Damping ventilation noise reduction system for high temperature piping
By wrapping a heat dissipation and noise reduction device around the outer wall of a high-temperature pipeline and utilizing a combination of ventilation and heat dissipation channels and sound-absorbing components, the heat dissipation and noise reduction problems of high-temperature, high-pressure, and high-noise pipelines are solved, achieving effective noise control and temperature management.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 国能水务环保有限公司
- Filing Date
- 2023-12-12
- Publication Date
- 2026-07-10
AI Technical Summary
Existing technologies cannot simultaneously solve the heat dissipation and noise reduction problems of high-temperature, high-pressure, and high-noise pipelines. In particular, the noise level of high-temperature pipelines can reach over 115 dB(A), affecting the physical and mental health of employees, and existing noise reduction structures cannot achieve effective heat dissipation.
Design a vibration reduction, ventilation and noise reduction system for high-temperature pipelines. The system involves wrapping the outer wall of the pipeline with a heat dissipation and noise reduction device. The device includes a ventilation and heat dissipation channel and a sound-absorbing component. Air is introduced into the ventilation and heat dissipation channel to remove heat, and the sound-absorbing component absorbs noise. The system combines a perforated metal sound-absorbing panel, a sound-absorbing bag and a metal sound insulation panel to achieve noise reduction.
It achieves simultaneous heat dissipation and noise reduction in high-temperature, high-pressure, and high-noise pipelines, reducing noise levels and pipeline vibration, thereby improving the safety and comfort of the working environment.
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Figure CN117847334B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of heat dissipation and noise reduction technology for high-temperature pipelines, and more specifically to a vibration reduction, ventilation and noise reduction system for high-temperature pipelines. Background Technology
[0002] In industrial production, pipelines typically suffer from the "three highs" problem: high temperature, high pressure, and high noise. Currently, existing technologies for addressing these issues cannot simultaneously solve both heat dissipation and noise reduction. For pipelines with strict heat dissipation requirements, there are currently no effective noise reduction measures. These pipelines often have noise levels exceeding 115 dB(A), exhibiting broadband characteristics, which seriously affects the physical and mental health of employees and the normal lives of surrounding residents. For pipelines without strict temperature requirements, they can be divided into two categories: First, when the pipeline temperature does not exceed 400℃, a noise reduction structure combining ultrafine centrifugal glass wool and color-coated steel plates can generally be used. Second, when the pipeline temperature exceeds 400℃, a noise reduction structure combining aluminum silicate wool and color-coated steel plates can generally be used. In both types of noise reduction structures, ultrafine centrifugal glass wool or aluminum silicate wool primarily function as sound absorbers, while color-coated steel plates primarily function as sound insulators. Therefore, these two noise reduction structures only reduce noise and cannot achieve heat dissipation.
[0003] Furthermore, in high-temperature, high-pressure, and high-noise pipelines, the flow of the medium inside causes surge problems. In normal-temperature pipelines, dampers are usually attached to the outer wall to address surge and achieve vibration reduction. Although the dampers are made of flame-retardant materials, they are not non-combustible and therefore cannot be used in high-temperature pipelines. The lack of high-temperature resistant vibration damping devices severely limits the noise reduction effect of these high-temperature, high-pressure, and high-noise pipelines.
[0004] In conclusion, how to simultaneously achieve heat dissipation and noise reduction for pipelines subjected to high temperature, high pressure, and high noise has become a pressing technical problem that needs to be solved. Summary of the Invention
[0005] The purpose of this invention is to overcome the contradiction between noise reduction and heat dissipation in existing technologies for high-temperature pipelines, and to provide a vibration reduction, ventilation and noise reduction system for high-temperature pipelines.
[0006] The present invention provides a vibration reduction, ventilation and noise reduction system for high-temperature pipelines, comprising: a heat dissipation and noise reduction device, wherein the heat dissipation and noise reduction device is configured to be wrapped around the outer wall of the original pipeline, the heat dissipation and noise reduction device having a ventilation and heat dissipation channel and a sound-absorbing component disposed on the side of the ventilation and heat dissipation channel away from the original pipeline; wherein, the ventilation and heat dissipation channel can reduce the temperature of the original pipeline through gas flow, and the sound-absorbing component can reduce the noise of the original pipeline.
[0007] Preferably, the sound-absorbing assembly includes a perforated metal sound-absorbing plate, a sound-absorbing bag, and a metal sound-insulating plate arranged sequentially along the direction away from the ventilation and heat dissipation channel. The perforated metal sound-absorbing plate has multiple holes to allow noise to pass through. The sound-absorbing bag is used to absorb at least part of the noise passing through the holes. The metal sound-insulating plate is used to isolate the noise passing through the sound-absorbing bag.
[0008] Preferably, the perforation rate of the perforated metal sound-absorbing panel is not less than 25%.
[0009] Preferably, the sound-absorbing assembly further includes a hydrophobic glass cloth disposed on the side of the sound-absorbing package near the metal perforated sound-absorbing plate.
[0010] Preferably, the vibration reduction, ventilation and noise reduction system for high-temperature pipelines provided by the present invention further includes a metal vibration damping strip disposed on the side of the heat dissipation and noise reduction device near the original pipeline, so as to reduce the vibration of the original pipeline.
[0011] Preferably, the heat dissipation and noise reduction device includes a first heat dissipation and noise reduction module and a middle heat dissipation and noise reduction module. There are two first heat dissipation and noise reduction modules, which are respectively located at both ends of the original pipe. The middle heat dissipation and noise reduction module is located between the two first heat dissipation and noise reduction modules to wrap the original pipe.
[0012] Preferably, the central heat dissipation and noise reduction module includes a detachable heat dissipation and noise reduction module located at the weld of the original pipeline. The detachable heat dissipation and noise reduction module is configured to be directly detached from the heat dissipation and noise reduction device and to be directly installed into the heat dissipation and noise reduction device.
[0013] Preferably, the first heat dissipation and noise reduction module includes a first sound-absorbing ventilation cavity that serves as part of the ventilation and heat dissipation channel for airflow passage, and first sound-absorbing components for noise reduction respectively disposed on both sides of the first sound-absorbing ventilation cavity. The first sound-absorbing component includes a first perforated metal sound-absorbing plate, a first sound-absorbing package, and a first metal sound-insulating plate arranged sequentially along the direction away from the first sound-absorbing ventilation cavity. The middle heat dissipation and noise reduction module includes a middle sound-absorbing ventilation cavity that serves as part of the ventilation and heat dissipation channel for airflow passage, and a middle sound-absorbing component for noise reduction disposed on the side of the middle sound-absorbing ventilation cavity away from the original duct. The middle sound-absorbing component includes a middle perforated metal sound-absorbing plate, a middle sound-absorbing package, and a middle metal sound-insulating plate arranged sequentially along the direction away from the middle sound-absorbing ventilation cavity.
[0014] Preferably, the widths of the first sound-absorbing ventilation cavity and the middle sound-absorbing ventilation cavity are equal.
[0015] Preferably, the first sound-absorbing ventilation cavity and the middle sound-absorbing ventilation cavity extend along the original duct direction and are provided with axial ventilation openings that allow gas to flow through the first sound-absorbing ventilation cavity and the middle sound-absorbing ventilation cavity.
[0016] Preferably, a radial ventilation opening is provided at the connection between the first sound-absorbing ventilation cavity and the middle sound-absorbing ventilation cavity, along the direction perpendicular to the extension of the original duct.
[0017] Preferably, the heat dissipation and noise reduction device further includes sound-insulating sealing strips respectively disposed at the connection gap between the first heat dissipation and noise reduction module and the middle heat dissipation and noise reduction module.
[0018] This invention provides a vibration reduction, ventilation, and noise reduction system for high-temperature pipelines. By encasing a heat dissipation and noise reduction device on the outer wall of the original pipeline, it overcomes the contradiction between heat dissipation and noise reduction in existing technologies for handling high-temperature, high-volume, and high-temperature pipelines, simultaneously solving both heat dissipation and noise reduction problems. Specifically, the heat dissipation and noise reduction device forms a ventilation and heat dissipation channel, through which air can flow, carrying away the heat from the pipeline and thus achieving heat dissipation. Furthermore, a sound-absorbing component is installed on the side of the ventilation and heat dissipation channel away from the original pipeline. This component absorbs and reduces the noise generated by the pipeline; moreover, because the sound-absorbing component is positioned away from the original pipeline relative to the ventilation and heat dissipation channel, it avoids the problem of poor heat dissipation caused by direct contact between the sound-absorbing component and the original pipeline. Attached Figure Description
[0019] Figure 1 This is a structural schematic diagram of the vibration reduction, ventilation, and noise reduction system for high-temperature pipelines disclosed in this invention;
[0020] Figure 2 This is a schematic diagram of the structure of the first heat dissipation and noise reduction module disclosed in this invention;
[0021] Figure 3 This is a schematic diagram of the structure of the second heat dissipation and noise reduction module disclosed in this invention;
[0022] Figure 4 This is a schematic diagram of the structure of the third heat dissipation and noise reduction module disclosed in this invention;
[0023] Figure 5 This is a structural schematic diagram of the detachable heat dissipation and noise reduction module disclosed in this invention.
[0024] Explanation of reference numerals in the attached figures
[0025] 1. First heat dissipation and noise reduction module; 1-1. First metal sound insulation plate; 1-2. First sound-absorbing package; 1-3. First perforated metal sound-absorbing plate; 1-4. First metal bent piece; 1-4-1. First ventilation opening; 1-5. Second metal bent piece; 1-5-1. Second ventilation opening; 1-5-2. Third ventilation opening; 1-6. First metal vibration damping strip; 1-7. First sound-absorbing ventilation cavity; 2. Second heat dissipation and noise reduction module; 2-1. Second metal sound insulation plate; 2-2. Second sound-absorbing package; 2-3. Second perforated metal sound-absorbing plate; 2-4. Third metal bent piece; 2-4-1. Fourth ventilation opening; 2-4-2. Fifth ventilation opening; 2-5. Fourth metal bent piece; 2-5-1. Sixth ventilation opening; 2-6. Second metal vibration damping strip; 2-7. Second sound-absorbing ventilation cavity; 3. Third heat dissipation and noise reduction module; Noise reduction module; 3-1, Third metal sound insulation board; 3-2, Third sound absorption package; 3-3, Third metal perforated sound absorption board; 3-4, Fifth metal bent piece; 3-4-1, Seventh ventilation opening; 3-5, Sixth metal bent piece; 3-5-1, Eighth ventilation opening; 3-5-2, Ninth ventilation opening; 3-6, Third metal vibration damping strip; 3-7, Third sound absorption ventilation cavity; 4, Detachable heat dissipation and noise reduction module; 4-1, Fourth metal sound insulation board; 4-2, Fourth sound absorption package; 4-3, Fourth metal perforated sound absorption board; 4-4, Seventh metal bent piece; 4-4-1, Tenth ventilation opening; 4-5, Eighth metal bent piece; 4-5-1, Eleventh ventilation opening; 4-6, Fourth metal vibration damping strip; 4-7, Fourth sound absorption ventilation cavity; 5, Sound insulation sealing strip; 6, Ventilation and heat dissipation channel; 7, Original pipe. Detailed Implementation
[0026] The embodiments of the present invention will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of the present invention by way of example, but should not be used to limit the scope of the present invention. The present invention can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0027] In this invention, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationships, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0028] Furthermore, the terms "first," "second," and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. Terms such as "comprising" or "including" mean that the element preceding the term encompasses the element listed after the term, and do not exclude the possibility of encompassing other elements as well.
[0029] It should also be noted that, in the description of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, an intermediary device may or may not be present between the specific device and the first or second device.
[0030] All terms used in this invention have the same meaning as understood by one of ordinary skill in the art to which this invention pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.
[0031] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0032] This invention addresses the problem of simultaneously achieving noise reduction and heat dissipation in high-temperature, high-pressure, and high-noise pipelines, providing a vibration reduction, ventilation, and noise reduction system for high-temperature pipelines. (Refer to...) Figure 1 The vibration reduction and ventilation noise reduction system includes: a heat dissipation and noise reduction device, which can be configured to be wrapped around the outer wall of the original pipe 7. The heat dissipation and noise reduction device has a ventilation and heat dissipation channel 6 and a sound-absorbing component located on the side of the ventilation and heat dissipation channel 6 away from the original pipe 7. The ventilation and heat dissipation channel 6 can reduce the temperature of the original pipe 7 through gas flow, and the sound-absorbing component can reduce the noise of the original pipe 7.
[0033] Through the above technical solution, the vibration reduction, ventilation, and noise reduction system for high-temperature pipelines provided by this invention encloses a heat dissipation and noise reduction device on the outer wall of the original pipeline. This device includes a ventilation and heat dissipation channel and a sound-absorbing component. Air can be introduced into the ventilation and heat dissipation channel, and the airflow carries away the heat from the pipeline, thereby achieving heat dissipation. Furthermore, a sound-absorbing component is installed on the side of the ventilation and heat dissipation channel away from the original pipeline. This component absorbs and reduces the noise generated by the pipeline. Simultaneously, because the sound-absorbing component is positioned away from the original pipeline relative to the ventilation and heat dissipation channel, the problem of reduced heat dissipation effect due to direct contact between the sound-absorbing component and the original pipeline is avoided.
[0034] In some optional embodiments of the present invention, the sound-absorbing component may include a sound-absorbing bag and a metal sound-insulating plate, and the sound-absorbing bag and the metal sound-insulating plate work together to achieve the effect of reducing noise.
[0035] Preferably, the sound-absorbing assembly may include a perforated metal sound-absorbing plate, a sound-absorbing package, and a metal sound-insulating plate arranged sequentially along a direction away from the ventilation and heat dissipation channel 6. The perforated metal sound-absorbing plate has multiple holes to allow noise to pass through; the sound-absorbing package absorbs at least partially the noise passing through the holes; and the metal sound-insulating plate isolates the noise passing through the sound-absorbing package. The perforated metal sound-absorbing plate can also support the sound-absorbing package and the metal sound-insulating plate, ensuring the overall structure of the heat dissipation and noise reduction device is stable.
[0036] Preferably, the perforation rate of the metal perforated sound-absorbing panel is not less than 25%, so that noise entering the ventilation and heat dissipation channel 6 can enter the sound-absorbing component and achieve the purpose of noise reduction through the absorption effect of the sound-absorbing package and the sound insulation effect of the metal sound insulation panel.
[0037] In addition, the sound-absorbing component also includes a hydrophobic glass cloth disposed on the side of the sound-absorbing package near the metal perforated sound-absorbing plate. The hydrophobic glass cloth can protect the sound-absorbing package. For example, the hydrophobic glass cloth can prevent water vapor in the ventilation and heat dissipation channel 6 from being absorbed by the sound-absorbing package, thereby reducing the sound absorption effect of the sound-absorbing package.
[0038] Preferably, the vibration reduction, ventilation and noise reduction system for high-temperature pipelines provided by the present invention further includes a metal vibration damping strip disposed on the side of the heat dissipation and noise reduction device close to the original pipeline 7. The metal vibration damping strip can reduce the vibration of the original pipeline 7 and is also resistant to high temperature, making it suitable for high-temperature pipelines.
[0039] Additionally, refer to Figures 1-5 The heat dissipation and noise reduction device may include a first heat dissipation and noise reduction module 1 and a middle heat dissipation and noise reduction module. There are two first heat dissipation and noise reduction modules 1, which are respectively located at both ends of the original pipe 7. The middle heat dissipation and noise reduction module is located between the two first heat dissipation and noise reduction modules 1 to enclose the original pipe 7. The heat dissipation and noise reduction device is formed by assembling multiple first heat dissipation and noise reduction modules 1 and middle heat dissipation and noise reduction modules, which makes the heat dissipation and noise reduction device easier to disassemble, install, and maintain.
[0040] Of course, both ends of the first heat dissipation and noise reduction module 1 can be planes, and both ends of the middle heat dissipation and noise reduction module can also be planes. The first heat dissipation and noise reduction module 1 and the middle heat dissipation and noise reduction module are connected in a plane connection manner. Alternatively, preferably, refer to Figure 1 and Figure 2 One end of the first heat dissipation and noise reduction module 1 has a stepped surface, and the end of the middle heat dissipation and noise reduction module connected to one end of the first heat dissipation and noise reduction module 1 has a corresponding stepped surface. The first heat dissipation and noise reduction module 1 and the middle heat dissipation and noise reduction module are connected by a stepped surface connection, thereby enhancing the stability and sealing of the connection between the first heat dissipation and noise reduction module 1 and the middle heat dissipation and noise reduction module, and improving the heat dissipation and noise reduction effect of the heat dissipation and noise reduction device.
[0041] Specifically, refer to Figure 2 The first heat dissipation and noise reduction module 1 includes a first sound-absorbing ventilation cavity 1-7, which is part of the ventilation and heat dissipation channel 6 for airflow passage, and first sound-absorbing components for noise reduction respectively disposed on both sides of the first sound-absorbing ventilation cavity 1-7. The first sound-absorbing components include a first perforated metal sound-absorbing plate 1-3, a first sound-absorbing package 1-2, and a first metal sound insulation plate 1-1, which are arranged sequentially along the direction away from the first sound-absorbing ventilation cavity 1-7.
[0042] The first metal sound insulation board 1-1 can be made of steel plate or galvanized plate, preferably color-coated aluminum plate, with a thickness of 1.0-1.5mm; the first sound-absorbing bag 1-2 can be made of ultrafine centrifugal glass wool, with a density of 48kg / m³. 3 Alternatively, melamine cotton, aluminum foam, or metamaterials can also be used; the first perforated metal sound-absorbing plate 1-3 can be made of stainless steel, preferably hot-dip galvanized steel, with a thickness of 1.0-1.2 mm. The aperture of the holes on the first perforated metal sound-absorbing plate 1-3 is preferably 3 mm, and the perforation rate is preferably not less than 25%. When the low-frequency components of the pipe noise are particularly prominent, the aperture of the holes in the first perforated metal sound-absorbing plate 1-3 can be micropores, with the aperture of the micropores preferably being 1 mm. In addition, the first sound-absorbing assembly also includes a first hydrophobic glass cloth disposed on the side of the first sound-absorbing package 1-2 near the first perforated metal sound-absorbing plate 1-3, which can be used to protect the first sound-absorbing package 1-2.
[0043] In addition, the first heat dissipation and noise reduction module 1 also includes a first metal bending member 1-4 and a second metal bending member 1-5 for fixing the first sound-absorbing ventilation cavity 1-7 and the first sound-absorbing component. The first metal bending member 1-4 and the second metal bending member 1-5 are preferably made of hot-dip galvanized sheet and the thickness is preferably 1.5-2.0mm.
[0044] In addition, the first heat dissipation and noise reduction module 1 also includes a first metal vibration damping strip 1-6 disposed on the side of the first heat dissipation and noise reduction module 1 near the original pipe 7, thereby reducing the vibration of the original pipe 7, preventing the original pipe from experiencing surge, and further reducing the noise generated by the original pipe 7. The first metal vibration damping strip 1-6 may be an arc-shaped metal plate, or preferably stainless steel wire.
[0045] Preferably, the central heat dissipation and noise reduction module may include a central sound-absorbing ventilation cavity that serves as part of the ventilation and heat dissipation channel 6 for airflow passage, and a central sound-absorbing component for noise reduction located on the side of the central sound-absorbing ventilation cavity away from the original duct 7. The central sound-absorbing component includes a central metal perforated sound-absorbing plate, a central sound-absorbing package, and a central metal sound insulation plate arranged sequentially along the direction away from the central sound-absorbing ventilation cavity.
[0046] Furthermore, to improve the flexibility and speed of disassembly and assembly of the central heat dissipation and noise reduction module, the central heat dissipation and noise reduction module includes a second heat dissipation and noise reduction module 2 and a third heat dissipation and noise reduction module 3, wherein, referring to Figure 3 The second heat dissipation and noise reduction module 2 includes a second sound-absorbing ventilation cavity 2-7, which is part of the ventilation and heat dissipation channel 6 for airflow passage, and a second sound-absorbing component for noise reduction, which is located on the side of the second sound-absorbing ventilation cavity 2-7 away from the original pipe 7. The second sound-absorbing component includes a second perforated metal sound-absorbing plate 2-3, a second sound-absorbing package 2-2, and a second metal sound insulation plate 2-1, which are arranged sequentially along the direction away from the second sound-absorbing ventilation cavity 2-7.
[0047] The second metal sound insulation board 2-1 can be made of steel plate or galvanized plate, preferably color-coated aluminum plate, with a thickness of 1.0-1.5mm; the second sound-absorbing bag 2-2 can be made of ultrafine centrifugal glass wool, with a density of 48kg / m³. 3 Alternatively, melamine cotton, aluminum foam, or metamaterials can also be used; the second perforated metal sound-absorbing plate 2-3 can be made of stainless steel, preferably hot-dip galvanized steel, with a thickness of 1.0-1.2 mm. The aperture of the holes on the second perforated metal sound-absorbing plate 2-3 is preferably 3 mm, and the perforation rate is preferably not less than 25%. When the low-frequency components of the pipe noise are particularly prominent, the aperture of the holes in the second perforated metal sound-absorbing plate 2-3 can be micropores, with a aperture of 1 mm being preferred. In addition, the second sound-absorbing assembly also includes a second hydrophobic glass cloth disposed on the side of the second sound-absorbing package 2-2 near the second perforated metal sound-absorbing plate 2-3. The second hydrophobic glass cloth can be used to protect the second sound-absorbing package 2-2.
[0048] In addition, the second heat dissipation and noise reduction module 2 also includes a third metal bending member 2-4 and a fourth metal bending member 2-5 for fixing the second sound-absorbing ventilation cavity 2-7 and the second sound-absorbing component. The third metal bending member 2-4 and the fourth metal bending member 2-5 are preferably made of hot-dip galvanized sheet and the thickness is preferably 1.5-2.0mm.
[0049] In addition, the second heat dissipation and noise reduction module 2 also includes a second metal vibration damping strip 2-6 disposed on the side of the second heat dissipation and noise reduction module 2 near the original pipe 7, thereby reducing the vibration of the original pipe 7, preventing the original pipe from experiencing surge, and further reducing the noise generated by the original pipe 7. The second metal vibration damping strip 2-6 can be an arc-shaped metal plate, or preferably stainless steel wire.
[0050] Preferably, refer to Figure 4 The third heat dissipation and noise reduction module 3 includes a third sound-absorbing ventilation cavity 3-7, which is part of the ventilation and heat dissipation channel 6 for airflow passage, and a third sound-absorbing component for noise reduction, which is located on the side of the third sound-absorbing ventilation cavity 3-7 away from the original pipe 7. The third sound-absorbing component includes a third perforated metal sound-absorbing plate 3-3, a third sound-absorbing package 3-2, and a third metal sound insulation plate 3-1, which are arranged sequentially along the direction away from the third sound-absorbing ventilation cavity 3-7.
[0051] The third metal sound insulation board 3-1 can be made of steel plate or galvanized plate, preferably color-coated aluminum plate, with a thickness of 1.0-1.5mm; the third sound absorption bag 3-2 can be made of ultrafine centrifugal glass wool, with a density of 48kg / m³. 3 Alternatively, melamine cotton, aluminum foam, or metamaterials can also be used; the third perforated metal sound-absorbing plate 3-3 can be made of stainless steel, preferably hot-dip galvanized steel, with a thickness of 1.0-1.2 mm. The aperture of the holes on the third perforated metal sound-absorbing plate 3-3 is preferably 3 mm, and the perforation rate is preferably not less than 25%. When the low-frequency components of the pipe noise are particularly prominent, the aperture of the holes in the third perforated metal sound-absorbing plate 3-3 can be micropores, with the aperture of the micropores preferably being 1 mm. In addition, the third sound-absorbing assembly also includes a third hydrophobic glass cloth disposed on the side of the third sound-absorbing package 3-2 near the third perforated metal sound-absorbing plate 3-3. The third hydrophobic glass cloth can be used to protect the third sound-absorbing package 3-2.
[0052] In addition, the third heat dissipation and noise reduction module 3 also includes a fifth metal bending member 3-4 and a sixth metal bending member 3-5 for fixing the third sound-absorbing ventilation cavity 3-7 and the third sound-absorbing component. The fifth metal bending member 3-4 and the sixth metal bending member 3-5 are preferably made of hot-dip galvanized sheet, and the thickness is preferably 1.5-2.0mm.
[0053] In addition, the third heat dissipation and noise reduction module 3 also includes a third metal vibration damping strip 3-6 disposed on the side of the third heat dissipation and noise reduction module 3 near the original pipe 7, thereby reducing the vibration of the original pipe 7, preventing the original pipe from experiencing surge, and further reducing the noise generated by the original pipe 7. The third metal vibration damping strip 3-6 can be an arc-shaped metal plate, or preferably stainless steel wire.
[0054] Preferably, refer to Figure 1 and Figure 5 The central heat dissipation and noise reduction module also includes a detachable heat dissipation and noise reduction module 4 located at the weld of the original pipe 7. This detachable module 4 is designed to be directly detached from and installed into the heat dissipation and noise reduction device. This quick-release and quick-installation structure of the detachable module 4 allows for easy removal of the corresponding detachable module 4 during flaw detection of the weld of the original pipe 7. After the flaw detection is completed, the detachable module 4 can be reinstalled, restoring the structure of the heat dissipation and noise reduction device. This avoids the need to disassemble and reassemble the entire device and prevents damage from repeated disassembly and reassembly.
[0055] Preferably, refer to Figure 5 The detachable heat dissipation and noise reduction module 4 includes a fourth sound-absorbing ventilation cavity 4-7, which is part of the ventilation and heat dissipation channel 6 for airflow passage, and a fourth sound-absorbing component for noise reduction, which is located on the side of the fourth sound-absorbing ventilation cavity 4-7 away from the original pipe 7. The fourth sound-absorbing component includes a fourth perforated metal sound-absorbing plate 4-3, a fourth sound-absorbing package 4-2, and a fourth metal sound insulation plate 4-1, which are arranged sequentially along the direction away from the fourth sound-absorbing ventilation cavity 4-7.
[0056] The fourth metal sound insulation board 4-1 can be made of steel plate or galvanized plate, preferably color-coated aluminum plate, with a thickness of 1.0-1.5mm; the fourth sound absorption bag 4-2 can be made of ultrafine centrifugal glass wool, with a density of 48kg / m³. 3 Alternatively, melamine cotton, aluminum foam, or metamaterials can also be used; the fourth perforated metal sound-absorbing plate 4-3 can be made of stainless steel, preferably hot-dip galvanized steel, with a thickness of 1.0-1.2 mm. The aperture of the holes on the fourth perforated metal sound-absorbing plate 4-3 is preferably 3 mm, and the perforation rate is preferably not less than 25%. When the low-frequency components of the pipe noise are particularly prominent, the aperture of the holes in the fourth perforated metal sound-absorbing plate 4-3 can be micropores, with the aperture of the micropores preferably being 1 mm. In addition, the fourth sound-absorbing component also includes a fourth hydrophobic glass cloth disposed on the side of the fourth sound-absorbing package 4-2 near the fourth perforated metal sound-absorbing plate 4-3. The fourth hydrophobic glass cloth can be used to protect the fourth sound-absorbing package 4-2.
[0057] In addition, the detachable heat dissipation and noise reduction module 4 also includes a seventh metal bending part 4-4 and an eighth metal bending part 4-5 for fixing the fourth sound-absorbing ventilation cavity 4-7 and the fourth sound-absorbing component. The seventh metal bending part 4-4 and the eighth metal bending part 4-5 are preferably made of hot-dip galvanized sheet, and the thickness is preferably 1.5-2.0mm.
[0058] In addition, the detachable heat dissipation and noise reduction module 4 also includes a fourth metal vibration damping strip 4-6 disposed on the side of the detachable heat dissipation and noise reduction module 4 near the original pipe 7, thereby reducing the vibration of the original pipe 7, preventing the original pipe from experiencing surge, and further reducing the noise generated by the original pipe 7. The fourth metal vibration damping strip 4-6 can be an arc-shaped metal plate, or preferably stainless steel wire.
[0059] Preferably, there are multiple second heat dissipation and noise reduction modules 2, third heat dissipation and noise reduction modules 3, and detachable heat dissipation and noise reduction modules 4, which are adjusted according to the number and location of welds and the length of the original pipe 7.
[0060] In some optional embodiments of the present invention, reference is made to Figures 1-5 A first metal bending member 1-4 is located at the end of the first heat dissipation and noise reduction module 1 furthest from the central heat dissipation and noise reduction module. A second metal bending member 1-5 is located at the other end of the first heat dissipation and noise reduction module 1 closer to the central heat dissipation and noise reduction module. At this other end, the second metal bending member 1-5 is bent into a stepped surface. A third metal bending member 2-4 can be bent into a stepped surface that matches the second metal bending member 1-5 to connect the second heat dissipation and noise reduction module 2 to the first heat dissipation and noise reduction module 1. A sixth metal bending member 3-5 can be bent into a stepped surface that matches the second metal bending member 1-5 to connect the third heat dissipation and noise reduction module 3 to the first heat dissipation and noise reduction module 1. A fourth metal bending member 2-5 and a fifth metal bending member 3-4 are bent into mutually matching stepped surfaces to connect the second heat dissipation and noise reduction module 2 and the third heat dissipation and noise reduction module 3 together. The fifth metal bending component 3-4 and the seventh metal bending component 4-4 are bent into matching stepped surfaces, and the sixth metal bending component 3-5 and the eighth metal bending component 4-5 are bent into matching stepped surfaces. Alternatively, the fifth metal bending component 3-4 and the eighth metal bending component 4-5 are bent into matching stepped surfaces, and the sixth metal bending component 3-5 and the seventh metal bending component 4-4 are bent into matching stepped surfaces, so that the detachable heat dissipation and noise reduction module 4 can be installed between the two third heat dissipation and noise reduction modules 3, and quick disassembly and installation can be achieved, which is convenient for weld flaw detection of the original pipeline 7.
[0061] Preferably, refer to Figure 1 The widths of the first sound-absorbing ventilation cavity 1-7 and the middle sound-absorbing ventilation cavity are equal to allow for stable airflow within the ventilation and heat dissipation channel 6. Specifically, the middle sound-absorbing ventilation cavity includes a second sound-absorbing ventilation cavity 2-7, a third sound-absorbing ventilation cavity 3-7, and a fourth sound-absorbing ventilation cavity 4-7. Therefore, the widths of the first sound-absorbing ventilation cavity 1-7, the second sound-absorbing ventilation cavity 2-7, the third sound-absorbing ventilation cavity 3-7, and the fourth sound-absorbing ventilation cavity 4-7 are equal, preferably 50-100 mm.
[0062] Preferably, refer to Figures 1-5The first sound-absorbing ventilation cavity 1-7 and the middle sound-absorbing ventilation cavity extend along the original duct 7, and are provided with axial ventilation openings that allow gas to flow through the first sound-absorbing ventilation cavity 1-7 and the middle sound-absorbing ventilation cavity. Specifically, along the extension direction of the original duct 7, the first metal bending member 1-4-1, the third metal bending member 1-5, the third metal bending member 2-4, the fourth metal bending member 2-5, the fifth metal bending member 3-4, the sixth metal bending member 3-5, the seventh metal bending member 4-4, and the eighth metal bending member 4-5 are respectively provided with the following ventilation openings: the first ventilation opening 1-4-1, the third ventilation opening 1-5-2, the fifth ventilation opening 2-4-2, the sixth ventilation opening 2-5-1, the seventh ventilation opening 3-4-1, the ninth ventilation opening 3-5-2, the tenth ventilation opening 4-4-1, and the eleventh ventilation opening 4-5-1, so as to allow air to flow smoothly into and out of the ventilation and heat dissipation channel 6, thereby achieving heat dissipation and cooling of the original duct 7.
[0063] Preferably, refer to Figures 1-4 At the connection between the first sound-absorbing ventilation cavity 1-7 and the middle sound-absorbing ventilation cavity, a radial ventilation opening is provided along the direction perpendicular to the extension of the original pipe 7. Specifically, along the direction perpendicular to the extension of the original pipe 7, a second ventilation opening 1-5-1, a fourth ventilation opening 2-4-1, and an eighth ventilation opening 3-5-1 are respectively provided on the second metal bending member 1-5, the third metal bending member 2-4, and the sixth metal bending member 3-5. When only axial ventilation openings are provided, the airflow channel in the ventilation and heat dissipation channel 6 near the connection between the first sound-absorbing ventilation cavity 1-7 and the middle sound-absorbing ventilation cavity will be narrowed, causing the airflow near the connection to be disturbed. Therefore, by providing a radial ventilation opening at the connection between the first sound-absorbing ventilation cavity 1-7 and the middle sound-absorbing ventilation cavity, the airflow in the ventilation and heat dissipation channel 6 can be kept at a constant speed. The airflow velocity in the ventilation and heat dissipation channel 6 is preferably 5-10 m / s.
[0064] It should be noted that no sound-absorbing components are installed on the side of the central sound-absorbing ventilation cavity closest to the original duct 7. This allows the heat carried by the original duct 7 to directly enter the central sound-absorbing ventilation cavity, maximizing its heat dissipation effect. The first heat dissipation and noise reduction modules 1, located at both ends of the original duct 7, have first sound-absorbing components installed on both sides of their first sound-absorbing ventilation cavities 1-7, preventing a large amount of noise from being discharged through the beginning and end of the ventilation and heat dissipation channel 6. Therefore, by installing first sound-absorbing components on both sides of the first sound-absorbing ventilation cavities 1-7, and only installing the central sound-absorbing component on the side of the central sound-absorbing ventilation cavity furthest from the original duct 7, heat dissipation and noise reduction are balanced to the greatest extent possible.
[0065] In addition, in this invention, the metal sound insulation board, the metal perforated sound absorption board, the metal bending parts and the metal vibration damping belt are all made of metal materials, which have the characteristics of high temperature resistance, enabling the heat dissipation and noise reduction device to operate stably in high temperature environment and extending the service life of the heat dissipation and noise reduction device.
[0066] Preferably, the heat dissipation and noise reduction device further includes sound-insulating sealing strips 5 respectively disposed at the connection gaps between the first heat dissipation and noise reduction module 1 and the middle heat dissipation and noise reduction module. Specifically, sound-insulating sealing strips 5 are provided at the connection gaps between the first heat dissipation and noise reduction module 1, the second heat dissipation and noise reduction module 2, the third heat dissipation and noise reduction module 3, and the detachable heat dissipation and noise reduction module 4, thereby further improving the sealing performance of the heat dissipation and noise reduction device and ultimately improving the heat dissipation and noise reduction performance of the vibration reduction and ventilation noise reduction system of the present invention. The sound-insulating sealing strips can be made of EPDM sealing tape, and the preferred specifications (width × thickness) are 30 × 3 mm.
[0067] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings; however, the present invention is not limited thereto. Within the scope of the inventive concept, various simple modifications can be made to the technical solutions of the present invention, including combinations of various specific technical features in any suitable manner. To avoid unnecessary repetition, the present invention will not describe the various possible combinations separately. However, these simple modifications and combinations should also be considered as the content disclosed in the present invention and are all within the protection scope of the present invention.
Claims
1. A vibration reduction, ventilation, and noise reduction system for high-temperature pipelines, characterized in that, include: The heat dissipation and noise reduction device is configured to be wrapped around the outer wall of the original pipe (7). The heat dissipation and noise reduction device has a ventilation and heat dissipation channel (6) and a sound-absorbing component located on the side of the ventilation and heat dissipation channel (6) away from the original pipe (7). The ventilation and heat dissipation channel (6) can reduce the temperature of the original pipe (7) through gas flow, and the sound-absorbing component can reduce the noise of the original pipe (7). The heat dissipation and noise reduction device includes a first heat dissipation and noise reduction module (1) and a middle heat dissipation and noise reduction module. There are two first heat dissipation and noise reduction modules (1), which are respectively located at both ends of the original pipe (7). The middle heat dissipation and noise reduction module is located between the two first heat dissipation and noise reduction modules (1) to wrap the original pipe (7). The first heat dissipation and noise reduction module (1) includes a first sound-absorbing ventilation cavity (1-7) that is part of the ventilation and heat dissipation channel (6) for airflow passage, and first sound-absorbing components for noise reduction respectively disposed on both sides of the first sound-absorbing ventilation cavity (1-7). The first sound-absorbing components include a first perforated metal sound-absorbing plate (1-3), a first sound-absorbing package (1-2), and a first metal sound insulation plate (1-1) arranged sequentially along the direction away from the first sound-absorbing ventilation cavity (1-7). The central heat dissipation and noise reduction module includes a central sound-absorbing ventilation cavity that serves as part of the ventilation and heat dissipation channel (6) through which airflow passes, and a central sound-absorbing component for noise reduction located on the side of the central sound-absorbing ventilation cavity away from the original pipe (7). The central sound-absorbing component includes a central metal perforated sound-absorbing plate, a central sound-absorbing package, and a central metal sound insulation plate arranged sequentially along the direction away from the central sound-absorbing ventilation cavity.
2. The vibration reduction, ventilation, and noise reduction system for high-temperature pipelines according to claim 1, characterized in that, The sound-absorbing assembly includes a perforated metal sound-absorbing plate, a sound-absorbing bag, and a metal sound-insulating plate arranged sequentially along a direction away from the ventilation and heat dissipation channel (6). The perforated metal sound-absorbing plate has multiple holes to allow noise to pass through. The sound-absorbing bag is used to absorb at least part of the noise passing through the holes. The metal sound-insulating plate is used to isolate the noise passing through the sound-absorbing bag.
3. The vibration reduction, ventilation, and noise reduction system for high-temperature pipelines according to claim 2, characterized in that, The perforation rate of the perforated metal sound-absorbing panel is not less than 25%.
4. The vibration reduction, ventilation, and noise reduction system for high-temperature pipelines according to claim 2, characterized in that, The sound-absorbing assembly also includes a hydrophobic glass cloth disposed on the side of the sound-absorbing package near the metal perforated sound-absorbing plate.
5. The vibration reduction, ventilation, and noise reduction system for high-temperature pipelines according to claim 1, characterized in that, It also includes a metal vibration damping strip located on the side of the heat dissipation and noise reduction device near the original pipe (7) to reduce the vibration of the original pipe (7).
6. The vibration reduction, ventilation, and noise reduction system for high-temperature pipelines according to claim 1, characterized in that, The widths of the first sound-absorbing ventilation cavity (1-7) and the middle sound-absorbing ventilation cavity are equal.
7. The vibration reduction, ventilation, and noise reduction system for high-temperature pipelines according to claim 6, characterized in that, The first sound-absorbing ventilation cavity (1-7) and the middle sound-absorbing ventilation cavity extend along the original pipe (7) and are provided with axial ventilation openings that allow gas to flow through the first sound-absorbing ventilation cavity (1-7) and the middle sound-absorbing ventilation cavity.
8. The vibration reduction, ventilation, and noise reduction system for high-temperature pipelines according to claim 1, characterized in that, The heat dissipation and noise reduction device also includes a sound insulation sealing strip (5) respectively disposed at the connection gap between the first heat dissipation and noise reduction module (1) and the middle heat dissipation and noise reduction module.