A mobile stone crusher for land restoration and field blasting
By introducing a combined structure of gravel rotor rollers and stone leaking crushers into the farmland stone crusher, the problem of insufficient stone crushing in traditional stone crushers is solved, and more efficient stone crushing and longer equipment service life are achieved.
Patent Information
- Application Number
- CN202410384798.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-04-01
AI Technical Summary
In traditional farmland stone crushers, when crushing stones are used to crush them, some small stones are prone to leak through the gaps between adjacent impact heads, resulting in insufficient fine crushing and poor crushing effect.
A land repair and field stone crusher was designed, and a structure that combines a stone crusher with a stone crusher was used to initially crush large-volume stones through the high-speed rotation of the stone crusher and the impact of the alloy impact head. Then, the stone-released concentrated net and stone-released crusher were used for secondary crushing to ensure the fineness of the stone.
It improves the fineness of the crushing of stones, reduces the small-volume stones missing in the gravel work, enhances the hardness and wear resistance of the equipment, extends the service life of the equipment, and reduces power loss during operation.
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Figure CN118020425B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural land restoration equipment, and in particular to a mobile stone crusher for land restoration and field stoning. Background Art
[0002] During farmland operations, stones are one of the important factors that affect crop growth and agricultural machinery operation efficiency. Traditional methods of clearing stones mostly use manual excavation or fixed stone crushers. Farmland stone crusher is a mechanical equipment specially used for clearing and crushing stones in farmland. Its main function is to solve the problem of many stones in farmland, stones of different sizes and difficult cleaning, thereby improving farmland operation efficiency, reducing labor intensity and making the land more conducive to the growth of crops.
[0003] In traditional farmland crushers, the high-speed rotating crushing roller with an impact head contacts, rubs and collides with the stones in the farmland, breaking the larger stones into small stones or rubbing them into powder through impact. However, in traditional crushers, when the crushing roller mechanism is used to crush the stones, some small stones are easily missed through the gaps between adjacent impact heads, resulting in insufficient fine crushing of the stones and poor crushing effect. Summary of the invention
[0004] The disclosed embodiment relates to a mobile stone crusher for land restoration and field restoration, so as to solve the problem in a traditional stone crusher that when a crushing roller mechanism is used to crush stones, some small stones are easily leaked through the gaps between adjacent impact heads, resulting in insufficient fine crushing of the stones and poor crushing effect.
[0005] The first aspect of the present disclosure provides a mobile stone crusher for land restoration and field blasting, which specifically includes a stone crusher cover, a stone crusher mounting frame is fixedly connected to the top of the stone crusher cover by bolts, the stone crusher mounting frame is perpendicular to the upper surface of the stone crusher cover, a mounting seat is welded in the middle of the stone crusher mounting frame, a stone crusher driving member is fixedly installed on the top of the stone crusher cover by a bracket and bolts, a gearbox is respectively installed on both sides of the stone crusher cover, and a rotating shaft of the stone crusher driving member and an input end of the gearbox are connected by a coupling. The front parts of both sides of the lower part of the crusher cover are fixedly connected with a first side connecting plate, and a crushing roller is rotatably connected between the two first side connecting plates through bearings. A second side connecting plate is respectively welded to the rear of the edges of both sides of the lower surface of the crusher cover, and a leaking stone crusher is fixedly connected between the two second side connecting plates by bolts. A concentrating net assembly is fixedly connected to the front surface of the leaking stone crusher by bolts, and the concentrating net assembly includes a railing positioning plate and a leaking stone concentrating net, and the leaking stone concentrating net is connected to the railing positioning plate by welding.
[0006] In at least some embodiments, a front guard plate is connected to the front edge of the crusher cover by bolts. The front guard plate is arranged to be tilted downward and is located in front of the crushing roller.
[0007] In at least some embodiments, the stone crushing roller is a cylindrical hollow cylinder made of alloy steel, and a stone crushing cutter head is fixedly connected to the outer surface of the stone crushing roller by screws. The stone crushing cutter head is a fan-shaped block made of alloy steel, and the stone crushing cutter heads are arranged in a wave-like transverse distribution on the outer surface of the stone crushing roller, and a stone crushing impact column is connected to the stone crushing cutter head by welding.
[0008] In at least some embodiments, the stone crushing impact column is an "L"-shaped column made of alloy steel, and an alloy impact head with a round-headed cone structure is provided at the outer end of the stone crushing impact column. The alloy impact head is also made of alloy steel, and the direction of the alloy impact head is consistent with the rotation direction of the stone crushing roller.
[0009] In at least some embodiments, the rock crusher is internally rotatably connected to two rock crushing rollers, which are connected by gears, and crushing knives are arranged on the outer surfaces of the two rock crushing rollers. A crusher driving component is fixedly connected to the right surface of the rock crusher cover by bolts, and the crusher driving component is connected to the shaft of one rock crushing roller through a coupling.
[0010] In at least some embodiments, the railing positioning plate and the front surface of the leaking stone crusher are clamped with a leaking stone concentration net, which surrounds the rear half of the outer surface of the stone crushing roller. The leaking stone concentration net is composed of multiple groups of rod bodies, and the lower half of the rod body of the leaking stone concentration net is an arc structure, and the upper half is a straight rod structure.
[0011] In at least some embodiments, the rods of the stone-leaking concentrating net are uniformly inserted into the gaps between adjacent stone-breaking cutter heads on the outer surface of the stone-breaking roller, and the rear end of the rods of the stone-leaking concentrating net is bent to provide a concentrating net hanging rod.
[0012] In at least some embodiments, the centralizing net hanging rod is fixedly connected to the rear surface of the railing positioning plate by welding, and the upper end of the leaking stone centralizing net is flush with the front edge of the opening of the leaking stone crusher.
[0013] The present invention provides a mobile stone crusher for land restoration and field blasting, which has the following beneficial effects:
[0014] The mobile stone crusher of the present invention is carried by agricultural tractors and other agricultural vehicles to operate in the farmland. During the operation of the mobile stone crusher, the stone crushing roller is driven to rotate rapidly through the cooperation of the stone crusher driving part and the gearbox. During the rotation of the stone crushing roller, the stone crushing impact column and the alloy impact head in the front are driven to rotate downward, so that the alloy impact head collides with the stone, thereby crushing and rubbing the large-volume stone. The stone crushing impact column and the alloy impact head made of alloy steel have higher hardness and wear resistance, and are better at impacting the land stone structure. The alloy impact head has a conical structure, has a stronger impact force, and effectively reduces the wear of the equipment and increases the service life of the equipment. The stone crushing impact column and the alloy impact head distributed in a corrugated structure effectively reduce the power loss during the operation of the equipment.
[0015] In addition, the mobile stone crushing device in the present invention is provided with a leaked material recovery mechanism. When the small-volume stone cannot be crushed by the impact and friction of the stone crushing impact column and the alloy impact head, the stone crushing impact column and the alloy impact head are rotated and pushed backward, and the alloy impact head and the stone are cooperated with the stone leaking concentration net to make the stone transfer backward and upward along the arc of the stone leaking concentration net, and leak through the opening of the stone leaking crusher to the inside of the stone leaking crusher. The crusher driving part drives the two stone leaking crushing rollers to rotate, squeezes and crushes the stone entering the stone leaking crusher, and performs secondary crushing on the incompletely crushed stone, thereby improving the stone crushing effect and the crushing fineness, making the crushed stone finer, and effectively reducing the small-volume stone missed during the stone crushing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0017] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0018] In the attached picture:
[0019] Figure 1 A schematic diagram showing the overall structure of the present application;
[0020] Figure 2 The structural schematic diagram at the bottom of this application is shown;
[0021] Figure 3 The schematic diagram of the structure of the stone crushing roller of the present application is shown;
[0022] Figure 4 It shows a schematic diagram of the structure of the present invention in which the stone crushing roller and the stone crusher are in a coordinated state;
[0023] Figure 5 Shows this application Figure 4 A schematic diagram of the structure of the left view;
[0024] Figure 6 The structural schematic diagram of the leaking stone crusher of the present application is shown;
[0025] Figure 7 It shows a schematic diagram of the structure of the stone leakage concentration network of the present application;
[0026] Figure 8 The schematic diagram of the structure of the alloy impact head of the present application is shown;
[0027] Fig. 9 This application shows Figure 2 A schematic diagram of the partially enlarged structure at point A in the middle;
[0028] Fig.10 This application shows Figure 4 A schematic diagram of the partially enlarged structure at B in the middle;
[0029] Fig.11 This application shows Figure 5 Schematic diagram of the partially enlarged structure at point C in the middle.
[0030] Reference numerals list
[0031] 1. Stone crusher cover; 101. Front guard plate; 102. First side connecting plate; 103. Second measuring connecting plate; 2. Stone crusher mounting frame; 3. Mounting seat; 4. Stone crusher driving member; 5. Gearbox; 6. Stone crushing roller; 601. Stone crushing cutter head; 602. Stone crushing impact column; 603. Alloy impact head; 7. Leaking stone crusher; 701. Crusher driving member; 702. Leaking stone crushing roller; 8. Railing positioning plate; 801. Leaking stone concentration net; 802. Concentration net hanging rod. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Example 1: Please refer to Figures 1 to 11 :
[0034] The present invention proposes a mobile stone crusher for land restoration and field stone blasting, comprising a stone crusher cover 1, a stone crusher mounting frame 2 is fixedly connected to the top of the stone crusher cover 1 by bolts and is perpendicular to the upper surface of the stone crusher cover 1, a mounting seat 3 is welded and connected in the middle of the stone crusher mounting frame 2, a stone crusher driving member 4 is fixedly installed on the top of the stone crusher cover 1 by a bracket and bolts, a gearbox 5 is respectively installed on both sides of the stone crusher cover 1, the rotating shaft of the stone crusher driving member 4 is connected to the input end of the gearbox 5 by a coupling, a first side connecting plate 102 is fixedly connected to the front parts of both sides of the lower side of the stone crusher cover 1, a stone crushing roller 6 is rotatably connected between the two first side connecting plates 102 through a bearing, a second side connecting plate 103 is respectively welded to the rear of the edge of both sides of the lower surface of the stone crusher cover 1, a stone leaking crusher 7 is fixedly connected between the two second side connecting plates 103 by bolts, and a concentrated net component is fixedly connected to the front surface of the stone leaking crusher 7 by bolts, and the concentrated net component includes a railing positioning plate 8 and a leaking stone collection net 801, which is connected to the railing positioning plate 8 by welding; the stone crusher driving member 4 is a diesel engine, which is easy to carry and transfer. During the operation of the mobile stone crusher, the stone crushing roller 6 is driven to rotate rapidly through the cooperation of the stone crusher driving member 4 and the gearbox 5. During the rotation of the stone crushing roller 6, the front stone crushing impact column 602 and the alloy impact head 603 are driven to rotate downward, so that the alloy impact head 603 collides with the stone, and then the large-volume stone is crushed and rubbed to break the stone; when the stone crusher is used to process the land, a tractor or other agricultural carrier can be used to carry the stone crusher, so that the stone crusher mounting frame 2 and the mounting seat 3 are docked on the carrier, and the movement of the carrier drives the stone crusher to move along the set route to crush the land, and the tractor is used to pull and drive the stone to crush the stone, which can easily solve the problem of many difficult stones in farmland, can be used for land restoration, demolition land, etc., and can turn wasteland into fertile land.
[0035] In the disclosed embodiment, the front edge of the crusher cover 1 is connected to the front guard plate 101 by bolts, and the front guard plate 101 is arranged to be tilted downward, and the front guard plate 101 is located in front of the crushing roller 6; the crusher cover 1 is used to shield the front of the crusher to prevent stones from being shot around and causing harm to surrounding personnel or affecting the surrounding land during the crushing work. The crusher cover 1 can also play a protective role for the stones in the crushing process, so that the stones collide with the crusher cover 1 and then rebound to the crushing roller 6, and the stones are crushed and impacted for the second time, thereby improving the crushing effect of the stones.
[0036] In the disclosed embodiment, the stone crushing roller 6 is a cylindrical hollow cylinder made of alloy steel, which can effectively reduce the weight of the stone crushing roller 6 and the overall weight of the equipment, facilitate the transportation of the equipment, and reduce the energy consumption during the operation of the equipment. The outer surface of the stone crushing roller 6 is fixedly connected with a stone crushing cutter head 601 by screws. The stone crushing cutter head 601 is a fan-shaped block made of alloy steel. The stone crushing cutter head 601 is arranged in a wave-like manner and laterally distributed on the outer surface of the stone crushing roller 6. The stone crushing cutter head 601 is connected to a stone crushing impact column 602 by welding; the stone crushing cutter head 601 is installed on the outer surface of the stone crushing roller 6 by screws, which is convenient for the disassembly and replacement of the stone crushing cutter head 601, which is beneficial to the maintenance and maintenance of the equipment. The stone crushing cutter head 601 arranged in a wave-like manner can reduce the power loss during the operation of the equipment, reduce the contact area during the collision with the stone, reduce the resistance during the stone crushing process, and reduce the impact on the stone crusher caused by the stone crushing process.
[0037] In the disclosed embodiment, the gravel impact column 602 is an "L"-shaped column made of alloy steel. The outer end of the gravel impact column 602 is provided with an alloy impact head 603 with a round-headed conical structure. The alloy impact head 603 is also made of alloy steel. The direction of the alloy impact head 603 is consistent with the rotation direction of the gravel roller 6. The gravel impact column 602 and the alloy impact head 603 made of alloy steel have higher hardness and wear resistance, and are better able to impact the soil and stone structure. The alloy impact head 603 has a conical structure, has a stronger impact force, and effectively reduces the wear of the equipment and increases the service life of the equipment.
[0038] Embodiment 2, on the basis of embodiment 1, the internal rotation connection of the leaking stone crusher 7 is provided with two leaking stone crushing rollers 702, the two leaking stone crushing rollers 702 are connected by gears, the outer surfaces of the two leaking stone crushing rollers 702 are provided with crushing knives, and the crusher drive member 701 is fixedly connected to the right surface of the crusher cover 1 by bolts, and the crusher drive member 701 can use a diesel engine, which is convenient for the transportation of the equipment and the operation of the equipment in a mobile state. The crusher drive member 701 is connected to the shaft of a leaking stone crushing roller 702 through a coupling; the railing positioning plate 8 and the front surface of the leaking stone crusher 7 are clamped with a leaking stone concentration net 801, and the leaking stone concentration net 801 surrounds the crusher On the rear half of the outer surface of the stone rotary roller 6, the stone concentration net 801 is composed of a plurality of rods arranged in a row. The lower half of the rods of the stone concentration net 801 is an arc structure, and the upper half is a straight rod structure. The stone concentration net 801 is made of alloy steel and has a certain bending strength and elasticity to avoid breaking or deformation after being squeezed by stones; the rods of the stone concentration net 801 are evenly inserted in the gaps between the adjacent stone crushing cutter heads 601 on the outer surface of the stone crushing rotary roller 6, and the rear end of the rods of the stone concentration net 801 is bent and provided with a concentration net hanging rod 802; the concentration net hanging rod 802 is fixedly connected to the rear surface of the railing positioning plate 8 by welding, which is convenient for the splicing and installation of the stone concentration net 801. It is also convenient to disassemble or replace the deformed rod body separately, which effectively improves the maintenance and repair efficiency of the leaking stone concentration net 801, and is convenient for equipment maintenance at any time. The upper end of the leaking stone concentration net 801 is flush with the front edge of the opening of the leaking stone crusher 7; when the stone is impacted by the high-speed rotating stone crushing roller 6 driving the stone crushing cutter head 601, the stone crushing impact column 602 and the alloy impact head 603, it is broken into smaller stones. Since the small-volume stones are not easy to break after collision or friction with the alloy impact head 603, the stones move backward with the rotation of the stone crushing roller 6 and the movement of the stone crushing impact column 602 and the alloy impact head 603, and enter the arc-shaped part of the leaking stone concentration net 801, and pass through The alloy impact head 603 passes through the gap of the leaking stone collection net 801, pushes the stone backward and upward, and moves the stone upward. The stone enters the front edge of the opening of the leaking stone crusher 7 along the leaking stone collection net 801, and enters the inside of the leaking stone crusher 7 as the equipment shakes. Two leaking stone crushing rollers 702 are arranged inside the leaking stone crusher 7. The two leaking stone crushing rollers 702 are staggered with extrusion tooth blocks. The two leaking stone crushing rollers 702 are driven to rotate by the crusher driving part 701, and the broken stone is crushed by the tooth blocks of the leaking stone crushing rollers 702, so that the stone is crushed again, thereby further improving the crushing effect of the stone in the stone crushing work and reducing the probability of stone missing in the stone crushing operation.
[0039] A mobile stone crushing method for land restoration and field stone blasting: first, the stone crusher mounting frame 2 and the mounting seat 3 are fixedly docked with a towing vehicle such as an agricultural trailer, and the stone crushing mechanism is driven by the towing vehicle to travel in the farmland where the stone crushing operation is required, and the height of the stone crusher is controlled to insert the stone crushing impact column 602 and the alloy impact head 603 into the soil layer, and the stone crusher driving component 4 is started, and the stone crushing roller 6 is driven to rotate rapidly through the cooperation of the stone crusher driving component 4, the gearbox 5 and a series of transmission mechanisms. The rotation of the stone crushing roller 6 drives the stone crushing cutter head 601, the stone crushing impact column 602, and the alloy impact head 603 located in the front to rotate downward, and form friction and collision with the stones on the ground, so that the ground stones are broken, the volume of the stone crushed stones is reduced, and the impact on the farmland is reduced. When the crushed stones or the small stones that cannot be crushed by the stone crushing roller 6 are on the rotating stone crushing impact column 602, the alloy impact head 603 is driven to rotate rapidly. Under the action of the gold impact head 603, it is pushed backward and enters the arc-shaped part of the leaking stone concentration net 801. The alloy impact head 603 passes through the gap of the leaking stone concentration net 801, pushes the stone backward and upward, and moves the stone upward. The stone enters the front edge of the opening of the leaking stone crusher 7 along the leaking stone concentration net 801, and enters the inside of the leaking stone crusher 7 as the equipment shakes. Two leaking stone crushing rollers 702 are arranged inside the leaking stone crusher 7. The two leaking stone crushing rollers 702 are staggered with extrusion tooth blocks. The two leaking stone crushing rollers 702 are driven to rotate by the crusher driving part 701, and the broken stone blocks are crushed by the tooth blocks of the leaking stone crushing rollers 702, so that the stone is further crushed and the volume of the broken stone is further reduced. The crushed broken stone passes through the leaking stone crushing roller 702 and falls on the ground surface through the bottom opening of the leaking stone crusher 7, thereby completing the stone crushing operation of the land.
Claims
1. A mobile stone crusher for land restoration and field blasting, comprising: A crusher cover (1), wherein a crusher mounting frame (2) is fixedly connected to the top of the crusher cover (1) by bolts, the crusher mounting frame (2) is perpendicular to the upper surface of the crusher cover (1), and a mounting seat (3) is welded in the middle of the crusher mounting frame (2), characterized in that a crusher driving member (4) is fixedly installed on the top of the crusher cover (1) by a bracket and bolts, a gearbox (5) is respectively installed on both sides of the crusher cover (1), the rotating shaft of the crusher driving member (4) is connected to the input end of the gearbox (5) by a coupling, and the two sides below the crusher cover (1) are connected to the input end of the gearbox (5) by a coupling. The front part is fixedly connected with a first side connecting plate (102), and a stone crushing roller (6) is rotatably connected between the two first side connecting plates (102) via a bearing, and a second side connecting plate (103) is respectively welded to the rear of the two side edges of the lower surface of the stone crusher cover (1), and a leaking stone crusher (7) is fixedly connected between the two second side connecting plates (103) via bolts, and a concentration net component is fixedly connected to the front surface of the leaking stone crusher (7) via bolts, and the concentration net component includes a railing positioning plate (8) and a leaking stone concentration net (801), and the leaking stone concentration net (801) is connected to the railing positioning plate (8) by welding; The stone crushing roller (6) is a cylindrical hollow cylinder made of alloy steel. A stone crushing cutter head (601) is fixedly connected to the outer surface of the stone crushing roller (6) by screws. The stone crushing cutter head (601) is a fan-shaped block made of alloy steel. The stone crushing cutter heads (601) are arranged in a wave-like manner and laterally distributed on the outer surface of the stone crushing roller (6). A stone crushing impact column (602) is connected to the stone crushing cutter head (601) by welding. The stone crushing impact column (602) is an "L"-shaped column made of alloy steel. The outer end of the stone crushing impact column (602) is provided with an alloy impact head (603) with a round-headed cone structure. The alloy impact head (603) is also made of alloy steel. The direction of the alloy impact head (603) is consistent with the rotation direction of the stone crushing roller (6); The leaky stone crusher (7) is internally rotatably connected with two leaky stone crushing rollers (702), the two leaky stone crushing rollers (702) are connected via gears, and crushing knives are arranged on the outer surfaces of the two leaky stone crushing rollers (702). A crusher driving member (701) is fixedly connected to the right surface of the stone crusher cover (1) via bolts, and the crusher driving member (701) is connected to the shaft of one leaky stone crushing roller (702) via a coupling. The railing positioning plate (8) and the front surface of the leaking stone crusher (7) are clamped with a leaking stone concentration net (801), which surrounds the rear half of the outer surface of the stone crushing roller (6), and is composed of a plurality of groups of rod bodies arranged in an arranged manner, wherein the lower half of the rod bodies of the leaking stone concentration net (801) are of an arc structure, and the upper half are of a straight rod structure; The rod body of the stone leakage concentration net (801) is evenly inserted into the gaps between adjacent stone crushing cutter heads (601) on the outer surface of the stone crushing roller (6), and the rear end of the rod body of the stone leakage concentration net (801) is bent to be provided with a concentration net hanging rod (802).
2. The mobile stone crusher for land restoration and field blasting according to claim 1 is characterized in that: The front edge of the crusher housing (1) is connected to a front guard plate (101) via bolts. The front guard plate (101) is arranged to be tilted downward. The front guard plate (101) is located in front of the crushing roller (6).
3. The mobile stone crusher for land restoration and field blasting according to claim 1 is characterized in that: The centralizing net hanging rod (802) is fixedly connected to the rear surface of the railing positioning plate (8) by welding, and the upper end of the leaking stone centralizing net (801) is flush with the front edge of the opening of the leaking stone crusher (7).
Citation Information
Patent Citations
Rotary tillage soil crusher
CN218959408U
Roller mechanism and land preparation machine
CN220653934U