Methods, devices, systems, and water purification equipment for detecting abnormal rotation of solenoid valves.
By determining the solenoid valve position and obtaining the detection threshold in the water purification equipment, controlling the solenoid valve to rotate to the target angle and collecting the water flow rate, the problem of high cost for detecting abnormal rotation of adjustable wastewater solenoid valves is solved, and low-cost and accurate water quality detection is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-23
- Publication Date
- 2026-03-13
AI Technical Summary
Existing methods for detecting abnormal rotation of adjustable wastewater ratio solenoid valves in water purification equipment are costly, increase equipment complexity, are difficult to assemble, and lead to inaccurate water quality testing.
By determining the solenoid valve's position, obtaining the detection threshold and rotation parameters, controlling the solenoid valve to rotate to the target angle and collecting the water flow velocity, it is possible to determine whether the solenoid valve is abnormal, thus achieving low-cost rotation abnormality detection.
Without adding extra testing equipment, accurately identify abnormal solenoid valve rotation, ensure water quality safety of water purification equipment, improve self-testing efficiency, and reduce costs.
Smart Images

Figure CN117699874B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of water treatment technology, and in particular to a method, apparatus, system for detecting abnormal rotation of a solenoid valve, as well as a water purification device. Background Technology
[0002] The lifespan of a water purifier filter cartridge is directly related to the quality of the local water. After a certain period of use, the filter cartridge needs to be automatically flushed periodically. The size of the water flow during flushing is directly related to the diameter of the solenoid valve pipeline at the wastewater end of the reverse osmosis membrane filter cartridge.
[0003] Currently, most mainstream water purifiers on the market use solenoid valves with fixed orifice diameters and specifications. Circuit control simply involves switching the valve on and off; it opens during flushing and closes during water production. For solenoid valves with a fixed wastewater ratio, in areas with good water quality, flushing at the same frequency and flow rate, with a fixed filter lifespan, will result in relatively high water consumption during overall flushing. However, in areas with poor water quality, flushing at the same frequency and flow rate can easily clog the wastewater solenoid valve.
[0004] To address the aforementioned issues, a novel adjustable wastewater ratio solenoid valve is used. The rotation angle of the solenoid valve is controlled by software, adjusting to the appropriate angle based on the water quality level to initiate the water purifier's flushing process. However, since the adjustable wastewater ratio solenoid valve can only be controlled according to predetermined parameters, variations in water quality and structural assembly can lead to misalignment and incomplete rotation.
[0005] In existing methods, the detection of the adjustable wastewater ratio solenoid valve is mainly achieved by adding an abnormality detection device. This method is costly and increases the structural complexity of the water purification equipment, making it difficult to assemble. Summary of the Invention
[0006] Therefore, it is necessary to provide a method, device, system, and water purification equipment for detecting abnormal rotation of solenoid valves that can effectively save the cost of water purification equipment, addressing the aforementioned technical problems.
[0007] In a first aspect, this application provides a method for detecting abnormal rotation of a solenoid valve, including:
[0008] Determine the solenoid valve position of the solenoid valve to be tested in the water purification equipment;
[0009] Obtain the detection threshold and rotation parameters associated with the solenoid valve position;
[0010] The solenoid valve to be tested is controlled to rotate to the target angle according to the rotation parameters, and the water flow velocity passing through the solenoid valve to be tested is collected.
[0011] The detection threshold is used to determine whether the solenoid valve to be tested is abnormal.
[0012] In one embodiment, the detection threshold includes a preset flow rate range, and the step of determining whether the solenoid valve to be detected is abnormal based on the water flow rate and the detection threshold includes:
[0013] If the water flow velocity is within the preset flow velocity range, the solenoid valve to be tested is determined to be normal.
[0014] If the water flow velocity does not fall within the preset flow velocity range, determine the number of flow velocity detections for the water flow velocity.
[0015] If the number of flow rate detections exceeds the threshold, the solenoid valve to be tested is determined to be abnormal.
[0016] In one embodiment, if the number of flow rate detections is less than or equal to a threshold, the method further includes:
[0017] The steps include controlling the solenoid valve to be tested to rotate to the target angle according to the rotation parameters, and collecting the water flow velocity through the solenoid valve to be tested.
[0018] Increase the number of flow rate detections and perform the step of determining whether the solenoid valve to be detected is abnormal based on the water flow rate and the detection threshold.
[0019] In one embodiment, determining the solenoid valve position of the solenoid valve to be tested in the water purification device includes:
[0020] After controlling the water purification equipment to produce water for a first preset time, the water quality parameters of the raw water in the water purification equipment are obtained;
[0021] The solenoid valve setting is determined based on the water quality parameters.
[0022] In one embodiment, controlling the solenoid valve to be detected to rotate to the target angle according to the rotation parameters includes:
[0023] Control the solenoid valve to be tested to reset to its initial rotation angle;
[0024] The solenoid valve to be tested is controlled to rotate from the initial rotation angle to the target angle according to the rotation parameters.
[0025] In one embodiment, the acquisition of the water flow velocity through the solenoid valve to be detected includes:
[0026] Control the second preset flushing time of the water purification equipment;
[0027] The average flow velocity of the water passing through the solenoid valve to be tested within the second preset time period is calculated as the water flow velocity of the solenoid valve to be tested.
[0028] In one embodiment, the method further includes:
[0029] If the continuous operating time of the water purification equipment is greater than or equal to a preset time threshold or the water quality parameters of the water purification equipment are greater than or equal to a preset water quality parameter threshold, the detection thresholds and rotation parameters corresponding to each gear of the solenoid valve to be tested are updated according to the current water quality parameters of the water purification equipment.
[0030] Secondly, this application also provides a solenoid valve rotation abnormality detection device, comprising:
[0031] The gear position determination module is used to determine the gear position of the solenoid valve to be tested in the water purification equipment.
[0032] The parameter acquisition module is used to acquire the detection threshold and rotation parameters associated with the solenoid valve position.
[0033] The flow velocity acquisition module is used to control the solenoid valve to be tested to rotate to the target angle according to the rotation parameters, and to acquire the water flow velocity passing through the solenoid valve to be tested;
[0034] An anomaly detection module is used to determine whether the solenoid valve to be detected is abnormal based on the water flow velocity and the detection threshold.
[0035] Thirdly, this application also provides a solenoid valve rotation abnormality detection system, including a memory, a processor and a solenoid valve, wherein the processor and the solenoid valve are connected, the memory stores a computer program, and the processor executes the computer program to implement the steps of the solenoid valve rotation abnormality detection method described in the first aspect.
[0036] Fourthly, this application also provides a water purification device, characterized in that it includes the electromagnetic valve rotation abnormality detection system described in the third aspect.
[0037] In summary, this application proposes a method, apparatus, system, and water purification equipment for detecting abnormal rotation of a solenoid valve. The method includes: determining the solenoid valve position of the solenoid valve to be tested in the water purification equipment; obtaining a detection threshold and rotation parameters associated with the solenoid valve position; controlling the solenoid valve to be tested to rotate to a target angle according to the rotation parameters, and collecting the water flow velocity passing through the solenoid valve; and determining whether the solenoid valve is abnormal based on the water flow velocity and the detection threshold. By associating each control position of the solenoid valve with a corresponding detection threshold and rotation parameters, this application can detect abnormal rotation of the solenoid valve without adding other detection equipment, achieving low-cost detection of adjustable wastewater ratio solenoid valves in water purification equipment. Attached Figure Description
[0038] Figure 1 This is an application environment diagram of a method for detecting abnormal rotation of a solenoid valve in one embodiment;
[0039] Figure 2 This is a schematic diagram of the arrangement of a wastewater solenoid valve in a water purification device in the prior art;
[0040] Figure 3 This is a flowchart illustrating a method for detecting abnormal rotation of a solenoid valve in one embodiment;
[0041] Figure 4 This is a flowchart illustrating a method for detecting abnormal rotation of a solenoid valve in another embodiment;
[0042] Figure 5 This is a flowchart illustrating the steps for determining the solenoid valve position in one embodiment.
[0043] Figure 6 This is a flowchart illustrating the steps of controlling the solenoid valve under test to rotate to a target angle in one embodiment.
[0044] Figure 7 This is a schematic diagram of the steps for calculating water flow velocity in one embodiment;
[0045] Figure 8 This is a structural block diagram of a solenoid valve rotation abnormality detection device in one embodiment.
[0046] Summary of attached image labels:
[0047] Pre-filter cartridge - 110; Flow meter - 120; TDS probe - 130; Inlet solenoid valve - 140; Pressure stabilizing pump - 150; Reverse osmosis membrane cartridge - 160; Adjustable wastewater ratio solenoid valve - 170; Post-filter cartridge - 180;
[0048] First wastewater solenoid valve-210; Second wastewater solenoid valve-220; Third wastewater solenoid valve-230; Flushing solenoid valve-240. Detailed Implementation
[0049] To facilitate understanding of this application, a more complete description will be provided below with reference to the accompanying drawings, which illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this application will be thorough and complete.
[0050] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
[0051] It is understood that the terms "first," "second," etc., used herein may be used to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish one element from another. For example, without departing from the scope of this application, a first resistor may be referred to as a second resistor, and similarly, a second resistor may be referred to as a first resistor. Both the first resistor and the second resistor are resistors, but they are not the same resistor.
[0052] It is understood that the term "connection" in the following embodiments should be understood as "electrical connection," "communication connection," etc., if the connected circuits, modules, units, etc., have electrical signal or data transmission with each other.
[0053] It is understandable that "at least one" refers to one or more, and "multiple" refers to two or more. "At least a part of an element" refers to part or all of an element.
[0054] When used herein, the singular forms of “a,” “an,” and “the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising / including” or “having,” etc., specify the presence of the stated features, wholes, steps, operations, components, parts, or combinations thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof. Meanwhile, the term “and / or” as used in this specification includes any and all combinations of the associated listed items.
[0055] The solenoid valve rotation abnormality detection method provided in this application embodiment can be applied to, for example... Figure 1 The application environment shown. Figure 1 A structural block diagram of a water purification device employing an adjustable wastewater ratio solenoid valve is provided. (See diagram below.) Figure 1 As shown, the water purification equipment includes a pre-filter 110, a flow meter 120, a TDS probe 130, an inlet solenoid valve 140, a pressure stabilizing pump 150, a reverse osmosis membrane filter 160, an adjustable wastewater ratio solenoid valve 170, and a post-filter 180.
[0056] The raw water inlet pipe connects sequentially to the pure water inlet pipe via a pre-filter 110, a flow meter 120, a TDS probe 130, an inlet solenoid valve 140, a pressure stabilizing pump 150, a reverse osmosis membrane filter 160, and a post-filter. The raw water inlet pipe is used to receive raw water, while the pure water inlet pipe is used to output pure water.
[0057] The raw water inlet pipe connects sequentially to the wastewater inlet pipe via a pre-filter cartridge 110, a flow meter 120, a TDS probe 130, an inlet solenoid valve 140, a pressure stabilizing pump 150, a reverse osmosis membrane filter cartridge 160, and an adjustable wastewater ratio solenoid valve 170. The wastewater inlet pipe is used to output wastewater.
[0058] Specifically, after the raw water is connected to the water purification equipment, it is filtered through the pre-filter 110, the reverse osmosis membrane filter 160, and the post-filter 180 to obtain filtered pure water and filtered wastewater, respectively.
[0059] In practical use, the flow meter 120 can be used to detect the flow rate of the water purification equipment 120 after the raw water is connected. The Total Dissolved Solids (TDS) probe is used to detect the TDS value of the raw water in the pipeline. The inlet solenoid valve 140 is used to restrict the flow direction of the raw water in the pipeline to prevent backflow. The pressure stabilizing pump 150 is used to provide pressure for the transmission of water in the pipeline. The adjustable wastewater ratio solenoid valve 170 is used to control the water purification equipment to discharge wastewater according to a fixed flow rate ratio. In some embodiments, the TDS probe 130 also has a temperature measuring accessory, which can be used to detect the temperature value of the water in the pipeline.
[0060] It should be noted that existing water purification equipment includes both water purification equipment using adjustable wastewater ratio solenoid valves and water purification equipment using fixed wastewater ratio solenoid valves.
[0061] like Figure 2 As shown, a water purification device employing a fixed wastewater ratio solenoid valve is provided. Specifically, Figure 2 The water purification equipment shown includes a first wastewater solenoid valve 210, a second wastewater solenoid valve 220, a third wastewater solenoid valve 230, and a flushing solenoid valve 240. The first wastewater solenoid valve 210 is a single-position solenoid valve with an opening angle of 270° and a water flow rate of 600cc. The second wastewater solenoid valve 220 is a two-position solenoid valve with an opening angle of 180° and a water flow rate of 800cc. The third wastewater solenoid valve 230 is a three-position solenoid valve with an opening angle of 90° and a water flow rate of 1050cc. The flushing solenoid valve 240 is opened during the flushing step of the water purification equipment to flush impurities from the wastewater pipes.
[0062] Compared to water purification equipment that uses a fixed wastewater ratio solenoid valve, water purification equipment that uses an adjustable wastewater ratio solenoid valve can change the switching position according to the water quality parameters or water flow in the water purification equipment pipeline. This can effectively save the flushing water volume of the water purification equipment and ensure smooth wastewater discharge, avoiding clogging of the water purification equipment.
[0063] Those skilled in the art will understand that Figure 1 The structure shown is merely a block diagram of a portion of the structure related to the present application and does not constitute a limitation on the water purification equipment to which the present application is applied. Specific water purification equipment may include more or fewer components than those shown in the figure, or combine certain components, or have different component arrangements.
[0064] In practical applications, abnormal rotation of the adjustable wastewater ratio solenoid valve in a water purification system can negatively impact water quality. Therefore, detecting abnormal rotation of this valve is crucial, directly affecting the safety of the water in the purification system. This embodiment proposes a method for detecting abnormal solenoid valve rotation. This method enables accurate detection of abnormal rotation of the adjustable wastewater ratio solenoid valve used in water purification systems at low cost, effectively ensuring the safety of the water in the purification system.
[0065] In one embodiment, such as Figure 3 As shown, a method for detecting abnormal rotation of a solenoid valve is provided, which can be applied to... Figure 1 Taking a water purification device as an example, the explanation includes the following steps:
[0066] S301, Determine the solenoid valve position of the solenoid valve to be tested in the water purification equipment;
[0067] Specifically, the solenoid valve to be tested in this embodiment can be an adjustable wastewater ratio solenoid valve in a water purification device, or it can be any other solenoid valve with adjustable settings. This embodiment uses an adjustable wastewater ratio solenoid valve as the solenoid valve to be tested for illustration, but it is not the only one.
[0068] The adjustable wastewater ratio solenoid valve can be configured with multiple speed settings to meet the wastewater discharge flow requirements of specific application scenarios. For example, the adjustable wastewater ratio solenoid valve can include three adjustable speed settings: low speed, medium speed, and high speed. Specifically, when the adjustable wastewater ratio solenoid valve is in low speed mode, the corresponding flow rate can be 600cc. When the adjustable wastewater ratio solenoid valve is in medium speed mode, the corresponding flow rate can be 800cc. When the adjustable wastewater ratio solenoid valve is in high speed mode, the corresponding flow rate can be 1050cc. It should be noted that the number of speed settings of the adjustable wastewater ratio solenoid valve can be configured according to the actual application scenario, and is not limited to three. Furthermore, the flow rate corresponding to each speed setting can also be determined based on the type of solenoid valve used in the actual application scenario, without specific limitations.
[0069] Specifically, there are two application scenarios for determining the solenoid valve setting. The first scenario is when the water purifier is powered on for the first time, before the water purification process begins. In this case, determining the solenoid valve setting requires the water purifier to run for a period of time to determine the current solenoid valve setting based on the raw water parameters. This method of determining the solenoid valve setting based on raw water parameters is a scheme configured according to the automatic adjustment mode of the adjustable wastewater ratio solenoid valve. It can be used when the processor has not memorized the solenoid valve setting, i.e., when the water purifier is powered on for the first time.
[0070] The second scenario involves adjusting the water purification equipment's settings. The solenoid valve setting is determined based on the water flow rate from the wastewater outlet. At this point, the water purification equipment has already begun the water production process, and the adjustable wastewater ratio solenoid valve has discharged wastewater. This means the solenoid valve setting has been changed, and the processor stores the previously memorized setting. When determining the solenoid valve setting, the previously memorized setting can be directly used as the current setting for the adjustable wastewater ratio solenoid valve.
[0071] S302, obtain the detection threshold and rotation parameters associated with the solenoid valve position;
[0072] Specifically, each solenoid valve position is associated with a corresponding detection threshold and rotation parameters. The detection thresholds include preset flow rate range, temperature threshold, flow rate threshold, and pressure threshold, while the rotation parameters include the solenoid valve rotation angle and the initial rotation angle of the solenoid valve.
[0073] For example, in low speed mode, the preset flow rate range associated with the solenoid valve position is 600cc ± 20cc, and the associated rotation angle is 270°. In medium speed mode, the preset flow rate range associated with the solenoid valve position is 800cc ± 20cc, and the associated rotation angle is 180°. In high speed mode, the preset flow rate range associated with the solenoid valve position is 1050cc ± 20cc, and the associated rotation angle is 90°.
[0074] It should be noted that the detection threshold and rotation parameters associated with different solenoid valve positions can be configured with specific values according to the needs of the actual application scenario. The above examples are only used to represent one application scenario and are not intended to limit the application.
[0075] In one embodiment, the pressure threshold can be used to detect whether the flow rate of water in the pipeline is normal. For example, the standard pressure range of the water purification equipment during use is 0.1 to 0.4 MPa. If the water pressure exceeds this standard pressure range, it can be determined that the pressure stabilizing pump of the water purification equipment is abnormal.
[0076] S303 controls the solenoid valve under test to rotate to the target angle according to the rotation parameters, and collects the water flow velocity passing through the solenoid valve under test;
[0077] Specifically, in this embodiment, after obtaining the rotation parameters corresponding to the solenoid valve position, the solenoid valve to be tested is controlled to rotate to the corresponding target angle according to the rotation parameters, and the flow velocity of the water passing through the solenoid valve to be tested is detected by a flow meter. Thus, based on the correspondence between the water flow velocity and the solenoid valve position, it can be further determined whether the adjustable wastewater ratio solenoid valve has rotated to the target angle.
[0078] S304, determine whether the solenoid valve under test is abnormal based on the water flow velocity and the detection threshold.
[0079] Specifically, when the water flow velocity corresponds to the detection threshold, it indicates that the adjustable wastewater ratio solenoid valve has rotated to the target angle, and it can be determined that the adjustable wastewater ratio solenoid valve is in normal condition.
[0080] When the water flow velocity does not correspond to the detection threshold, it indicates that the adjustable wastewater ratio solenoid valve has not rotated to the target angle, and it can be determined that the adjustable wastewater ratio solenoid valve is in an abnormal state.
[0081] In summary, this embodiment provides a method for detecting abnormal rotation of a solenoid valve. By proposing a new detection procedure, it is possible to detect abnormal rotation of the adjustable wastewater ratio solenoid valve of the water purification equipment without adding additional detection equipment and solenoid valve switches. By judging the water flow rate of the adjustable wastewater ratio solenoid valve at the corresponding setting, it is possible to accurately determine whether the adjustable wastewater ratio solenoid valve is unable to rotate to the corresponding angle, effectively ensuring the water quality safety of the water purification equipment and improving the self-inspection efficiency of the water purification equipment under low cost conditions.
[0082] In one embodiment, such as Figure 4 As shown, S304 includes:
[0083] S305, if the water flow velocity is within the preset flow velocity range, the solenoid valve under test is confirmed to be normal.
[0084] Specifically, the preset flow rate range is a preset flow rate threshold ± a fixed flow rate deviation value. The preset flow rate threshold is a reference flow rate value set for each flow rate level, and the fixed flow rate deviation value is a detection accuracy that can be configured according to the actual application scenario. The smaller the fixed flow rate deviation value, the higher the accuracy of this embodiment in detecting rotational anomalies; conversely, the larger the fixed flow rate deviation value, the lower the accuracy of this embodiment in detecting rotational anomalies. Users can configure the fixed flow rate deviation value according to the needs of the actual application scenario; this embodiment does not impose any limitations on this.
[0085] If the water flow velocity is within the preset flow velocity range, it can be determined that the solenoid valve under test is in a normal state. In this embodiment, when it is determined that the solenoid valve under test is in a normal state, all detection parameters used to determine whether the solenoid valve under test is abnormal will be reset, such as the number of flow velocity detections and the first preset time.
[0086] S306, If the water flow velocity does not fall within the preset flow velocity range, determine the number of flow velocity detections.
[0087] Specifically, if the water flow velocity is not within the preset flow velocity range, it can be determined that the current water flow velocity collected does not meet the current gear requirement of the adjustable wastewater ratio solenoid valve. In this case, it is necessary to further identify and determine which test the water flow velocity value is from.
[0088] S307, if the number of flow rate detections exceeds the threshold, the solenoid valve under test is determined to be abnormal.
[0089] Specifically, if the number of flow rate detections exceeds the threshold, it can be determined that the solenoid valve under test is malfunctioning. When it is determined that the solenoid valve under test is in an abnormal rotation state, the adjustable wastewater ratio solenoid valve cannot discharge wastewater according to the preset setting. The water purification equipment can display the fault information of the adjustable wastewater ratio solenoid valve and remind the user to replace it to ensure the safety of the water quality in the water purification equipment.
[0090] In one embodiment, if the number of flow rate detections is less than or equal to a threshold number, the method for detecting abnormal rotation of the solenoid valve includes:
[0091] The steps include controlling the rotation of the solenoid valve under test to the target angle according to the rotation parameters, and collecting the water flow velocity through the solenoid valve under test.
[0092] Increase the number of flow rate detections and execute the step of determining whether the solenoid valve under test is abnormal based on the water flow rate and detection threshold.
[0093] Specifically, the step of increasing the number of flow rate detections can be performed as the flow rate detection count index +1 step.
[0094] In this embodiment, when the number of flow rate detections is less than or equal to the threshold number, steps S303 and S304 will be re-executed to determine the abnormal state of the solenoid valve through multiple tests, thereby further ensuring the accuracy of the abnormal state detection of the solenoid valve.
[0095] In practical applications, this embodiment sets the number of flow rate detections. Each time an anomaly is determined for the solenoid valve under test based on the water flow rate and a detection threshold, the number of flow rate detections for the current test must be identified. For example, if the threshold is set to 2, the solenoid valve is determined to be abnormal only if the current water flow rate is the same as the flow rate obtained in the third test and is not within the preset flow rate range.
[0096] It should be noted that the threshold number of detections can be adaptively configured according to the needs of the actual application scenario, and is not limited here. In one embodiment, the flow rate detection count is reset to zero each time the solenoid valve under test is determined to be in a normal state.
[0097] In one embodiment, such as Figure 5 As shown, S301 includes:
[0098] S502, after controlling the water purification equipment to produce water for the first preset time, obtain the water quality parameters of the raw water in the water purification equipment;
[0099] S504, determine the solenoid valve position based on water quality parameters.
[0100] In a specific embodiment, the water quality parameter can be the TDS value or other parameters that can represent the water quality. This embodiment uses the TDS value for explanation, but does not limit the water quality parameter to the TDS value.
[0101] Specifically, for example, water quality parameters can be associated with the solenoid valve setting. When the TDS value is less than or equal to 110, the solenoid valve is set to low speed. When the TDS value is greater than 110 and less than or equal to 650, the solenoid valve is set to medium speed. When the TDS value is greater than 650, the solenoid valve is set to high speed.
[0102] Specifically, after detecting the specific values of the water quality parameters, the current solenoid valve position of the solenoid valve to be tested can be determined based on the correspondence between the specific values of the water quality parameters and the solenoid valve position.
[0103] In this embodiment, through S502 and S504, the current solenoid valve position of the adjustable wastewater ratio solenoid valve can be determined by an automatic configuration identification method when the water purification equipment is powered on for the first time.
[0104] In one embodiment, such as Figure 6 As shown, S303 includes:
[0105] S602, controls the solenoid valve under test to reset to its initial rotation angle;
[0106] S604 controls the solenoid valve under test to rotate from the initial rotation angle to the target angle according to the rotation parameters.
[0107] Specifically, when controlling the solenoid valve under test to rotate, the solenoid valve is first reset and rotated to the initial rotation angle according to step S602. For example, it is rotated to the 0° position, and then rotated at a specified angle to the target angle, such as 90°.
[0108] It should be noted that each gear has a corresponding gear rotation angle: 270° for low speed, 180° for medium speed, and 90° for high speed.
[0109] This embodiment, through S602 and S604, ensures that the adjustable wastewater ratio solenoid valve is accurately rotated to the opening angle required for the solenoid valve position, thus ensuring the accuracy of detecting abnormal states of the adjustable wastewater ratio solenoid valve in this embodiment.
[0110] In one embodiment, such as Figure 7 As shown, S303 also includes:
[0111] S702, controls the second preset time for rinsing the water purification equipment;
[0112] S704, calculate the average flow velocity of the water passing through the solenoid valve to be tested within a second preset time period, and use it as the water flow velocity of the solenoid valve to be tested.
[0113] Specifically, when collecting the water flow rate of the adjustable wastewater ratio solenoid valve, it is necessary to control the water purification equipment to perform the flushing function so that the water flows through the solenoid valve to be tested, i.e., the adjustable wastewater ratio solenoid valve, and is discharged from the water purification equipment, thereby ensuring that the collected water flow rate is the water flow rate related to the solenoid valve to be tested.
[0114] In actual use, the second preset time can be determined based on the overall water flow in the water purification equipment pipeline, but this embodiment does not limit this.
[0115] In one embodiment, the method further includes:
[0116] If the continuous operating time of the water purification equipment is greater than or equal to the preset time threshold or the water quality parameters of the water purification equipment are greater than or equal to the preset water quality parameter threshold, the detection thresholds and rotation parameters corresponding to each gear of the solenoid valve to be tested are updated according to the current water quality parameters of the water purification equipment.
[0117] Specifically, when water quality fluctuates in the pipes of a water purification system, or after the system has been running for a long time, it is necessary to adjust the detection thresholds and rotation parameters of each solenoid valve position to match the wastewater discharge plan for the current water quality in the system.
[0118] In a specific embodiment, the detection threshold and rotation parameters can be updated based on the influence of water quality parameters on the adjustable wastewater ratio solenoid valve setting in the actual application scenario.
[0119] In summary, this embodiment proposes a method for detecting abnormal rotation of a solenoid valve. By proposing a new detection procedure, it eliminates the need for additional detection equipment and solenoid valve switches in the water purification equipment. This method can detect abnormal rotation of the adjustable wastewater ratio solenoid valve in the water purification equipment. By determining the water flow rate at the corresponding setting of the adjustable wastewater ratio solenoid valve, it can accurately determine whether the valve is unable to rotate to the corresponding angle, effectively ensuring the water quality safety of the water purification equipment. It also improves the self-inspection efficiency of the water purification equipment at a low cost. Furthermore, the abnormality detection method proposed in this embodiment can effectively improve the accuracy of solenoid valve abnormality detection through multiple tests, ensuring the reliability of the detection results and preventing the waste of maintenance resources.
[0120] It should be understood that although the steps in the flowcharts of the above embodiments are shown sequentially according to the arrows, these steps are not necessarily executed in the order indicated by the arrows. Unless explicitly stated herein, there is no strict order restriction on the execution of these steps, and they can be executed in other orders. Moreover, at least some steps in the flowcharts of the above embodiments may include multiple steps or multiple stages. These steps or stages are not necessarily completed at the same time, but can be executed at different times. The execution order of these steps or stages is not necessarily sequential, but can be performed alternately or in turn with other steps or at least some of the steps or stages of other steps.
[0121] Based on the same inventive concept, this application also provides a solenoid valve rotation abnormality detection device for implementing the solenoid valve rotation abnormality detection method described above. The solution provided by this device is similar to the solution described in the above method; therefore, the specific limitations in one or more embodiments of the solenoid valve rotation abnormality detection device provided below can be found in the limitations of the solenoid valve rotation abnormality detection method described above, and will not be repeated here.
[0122] In one embodiment, such as Figure 8 As shown, a solenoid valve rotation abnormality detection device 800 is provided, including: a gear position determination module 810, a parameter acquisition module 820, a flow rate acquisition module 830, and an abnormality judgment module 840, wherein:
[0123] The gear position determination module 810 is used to determine the gear position of the solenoid valve to be tested in the water purification equipment.
[0124] The parameter acquisition module 820 is used to acquire the detection threshold and rotation parameters associated with the solenoid valve position.
[0125] The flow velocity acquisition module 830 is used to control the solenoid valve under test to rotate to the target angle according to the rotation parameters, and to acquire the water flow velocity passing through the solenoid valve under test.
[0126] The anomaly detection module 840 is used to determine whether the solenoid valve under test is abnormal based on the water flow rate and the detection threshold.
[0127] In one embodiment, the anomaly detection module 840 is specifically used to determine that the solenoid valve to be tested is normal if the water flow velocity is within a preset flow velocity range; to determine the number of flow velocity detections if the water flow velocity is not within the preset flow velocity range; and to determine that the solenoid valve to be tested is abnormal if the number of flow velocity detections is greater than the number of detections threshold.
[0128] In one embodiment, the anomaly detection module 840 is further configured to, if the number of flow velocity detections is less than or equal to the number of detections threshold, execute the steps of controlling the solenoid valve to be detected to rotate to the target angle according to the rotation parameters and collecting the water flow velocity passing through the solenoid valve to be detected; increase the number of flow velocity detections and execute the steps of determining whether the solenoid valve to be detected is abnormal based on the water flow velocity and the detection threshold.
[0129] In one embodiment, the gear setting module 810 is specifically used to obtain the water quality parameters of the raw water in the water purification equipment after controlling the water purification equipment to produce water for a first preset time; and to determine the gear setting of the solenoid valve based on the water quality parameters.
[0130] In one embodiment, the flow rate acquisition module 830 is specifically used to control the solenoid valve to be tested to reset to the initial rotation angle; and to control the solenoid valve to be tested to rotate from the initial rotation angle to the target angle according to the rotation parameters.
[0131] In one embodiment, the flow rate acquisition module 830 is specifically used to control the rinsing time of the water purification equipment for a second preset time; and to calculate the average flow rate of the water passing through the solenoid valve to be detected within the second preset time, as the water flow rate of the solenoid valve to be detected.
[0132] In one embodiment, the parameter acquisition module 820 is specifically used to update the detection threshold and rotation parameters corresponding to each gear of the solenoid valve to be tested based on the current water quality parameters of the water purifier if the continuous running time of the water purifier is greater than or equal to a preset time threshold or the water quality parameters of the water purifier are greater than or equal to a preset water quality parameter threshold.
[0133] In summary, this application also provides a solenoid valve rotation abnormality detection device. By proposing a new detection procedure, it can complete the detection of rotation abnormalities of the adjustable wastewater ratio solenoid valve of the water purification equipment without adding additional detection equipment and solenoid valve switches to the water purification equipment. By judging the water flow rate of the adjustable wastewater ratio solenoid valve at the corresponding gear, it can accurately determine whether the adjustable wastewater ratio solenoid valve has an abnormal situation of not being able to rotate to the corresponding angle of the gear, effectively ensuring the water quality safety of the water purification equipment and improving the self-inspection efficiency of the water purification equipment under low cost conditions.
[0134] Each module in the aforementioned solenoid valve rotation abnormality detection device can be implemented entirely or partially through software, hardware, or a combination thereof. These modules can be embedded in the processor of a computer device in hardware form or independent of it, or stored in the memory of a computer device in software form, so that the processor can call and execute the corresponding operations of each module.
[0135] In one embodiment, a solenoid valve rotation abnormality detection system is provided, including a memory, a processor, and a solenoid valve. The processor and the solenoid valve are connected. The memory stores a computer program, and when the processor executes the computer program, it performs the following steps:
[0136] Determine the solenoid valve position of the solenoid valve to be tested in the water purification equipment;
[0137] Obtain the detection threshold and rotation parameters associated with the solenoid valve position;
[0138] The solenoid valve under test is controlled to rotate to the target angle based on the rotation parameters, and the water flow velocity passing through the solenoid valve under test is collected.
[0139] The abnormality of the solenoid valve to be tested is determined based on the water flow velocity and the detection threshold.
[0140] In one embodiment, a computer-readable storage medium is provided having a computer program stored thereon, the computer program performing the following steps when executed by a processor:
[0141] Determine the solenoid valve position of the solenoid valve to be tested in the water purification equipment;
[0142] Obtain the detection threshold and rotation parameters associated with the solenoid valve position;
[0143] The solenoid valve under test is controlled to rotate to the target angle based on the rotation parameters, and the water flow velocity passing through the solenoid valve under test is collected.
[0144] The abnormality of the solenoid valve to be tested is determined based on the water flow velocity and the detection threshold.
[0145] In one embodiment, a computer program product is provided, including a computer program that, when executed by a processor, performs the following steps:
[0146] Determine the solenoid valve position of the solenoid valve to be tested in the water purification equipment;
[0147] Obtain the detection threshold and rotation parameters associated with the solenoid valve position;
[0148] The solenoid valve under test is controlled to rotate to the target angle based on the rotation parameters, and the water flow velocity passing through the solenoid valve under test is collected.
[0149] The abnormality of the solenoid valve to be tested is determined based on the water flow velocity and the detection threshold.
[0150] Those skilled in the art will understand that all or part of the processes in the methods of the above embodiments can be implemented by a computer program instructing related hardware. The computer program can be stored in a non-volatile computer-readable storage medium. When executed, the computer program can include the processes of the embodiments of the above methods. Any references to memory, databases, or other media used in the embodiments provided in this application can include at least one of non-volatile and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetic random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. By way of illustration and not limitation, RAM can take many forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM). The databases involved in the embodiments provided in this application may include at least one type of relational database and non-relational database. Non-relational databases may include, but are not limited to, blockchain-based distributed databases. The processors involved in the embodiments provided in this application may be general-purpose processors, central processing units, graphics processing units, digital signal processors, programmable logic devices, quantum computing-based data processing logic devices, etc., and are not limited to these.
[0151] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0152] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this application should be determined by the appended claims.
Claims
1. A method for detecting abnormal rotation of a solenoid valve, characterized in that, include: Determine the solenoid valve position of the solenoid valve to be tested in the water purification equipment; Obtain the detection threshold and rotation parameters associated with the solenoid valve position; The solenoid valve to be tested is controlled to rotate to the target angle according to the rotation parameters, and the water flow velocity passing through the solenoid valve to be tested is collected. The detection threshold is used to determine whether the solenoid valve to be tested is abnormal. The detection threshold includes a preset flow rate range. The step of determining whether the solenoid valve to be tested is abnormal based on the water flow rate and the detection threshold includes: If the water flow velocity is within the preset flow velocity range, the solenoid valve to be tested is determined to be normal. If the water flow velocity does not fall within the preset flow velocity range, determine the number of flow velocity detections for the water flow velocity. If the number of flow rate detections exceeds the threshold, the solenoid valve under test is determined to be abnormal. The step of controlling the solenoid valve to be tested to rotate to the target angle according to the rotation parameters includes: Control the solenoid valve to be tested to reset to its initial rotation angle; The solenoid valve to be tested is controlled to rotate from the initial rotation angle to the target angle according to the rotation parameters.
2. The method according to claim 1, characterized in that, If the number of flow rate detections is less than or equal to a threshold, the method further includes: The steps include controlling the solenoid valve to be tested to rotate to the target angle according to the rotation parameters, and collecting the water flow velocity through the solenoid valve to be tested. Increase the number of flow rate detections and perform the step of determining whether the solenoid valve to be detected is abnormal based on the water flow rate and the detection threshold.
3. The method according to claim 1, characterized in that, The process of determining the solenoid valve position of the solenoid valve to be tested in the water purification equipment includes: After controlling the water purification equipment to produce water for a first preset time, the water quality parameters of the raw water in the water purification equipment are obtained; The solenoid valve setting is determined based on the water quality parameters.
4. The method according to claim 1, characterized in that, The acquisition of the water flow velocity through the solenoid valve to be detected includes: Control the second preset flushing time of the water purification equipment; The average flow velocity of the water passing through the solenoid valve to be tested within the second preset time period is calculated as the water flow velocity of the solenoid valve to be tested.
5. The method according to claim 1, characterized in that, The method further includes: If the continuous operating time of the water purification equipment is greater than or equal to a preset time threshold or the water quality parameters of the water purification equipment are greater than or equal to a preset water quality parameter threshold, the detection thresholds and rotation parameters corresponding to each gear of the solenoid valve to be tested are updated according to the current water quality parameters of the water purification equipment.
6. A device for detecting abnormal rotation of a solenoid valve, characterized in that, include: The gear position determination module is used to determine the gear position of the solenoid valve to be tested in the water purification equipment. The parameter acquisition module is used to acquire the detection threshold and rotation parameters associated with the solenoid valve position. The flow velocity acquisition module is used to control the solenoid valve to be tested to rotate to the target angle according to the rotation parameters, and to acquire the water flow velocity passing through the solenoid valve to be tested; An anomaly detection module is used to determine whether the solenoid valve to be detected is abnormal based on the water flow velocity and the detection threshold. The anomaly detection module is also used to determine that the solenoid valve to be tested is normal if the water flow velocity is within a preset flow velocity range; to determine the number of flow velocity detections if the water flow velocity is not within the preset flow velocity range; and to determine that the solenoid valve to be tested is abnormal if the number of flow velocity detections is greater than a threshold number. The flow rate acquisition module is specifically used to control the solenoid valve under test to reset to the initial rotation angle; and to control the solenoid valve under test to rotate from the initial rotation angle to the target angle according to the rotation parameters.
7. A solenoid valve rotation abnormality detection system, characterized in that, The device includes a memory, a processor, and a solenoid valve. The processor and the solenoid valve are connected. The memory stores a computer program. When the processor executes the computer program, it implements the steps of the solenoid valve rotation abnormality detection method according to any one of claims 1 to 5.
8. A water purification device, characterized in that, Includes the electromagnetic valve rotation abnormality detection system as described in claim 7.
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