A textile thread winding device

Abstract

This invention relates to the field of textile equipment technology and discloses a textile yarn winding device, including a base, a guide wire, a take-up device, an alarm device, and a polishing device. By setting a lower and upper shim, it facilitates the polishing and removal of burrs from the textile yarn; by setting a second spring, it provides cushioning for the lower clamping plate to prevent yarn breakage; by setting a guide wire, when the textile yarn is taken on the take-up roller, it forms a spiral winding, creating a "well" shape between adjacent layers, which is beneficial for long-term storage and prevents damage to the textile yarn; by setting a third shaft and a fastening nut, it facilitates the installation, fixing, and replacement of the take-up roller; by setting a first spring, it facilitates the monitoring of yarn breakage; and by setting an alarm device, it facilitates the operator to check for yarn breakage, troubleshoot, and repair the equipment to restore its operation.

Description

Technical Field

[0001] This invention relates to the field of textile equipment technology, specifically to a textile yarn winding device. Background Technology

[0002] Textile winding devices are important pieces of machinery in the textile industry. Their main function is to wind various textile materials (such as yarn, rope, and fabric) onto spools, tubes, or fibers to meet the production needs of different applications. These devices play a crucial role in modern textiles, improving production efficiency and material quality through automated operation and high-precision control, while reducing labor and material waste.

[0003] However, existing textile yarn winding devices are prone to short-circuiting, and broken yarn is difficult to monitor and handle. Furthermore, the wound yarn cannot be stored for a long time. Therefore, there is an urgent need to invent a textile yarn winding device to solve these problems. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a textile yarn winding device.

[0006] (II) Technical Solution

[0007] To address the problems of existing textile yarn winding devices, such as the susceptibility to short-circuiting, difficulty in monitoring and handling broken yarn, and the inability to preserve wound yarn for extended periods, this invention provides the following technical solution: A textile yarn winding device, comprising a base, a guide wire, a take-up device, an alarm device, and a polishing device. The base is rectangular, with a groove in the middle. The guide wire is located within the groove. The alarm device and polishing device are located on the upper left side of the base, and the take-up device is located on the upper right side of the base.

[0008] Preferably, the take-up device includes a second motor, which is installed inside the right side of the base. A third shaft is connected above the second motor. The upper part of the third shaft is threaded, and the lower part of the third shaft is a cylindrical shaft. A fastening nut is threadedly connected to the upper part of the third shaft. A take-up roller edge is provided below the fastening nut. A fixed plate is fixedly installed at the lower part of the third shaft. The take-up roller edge is above the fixed plate. A take-up roller is fixedly connected between the take-up roller edge below the fastening nut and the take-up roller edge above the fixed plate.

[0009] Preferably, the wire guide includes a fixed rod, which is rectangular. A wire frame is fixedly installed on the upper right side of the fixed rod. The wire frame is rectangular with a hole in the middle. A movable rod is movably installed in the middle of the wire frame. A wire ring is fixedly installed above the movable rod. The wire ring is circular. A movable frame is fixedly installed below the movable rod. A first shaft is movably connected in the middle of the movable frame. A rotating arm is provided at the right end of the first shaft. A second shaft is provided on the right side of the rotating arm. The second shaft is connected to a first motor. A motor base is fixedly installed below the first motor. The motor base is fixedly installed in the groove in the middle of the base.

[0010] Preferably, the upper and lower borders of the moving frame are parallel straight frames, and the left and right borders of the moving frame are semi-circular borders. The left side of one end of the rotating arm is fixedly connected to the first axis, and the right side of the other end of the rotating arm is fixedly connected to the second axis. The distance between the inner sides of the semi-circular borders on the left and right sides of the moving frame is greater than twice the length of the rotating arm, and the distance between the inner sides of the upper and lower straight borders of the moving frame is less than half the length of the rotating arm.

[0011] Preferably, the alarm device includes a support rod, which is rectangular in shape. A buzzer alarm is fixedly installed on the upper left side of the support rod, and a mounting plate is fixedly installed on the upper right side of the support rod. An alarm light is fixedly installed above the mounting plate, and an alarm button is provided below the mounting plate.

[0012] Preferably, the grinding device includes a wire guide rod, which is rectangular in shape. A wire guide groove is provided on the upper part of the wire guide rod. The wire guide groove is an arc-shaped groove with arc-shaped surfaces on both the left and right sides. One side of the wire guide groove is directly opposite the alarm button. A first spring is fixedly installed below the wire guide rod. A fourth shaft is provided in the middle of the first spring. The upper part of the fourth shaft is fixedly connected to the lower part of the wire guide rod. The lower part of the fourth shaft is movably installed in the base. Two fifth shafts are fixedly installed on the upper part of the wire guide rod below the wire guide groove. Baffles are fixedly installed at both ends of the fifth shafts.

[0013] Preferably, a lower clamping plate is movably installed in the middle of one side of the fifth shaft, and a second spring is installed between the lower clamping plate and the guide rod and the baffle, respectively, and the second spring is sleeved on the fifth shaft.

[0014] Preferably, a lower shim is fixedly installed above the lower clamping plate, an upper shim is provided above the lower shim, an upper clamping plate is fixedly installed above the upper shim, and an adjusting rod is provided on both sides above the upper clamping plate. The upper part of the adjusting rod is disc-shaped with teeth on the outside, and the lower part of the adjusting rod is cylindrical with threads on the outside. The adjusting rod is connected to the lower clamping plate and the upper clamping plate respectively by threads.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides a textile yarn winding device, which has the following beneficial effects:

[0017] 1. This textile yarn winding device, by setting a lower shim and an upper shim, when the adjusting rod is rotated, the threaded part below the adjusting rod is connected to the upper clamping plate and the lower clamping plate through threads. Then the upper clamping plate moves up and down with the adjusting rod. Rotating the upper clamping plate drives the adjusting rod to move downward, and the upper clamping plate drives the upper shim to move downward, so that the upper shim and the lower shim are close together. Adjusting the lower shim and the upper shim to a suitable distance makes it convenient to polish the textile yarn to remove burrs.

[0018] 2. The yarn winding device is equipped with a second spring. The second springs on the left and right sides of the clamping plate provide a buffer for the lower clamping plate to prevent yarn breakage when the lower and upper pads are grinding the yarn.

[0019] 3. This textile yarn winding device, by setting a guide wire, when the guide wire is working, the first motor starts and drives the second shaft to rotate. When the second shaft rotates, it drives the rotating arm to rotate around the second shaft. When one end of the rotating arm rotates around the second shaft, the other end of the rotating arm drives the first shaft to rotate. When the first shaft rotates, the moving frame moves up and down reciprocatingly. When the moving frame moves up and down reciprocatingly, the moving rod fixedly installed on the moving frame moves up and down reciprocatingly in the middle of the guide wire frame. When the moving rod moves up and down reciprocatingly in the middle of the guide wire frame, the guide wire ring fixedly installed at the upper end of the moving rod moves up and down reciprocatingly with the moving rod. Then the textile yarn in the middle of the guide wire ring moves up and down reciprocatingly with the guide wire ring. When the textile yarn is wound on the take-up roller, it will form a spiral winding and form a "well" shape between every two adjacent layers, which is beneficial for the long-term storage of textile yarn and prevents it from being damaged.

[0020] 4. This textile yarn winding device, by setting a third shaft and a fastening nut, allows the take-up roller to be fitted onto the third shaft. The take-up roller edge below the take-up roller is in close contact with the fixing plate, and the fastening nut is installed on the take-up roller edge above the take-up roller. The fastening nut is threadedly connected to the upper part of the third shaft. When the fastening nut is rotated, it moves up and down on the upper part of the third shaft. Thus, by rotating the fastening nut, it can be brought into close contact with the take-up roller edge above the take-up roller, fixing the take-up roller and its edge between the fixing plate and the fastening nut, completing the installation of the take-up roller. When it is necessary to replace the take-up roller, the fastening nut is rotated and removed from the upper part of the third shaft, and then the take-up roller is removed from the third shaft and replaced with a new take-up roller, which facilitates the installation, fixing and replacement of the take-up roller.

[0021] 5. The textile winding device, by setting a first spring, when the textile thread passes through the thread guide rod during winding, it will exert a downward force on the thread guide groove, which will cause the thread guide rod to move downward and compress the first spring between the thread guide rod and the base. When the first spring is compressed, the fourth axis below the thread guide rod moves inward into the base, which is convenient for monitoring whether the thread is broken.

[0022] 6. This textile yarn winding device is equipped with an alarm system. When a yarn breakage occurs, the guide rod loses the downward force of the textile yarn, and the first spring will spring the guide rod up. When the guide rod springs up, it will hit the alarm button below the fixed plate. When the alarm button is hit, it will trigger the buzzer alarm and the alarm light. At this time, the buzzer alarm will broadcast an alarm, the alarm light will flash, and the first and second motors will stop working, making it easier for the operator to check the broken yarn, troubleshoot the fault, and repair the equipment to restart. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the main structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the winding roller structure of the present invention;

[0025] Figure 3 This is a schematic diagram of the conductor structure of the present invention;

[0026] Figure 4 This is a schematic diagram of the alarm device structure of the present invention;

[0027] Figure 5 This is a schematic diagram of the grinding device of the present invention;

[0028] Figure 6 This is a front view schematic diagram of the conductor of the present invention;

[0029] Figure 7 This is a top view of the conductor of the present invention.

[0030] In the diagram: 10. Base; 11. Motor base; 20. Wire guide; 21. Fixing rod; 22. Wire frame; 23. Moving rod; 24. Wire ring; 25. Moving frame; 26. First shaft; 27. Rotating arm; 28. Second shaft; 29. ​​First motor; 30. Take-up device; 31. Second motor; 32. Third shaft; 33. Fixing plate; 34. Take-up roller; 35. Take-up roller edge; 36. Fastening nut; 40. Alarm device; 41. Support rod; 42. Buzzer alarm; 43. Alarm light; 44. Fixing plate; 45. Alarm button; 50. Grinding device; 51. Wire guide rod; 52. First spring; 53. Fourth shaft; 54. Wire guide groove; 55. Fifth shaft; 56. Second spring; 57. Baffle; 60. Lower clamping plate; 61. Lower washer; 62. Upper washer; 63. Upper clamping plate; 64. Adjusting rod. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Please see Figure 1-7 A textile yarn winding device includes a base 10, a wire guide 20, a winding device 30, an alarm device 40, and a polishing device 50. The base 10 is rectangular and has a groove in the middle. The wire guide 20 is located in the groove in the middle of the base 10. The alarm device 40 and the polishing device 50 are located on the upper left side of the base 10, and the winding device 30 is located on the upper right side of the base 10.

[0033] The take-up device 30 includes a second motor 31, which is installed inside the right side of the base 10. A third shaft 32 is connected above the second motor 31. The upper part of the third shaft 32 is threaded, and the lower part of the third shaft 32 is a cylindrical shaft. A fastening nut 36 is threadedly connected to the upper part of the third shaft 32. A take-up roller edge 35 is provided below the fastening nut 36. A fixed plate 33 is fixedly installed at the lower part of the third shaft 32. The take-up roller edge 35 is above the fixed plate 33. A take-up roller 34 is fixedly connected between the take-up roller edge 35 below the fastening nut 36 and the take-up roller edge 35 above the fixed plate 33.

[0034] The wire guide 20 includes a fixed rod 21, which is rectangular. A wire frame 22 is fixedly installed on the upper right side of the fixed rod 21. The wire frame 22 is rectangular and has a hole in the middle. A movable rod 23 is movably installed in the middle of the wire frame 22. A wire ring 24 is fixedly installed above the movable rod 23. The wire ring 24 is circular. A movable frame 25 is fixedly installed below the movable rod 23. A first shaft 26 is movably connected in the middle of the movable frame 25. A rotating arm 27 is provided at the right end of the first shaft 26. A second shaft 28 is provided on the right side of the rotating arm 27. A first motor 29 is connected to the second shaft 28. A motor base 11 is fixedly installed below the first motor 29. The motor base 11 is fixedly installed on the groove in the middle of the base 10.

[0035] The top and bottom edges of the movable frame 25 are parallel straight frames, and the left and right edges of the movable frame 25 are semi-circular frames. The left side of one end of the rotating arm 27 is fixedly connected to the first shaft 26, and the right side of the other end of the rotating arm 27 is fixedly connected to the second shaft 28. The distance between the inner sides of the semi-circular frames on the left and right sides of the movable frame 25 is greater than twice the length of the rotating arm 27, and the distance between the inner sides of the top and bottom straight edges of the movable frame 25 is less than half the length of the rotating arm 27.

[0036] The alarm device 40 includes a support rod 41, which is rectangular. A buzzer alarm 42 is fixedly installed on the upper left side of the support rod 41, and a fixing plate 44 is fixedly installed on the upper right side of the support rod 41. An alarm light 43 is fixedly installed above the fixing plate 44, and an alarm button 45 is provided below the fixing plate 44.

[0037] The grinding device 50 includes a wire guide rod 51, which is rectangular. A wire guide groove 54 is provided on the upper part of the wire guide rod 51. The wire guide groove 54 is an arc-shaped groove and has arc-shaped surfaces on both the left and right sides. One side of the wire guide groove 54 is directly opposite the alarm button 45. A first spring 52 is fixedly installed below the wire guide rod 51. A fourth shaft 53 is provided in the middle of the first spring 52. The upper part of the fourth shaft 53 is fixedly connected to the lower part of the wire guide rod 51. The lower part of the fourth shaft 53 is movably installed in the base 10. Two fifth shafts 55 are fixedly installed below the wire guide groove 54. The fifth shafts 55 are located on the upper part of the wire guide rod 51. Baffles 57 are fixedly installed at both ends of the fifth shafts 55.

[0038] A lower clamping plate 60 is movably installed in the middle of one side of the fifth shaft 55. A second spring 56 is installed between the lower clamping plate 60 and the wire guide rod 51 and the baffle 57 respectively. The second spring 56 is sleeved on the fifth shaft 55.

[0039] A lower shim 61 is fixedly installed above the lower clamping plate 60. An upper shim 62 is provided above the lower shim 61. An upper clamping plate 63 is fixedly installed above the upper shim 62. Adjusting rods 64 are provided on both sides above the upper clamping plate 63. The upper part of the adjusting rod 64 is disc-shaped and has teeth on the outside. The lower part of the adjusting rod 64 is cylindrical and has threads on the outside. The adjusting rods 64 are connected to the lower clamping plate 60 and the upper clamping plate 63 by threads respectively.

[0040] In use, the textile thread to be wound is first passed between the lower pad 61 and the upper pad 62 on the left side of the thread guide bar 51, then through the thread guide groove 54 above the thread guide bar 51, and finally out between the lower pad 61 and the upper pad 62 on the right side of the thread guide bar 51. The distance between the lower pad 61 and the upper pad 62 is adjusted by rotating the adjusting rod 64 to polish the textile thread. During this process, when the adjusting rod 64 is rotated, the threaded part below the adjusting rod 64 is connected to the upper clamping plate 63 and the lower clamping plate 60 by threads. The upper clamping plate 63 will move up and down along the adjusting rod 64. Rotating the upper clamping plate 63 causes the adjusting rod 64 to move downward, thereby causing the upper clamping plate 63 to move the upper pad 62 downward, bringing the upper pad 62 closer to the lower pad 61. Adjusting the lower pad 61 and the upper pad 62 to a suitable distance facilitates polishing and removing burrs from the textile thread.

[0041] The textile thread to be wound is then passed through the guide ring 24. When the guide wire 20 is working, the first motor 29 starts and drives the second shaft 28 to rotate. When the second shaft 28 rotates, it drives the rotating arm 27 to rotate around the second shaft 28. When one end of the rotating arm 27 rotates around the second shaft 28, the other end of the rotating arm 27 drives the first shaft 26 to rotate. When the first shaft 26 rotates, the moving frame 25 moves up and down. When the moving frame 25 moves up and down, the moving rod 23 fixedly installed on the moving frame 25 moves up and down in the middle of the guide frame 22. When the moving rod 23 moves up and down in the middle of the guide frame 22, the guide ring 24 fixedly installed at the upper end of the moving rod 23 moves up and down with the moving rod 23. The textile thread in the middle of the guide ring 24 moves up and down with the guide ring 24. The fixed rod 21 supports and fixes the guide frame 22, and the motor base 11 fixes and supports the first motor 29.

[0042] The take-up roller 34 is fitted onto the third shaft 32, with the take-up roller edge 35 below the take-up roller 34 pressed tightly against the fixing plate 33. A fastening nut 36 is installed on the take-up roller edge 35 above the take-up roller 34. The fastening nut 36 is threadedly connected to the upper part of the third shaft 32. When the fastening nut 36 is rotated, it moves up and down on the upper part of the third shaft 32. By rotating the fastening nut 36, it can be pressed tightly against the take-up roller edge 35 above the take-up roller 34, thus fixing the take-up roller 34 and the take-up roller edge 35 between the fixing plate 33 and the fastening nut 36, completing the installation of the take-up roller 34. When the take-up roller 34 needs to be replaced, rotate the fastening nut 36 and remove it from the upper part of the third shaft 32. Then remove the take-up roller 34 from the third shaft 32, replace it with a new take-up roller 34, and install and fix it by following the above installation steps to complete the replacement.

[0043] When the yarn is being wound up, the yarn passing through the guide bar 51 exerts a downward force on the guide groove 54, causing the guide bar 51 to move downward and compress the first spring 52 between the guide bar 51 and the base 10. When the first spring 52 is compressed, the fourth shaft 53 below the guide bar 51 moves inward into the base 10. The second springs 56 on the left and right sides of the lower clamping plate 60 provide a buffer to prevent yarn breakage when the lower pad 61 and upper pad 62 are polishing the yarn. When the second motor 31 starts, it drives the third shaft 32 to rotate. When the third shaft 32 rotates, it drives the take-up roller 34 and the take-up roller edge 35 to rotate for take-up. When the yarn passes through the guide ring 24, it moves up and down back and forth. When the yarn is taken up on the take-up roller 34, it forms a spiral winding and forms a "well" shape between each two adjacent layers, which is beneficial for the long-term storage of the yarn and prevents it from being damaged.

[0044] When a wire breakage occurs, the wire guide bar 51 loses the downward force exerted on it by the textile thread. The first spring 52 will spring the wire guide bar 51 up. When the wire guide bar 51 springs up, it will hit the alarm button 45 below the fixed plate 44. When the alarm button 45 is hit, it will trigger the buzzer alarm 42 and the alarm light 43 to work. At this time, the buzzer alarm 42 will emit an alarm broadcast, the alarm light 43 will light up and flash, and the first motor 29 and the second motor 31 will stop working, making it easier for the operator to check the broken wire, troubleshoot the fault, and repair the equipment to make it work again.

[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A textile yarn winding device, comprising a base (10), a wire guide (20), a winding device (30), an alarm device (40), and a polishing device (50), characterized in that: The base (10) is rectangular, with a groove in the middle. A wire guide (20) is provided in the groove in the middle of the base (10). An alarm device (40) and a polishing device (50) are located on the upper left side of the base (10), and a wire take-up device (30) is located on the upper right side of the base (10). The wire guide (20) includes a fixed rod (21), which is rectangular. A wire frame (22) is fixedly installed on the upper right side of the fixed rod (21). The wire frame (22) is rectangular and has a hole in the middle. A movable rod (23) is movably installed in the middle of the wire frame (22). A wire ring (24) is fixedly installed above the movable rod (23). The wire ring (24) is circular. A movable frame (25) is fixedly installed below the movable rod (23). A first shaft (26) is movably connected in the middle of the movable frame (25). A rotating arm (27) is provided at the right end of the first shaft (26). A second shaft (28) is provided on the right side of the rotating arm (27). A first motor (29) is connected to the second shaft (28). A motor base (11) is fixedly installed below the first motor (29). The motor base (11) is fixedly installed on the groove in the middle of the base (10). The upper and lower borders of the movable frame (25) are straight frames that are parallel to each other, and the left and right borders of the movable frame (25) are semi-circular borders. The left side of one end of the rotating arm (27) is fixedly connected to the first shaft (26), and the right side of the other end of the rotating arm (27) is fixedly connected to the second shaft (28). The distance between the inner sides of the semi-circular borders on the left and right sides of the movable frame (25) is greater than twice the length of the rotating arm (27), and the distance between the inner sides of the upper and lower straight borders of the movable frame (25) is less than half the length of the rotating arm (27). The polishing device (50) includes a wire guide rod (51), which is rectangular. A wire guide groove (54) is provided on the upper part of the wire guide rod (51). The wire guide groove (54) is an arc-shaped groove and arc-shaped surfaces are provided on both the left and right sides of the wire guide groove (54). One side of the wire guide groove (54) is directly opposite the alarm button (45). A first spring (52) is fixedly installed below the wire guide rod (51). A fourth shaft (53) is provided in the middle of the first spring (52). The upper part of the fourth shaft (53) is fixedly connected to the lower part of the wire guide rod (51). The lower part of the fourth shaft (53) is movably installed in the base (10). Two fifth shafts (55) are fixedly installed below the wire guide groove (54). The fifth shafts (55) are located on the upper part of the wire guide rod (51). Baffles (57) are fixedly installed at both ends of the fifth shafts (55). A lower clamping plate (60) is movably installed in the middle of one side of the fifth shaft (55). A second spring (56) is installed between the lower clamping plate (60) and the wire guide rod (51) and the baffle (57), respectively. The second spring (56) is sleeved on the fifth shaft (55).

2. The textile yarn winding device according to claim 1, characterized in that: The take-up device (30) includes a second motor (31), which is installed inside the right side of the base (10). A third shaft (32) is connected above the second motor (31). The upper part of the third shaft (32) is threaded, and the lower part of the third shaft (32) is a cylindrical shaft. A fastening nut (36) is threaded to the upper part of the third shaft (32). A take-up roller edge (35) is provided below the fastening nut (36). A fixed plate (33) is fixedly installed at the lower part of the third shaft (32). The take-up roller edge (35) is above the fixed plate (33). A take-up roller (34) is fixedly connected between the take-up roller edge (35) below the fastening nut (36) and the take-up roller edge (35) above the fixed plate (33).

3. A textile yarn winding device according to claim 1, characterized in that: The alarm device (40) includes a support rod (41), which is rectangular. A buzzer alarm (42) is fixedly installed on the upper left side of the support rod (41), and a fixing plate (44) is fixedly installed on the upper right side of the support rod (41). An alarm light (43) is fixedly installed above the fixing plate (44), and an alarm button (45) is provided below the fixing plate (44).

4. A textile yarn winding device according to claim 1, characterized in that: A lower gasket (61) is fixedly installed above the lower clamping plate (60), an upper gasket (62) is provided above the lower gasket (61), an upper clamping plate (63) is fixedly installed above the upper gasket (62), and adjusting rods (64) are provided on both sides above the upper clamping plate (63). The upper part of the adjusting rod (64) is disc-shaped and has teeth on the outside, and the lower part of the adjusting rod (64) is cylindrical and has threads on the outside. The adjusting rod (64) is connected to the lower clamping plate (60) and the upper clamping plate (63) by threads respectively.

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