure plate for sealing.

[0011] A support plate is provided on one side of the top of the frame. A third electric push rod is provided on the support plate. A storage frame is installed on the top of the third electric push rod. The output end of the third electric push rod is movably connected to an angle-adjustable flipping component via a shaft pin. Several picking rods for picking up materials are provided on the flipping component. Two misaligned openings are opened on one side of the flipping component. A positioning shaft is provided at the bottom of the inner cavity of each of the two misaligned openings. The flipping component is movably connected to the positioning shaft.

[0012] Two support rods are provided on one side of the inner wall of the frame. Two first pulley sets are movably connected between the two support rods. A second pulley set inclined upward is provided at one end of the support rod. A first belt extending to the second pulley set is provided on the first pulley set. A second belt is provided on the second pulley set. A motor for driving the rotation of the first pulley sets is provided on one side of the inner wall of the frame. A first hydraulic rod that can extend to the top of the inner cavity of the frame is provided between the two support rods and at the bottom of the inner cavity of the frame. A second hydraulic rod that can extend and retract is provided at one end of the second belt and is mounted on the frame.

[0013] As can be seen, in the above technical solution, the sealed material extends to the picking rod through the mold displacement. The output end of the third electric push rod drives the flipping component to rotate the picking rod along the axis point where the flipping component connects with the positioning shaft, making it easy to store the processed material in the storage box. The continuous displacement of the mold will make it easy to reach the top of the first hydraulic rod. The output end of the first hydraulic rod retracts and drives the mold to move downward and contact the first belt. The motor drives the first pulley group to rotate the first belt and the second pulley group, transferring the mold to the second belt. The rotation of the second belt transfers the mold to the second hydraulic rod. The output end of the second hydraulic rod drives the mold to move upward, so that the staff can carry out material handling work and facilitate the continuous operation of the device.

[0014] 1. This invention uses a second hydraulic rod to drive the mold to move upward, which makes it easier for workers to trim the material on the mold. The conveyor belt drives multiple traction blocks to rotate, which moves the mold on the frame and transports the mold to the bottom of the control console, improving the convenience of material feeding.

[0015] 2. This invention uses a press to drive the pressure plate downwards and into contact with the material on the mold to seal the film. A vacuum pump is used to extract the air from inside the insulation board, making the board easier to process.

[0016] 3. In this invention, one end of the connecting plate extends to the mold and is then activated by the second electric push rod, driving the mold to move. This allows the materials on the mold to be transferred one by one to the bottom of the pressure plate for sealing. The sealed materials are then transferred to the picking rod by the mold movement. The flipping component drives the picking rod to rotate along the axis point where the flipping component connects to the positioning shaft, making it easy to store the processed materials in the storage box and facilitating material collection.

[0017] 4. In this invention, the output end of the first hydraulic rod retracts and drives the mold to move downward and contact the first belt. The motor drives the first pulley group to rotate the first belt and the second pulley group, transferring the mold to the second belt. The rotation of the second belt transfers the mold to the second hydraulic rod. The output end of the second hydraulic rod drives the mold to move upward, which facilitates the workers to perform material handling, facilitates the continuous operation of the device, and improves the convenience of the device during use.

[0018] In summary, the overall design is simple and the structure is reasonable. Through the corresponding cooperation of various structures, the conveyor belt drives multiple traction blocks to rotate, which moves the mold on the frame and transports the mold to the bottom of the control console, improving the convenience of material feeding. The material on the mold can be transferred one by one to the bottom of the pressure plate for sealing. The flipping component drives the picking rod to rotate along the axis point where the flipping component and the positioning shaft are connected, making it easy to store the processed material in the storage box for convenient material collection. The rotation of the second belt transfers the mold to the second hydraulic rod, which facilitates the continuous operation of the device. Material preparation, conveying and processing are carried out simultaneously, improving the convenience of the device during use. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in this disclosure, the accompanying drawings used in some embodiments of this disclosure will be briefly described below. Obviously, the drawings described below are only drawings of some embodiments of this disclosure, and those skilled in the art can obtain other drawings based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams and are not intended to limit the actual size of the product, the actual flow of the method, the actual timing of the signals, etc. involved in the embodiments of this disclosure.

[0020] Figure 1 This is a front view of the overall structure of the present invention.

[0021] Figure 2 This is a side view of the overall structure of the present invention.

[0022] Figure 3 This is a schematic diagram of the press of the present invention installed in the control console.

[0023] Figure 4 This is a front view of the various structures on the pallet of the present invention.

[0024] Figure 5 This is a front view of each structure on the first and second pulley sets of the present invention.

[0025] Figure 6 This is a front view of the various structures at the bottom of the mold of the present invention.

[0026] The attached figures are labeled as follows: 1. Frame; 2. Mold; 3. Conveyor belt; 4. Traction block; 5. Connecting plate; 6. First electric push rod; 7. Second electric push rod; 8. Vacuum pump; 9. Reinforcing cover; 10. Control console; 11. Guide frame; 12. Press; 13. Pressure plate; 14. Pallet; 15. Third electric push rod; 16. Tilting component; 17. Material picking rod; 18. Misalignment port; 19. Positioning shaft; 20. Storage frame; 21. Stop bar; 22. First pulley group; 23. First belt; 24. Second pulley group; 25. Second belt; 26. Motor; 27. First hydraulic rod; 28. Second hydraulic rod. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] In the embodiments, as shown in the appendix Figure 1-6 The processing equipment for a membrane vacuum insulation board shown in the figure uses a conveying processing component set on the frame 1. The conveyor belt 3 drives multiple traction blocks 4 to rotate, which moves the mold 2 on the frame 1 and conveys the mold 2 to the bottom of the control console 10, improving the convenience of material guiding. The material on the mold 2 can be transferred one by one to the bottom of the pressure plate 13 for sealing treatment. The flipping part 16 drives the picking rod 17 to rotate along the axis point where the flipping part 16 and the positioning shaft rod 19 are connected, making it easy to store the processed material in the storage frame 20 for easy material collection. The second belt 25 rotates to transfer the mold 2 to the second hydraulic rod 28, which facilitates the continuous operation of the device. The material preparation, conveying and processing are carried out simultaneously, improving the convenience of the device during use. The specific structural settings of the components are as follows.

[0029] The conveying processing assembly includes a mold 2 that can be moved on a frame 1. A conveyor belt 3 installed on the frame 1 at one bottom end of the mold 2 is used to drive the mold 2 to move. Several traction blocks 4 are provided on the conveyor belt 3 for positioning the mold 2.

[0030] A connecting plate 5 that is slidably connected to the frame 1 is provided at the bottom of the mold 2 away from the conveyor belt 3. A first electric push rod 6 that passes through the connecting plate 5 and extends to the mold 2 is provided at the bottom of the connecting plate 5.

[0031] The conveying processing assembly also includes a second electric push rod 7 disposed on one side of the connecting plate 5. The output end of the second electric push rod 7 extends to the connecting plate 5 and is detachably connected to the connecting plate 5. A control console 10 is disposed on the top of the frame 1. A reinforcing cover 9 is disposed on one side of the control console 10. Several vacuum pumps 8 for vacuuming are disposed side by side at the bottom of the control console 10 and at the top of the inner cavity of the frame 1. One end of each vacuum pump 8 extends to the mold 2. A guide frame 11 for support is disposed inside the control console 10. A press 12 is disposed on the top of the guide frame 11. A pressure plate 13 that is slidably connected to the guide frame 11 is disposed at the output end of the press 12 and at the bottom of the guide frame 11.

[0032] A support plate 14 is provided on one side of the top of the frame 1. A third electric push rod 15 is provided on the support plate 14. A storage frame 20 is installed on the top of the third electric push rod 15. An angle-adjustable flipping component 16 is movably connected to the output end of the third electric push rod 15 through a shaft pin. Several material picking rods 17 for picking up materials are provided on the flipping component 16. Two misaligned openings 18 are opened on one side of the flipping component 16. A positioning shaft 19 is provided at the bottom of the inner cavity of each of the two misaligned openings 18. The flipping component 16 is movably connected to the positioning shaft 19.

[0033] Two support rods 21 are provided on one side of the inner wall of the frame 1. Two first pulley sets 22 are movably connected between the two support rods 21. One end of the support rod 21 is provided with an upwardly inclined second pulley set 24. A first belt 23 is provided on the first pulley set 22 and extends to the second pulley set 24. A second belt 25 is provided on the second pulley set 24. A motor 26 for driving the first pulley set 22 to rotate is provided on one side of the inner wall of the frame 1. A retractable first hydraulic rod 27 extending to the top of the inner cavity of the frame 1 is provided between the two support rods 21 and located at the bottom of the inner cavity of the frame 1. One end of the second belt 25 is provided with a retractable second hydraulic rod 28 mounted on the frame 1.

[0034] When using the above structure, the operator installs the device in the designated position and places a mold 2 on top of the second hydraulic rod 28. The second hydraulic rod 28 drives the mold 2 to move upward. The operator trims the material on the mold 2 and stacks the polymer film and heat insulation material according to the predetermined number of layers to ensure that there are no obvious gaps between each layer of material.

[0035] Then, the conveyor belt 3 drives multiple traction blocks 4 to rotate, causing the mold 2 to move on the frame 1 and be transported to the bottom of the control console 10. The press 12 starts and drives the pressure plate 13 to move downward and contact the material on the mold 2 to seal the film, ensuring that a closed space is formed inside the insulation board. The vacuum pump 8 extracts the air inside the insulation board to form a vacuum environment.

[0036] Then, the connecting plate 5 is activated by extending one end of the connecting plate 5 to the mold 2, and then activated by the second electric push rod 7 to drive the mold 2 to move, so that the material on the mold 2 can be transferred one by one to the bottom of the pressure plate 13 for sealing. The sealed material will be extended to the picking rod 17 by the displacement of the mold 2. The output end of the third electric push rod 15 drives the flipping part 16 to drive the picking rod 17 to rotate along the axis point of the connection between the flipping part 16 and the positioning shaft 19, so that the processed material can be easily stored in the storage frame 20.

[0037] The continuous displacement of mold 2 will easily reach the top of the first hydraulic rod 27. The output end of the first hydraulic rod 27 will retract and drive mold 2 to move downward and contact the first belt 23. The motor 26 will drive the first pulley group 22 to rotate the first belt 23 and the second pulley group 24, transferring mold 2 to the second belt 25. The rotation of the second belt 25 will transfer mold 2 to the second hydraulic rod 28. The output end of the second hydraulic rod 28 will drive mold 2 to move upward, so that the operator can carry out material handling and facilitate the continuous operation of the device.

[0038] Unlike existing technologies, this application discloses a processing equipment for membrane vacuum insulation panels. Multiple traction blocks 4 are driven to rotate via a conveyor belt 3, causing the mold 2 to shift on the frame 1 and be transported to the bottom of the control console 10, improving the convenience of material feeding. Materials on the mold 2 can be transferred one by one to the bottom of the pressure plate 13 for sealing. A flipping component 16 drives a material-taking rod 17 to rotate along the axis connecting the flipping component 16 and the positioning shaft 19, facilitating the storage of processed materials in the storage frame 20 for easy material collection. A second belt 25 rotates to transfer the mold 2 to the second hydraulic rod 28, ensuring continuous operation of the device. Material preparation, conveying, and processing are carried out simultaneously, improving the ease of use of the device.

[0039] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A processing equipment for a membrane vacuum insulation board, comprising a frame (1) for support, characterized in that: The frame (1) is equipped with a conveying and processing assembly; The conveying and processing assembly includes a mold (2) that can be displaced on a frame (1). A conveyor belt (3) for driving the mold (2) to move is installed on the frame (1) at one bottom end of the mold (2). A plurality of traction blocks (4) for positioning the mold (2) are provided on the conveyor belt (3). The bottom of the mold (2) is provided with a connecting plate (5) that is slidably connected to the frame (1) at one end away from the conveyor belt (3). The bottom of the connecting plate (5) is provided with a first electric push rod (6) that passes through the connecting plate (5) and extends to the mold (2). The top side of the frame (1) is provided with a support plate (14), a third electric push rod (15) is provided on the support plate (14), and a storage frame (20) is provided on the top of the third electric push rod (15) and mounted on the support plate (14). The output end of the third electric push rod (15) is movably connected to an angle-adjustable flipping component (16) via a shaft pin. The flipping component (16) is provided with a number of material picking rods (17) for picking up materials. Two misaligned openings (18) are provided on one side of the flipping component (16), and a positioning shaft (19) is provided at the bottom of the inner cavity of each of the two misaligned openings (18). The flipping component (16) is movably connected to the positioning shaft (19). Two support rods (21) are provided on one side of the inner wall of the frame (1). Two first pulley sets (22) are movably connected between the two support rods (21). One end of the support rod (21) is provided with a second pulley set (24) that is inclined upward. A first hydraulic rod (27) extending to the top of the inner cavity of the frame (1) is provided between the two stop rods (21) and at the bottom of the inner cavity of the frame (1). A second hydraulic rod (28) that can extend and retract is provided at one end of the second belt (25) and is mounted on the frame (1).

2. The processing equipment for a membrane vacuum insulation board according to claim 1, characterized in that: The conveying and processing assembly also includes a second electric push rod (7) disposed on one side of the connecting plate (5), the output end of the second electric push rod (7) extending to the connecting plate (5) and detachably connected to the connecting plate (5).

3. The processing equipment for a membrane vacuum insulation board according to claim 1, characterized in that: The top of the frame (1) is provided with a control console (10), and a reinforcing cover (9) is provided on one side of the control console (10). Several vacuum pumps (8) for vacuuming are arranged side by side at the bottom of the control console (10) and at the top of the inner cavity of the frame (1), and one end of each vacuum pump (8) extends to the mold (2).

4. The processing equipment for a membrane vacuum insulation board according to claim 3, characterized in that: The control console (10) is provided with a guide frame (11) for support. A press (12) is provided on the top of the guide frame (11). A pressure plate (13) that is slidably connected to the guide frame (11) is provided at the output end of the press (12) and at the bottom of the guide frame (11).

5. The processing equipment for a membrane vacuum insulation board according to claim 1, characterized in that: The first pulley group (22) is provided with a first belt (23) extending to the second pulley group (24), the second pulley group (24) is provided with a second belt (25), and a motor (26) for driving the first pulley group (22) to rotate is provided on one side of the inner wall of the frame (1).

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