A method of controlling a disposable full-form braided
By setting process sheet parameters and automatically generating knitting patterns in the pattern-making system, combined with the computer flat knitting machine control system, the problem that pattern-making software cannot directly generate the finishing action has been solved, realizing efficient and precise full-form knitting and improving pattern-making efficiency and knitting quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SUZHOU CHARACTERISTIC ELECTRONIC TECH CO LTD
- Filing Date
- 2023-12-29
- Publication Date
- 2026-05-26
AI Technical Summary
Existing fully automated plate-making software cannot directly generate the correct needle-retraction action and set the needle-retraction distance, resulting in a time-consuming and labor-intensive plate-making process that requires a high level of experience.
By setting process sheet parameters and inputting them into the pattern making system, the knitting pattern is automatically generated, the splicing position is determined, the decrease distance is set, and the knitting is automated using the pattern making software and computer flat knitting machine control system, including the increase and decrease operations.
It enables efficient, precise, and programmable knitting operations, improving pattern-making efficiency, reducing manual operations, and enhancing knitting quality and performance.
Smart Images

Figure CN117779335B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of fully automatic pattern making software control, and specifically relates to a control method for one-time full-form knitting. Background Technology
[0002] In existing fully-furnished knitting processes, fully automated pattern-making software cannot directly generate the correct stitch-off actions and set the stitch-off distance. It is necessary to manually modify and create various small pattern patterns, which is time-consuming, labor-intensive, and requires a high level of experience in pattern making.
[0003] Therefore, based on the applicant's focused research and development experience in fully automated plate-making software, we hope to find technical solutions to improve the above-mentioned technical problems. Summary of the Invention
[0004] In view of this, the purpose of this invention is to provide a control method for one-time full-form knitting, which realizes efficient, precise and programmable knitting operation, and provides better knitting quality and performance during the composite finishing process of garments.
[0005] The technical solution adopted in this invention is as follows:
[0006] A highly efficient control method for one-time fully-formed knitting includes the following steps:
[0007] S10) Set the process sheet parameters according to the style to be woven, and input the process sheet parameters into the pattern making system;
[0008] S20) Input the instruction for the required weaving structure into the pattern making system that has pre-saved weaving structure patterns, and the pattern making system automatically generates the pattern corresponding to the weaving structure according to the instruction;
[0009] S30) Determine the positions of the points where the sleeves, front piece, and back piece of the garment will be joined;
[0010] S40) Set the width of the decrease distance, automatically generate the decrease effect, and form a model of the garment to be knitted;
[0011] S50) After the pattern-making software compiler compiles the clothing pattern drawn by the pattern-making software, the pattern model is uploaded to the computer flat knitting machine to perform the knitting operation, so as to achieve a one-time full-form knitting effect for the clothing.
[0012] Preferably, in step S10), the process sheet parameters include the knitting process parameters for each position of the garment; wherein, each position of the garment includes the front piece, back piece, sleeves, and collar strip.
[0013] Preferably, the knitting process parameters include the starting number of stitches and the rib rotation speed.
[0014] Preferably, in step S20), the knitting pattern includes a 1x1 knitting pattern, and each 1x1 knitting pattern has a unique instruction.
[0015] Preferably, after step S30) and before step S40), there is a step S30') to set attributes corresponding to the weaving style.
[0016] Preferably, the weaving pattern is a parachute, and its corresponding attribute is a collar strip, which is used as the input method for the weaving structure.
[0017] Preferably, in step S40), the process interface of the pattern making system automatically displays the garment model to be woven.
[0018] Preferably, after the pattern of the garment to be knitted is automatically formed, the pattern making system automatically retrieves the stitch-removal pattern from its image library and determines the stitch-removal position.
[0019] Preferably, in step S50), after the compilation is completed, the compilation instructions are transmitted to the computer flat knitting machine control system for knitting. The computer flat knitting machine control system determines the movement and position of the knitting mechanism, as well as the tension and supply speed of the yarn, based on the compilation instructions.
[0020] Preferably, in step S50), the one-time full-form knitting effect refers to knitting the entire garment in a three-dimensional manner in one go; wherein, below the binder, the body, left sleeve, and right sleeve are knitted on the computerized flat knitting machine in an idle manner through different yarn feeders, and the outline of the garment is knitted by increasing and decreasing stitches; after the body, left sleeve, and right sleeve are joined together, the yarn feeders of the left and right sleeves are brought out on the left and right sides respectively, and the outline above the binder is knitted by decreasing stitches and overlocking stitches.
[0021] It should be noted that "1x1" in this application refers to a ribbed weave formed by alternating one face needle and one bottom needle; "parachute pattern" in this application is a well-known weave pattern for clothing; it should also be noted that the technical solution proposed in this application can be adapted to other weave patterns according to actual needs, and this application does not impose any particular limitation on this.
[0022] This application proposes a highly efficient control method for one-time full-form knitting, realizing efficient, precise, and programmable knitting operations, and providing better knitting quality and performance during the compound finishing process of garments. The advantages of this application are further reflected in the following aspects:
[0023] a. Efficient graphic drawing: By inputting process parameters, the system automatically generates graphics, improving plate-making efficiency;
[0024] b. Versatility: By modifying control commands or inputting different weaving patterns, various weaving modes, patterns, or colors can be easily achieved;
[0025] c. Automated control: The combination of a pattern-making system and a flat knitting machine control system automates the knitting operation, reducing manual operation. Attached Figure Description
[0026] Figure 1 This is a diagram showing the interface of the plate-making system after inputting the process sheet parameters into the plate-making system in step S30) of the specific implementation of this application;
[0027] Figure 2 This is a diagram showing the interface of the plate-making system after step S30') is completed in the specific implementation of this application;
[0028] Figure 3 This is a diagram of the plate-making system interface after setting the width of the needle-retraction distance in step S40) of the specific implementation of this application;
[0029] Figure 4 This is a diagram showing the interface of the pattern-making system for forming a preliminary model of the garment to be woven in step S40 of the specific implementation of this application;
[0030] Figure 5 This is a comparison diagram of the process interface of the pattern making system and the model of the garment to be woven in step S40 of the specific implementation of this application.
[0031] Figure 6 This is the interface display diagram of the plate-making system automatically calling the pin-removal small image from its image library and determining the pin-removal position in step S40 of the specific implementation of this application;
[0032] Figure 7 This is a diagram showing the interface of the pattern-making system that finally forms the pattern of the garment to be woven after step S40 is completed in the specific implementation of this application.
[0033] Figure 8 This is a schematic diagram of the computer flat knitting process model below step S50 in the specific implementation of this application;
[0034] Figure 9 This is a schematic diagram of the computer flat knitting process model after step S50 of the specific implementation of this application, in which the body, left sleeve and right sleeve are merged and connected.
[0035] Figure 10 These are photographs of actual garments obtained through a one-time fully-formed knitting process according to the specific implementation method of this application. Detailed Implementation
[0036] This invention discloses a highly efficient control method for one-time fully-formed knitting, comprising the following steps:
[0037] S10) Set the process sheet parameters according to the style to be woven, and input the process sheet parameters into the pattern making system;
[0038] S20) Input the instruction for the required weaving structure into the pattern making system that has pre-saved weaving structure patterns, and the pattern making system will automatically generate the pattern corresponding to the weaving structure according to the instruction;
[0039] S30) Determine the positions of the points where the sleeves, front piece, and back piece of the garment will be joined;
[0040] S40) Set the width of the decrease distance, automatically generate the decrease effect, and form a model of the garment to be knitted;
[0041] S50) After the pattern-making software compiler compiles the clothing pattern drawn by the pattern-making software, the pattern model is uploaded to the computer flat knitting machine to perform the knitting operation, so as to achieve a one-time full-form knitting effect for the clothing.
[0042] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.
[0043] A highly efficient control method for one-time fully-formed knitting includes the following steps:
[0044] S10) Set the process sheet parameters according to the style to be knitted, and input the process sheet parameters into the pattern making system; preferably, in this step S10), the process sheet parameters include the knitting process parameters of each position of the garment; wherein, each position of the garment includes the front piece, back piece, sleeves and collar strip of the garment; more preferably, the knitting process parameters include the starting number of stitches and the ribbing speed. Since the knitting process parameters are common knowledge to those skilled in the art, this embodiment will not elaborate on them one by one;
[0045] S20) Input the instruction for the required weaving structure into the pattern making system that has pre-saved weaving structure patterns. The pattern making system automatically generates the pattern corresponding to the weaving structure according to the instruction. Preferably, in this step S20), the weaving structure pattern includes a 1x1 weaving structure, and each 1x1 weaving structure has a unique instruction.
[0046] S30), please refer to Figure 1As shown, determine the positions of the points where the sleeves, front piece, and back piece of the garment will be joined.
[0047] S30') sets attributes corresponding to the knitting style; preferably, in this step S30'), please refer to Figure 2 As shown, the knitting pattern is a parachute, and its corresponding attribute is collar stripe, which is used as the input method for the knitting structure.
[0048] S40), please refer to [see also] Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, set the width of the decrease distance, automatically generate the decrease effect, and form a pattern of the garment to be knitted (see [link]). Figure 7 (as shown); Preferably, in this step S40), the process interface of the pattern making system automatically displays the garment model to be knitted; more preferably, after the garment model to be knitted is automatically formed, the pattern making system automatically calls the stitch-removal diagram from its image library and determines the stitch-removal position.
[0049] S50) After the pattern-making software compiler compiles the garment pattern drawn by the pattern-making software, the pattern model is uploaded to the computerized flat knitting machine to perform the knitting operation, achieving a one-time, fully-formed knitting effect for the garment. Preferably, in step S50), after compilation, the compilation instructions are sent to the computerized flat knitting machine control system for knitting. The computerized flat knitting machine control system determines the movement and position of the knitting mechanism, as well as the tension and feed speed of the yarn, based on the compilation instructions. More preferably, in step S50), the one-time, fully-formed knitting effect refers to knitting the entire garment in a three-dimensional manner in one go. Please refer to [link to relevant documentation]. Figure 8 As shown, below the bind-off point, the body, left sleeve, and right sleeve are knitted on a computerized flat knitting machine using different yarn feeders in a free-running manner, with the garment's outline woven through increases and decreases; please refer to [link to relevant documentation]. Figure 9 As shown, after the body, left sleeve and right sleeve are joined together, the yarn tips of the left sleeve and right sleeve are brought out on the left and right sides respectively, and the outline above the binding is achieved by the bind-off stitch and the overlock stitch.
[0050] Please refer to the photographs of the garments obtained using the one-time full-forming knitting control method proposed in this embodiment. Figure 10 As shown.
[0051] This embodiment enables efficient, precise, and programmable knitting operations, and provides better knitting quality and performance during the compound finishing process of garments.
[0052] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0053] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A highly efficient control method for one-time fully-formed knitting, characterized in that, The following steps are included: S10) Set the process sheet parameters according to the required woven style, and input the process sheet parameters into the pattern making system; S20) Input the instruction for the required weaving structure into the pattern making system that has pre-saved weaving structure patterns, and the pattern making system automatically generates the pattern corresponding to the weaving structure according to the instruction; S30) Determine the positions of the points where the sleeves, front piece, and back piece of the garment will be joined; S40) Set the width of the decrease distance, automatically generate the decrease effect, and form a model of the garment to be knitted; S50) After the pattern-making software compiler compiles the garment pattern drawn by the pattern-making software, the pattern model is uploaded to the computer flat knitting machine to perform the knitting operation, realizing the one-time full-form knitting effect of the garment; in step S50), the one-time full-form knitting effect refers to knitting the entire garment in a three-dimensional manner in one go; wherein, below the binder, the body, left sleeve and right sleeve are knitted on the computer flat knitting machine in a free-spinning manner through different yarn feeders, and the outline of the garment is knitted by increasing and decreasing stitches; after the body, left sleeve and right sleeve are connected, the yarn feeders of the left sleeve and right sleeve are brought out on the left and right sides respectively, and the outline of the garment above the binder is knitted by decreasing stitches and overlocking stitches.
2. The efficient control method for one-time fully-formed knitting according to claim 1, characterized in that, In step S10), the process sheet parameters include the knitting process parameters for each position of the garment; wherein, each position of the garment includes the front piece, back piece, sleeves, and collar strip.
3. The efficient control method for one-time fully-formed knitting according to claim 2, characterized in that, The knitting process parameters include the starting stitch count and the number of rib turns.
4. The efficient control method for one-time fully-formed knitting according to claim 1, characterized in that, In step S20), the knitting pattern includes a 1x1 knitting pattern, and each 1x1 knitting pattern has a unique instruction.
5. The efficient control method for one-time fully-formed knitting according to claim 1, characterized in that, After step S30) and before step S40), there is also step S30'), which sets attributes corresponding to the style of the weaving.
6. The efficient control method for one-time fully-formed knitting according to claim 5, characterized in that, The weaving pattern is a parachute, and its corresponding attribute is a collar strip, which is used as the input method for the weaving structure.
7. The efficient control method for one-time fully-formed knitting according to claim 1, characterized in that, In step S40), the process interface of the pattern making system automatically displays the garment model to be woven.
8. The efficient control method for one-time fully formed knitting according to claim 1 or 7, characterized in that, After the pattern of the garment to be knitted is automatically formed, the pattern making system automatically retrieves the stitch-removal pattern from its library and determines the stitch-removal position.
9. The efficient control method for one-time fully-formed knitting according to claim 1, characterized in that, In step S50), after the compilation is completed, the compilation instructions are transmitted to the computer flat knitting machine control system for knitting. The computer flat knitting machine control system determines the movement and position of the knitting mechanism, as well as the tension and supply speed of the yarn, based on the compilation instructions.