One-dimensional yarn-based stretchable sweat activated battery weaver and weaving method

Abstract

The present application relates to the technical field of battery braider, and particularly relates to a one-dimensional yarn-based stretchable sweat-activated battery braider and a braiding method, a support provides installation conditions for a feeding area, a first winding area, a first transmission area, a fixing area and a collecting area, an elastic base material is wound on the feeding area, a carbon wire and a cotton wire wrapped with magnesium wire are wound on the first winding area, the elastic base material is stretched to the first transmission area for fixing, and the carbon wire and the cotton wire wrapped with magnesium wire are fixed on the elastic base material through positioning holes; when the braided length is set, the fixing area sprays glue to fix the finished product, the finished product after glue dispensing is transmitted forward to the collecting area, and the finished product is cut and collected through the collecting area, so that the problem that the one-dimensional yarn-based stretchable sweat-activated battery cannot be mass-produced at present is solved.

Description

Technical Field

[0001] This invention relates to the field of battery weaving machine technology, and more particularly to a one-dimensional yarn-based stretchable sweat-activated battery weaving machine and weaving method. Background Technology

[0002] Soft, breathable, and skin-conforming electronic textiles can provide sensing, actuation, display, and computing capabilities, enabling potential applications in the Internet of Things (IoT), fitness tracking, health monitoring, and wearable communication. The past few decades have witnessed the rapid development of wearable electronics and the emergence of various wearable devices, such as flexible sensors / actuators, optoelectronic devices, electronic display systems, field-effect transistors, electronic textiles, and flexible electronic skin. However, these electronic devices typically require power to sustain their long-term operation. Currently, commercially available button batteries and miniaturized lithium-ion batteries remain the most widely used power sources, but their size, thickness, weight, and rigidity cannot meet the requirements of wearable systems for skin conformity, flexibility / stretchability, and portability. The concept of sweat-activated batteries (SABs) and their application in flexible electronics offer a new power supply strategy with biocompatibility and stable output characteristics, capable of generating sufficient power for electronic textiles. Among them, yarn-based sweat-activated batteries with a characteristic one-dimensional structure have attracted widespread attention due to their significant flexibility, miniaturization potential, deformation tolerance, and compatibility with traditional textile industries.

[0003] Currently, the fabrication of this type of electronic device is still in the laboratory hand-weaving stage, and the inability to mass-produce it greatly limits its application in the wearable field. Summary of the Invention

[0004] The purpose of this invention is to provide a one-dimensional yarn-based stretchable sweat-activated battery weaving machine and weaving method, aiming to solve the problem that one-dimensional yarn-based stretchable sweat-activated batteries cannot be mass-produced at present.

[0005] To achieve the above objectives, in a first aspect, the present invention provides a one-dimensional yarn-based stretchable sweat-activated battery weaving machine, comprising a support, a feeding area, a first winding area, a first transmission area, a fixing area, and a collecting area;

[0006] The first winding area is disposed on the bracket, the feeding area is disposed on one side of the first winding area, the first transmission area is disposed on the side of the bracket near the first winding area, the fixing area is disposed on one side of the first winding area, and the collecting area is disposed on the side of the bracket near the first transmission area.

[0007] The first winding zone includes a winding zone support plate, a winding zone mounting plate, a motor fixing plate, a connecting inner shaft, a connecting outer shaft, a third deep groove ball bearing, a winding chassis, a second motor, a third synchronous pulley, a fourth synchronous pulley, a second synchronous belt, a first deep groove ball bearing, a fixing disc, multiple wheel axles, multiple second thread storage pulleys, multiple second dampers, and multiple second ceramic eyelets. The winding zone support plate is fixedly connected to the bracket and located on one side of the bracket. The winding zone mounting plate is fixedly connected to the winding zone support plate and located on one side of the winding zone support plate. The motor fixing plate is fixedly connected to the winding zone mounting plate and located on one side of the winding zone mounting plate. The connecting inner shaft is fixedly connected to the winding zone mounting plate and located on one side of the winding zone mounting plate. The connecting outer shaft is sleeved on the connecting inner shaft. The third deep groove ball bearing is fixedly connected to the connecting inner shaft and located on one side of the connecting inner shaft. The winding chassis is fixedly connected to the third deep groove ball bearing. The first deep groove ball shaft is fixedly connected to the connecting outer shaft. The second motor is fixedly connected to the motor fixing plate and located on one side of the motor fixing plate. The third synchronous pulley is fixedly connected to the output end of the second motor. The fourth synchronous pulley is fixedly connected to the connecting outer shaft and located around the connecting outer shaft. The second synchronous belt is respectively sleeved on the third synchronous pulley and the fourth synchronous pulley. The first deep groove ball shaft is fixedly connected to the connecting inner shaft. The fixed disk is fixedly connected to the first deep groove ball shaft and fixedly connected to the winding base and located on one side of the winding base. Multiple wheel shafts pass through the winding base. Multiple second wire storage pulleys are fixedly connected to multiple wheel shafts and located on multiple wheel shafts. Multiple second dampers are fixedly connected to multiple wheel shafts and fixedly connected to the winding base. Multiple second ceramic eyes are fixedly connected to the fixed disk and located on one side of the fixed disk.

[0008] The feeding area includes a fixed plate, a support plate, a first damper, a first fixed shaft, a first wire storage wheel, a positioning hole mounting plate, and a first ceramic eye. The fixed plate is fixedly connected to the winding area mounting plate and is located on one side of the winding area mounting plate. The support plate is fixedly connected to the fixed plate and is located on one side of the fixed plate. The first damper is fixedly connected to the fixed plate and is located on the fixed plate. The first fixed shaft is fixedly connected to the first damper and is located on one side of the first damper. The first wire storage wheel is fixedly connected to the first fixed shaft and is located around the first fixed shaft. The positioning hole mounting plate is fixedly connected to the fixed plate and is located on one side of the fixed plate. The first ceramic eye is fixedly connected to the positioning hole mounting plate and is located on one side of the positioning hole mounting plate.

[0009] The first transmission zone includes two fixed side plates, a first motor, a first synchronous pulley, a drive shaft, a drive rubber roller, a second synchronous pulley, a first synchronous belt, a driven shaft, a second deep groove ball shaft, a driven rubber roller, two springs, and multiple second fixed shafts. The two fixed side plates are respectively fixedly connected to the bracket and located on one side of the bracket. The first motor is fixedly connected to the two fixed side plates and located on the two fixed side plates. The first synchronous pulley is fixedly connected to the output end of the first motor. The drive shaft is rotatably connected to the two fixed side plates and located between the two fixed side plates. The drive rubber roller is fixedly connected to the drive shaft and located on the drive shaft. The second synchronous pulley is fixedly connected to the drive shaft and located around the drive shaft. The first synchronous belt is respectively sleeved on the first synchronous pulley and the second synchronous pulley. The driven shaft is rotatably connected to the two fixed side plates and located between the two fixed side plates. The second deep groove ball shaft is fixedly connected to the driven shaft and located on one side of the driven shaft. The driven rubber roller is fixedly connected to the second deep groove ball shaft and located on one side of the second deep groove ball shaft. The two springs are hung on the driven rubber roller and the drive rubber roller. The multiple second fixed shafts are respectively fixedly connected to the two fixed side plates and are all located between the two fixed side plates.

[0010] The fixed area includes a dispensing machine fixing plate, a first cylinder, a dispensing machine mounting plate, and an automatic dispensing machine. The dispensing machine fixing plate is fixedly connected to the bracket and located on one side of the bracket. The first cylinder is fixedly connected to the dispensing machine fixing plate and located on one side of the dispensing machine fixing plate. The dispensing machine mounting plate is fixedly connected to the first cylinder. The automatic dispensing machine is fixedly connected to the dispensing machine mounting plate and located on one side of the dispensing machine mounting plate.

[0011] The collection area includes a scissor fixing plate, a second cylinder, a scissor mounting plate, pneumatic scissors, a roller mounting side plate, a collection roller inner shaft, a fourth deep groove ball shaft, and a collection roller. The scissor fixing plate is fixedly connected to the bracket and located on one side of the bracket. The second cylinder is fixedly connected to the scissor fixing plate and located on one side of the scissor fixing plate. The scissor mounting plate is fixedly connected to the second cylinder. The pneumatic scissors are fixedly connected to the scissor mounting plate and located on one side of the scissor mounting plate. The roller mounting side plate is fixedly connected to the bracket and located on one side of the bracket. The collection roller inner shaft is fixedly connected to the roller mounting side plate and located on one side of the roller mounting side plate. The fourth deep groove ball shaft is fixedly connected to the collection roller inner shaft and located on one side of the collection roller inner shaft. The collection roller is fixedly connected to the fourth deep groove ball shaft and located on one side of the fourth deep groove ball shaft.

[0012] Secondly, a one-dimensional yarn-based stretchable sweat-activated battery weaving method, applied to the one-dimensional yarn-based stretchable sweat-activated battery weaving machine described in the first aspect, includes the following steps:

[0013] The elastic base material is wound around the feeding area, and then the carbon wire and the cotton wire wrapped with magnesium wire are wound around the first winding area.

[0014] The elastic base material is stretched to the first transmission area and fixed, and then the carbon wire and the cotton thread wrapped with magnesium wire are fixed to the elastic base material through the positioning hole.

[0015] Once the previously set length has been woven, the fixing area will apply adhesive to the woven product for fixation.

[0016] The finished product after dispensing is conveyed forward to the collection area, where it is cut and collected.

[0017] This invention discloses a one-dimensional yarn-based stretchable sweat-activated battery weaving machine and weaving method. The bracket provides installation conditions for the feeding area, the first winding area, the first transmission area, the fixing area, and the collection area. An elastic base material is wound onto the feeding area, and then carbon wire and cotton thread wrapped with magnesium wire are wound onto the first winding area. The elastic base material is stretched to the first transmission area and fixed. The carbon wire and the cotton thread wrapped with magnesium wire are then fixed onto the elastic base material through positioning holes. When the pre-set length is reached, the fixing area applies adhesive to the woven product for fixation. The glued product is then transmitted forward to the collection area, where it is cut and collected. This invention solves the problem that one-dimensional yarn-based stretchable sweat-activated batteries cannot currently be mass-produced. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of the one-dimensional yarn-based stretchable sweat-activated battery weaving machine provided by the present invention.

[0020] Figure 2 This is a top view of the one-dimensional yarn-based stretchable sweat-activated battery weaving machine provided by the present invention.

[0021] Figure 3 This is a cross-sectional view along the wheel axis of the one-dimensional yarn-based stretchable sweat-activated battery weaving machine provided by the present invention.

[0022] Figure 4 This is a cross-sectional view along the drive axis of the one-dimensional yarn-based stretchable sweat-activated battery weaving machine provided by the present invention.

[0023] Figure 5 This is a schematic diagram of the structure after adding the first winding area and the first transmission area.

[0024] Figure 6 This is a flowchart of the one-dimensional yarn-based stretchable sweat-activated battery weaving method provided by the present invention.

[0025] Figure 7 This is a picture of a carbon wire.

[0026] Figure 8 It is a picture of a cotton thread wrapped with magnesium wire.

[0027] Figure 9 This is a picture of a one-dimensional yarn-based stretchable sweat-activated battery.

[0028] 1-Bracket, 2-Feeding area, 3-First winding area, 4-First transmission area, 7-Fixing area, 8-Collection area, 9-Fixing plate, 10-Support plate, 11-First damper, 12-First fixed shaft, 13-First wire storage wheel, 14-Positioning hole mounting plate, 15-First ceramic eye, 16-Second motor, 17-Third synchronous pulley, 18-Connecting outer shaft, 19-Fourth synchronous pulley, 20-Second synchronous belt, 21-Connecting inner shaft, 22-First deep groove ball shaft, 23-Fixing disc, 24-Winding chassis, 25-Wheel axle, 26-Second wire storage wheel, 27-Second damper, 28-Second ceramic eye, 29-Fixing side plate, 30-First motor, 31-First synchronous belt Stepping wheel, 32-drive shaft, 33-drive rubber roller, 34-second synchronous pulley, 35-first synchronous belt, 36-driven shaft, 37-driven rubber roller, 38-spring, 39-second fixed shaft, 40-dispensing machine fixing plate, 41-first cylinder, 42-dispensing machine mounting plate, 43-automatic dispensing machine, 44-scissor fixing plate, 45-second cylinder, 46-scissor mounting plate, 47-pneumatic scissors, 48-roller mounting side plate, 49-collecting roller, 50-second deep groove ball shaft, 51-winding area support plate, 52-winding area mounting plate, 53-motor fixing plate, 54-third deep groove ball shaft, 55-collecting roller inner shaft, 56-fourth deep groove ball shaft. Detailed Implementation

[0029] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0030] Please see Figures 1 to 5 In a first aspect, the present invention provides a one-dimensional yarn-based stretchable sweat-activated battery weaving machine, comprising a support 1, a feeding area 2, a first winding area 3, a first transmission area 4, a fixing area 7, and a collection area 8;

[0031] The first winding area 3 is disposed on the bracket 1, the feeding area 2 is disposed on one side of the first winding area 3, the first transmission area 4 is disposed on the side of the bracket 1 near the first winding area 3, the fixing area 7 is disposed on one side of the first winding area 5, and the collecting area 8 is disposed on the side of the bracket 1 near the first transmission area 6.

[0032] In this embodiment, the number of the first winding area 3 and the first transmission area 4 can be increased or decreased according to actual needs. Various materials of different materials can be wound on the first winding area 3. The bracket 1 provides installation conditions for the feeding area 2, the first winding area 3, the first transmission area 4, the fixing area 7, and the collection area 8. The elastic base material is wound on the feeding area 2, and then carbon wire and cotton thread wrapped with magnesium wire are wound on the first winding area 3. The elastic base material is stretched to the first transmission area 4 for fixing, and then the carbon wire and the cotton thread wrapped with magnesium wire are fixed on the elastic base material through the positioning hole. When the previously set length is woven, the fixing area 7 sprays glue to fix the woven finished product, and the glued finished product is forwardly transmitted to the collection area 8. The finished product is cut and collected through the collection area 8, thereby solving the problem that one-dimensional yarn-based stretchable sweat-activated batteries cannot be mass-produced at present.

[0033] Furthermore, the first winding zone 3 includes a winding zone support plate 51, a winding zone mounting plate 52, a motor fixing plate 53, a connecting inner shaft 21, a connecting outer shaft 18, a third deep groove ball shaft 54, a winding base 24, a second motor 16, a third synchronous pulley 17, a fourth synchronous pulley 19, a second synchronous belt 20, a first deep groove ball shaft 22, a fixing plate 23, multiple wheel axles 25, multiple second thread storage pulleys 26, multiple second dampers 27, and multiple second ceramic eyelets 28. The winding zone support plate 51 is fixedly connected to the bracket 1 and is located on one side of the bracket 1. The winding zone mounting plate 53... Plate 52 is fixedly connected to the winding area support plate 51 and located on one side of the winding area support plate 51. Motor fixing plate 53 is fixedly connected to the winding area mounting plate 52 and located on one side of the winding area mounting plate 52. Connecting inner shaft 21 is fixedly connected to the winding area mounting plate 52 and located on one side of the winding area mounting plate 52. Connecting outer shaft 18 is sleeved on the connecting inner shaft 21. Third deep groove ball shaft 54 ​​is fixedly connected to the connecting inner shaft 21 and located on one side of the connecting inner shaft 21. The winding base 24 is connected to the third deep groove ball shaft 51. The ball shaft 54 ​​is fixedly connected and also fixedly connected to the connecting outer shaft 18. The second motor 16 is fixedly connected to the motor fixing plate 53 and is located on one side of the motor fixing plate 53. The third synchronous pulley 17 is fixedly connected to the output end of the second motor 16. The fourth synchronous pulley 19 is fixedly connected to the connecting outer shaft 18 and is located around the connecting outer shaft 18. The second synchronous belt 20 is respectively sleeved on the third synchronous pulley 17 and the fourth synchronous pulley 19. The first deep groove ball shaft 22 is fixedly connected to the connecting inner shaft 21. The fixed disc... 23 is fixedly connected to the first deep groove ball shaft 22 and to the winding base 24, and is located on one side of the winding base 24. A plurality of wheel shafts 25 pass through the winding base 24 respectively. A plurality of second wire storage wheels 26 are fixedly connected to a plurality of wheel shafts 25 respectively and are located on a plurality of wheel shafts 25 respectively. A plurality of second dampers 27 are fixedly connected to a plurality of wheel shafts 25 respectively and are fixedly connected to the winding base 24 respectively. A plurality of second ceramic eyes 28 are fixedly connected to the fixed plate 23 respectively and are all located on one side of the fixed plate 23.

[0034] In this embodiment, before preparation, the electrode material needs to be stored in the wire storage wheel on the coaxial winding disc of the winding area. The two winding area support plates 10 are connected to the winding area assembly mounting plate with internal hexagonal screws (M5*20) on the inner shaft. The bottom of the support plate 10 is fixed to the equipment bracket 1 with internal hexagonal screws (M4*16). The feeding area 2 fixing plate 9 and the feeding area 2 support plate 10 are fixed to the back of the winding area mounting plate with internal hexagonal screws (M5*12). The stepper motor mounting plate is fixed to the winding area assembly mounting plate with internal hexagonal screws (M5*40) through the fixing shaft, and the stepper motor is mounted on the mounting plate with internal hexagonal screws (M5*12). One synchronous wheel is mounted on the stepper motor head, and the other synchronous wheel is mounted on the synchronous wheel connecting outer shaft 18 and fixed with a concave end set screw (M8*16). The synchronous wheel connecting outer shaft 18 is sleeved on the synchronous wheel connecting inner shaft 21, and the inner shaft is fixed to the winding area assembly mounting plate with internal hexagonal screws (M4*12). The coaxial winding disc is the core component of the winding zone. It consists of a commercial synchronous pulley (Yiheda synchronous pulley EBJ02-S5M100), an inner shaft of the synchronous connecting pulley, an outer shaft of the synchronous connecting pulley, a winding base 24, wire storage pulleys (the number depends on the product to be manufactured, generally 2-8), wire storage pulley axles 25, commercial dampers (permanent magnet dampers MTB-03, the same number as the wire storage pulley axles 25), a fixing plate 23, a first deep groove ball bearing 22, and a positioning hole mounting plate 14 (containing the same number of positioning holes and ceramic eyes as the wire storage pulleys). Four wire storage pulley axles 25 are mounted on the winding base 24. Each axle 25 has a damper installed behind it to adjust the rotational resistance of the axle 25. The dampers are fixed to the winding base 24 with hexagonal screws (M5*12). A wire storage roller is mounted on the wire storage wheel axle 25, and each roller is fixed to the axle 25 with a washer and an M5*12 socket head cap screw. Four positioning hole mounting plates 14 are mounted on the fixed plate 23 with M3*12 socket head cap screws, each positioning hole containing one ceramic eye. The fixed plate 23 is fixed to the chassis with M5*35 socket head cap screws. The fixed plate 23 is connected to the inner shaft 21 of the synchronous pulley by a first deep groove ball bearing 22. The chassis is also fixed to the inner shaft with a bearing. On the back of the chassis, the outer shaft 18 of the synchronous pulley is fitted onto the inner shaft 21 of the synchronous pulley and fixed to the chassis with M5*16 socket head cap screws. During preparation, the material is first pulled out from the wire storage wheel and fixed to the base material through the positioning hole. The purpose of the positioning hole is to ensure that the two materials are wound at the same winding angle. Then, the damper behind the wire storage wheel is adjusted so that the wire storage wheel has appropriate resistance when rotating and will not cause the material to loosen during the winding process. Finally, the synchronous wheel on the stepper motor drives the large synchronous wheel through the synchronous belt 35, which in turn drives the coaxial winding disk to rotate to achieve the preparation.

[0035] Furthermore, the feeding area 2 includes a fixed plate 9, a support plate 10, a first damper 11, a first fixed shaft 12, a first thread storage wheel 13, a positioning hole mounting plate 14, and a first ceramic eye 15. The fixed plate 9 is fixedly connected to the winding area mounting plate 52 and is located on one side of the winding area mounting plate 52. The support plate 10 is fixedly connected to the fixed plate 9 and is located on one side of the fixed plate 9. The first damper 11 is fixedly connected to the fixed plate 9 and is located on the fixed plate 9. The first fixed shaft 12 is fixedly connected to the first thread storage wheel 13, a positioning hole mounting plate 14, and a first ceramic eye 15. The first damper 11 is fixedly connected and located on one side of the first damper 11. The first wire storage wheel 13 is fixedly connected to the first fixed shaft 12 and located around the first fixed shaft 12. The positioning hole mounting plate 14 is fixedly connected to the fixed plate 9 and located on one side of the fixed plate 9. The positioning hole mounting plate 14 is fixedly connected and located on one side of the positioning hole mounting plate 14. The first ceramic eye 15 is fixedly connected to the positioning hole mounting plate 14 and located on one side of the positioning hole mounting plate 14.

[0036] In this embodiment, the damper is fixed to the fixed plate 9 of the feeding zone 2 with hexagon socket head cap screws (M5*12) and connected to the wire storage reel fixed shaft with recessed set screws (M4*6). The support plate 10 is installed on the side of the fixed plate 9 with hexagon socket head cap screws (M5*12) to support the feeding zone 2. The wire storage reel is installed on the fixed shaft and fixed with washers and hexagon socket head cap screws (M5*12). The positioning hole mounting plate 14 is installed in front of the wire storage reel with hexagon socket head cap screws (M3*12), and the positioning hole contains a ceramic eye to prevent material wear.

[0037] Furthermore, the first transmission zone 4 includes two fixed side plates 29, a first motor 30, a first synchronous pulley 31, a drive shaft 32, a drive rubber roller 33, a second synchronous pulley 34, a first synchronous belt 35, a driven shaft 36, a second deep groove ball shaft 50, a driven rubber roller 37, two springs 38, and multiple second fixed shafts 39. The two fixed side plates 29 are respectively fixedly connected to the bracket 1 and located on one side of the bracket 1. The first motor 30 is fixedly connected to the two fixed side plates 29 and located on the two fixed side plates 29. The first synchronous pulley 31 is fixedly connected to the output end of the first motor 30. The drive shaft 32 is rotatably connected to the two fixed side plates 29 and located between the two fixed side plates 29. The drive rubber roller 33 is fixedly connected to the drive shaft 32 and located on the... Around the drive shaft 32, the second synchronous pulley 34 is fixedly connected to the drive shaft 32 and located around the drive shaft 32. The first synchronous belt 35 is respectively sleeved on the first synchronous pulley 31 and the second synchronous pulley 34. The driven shaft 36 is rotatably connected to the two fixed side plates 29 and located between the two fixed side plates 29. The second deep groove ball shaft 20 is fixedly connected to the driven shaft 36 and located on one side of the driven shaft 36. The driven rubber roller 37 is fixedly connected to the second deep groove ball shaft 50 and located on one side of the second deep groove ball shaft 50. The two springs 38 are hung on the driven rubber roller 37 and the drive rubber roller 33. A plurality of second fixed shafts 39 are respectively fixedly connected to the two fixed side plates 29 and are all located between the two fixed side plates 29.

[0038] In this embodiment, the stepper motor is mounted on the corresponding position of the fixed side plate 29 using hexagonal socket head cap screws (M5*10). The two fixed side plates 29 are connected by a fixed shaft and hexagonal socket head cap screws (M4*12). The bottom of the two side plates is fixed to the equipment bracket 1 using hexagonal socket head cap screws (M4*10). One synchronous pulley is fixed to the stepper motor head, and the other synchronous pulley is fixed to the drive shaft 32 of the drive rubber roller 33. The first synchronous belt 35 is looped on the two synchronous pulleys. During transmission, the stepper motor drives the synchronous pulley to rotate, and the synchronous pulley on the motor drives the synchronous pulley on the drive shaft 32 to rotate through the first synchronous belt 35, thereby causing the drive rubber roller 33 (the specification depends on the diameter of the base material) to rotate. The driven shaft 36 is installed in the driven rubber roller 37 and screwed in with hexagonal socket head cap screws (M5*12) to hook one end of the spring 38. On the side plate, hexagonal socket head cap screws (M5*12) are screwed between the driven rubber roller and the drive rubber roller to hook the other end of the spring 38. When both ends of the two springs 38 are hooked, the resulting elastic force will cause the driven wheel and the driving wheel to come into close contact. When the driving wheel rotates, the driven wheel will also be driven to rotate. Before preparation, the base material is placed between the driving roller and the driven roller. The elastic force of the springs 38 will cause the two rollers to clamp the material tightly so that the driving roller can generate a large enough static friction force to transport the base material when it rotates.

[0039] Furthermore, the fixed area 7 includes a dispensing machine fixing plate 40, a first cylinder 41, a dispensing machine mounting plate 42, and an automatic dispensing machine 43. The dispensing machine fixing plate 40 is fixedly connected to the bracket 1 and is located on one side of the bracket 1. The first cylinder 41 is fixedly connected to the dispensing machine fixing plate 40 and is located on one side of the dispensing machine fixing plate 40. The dispensing machine mounting plate 42 is fixedly connected to the first cylinder 41. The automatic dispensing machine 43 is fixedly connected to the dispensing machine mounting plate 42 and is located on one side of the dispensing machine mounting plate 42.

[0040] In this embodiment, when the weaving reaches its final stage, the finished product arrives at the fixing area 7. The dispensing area consists of a commercial dispensing machine (such as the Tianfengtai TFT-331 dispensing machine, the Xiaomao 010 300mm stroke automatic dispensing machine 43, or the Yichuanlong pneumatic precision digital display fully automatic dispensing machine 43, etc.) (including a dispensing machine controller), commercial cylinders (such as the Airtac STWA10X50S cylinder or the Jinggong TN dual-axis cylinder), a dispensing machine mounting plate 42, and a dispensing machine fixing plate 40. The dispensing machine fixing plate 40 and the dispensing machine controller are fixed to the equipment bracket 1 with hexagonal screws (M4*16). The cylinders are fixed to the dispensing machine fixing plate 40 with hexagonal screws (M5*16). The dispensing machine mounting plate 42 is fixed to the cylinders with hexagonal screws (M4*25). The cylinders are equipped with 6mm air pipes, which are connected to a solenoid valve and an air compressor. Finally, the dispensing machine is secured to the mounting plate 42 using M5*12 socket head cap screws. The dispensing machine is the core component of the fixing area 7. When the finished product reaches the required length, turn on the dispensing machine controller and set the appropriate melting temperature (depending on the melting temperature of the adhesive inside the dispensing machine) and air pressure (depending on the adhesive content inside the dispensing machine). The cylinder, controlled by the program, will move the dispensing machine forward to the position where the finished product needs to be fixed. Finally, click the dispensing button on the control panel to complete the fixing process.

[0041] Furthermore, the collection area 8 includes a scissor fixing plate 44, a second cylinder 45, a scissor mounting plate 46, pneumatic scissors 47, a roller mounting side plate 48, a collection roller inner shaft 55, a fourth deep groove ball shaft 56, and a collection roller 49. The scissor fixing plate 44 is fixedly connected to the bracket 1 and located on one side of the bracket 1. The second cylinder 45 is fixedly connected to the scissor fixing plate 44 and located on one side of the scissor fixing plate 44. The scissor mounting plate 46 is fixedly connected to the second cylinder 45. The pneumatic scissors 47 are fixedly connected to the scissor mounting plate 48. Plate 46 is fixedly connected and located on one side of the scissor mounting plate 46. Roller mounting side plate 48 is fixedly connected to bracket 1 and located on one side of bracket 1. Inner shaft 55 of collecting roller is fixedly connected to roller mounting side plate 48 and located on one side of roller mounting side plate 48. Fourth deep groove ball shaft 56 is fixedly connected to inner shaft 55 of collecting roller and located on one side of inner shaft 55 of collecting roller. Collecting roller 49 is fixedly connected to fourth deep groove ball shaft 56 and located on one side of fourth deep groove ball shaft 56.

[0042] In this embodiment, after weaving is completed, the finished product is conveyed to the final collection area 8. Collection area 8 consists of a commercial pneumatic shear 47 (Vilesh LF-3A--3ZCW1 pneumatic shear 47), a pneumatic shear 47 mounting plate 46, a cylinder, a pneumatic shear 47 fixing plate 449, a collection roller 49 mounting side plate 48, and a collection roller 49. The pneumatic shear 47 mounting plate 46 and the collection roller 49 mounting side plate 48 are mounted on the equipment bracket 1 using hexagonal socket head cap screws (M4*8) and (M4*10), respectively. The collection roller 49 is fixed to the collection roller mounting side plate using hexagonal socket head cap screws (M5*10). The cylinder is fixed to the pneumatic scissors 47 mounting plate 449 with hexagonal screws (M4*8). The pneumatic scissors 47 mounting plate 46 is fixed to the cylinder with hexagonal screws (M3*20). Finally, the pneumatic scissors 47 is fixed to the pneumatic scissors 47 mounting plate 46 with hexagonal screws (M3*8). The pneumatic scissors 47 and the cylinder are equipped with 6mm air hoses connected to the solenoid valve and air compressor. The finished product is collected by winding it around the rollers in the collection area 8. When the required length is reached, the cylinder is controlled by the program to push the pneumatic scissors 47 upward to cut it at the glue application point in the fixing area 7 to prevent the product from scattering. Finally, the product is removed from the collection rollers 49, and the preparation is complete.

[0043] Please see Figures 6-9 Secondly, a one-dimensional yarn-based stretchable sweat-activated battery weaving method, applied to the one-dimensional yarn-based stretchable sweat-activated battery weaving machine described in the first aspect, includes the following steps:

[0044] S1 wraps the elastic base material around the feeding area 2, and then wraps the carbon wire and the cotton wire wrapped with magnesium wire around the first winding area 3.

[0045] Specifically, firstly, the elastic base material is wound onto the roller in the feeding area 2 for later use, and then carbon wire and cotton wire wrapped with magnesium wire are wound onto the roller on the winding disc for later use.

[0046] S2 stretches the elastic base material to the first transmission area 4 and fixes it, and then fixes the carbon wire and the cotton wire wrapped with magnesium wire to the elastic base material through the positioning hole;

[0047] Specifically, set the preparation parameters in the control system (depending on the product to be prepared). For example: 500mm, a transmission speed of 3mm / s, and a winding speed of 20r / min. Stretch the elastic substrate to the transmission area and fix it in place. Then, fix the carbon wire and the cotton thread wrapped with magnesium wire to the elastic substrate through the positioning holes. Click the start button on the control panel, and the equipment will begin operation.

[0048] S3 When the previously set length is woven, the fixing area 7 sprays glue to fix the woven finished product;

[0049] Specifically, the machine automatically stops when the previously set length of 500mm is woven. Clicking the glue dispensing button on the control panel will move the glue dispensing machine, located in fixing area 7, to the woven finished product for glue spraying and fixing.

[0050] S4 conveys the finished product after dispensing to the collection area 8, and cuts and collects the finished product through the collection area 8.

[0051] Specifically, the dispensing position is moved forward to the collection area 8. The cut-off button is clicked, and the pneumatic scissors 47 located in front of the collection area 8 will rise and cut the product from the dispensing position. Finally, the prepared product is removed from the collection area 8, the remaining material is cleaned, and the machine is turned off.

[0052] The above description is merely a preferred embodiment of the one-dimensional yarn-based stretchable sweat-activated battery weaving machine and weaving method of the present invention. Of course, it should not be construed as limiting the scope of the present invention. Those skilled in the art can understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.

Claims

1. A one-dimensional yarn-based stretchable sweat-activated battery weaving machine, characterized in that, It includes a support frame, a feeding area, a first winding area, a first transmission area, a fixing area, and a collection area; The first winding area is disposed on the bracket, the feeding area is disposed on one side of the first winding area, the first transmission area is disposed on the side of the bracket near the first winding area, the fixing area is disposed on one side of the first winding area, and the collecting area is disposed on the side of the bracket near the first transmission area. The first winding zone includes a winding zone support plate, a winding zone mounting plate, a motor fixing plate, a connecting inner shaft, a connecting outer shaft, a third deep groove ball bearing, a winding chassis, a second motor, a third synchronous pulley, a fourth synchronous pulley, a second synchronous belt, a first deep groove ball bearing, a fixing disc, multiple axles, multiple second thread storage pulleys, multiple second dampers, and multiple second ceramic eyelets. The winding zone support plate is fixedly connected to the bracket and located on one side of the bracket. The winding zone mounting plate is fixedly connected to the winding zone support plate and located on one side of the winding zone support plate. The motor fixing plate is fixedly connected to the winding zone mounting plate and located on one side of the winding zone mounting plate. The connecting inner shaft is fixedly connected to the winding zone mounting plate and located on one side of the winding zone mounting plate. The connecting outer shaft is sleeved on the connecting inner shaft. The third deep groove ball bearing is fixedly connected to the connecting inner shaft and located on one side of the connecting inner shaft. The winding chassis is fixedly connected to the third deep groove ball bearing. The second motor is fixedly connected to the connecting outer shaft and to the motor fixing plate, and is located on one side of the motor fixing plate. The third synchronous pulley is fixedly connected to the output end of the second motor. The fourth synchronous pulley is fixedly connected to the connecting outer shaft and is located around the connecting outer shaft. The second synchronous belt is respectively sleeved on the third synchronous pulley and the fourth synchronous pulley. The first deep groove ball shaft is fixedly connected to the connecting inner shaft. The fixed disk is fixedly connected to the first deep groove ball shaft and to the winding base, and is located on one side of the winding base. Multiple wheel shafts pass through the winding base. Multiple second wire storage pulleys are fixedly connected to multiple wheel shafts and are located on multiple wheel shafts. Multiple second dampers are fixedly connected to multiple wheel shafts and to the winding base. Multiple second ceramic eyes are fixedly connected to the fixed disk and are all located on one side of the fixed disk.

2. The one-dimensional yarn-based stretchable sweat-activated battery knitting machine as described in claim 1, characterized in that, The feeding area includes a fixed plate, a support plate, a first damper, a first fixed shaft, a first wire storage wheel, a positioning hole mounting plate, and a first ceramic eye. The fixed plate is fixedly connected to the winding area mounting plate and is located on one side of the winding area mounting plate. The support plate is fixedly connected to the fixed plate and is located on one side of the fixed plate. The first damper is fixedly connected to the fixed plate and is located on the fixed plate. The first fixed shaft is fixedly connected to the first damper and is located on one side of the first damper. The first wire storage wheel is fixedly connected to the first fixed shaft and is located around the first fixed shaft. The positioning hole mounting plate is fixedly connected to the fixed plate and is located on one side of the fixed plate. The first ceramic eye is fixedly connected to the positioning hole mounting plate and is located on one side of the positioning hole mounting plate.

3. The one-dimensional yarn-based stretchable sweat-activated battery weaving machine as described in claim 2, characterized in that, The first transmission zone includes two fixed side plates, a first motor, a first synchronous pulley, a drive shaft, a drive rubber roller, a second synchronous pulley, a first synchronous belt, a driven shaft, a second deep groove ball shaft, a driven rubber roller, two springs, and multiple second fixed shafts. The two fixed side plates are respectively fixedly connected to the bracket and located on one side of the bracket. The first motor is fixedly connected to the two fixed side plates and located on the two fixed side plates. The first synchronous pulley is fixedly connected to the output end of the first motor. The drive shaft is rotatably connected to the two fixed side plates and located between the two fixed side plates. The drive rubber roller is fixedly connected to the drive shaft and located on the fourth side of the drive shaft. The second synchronous pulley is fixedly connected to the drive shaft and located around the drive shaft. The first synchronous belt is respectively sleeved on the first synchronous pulley and the second synchronous pulley. The driven shaft is rotatably connected to the two fixed side plates and located between the two fixed side plates. The second deep groove ball shaft is fixedly connected to the driven shaft and located on one side of the driven shaft. The driven rubber roller is fixedly connected to the second deep groove ball shaft and located on one side of the second deep groove ball shaft. The two springs are hung on the driven rubber roller and the drive rubber roller. Multiple second fixed shafts are respectively fixedly connected to the two fixed side plates and are all located between the two fixed side plates.

4. The one-dimensional yarn-based stretchable sweat-activated battery weaving machine as described in claim 3, characterized in that, The fixed area includes a dispensing machine fixing plate, a first cylinder, a dispensing machine mounting plate, and an automatic dispensing machine. The dispensing machine fixing plate is fixedly connected to the bracket and located on one side of the bracket. The first cylinder is fixedly connected to the dispensing machine fixing plate and located on one side of the dispensing machine fixing plate. The dispensing machine mounting plate is fixedly connected to the first cylinder. The automatic dispensing machine is fixedly connected to the dispensing machine mounting plate and located on one side of the dispensing machine mounting plate.

5. The one-dimensional yarn-based stretchable sweat-activated battery weaving machine as described in claim 4, characterized in that, The collection area includes a scissor fixing plate, a second cylinder, a scissor mounting plate, pneumatic scissors, a roller mounting side plate, a collection roller inner shaft, a fourth deep groove ball shaft, and a collection roller. The scissor fixing plate is fixedly connected to the bracket and located on one side of the bracket. The second cylinder is fixedly connected to the scissor fixing plate and located on one side of the scissor fixing plate. The scissor mounting plate is fixedly connected to the second cylinder. The pneumatic scissors are fixedly connected to the scissor mounting plate and located on one side of the scissor mounting plate. The roller mounting side plate is fixedly connected to the bracket and located on one side of the bracket. The collection roller inner shaft is fixedly connected to the roller mounting side plate and located on one side of the roller mounting side plate. The fourth deep groove ball shaft is fixedly connected to the collection roller inner shaft and located on one side of the collection roller inner shaft. The collection roller is fixedly connected to the fourth deep groove ball shaft and located on one side of the fourth deep groove ball shaft.

6. A method for weaving one-dimensional yarn-based stretchable sweat-activated batteries, applied to the one-dimensional yarn-based stretchable sweat-activated battery weaving machine according to any one of claims 1-5, characterized in that, Includes the following steps: The elastic base material is wound around the feeding area, and then the carbon wire and the cotton wire wrapped with magnesium wire are wound around the first winding area. The elastic base material is stretched to the first transmission area and fixed, and then the carbon wire and the cotton thread wrapped with magnesium wire are fixed to the elastic base material through the positioning hole. Once the previously set length has been woven, the fixing area will apply adhesive to the woven product for fixation. The finished product after dispensing is conveyed forward to the collection area, where it is cut and collected.

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