Water vector movement and method of manufacturing the same
By manufacturing the side panels of the water vector mechanism through integrated die casting, combined with the welding of the support body and the top cover, the problem of low welding efficiency in the existing technology has been solved, and high-quality, low-cost automated production has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- TIGER TECH PRECISION PARTS(HUIZHUO) CO LTD
- Filing Date
- 2023-11-16
- Publication Date
- 2026-06-09
AI Technical Summary
In the existing water vector mechanism housing manufacturing process, welding efficiency is low, welds are discontinuous, automated welding is difficult to achieve, and the excessive number of welding operations leads to high costs and difficulty in guaranteeing quality.
The side components, including the side panels, tubes, and flanges, are manufactured using an integrated die-casting method. The primary mechanism is formed by welding the support body, and then welded to the base and top cover to form the water vector mechanism. This reduces the number of welding operations and uses straight weld seams, making it suitable for automated production.
It improved welding quality, reduced the number of welding operations, lowered labor costs, increased manufacturing efficiency, and achieved automated welding. All welds are continuous and straight, avoiding missed welds.
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Figure CN117464323B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cooling device manufacturing, and in particular to a water vector mechanism and its manufacturing method. Background Technology
[0002] Chinese patent document CN111238255A discloses a water vector suspension atomizing cooling device, which includes a central shaft, a housing and a spraying structure. The housing is provided with multiple backflow ports and multiple guide pipes. One end of the guide pipe is connected to the guide port, and the other end of the guide pipe is connected to one end of the spraying structure.
[0003] The shell comprises a main body, several tubes located on the outer wall of the main body, a base located at the bottom of the main body, and a top cover located at the top of the main body, wherein each tube has a flange at the end furthest from the main body. During shell manufacturing, both ends of the tubes are welded to the outer wall of the column and the flanges, respectively, and then the base and top cover are welded to the bottom and top of the main body, respectively.
[0004] However, the aforementioned shell has the following problems during manufacturing: if the pipe body is welded to the main body first, and then the flange is welded to the pipe body, the welding torch will be blocked by the main body and will not be able to weld at the connection between the flange and the pipe body. Therefore, the existing welding method is to weld the flange to the pipe body first, and then weld the pipe body and flange together to the main body. However, since the diameter of the flange is larger than the diameter of the pipe body, and there are too many pipe bodies wrapped around the outer wall of the main body, the gap between two adjacent flanges is too small. When the pipe body and flange are welded to the main body, the welding torch cannot pass directly between adjacent flanges, so the welding torch cannot wrap around the pipe body and weld the pipe body to the flange in one go. Only segmented welding can be achieved, and segmented welding cannot effectively connect the weld seams, which is prone to missed welds. Secondly, the number of welding operations when manufacturing a single shell is too large, and the welding efficiency is too low. Therefore, in order to solve the above technical problems, the water vector mechanism manufacturing method of this application is proposed. Summary of the Invention
[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide a water vector mechanism and its manufacturing method that can effectively improve welding quality and reduce the number of welding operations to improve manufacturing efficiency.
[0006] The objective of this invention is achieved through the following technical solution:
[0007] A water vector mechanism includes: a base, a top cover, and several side panels, wherein the side panels are sequentially spliced to form a primary mechanism in an enclosed state. The base is disposed at the bottom end of the primary mechanism, and the top cover is disposed at the top end of the primary mechanism. Each side panel includes a surrounding plate, a tube integrally formed on one side of the surrounding plate, and a flange integrally formed on the end of the tube away from the surrounding plate.
[0008] A method for manufacturing a water vector movement includes the following steps:
[0009] Step S1: Obtain several side panels by integral die casting.
[0010] Step S2: Obtain the support body, attach each of the side panels around the support body so that the side panels abut against each other in sequence, weld the side panels of each side panel in sequence with a welding gun, remove the support body, and obtain the primary movement.
[0011] Step S3: Obtain the base, and weld the base to the bottom of the primary movement to obtain the secondary movement;
[0012] Step S4: Obtain the top cover, attach the top cover to the top of the secondary movement and weld it to obtain the water vector movement.
[0013] In one embodiment, the side panel further includes a first extension plate and a second extension plate, the first extension plate being located at the upper part of the panel and the second extension plate being located at the lower part of the panel.
[0014] In one embodiment, after step S1, the method further includes:
[0015] A drilling machine is used to form a first positioning hole and a second positioning hole on the first extension plate and the second extension plate, respectively.
[0016] In one embodiment, in step S2, the support body is provided with a plurality of first screw holes and a plurality of second screw holes, each of the first screw holes being circumferentially distributed on the upper part of the support body, and each of the second screw holes being circumferentially distributed on the lower part of the support body.
[0017] In one embodiment, step S2, after attaching each of the side members around the support, further includes:
[0018] Obtain a number of bolts, and sequentially insert each bolt into each of the first positioning holes and each of the second positioning holes, and screw them into each of the first screw holes and each of the second screw holes.
[0019] In one embodiment, step S2, after removing the support, further includes:
[0020] The first extension plate and the second extension plate are removed using a cutting machine.
[0021] In one embodiment, in step S2, the support body includes a core puller, a plurality of first tension plates and a plurality of second tension plates. Each first tension plate and each second tension plate are arranged alternately on the outer side wall of the core puller, and each first tension plate and each second tension plate abut against each other. Each first screw hole is located at the upper part of each first tension plate / second tension plate, and each second screw hole is located at the lower part of each first tension plate / second tension plate.
[0022] In one embodiment, step S2, in removing the support, includes:
[0023] The core is pulled out from each of the first tensioning plates and each of the second tensioning plates;
[0024] Loosen each of the bolts to remove each of the first tensioning plates and each of the second tensioning plates.
[0025] In one embodiment, the core is either a cylinder or a prism.
[0026] Compared with the prior art, the present invention has at least the following advantages:
[0027] The water vector movement mechanism and its manufacturing method of the present invention include the following steps: obtaining a plurality of side panels by integral die casting, wherein each side panel includes a panel, a tube body, and a flange, one end of the tube body is obliquely connected to one side surface of the panel, and the flange is located on the end of the tube body away from the panel; obtaining a support body, and attaching each of the side panels around the support body so that the panels of each side panel abut against each other in sequence, welding the panels of each side panel in sequence using a welding torch, removing the support body to obtain a primary movement mechanism; obtaining a base, and abutting and welding the base to the bottom of the primary movement mechanism to obtain a secondary movement mechanism; obtaining a top cover, and fastening the top cover to the top of the secondary movement mechanism and welding it to obtain a water vector movement mechanism. Thus, the water vector mechanism manufacturing method of this application can greatly reduce the number of welds, thereby reducing the number of welding operations. Moreover, the welds formed are all straight welds, which can effectively improve the welding quality. Furthermore, by reducing the number of welding operations and transforming welding into an automated die-casting production method, the input of welding workers can be effectively reduced, thereby reducing labor costs and improving manufacturing efficiency. Attached Figure Description
[0028] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 This is a schematic flowchart of a water vector mechanism manufacturing method according to an embodiment of the present invention;
[0030] Figure 2 This is a schematic diagram of the structure of a water vector mechanism according to an embodiment of the present invention;
[0031] Figure 3 This is a schematic diagram of the structure of a side panel according to an embodiment of the present invention;
[0032] Figure 4 This is a schematic diagram of the structure of a support body according to one embodiment of the present invention;
[0033] Figure 5 This is a schematic diagram of the installation structure of the support body and side panel according to one embodiment of the present invention;
[0034] Figure 6 This is a top view of a support body according to an embodiment of the present invention.
[0035] Explanation of reference numerals in the attached figures:
[0036] 10. Primary movement; 30. Water vector movement; 100. Side panel; 200. Base; 300. Top cover; 110. Enclosure; 120. Tube body; 130. Flange; 400. Support body; 140. First extension plate; 150. Second extension plate; 141. First positioning hole; 151. Second positioning hole; 421. First screw hole; 422. Second screw hole; 500. Bolt; 410. Core puller; 420. First tension plate; 430. Second tension plate. Detailed Implementation
[0037] To facilitate understanding of the present invention, a more comprehensive description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the invention.
[0038] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.
[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of the present invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0040] In the embodiments of the present invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of the present invention according to the specific circumstances.
[0041] like Figure 2 As shown, a water vector mechanism includes a base 200, a top cover 300, and several side panels 100. The side panels 100 are sequentially spliced to form a primary mechanism 10 in an enclosed state. The base 200 is located at the bottom of the primary mechanism 10, and the top cover 300 is located at the top of the primary mechanism 10. Each side panel 100 includes a panel 110, a tube 120 integrally formed on one side of the panel 110, and a flange 130 integrally formed on the end of the tube 120 away from the panel 110.
[0042] like Figures 1 to 4 As shown, a manufacturing method for the above-mentioned water vector movement includes the following steps:
[0043] Step S1: Obtain several side panels 100 by integral die casting.
[0044] It should be noted that the side panel 100 is integrally formed by die casting using a die-casting mold. The side panel 100 consists of a side panel 110, a pipe 120 obliquely connected to one side of the side panel 110, and a flange 130 connected to the end of the pipe 120 away from the side panel 110. Through die casting, the side panel 110, pipe 120, and flange 130 are integrally formed. It is important to note that the side panel 110 is a component of the main body. Therefore, compared to existing methods where the pipe 120 needs to be welded to the main body and flange 130 separately, the integral forming achieved through die casting eliminates the welding process between the pipe 120 and the main body and flange 130.
[0045] Step S2: Obtain the support body 400, and attach each side panel 100 around the support body 400 so that the side panels 110 of each side panel 100 abut against each other in sequence. Use a welding torch to weld the side panels 110 of each side panel 100 in sequence, and remove the support body 400 to obtain the primary mechanism 10.
[0046] It should be noted that the side panels 100 are sequentially spliced onto the outer side wall of the support body 400, so that the side panels 100 are distributed in a circular pattern on the outer side wall of the support body 400. Then, the abutting side panels 110 are welded together using a welding torch. After the side panels 110 are welded and fixed into a whole, the support body 400 is removed from the center of each side panel 110, resulting in the primary mechanism 10, which is composed of the side panels 110 sequentially spliced and welded together.
[0047] Step S3: Obtain the base 200, and weld the base 200 to the bottom of the primary movement 10 to obtain the secondary movement.
[0048] It should be noted that, in one embodiment, the base 200 has a circular structure with a through hole in its center. The base 200 is first placed horizontally on a welding worktable, and then the primary movement 10 is placed on the base 200, such that the bottom of the primary movement 10 abuts against the base 200. Specifically, each of the surrounding plates 110 forming the primary movement 10 abuts against the base 200. Then, a welding torch is used to weld each surrounding plate 110 to the base 200, thereby obtaining the secondary movement.
[0049] Step S4: Obtain the top cover 300, attach the top cover 300 to the top of the secondary movement and weld it to obtain the water vector movement 30.
[0050] It should be noted that, in one embodiment, the top cover 300 is also a circular structure, and a through hole is also provided at its axial center. In one embodiment, the top cover 300 is placed upside down on the welding worktable, and then the secondary mechanism is placed upside down on the top cover 300, so that the top of the secondary mechanism (specifically, the end of the secondary mechanism away from the base 200) abuts against the top cover 300. In another embodiment, the secondary mechanism is placed upright on the welding worktable, and then the top cover 300 is placed upright on the top of the secondary mechanism. In this way, each of the surrounding plates 110 abuts against the top cover 300, and then the surrounding plates 110 are welded and fixed to the top cover 300 using a welding torch. In this way, the water vector mechanism 30 is obtained.
[0051] Thus, through the aforementioned manufacturing method, the integral side panel 100 can be mass-produced using die casting, allowing for stable and large-scale production compared to welding. Then, by sequentially welding the side panels 100, the side panels 110 are welded together to form the main body. Finally, the base 200 and top cover 300 are welded sequentially. In existing manufacturing methods, the pipe body 120 and flange 130 need to be welded separately. When welding the pipe body 120 together with the flange 130 to the main body, the flange 130 obstructs the welding torch, preventing the torch from circling the pipe body 120 and resulting in a non-continuous weld seam, requiring segmented welding. However, with the manufacturing method of this application, the welding torch can be inserted obliquely from the top or bottom between the flanges 130. The welding torch's movement path is straight, so it does not need to pass between two flanges 130 to complete the weld, ensuring a continuous weld seam between any two side panels 110 and effectively preventing incomplete welds. It is particularly noteworthy that the advantages of the manufacturing method described in this application become more apparent as the number of layers of the tube body 120 on the water vector mechanism 30 increases. Specifically, taking a double-layered structure of tube body 120 with 12 tubes per layer as an example, in existing manufacturing methods, tube body 120 is welded to the main body and flange 130 respectively, resulting in a total of 48 welds. The welding between tube body 120 and the main body is segmented welding, so the number of welding operations must be greater than 48. Moreover, the welds between tube body 120 and the main body and flange 130 are all arc-shaped welds, which are more difficult to weld than straight welds. However, using the manufacturing method of this application, since the enclosure plate 110, tube body 120, and flange 130 are an integral structure formed by die casting, for a double-layered structure of 12 tube bodies 120, only 12 welds are formed, and these welds are continuous straight welds. Only 12 welds are needed to form the same structure as in existing manufacturing methods. Specifically, when the number of layers in the tube body 120 continues to increase, for example, in a three-layer structure, it does not increase the number of welds, whereas existing manufacturing methods would result in 72 welds. Therefore, the advantages of the water vector mechanism manufacturing method provided in this application become more pronounced as the number of layers in the tube body 120 increases. Thus, the water vector mechanism manufacturing method of this application can significantly reduce the number of welds, thereby reducing the number of welding operations. Furthermore, the resulting welds are all straight welds, effectively improving welding quality. The reduced number of welding operations, by converting welding into an automated die-casting production method, effectively reduces the need for welding workers, thus reducing labor costs and improving manufacturing efficiency.In addition, it should be noted that the weld seam formed by the water vector mechanism manufacturing method of this application is simple, which makes it easier to use a robotic arm to drive the welding gun to achieve automatic welding. However, the existing manufacturing methods, due to the complexity of the welding position, can only be done manually and are difficult to automate, thus posing a great obstacle to technological transformation.
[0052] like Figure 5 As shown, in one embodiment, the side panel 100 further includes a first extension plate 140 and a second extension plate 150, the first extension plate 140 being located at the upper part of the panel 110 and the second extension plate 150 being located at the lower part of the panel 110.
[0053] It should be noted that, in order to facilitate the fixing of the side panels 100 to the support body 400, thereby ensuring that the side panels 100 can be stably spliced together for welding, a first extension plate 140 is provided above the panel 110, and a second extension plate 150 is provided below the panel 110, so that the panel 110 is fixed to the support body 400 through the first extension plate 140 and the second extension plate 150. In one embodiment, the length of the first extension plate 140 and the second extension plate 150 is 30mm.
[0054] Furthermore, such as Figure 5 As shown, in one embodiment, after step S1, the method further includes:
[0055] A drilling machine is used to form a first positioning hole 141 and a second positioning hole 151 on the first extension plate 140 and the second extension plate 150, respectively.
[0056] It should be noted that a first positioning hole 141 is drilled on the first extension plate 140 and a second positioning hole 151 is drilled on the second extension plate 150. This facilitates the subsequent fixing of the first extension plate 140 and the second extension plate 150 onto the support body 400.
[0057] like Figure 4 and Figure 5 As shown, in one embodiment, in step S2, the support body 400 is provided with a plurality of first screw holes 421 and a plurality of second screw holes 422. Each first screw hole 421 is circumferentially distributed on the upper part of the support body 400, and each second screw hole 422 is circumferentially distributed on the lower part of the support body 400.
[0058] Specifically, on the outer side wall of the support 400, a plurality of first screw holes 421 are provided at the upper part, and each first screw hole 421 is distributed around the perimeter of the support 400. Similarly, each second screw hole 422 is distributed around the perimeter of the support 400. When each side panel 100 is fitted around the perimeter of the support 400, the first positioning holes 141 of the first extension plates 140 on each side panel 110 are aligned with the first screw holes 421, and the second positioning holes 151 of each second extension plate 150 are aligned with the second screw holes 422.
[0059] Furthermore, such as Figure 5 As shown, in one embodiment, after attaching each side member 100 around the support 400 in step S2, the method further includes:
[0060] Obtain a number of bolts 500, and sequentially insert each bolt 500 into each first positioning hole 141 and each second positioning hole 151, and screw them into each first screw hole 421 and each second screw hole 422.
[0061] It should be noted that after each bolt 500 is passed through the first positioning hole 141 and the second positioning hole 151, each bolt 500 is then screwed into the first screw hole 421 and the second screw hole 422. In this way, the side panel 100 is sequentially fixed to the outer side wall of the support body 400, which facilitates subsequent welding.
[0062] In one embodiment, step S2, after removing the support 400, further includes:
[0063] Each of the first extension plates 140 and each of the second extension plates 150 are removed using a cutting machine.
[0064] Specifically, after removing the side panel 100 from the support 400, the excess first extension plate 140 and second extension plate 150 are cut off from both ends of the panel 110. In one embodiment, since cutting will produce burrs at the cut position, after cutting the first extension plate 140 and second extension plate 150 from the panel 110, the cuts at both ends of the panel 110 are ground with a grinding head so that the subsequent base 200 and top cover 300 can be installed smoothly.
[0065] like Figures 4 to 6As shown, in one embodiment, in step S2, the support body 400 includes a core puller 410, a plurality of first tension plates 420 and a plurality of second tension plates 430. Each first tension plate 420 and each second tension plate 430 are arranged alternately on the outer side wall of the core puller 410, and each first tension plate 420 and each second tension plate 430 abut against each other. Each first screw hole 421 is located at the upper part of each first tension plate 420 / second tension plate 430, and each second screw hole 422 is located at the lower part of each first tension plate 420 / second tension plate 430.
[0066] It should be noted that the support body 400 serves as the support structure for each side enclosure 100. After the enclosure plates 110 of each side enclosure 100 are welded and fixed, the support body 400 needs to be removed from the fixed side enclosure 100. When the main body formed by the interconnection of each enclosure plate 110 is a drum-shaped structure, that is, the main body formed by each enclosure plate 110 has a small diameter at both ends and a large diameter in the middle, the above structure is set up to ensure that the support body 400 can be easily removed. Specifically, each first tension plate 420 and each second tension plate 430 are respectively staggered on the outer side wall of the core puller 410, so that each first tension plate 420 and each second tension plate 430 abut against each other in sequence, so that the core puller 410, each first tension plate 420 and each second tension plate 430 together form the support body 400. A first screw hole 421 is provided at the same height on the upper part of each of the first tension plates 420 and each of the second tension plates 430, and a second screw hole 422 is provided at the same height on the lower part of each of the first tension plates 420 and each of the second tension plates 430. In this way, each side panel 100 is sequentially fixed to each of the first tension plates 420 and each of the second tension plates 430.
[0067] like Figure 6 As shown, in one embodiment, the angle between the sidewall of one of the first tension plate 420 and the second tension plate 430 and the outer sidewall of the core puller 410 is an acute angle, and the angle between the sidewall of the other of the first tension plate 420 and the second tension plate 430 and the outer sidewall of the core puller 410 is an obtuse angle.
[0068] It should be noted that after the core puller 410 is removed, in order to facilitate the removal of the first tension plate 420 and the second tension plate 430 from between the surrounding panels 110, the first tension plate 420 and the second tension plate 430 are configured as described above. Specifically, the angle A1 between the side wall of one of the first tension plate 420 and the second tension plate 430 and the outer side wall of the core puller 410 is an acute angle, and the angle A2 between the side wall of the other of the first tension plate 420 and the outer side wall of the core puller 410 is an obtuse angle. For example, when the angle between the side wall of the first tension plate 420 and the outer side wall of the core puller 410 is an acute angle, then the angle between the side wall of the second tension plate 430 and the outer side wall of the core puller 410 is an obtuse angle. When the angle between the side wall of the first tension plate 420 and the outer side wall of the core puller 410 is obtuse, the angle between the side wall of the second tension plate 430 and the outer side wall of the core puller 410 is acute. Thus, when the core puller 410 is pulled out, the one with the acute angle between its side wall and the outer side wall can be removed first, allowing the remaining first tension plate 420 and second tension plate 430 to be easily removed from the surrounding panels 110.
[0069] In one embodiment, step S2, in removing the support 400, includes:
[0070] The core puller 410 is pulled out from each of the first tension plates 420 and each of the second tension plates 430;
[0071] Loosen all bolts 500 to remove the first tension plate 420 and the second tension plate 430.
[0072] It should be noted that after the side panels 110 of each side panel 100 are welded and fixed together, the core puller 410 is first pulled out from each first tension plate 420 and each second tension plate 430, and then the bolts 500 used to lock and fix the side panel 100 to the first tension plate 420 / second tension plate 430 are loosened, thereby removing each first tension plate 420 and each second tension plate 430 from the back of each panel 110. Then, the excess first extension plate 140 and second extension plate 150 are cut off using a cutting machine to obtain the primary movement 10.
[0073] Furthermore, such as Figure 1 As shown, in one embodiment, the core puller 410 is either a cylinder or a prism.
[0074] It should be noted that when the core puller 410 is a cylinder, the sides of each first tension plate 420 and each second tension plate 430 that contact the core puller 410 are correspondingly set as arc structures. Further, when the core puller 410 is a prism, the sides of each first tension plate 420 and each second tension plate 430 that contact the core puller 410 are planar structures. Further, when the core puller 410 is a frustum, the sides of each first tension plate 420 and each second tension plate 430 that contact the core puller 410 are inclined arc surfaces. When the core puller 410 is a frustum, the sides of each first tension plate 420 and each second tension plate 430 that contact the core puller 410 are inclined planar structures. In this way, it is ensured that the core puller 410 cooperates with each first tension plate 420 and each second tension plate 430, thereby stably providing support for each side member 100.
[0075] like Figure 3 As shown, in one embodiment, a locking step 111 is provided on one end of the enclosure 110 that connects to the base 200 / top cover 300, and the locking step 111 is locked inside the base 200 / top cover 300.
[0076] It should be noted that each end of the enclosure 110 is provided with a locking step 111, which is used to lock the locking step 111 onto the inner wall of the base 200 and the top cover 300. This is equivalent to using the base 200 and the top cover 300 to clamp the two ends of the main body formed by each enclosure 110, thus effectively improving the structural strength of the water vector mechanism.
[0077] In one embodiment, each of the first tension plates 420 and each of the second tension plates 430 are also locked and fixed to the core puller 410 by bolts.
[0078] In one embodiment, each side enclosure 100 can be installed inside the support body 400, so that the side enclosures 100 are sequentially spliced together. Then, a welding torch is inserted into the inside of each side enclosure 100 to weld them in place. After the side enclosures 100 are welded and fixed, the support body 400 is removed from the outside of each side enclosure 100, thereby obtaining a primary movement formed by welding the side enclosures 100. This effectively reduces the welding difficulty and improves the welding quality of the weld.
[0079] Example 1 of the manufacturing method for water vector movement:
[0080] Step S1: Obtain several side panels by integral die casting. The side panels include a panel, a tube body, and a flange. One end of the tube body is obliquely connected to one side of the panel, and the flange is located on the end of the tube body away from the panel.
[0081] Step S2: Obtain the support body, attach each side panel around the support body so that the side panels abut against each other in sequence, and weld the side panels in sequence with a welding gun. Remove the support body to obtain the primary mechanism.
[0082] Step S3: Obtain the base, and weld the base to the bottom of the primary movement to obtain the secondary movement;
[0083] Step S4: Obtain the top cover, attach the top cover to the top of the secondary movement and weld it to obtain the water vector movement.
[0084] Example 2 of the method for manufacturing a water vector movement:
[0085] Step S1: Obtain several side panels by integral die casting. The side panels include a side plate, a pipe body, a flange, a first extension plate, and a second extension plate. One end of the pipe body is obliquely connected to one side of the side plate. The flange is located on the end of the pipe body away from the side plate. The first extension plate is located on the upper part of the side plate, and the second extension plate is located on the lower part of the side plate.
[0086] A drilling machine is used to form the first positioning hole and the second positioning hole on the first extension plate and the second extension plate, respectively.
[0087] Step S2: Obtain a support body. The support body has several first screw holes and several second screw holes. The first screw holes are distributed in a circle on the upper part of the support body, and the second screw holes are distributed in a circle on the lower part of the support body.
[0088] The side panels are wrapped around and fitted around the support body;
[0089] Obtain a number of bolts, pass each bolt through the first positioning hole and the second positioning hole in sequence, and screw them into the first screw hole and the second screw hole so that the side panels of each side panel abut against each other in sequence;
[0090] The side panels of each component are welded sequentially using a welding torch;
[0091] Remove the support structure;
[0092] The first extension plate and the second extension plate are removed using a cutting machine to obtain the primary movement;
[0093] Step S3: Obtain the base, and weld the base to the bottom of the primary movement to obtain the secondary movement;
[0094] Step S4: Obtain the top cover, attach the top cover to the top of the secondary movement and weld it to obtain the water vector movement.
[0095] Example 3 of the method for manufacturing a water vector movement:
[0096] Step S1: Obtain several side panels by integral die casting. The side panels include a side plate, a pipe body, a flange, a first extension plate, and a second extension plate. One end of the pipe body is obliquely connected to one side of the side plate. The flange is located on the end of the pipe body away from the side plate. The first extension plate is located on the upper part of the side plate, and the second extension plate is located on the lower part of the side plate.
[0097] A drilling machine is used to form the first positioning hole and the second positioning hole on the first extension plate and the second extension plate, respectively.
[0098] Step S2: Obtain a support body. The support body includes a core, several first tension plates, and several second tension plates. The core is one of a cylinder, prism, frustum, or truncated cone. The first tension plates and the second tension plates are arranged alternately on the outer wall of the core, and the first tension plates and the second tension plates abut against each other. The angle between the side wall of one of the first tension plates and the outer wall of the core is an acute angle, and the angle between the side wall of the other of the first tension plates and the outer wall of the core is an obtuse angle. The first screw holes are located on the upper part of each first tension plate / second tension plate, and the second screw holes are located on the lower part of each first tension plate / second tension plate. The first screw holes are circumferentially distributed on the upper part of the support body, and the second screw holes are circumferentially distributed on the lower part of the support body.
[0099] The side panels are wrapped around and fitted around the support body;
[0100] Obtain a number of bolts, pass each bolt through the first positioning hole and the second positioning hole in sequence, and screw them into the first screw hole and the second screw hole so that the side panels of each side panel abut against each other in sequence;
[0101] The side panels of each component are welded sequentially using a welding torch;
[0102] Pull the core out from each of the first tension plates and each of the second tension plates;
[0103] Loosen all bolts to remove the first and second tension plates;
[0104] The first extension plate and the second extension plate are removed using a cutting machine to obtain the primary movement;
[0105] Step S3: Obtain the base, and weld the base to the bottom of the primary movement to obtain the secondary movement;
[0106] Step S4: Obtain the top cover, attach the top cover to the top of the secondary movement and weld it to obtain the water vector movement.
[0107] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be determined by the appended claims.
Claims
1. A method for manufacturing a water vector movement, characterized in that, Includes the following steps: Step S1: Obtain several side panels by integral die casting. The side panels include a panel, a tube integrally formed on one side of the panel, and a flange integrally formed on the end of the tube away from the panel. Step S2: Obtain the support body, attach each of the side panels around the support body so that the side panels abut against each other in sequence, weld the side panels of each side panel in sequence with a welding gun, remove the support body, and obtain the primary movement. Step S3: Obtain the base, and weld the base to the bottom of the primary movement to obtain the secondary movement; Step S4: Obtain the top cover, attach the top cover to the top of the secondary movement and weld it to obtain the water vector movement.
2. The method for manufacturing a water vector movement according to claim 1, characterized in that, The side panel also includes a first extension plate and a second extension plate, wherein the first extension plate is located at the upper part of the panel and the second extension plate is located at the lower part of the panel.
3. The method for manufacturing a water vector movement according to claim 2, characterized in that, After step S1, the method further includes: A drilling machine is used to form a first positioning hole and a second positioning hole on the first extension plate and the second extension plate, respectively.
4. The method for manufacturing a water vector movement according to claim 3, characterized in that, In step S2, the support body is provided with a plurality of first screw holes and a plurality of second screw holes. Each of the first screw holes is circumferentially distributed on the upper part of the support body, and each of the second screw holes is circumferentially distributed on the lower part of the support body.
5. The method for manufacturing a water vector movement according to claim 4, characterized in that, In step S2, after the side members are wrapped around and attached to the support body, the method further includes: Obtain a number of bolts, and sequentially insert each bolt into each of the first positioning holes and each of the second positioning holes, and screw them into each of the first screw holes and each of the second screw holes.
6. The method for manufacturing a water vector movement according to claim 5, characterized in that, In step S2, after removing the support, the method further includes: The first extension plate and the second extension plate are removed using a cutting machine.
7. The method for manufacturing a water vector movement according to claim 6, characterized in that, In step S2, the support body includes a core puller, a plurality of first tension plates and a plurality of second tension plates. Each first tension plate and each second tension plate are arranged alternately on the outer side wall of the core puller, and each first tension plate and each second tension plate abut against each other. Each first screw hole is located at the upper part of each first tension plate / second tension plate, and each second screw hole is located at the lower part of each first tension plate / second tension plate.
8. The method for manufacturing a water vector movement according to claim 7, characterized in that, In step S2, removing the support includes: The core is pulled out from each of the first tensioning plates and each of the second tensioning plates; Loosen each of the bolts to remove each of the first tensioning plates and each of the second tensioning plates.
9. The method for manufacturing a water vector movement according to claim 7 or 8, characterized in that, The core being extracted is either a cylinder or a prism.