Vertical numerical control single surface grinding machine

Abstract

The present application relates to a kind of vertical numerical control single-sided grinding machine, including frame, workbench, first drive motor, third drive motor, third drive motor is connected with polishing assembly, workbench is below polishing assembly Product setting structure is provided;Frame is below workbench and is provided with second drive motor;Second drive motor shaft portion is provided with the turntable that can rotate with it;Workbench is provided with setting slot;Turntable can rotate in setting slot;Second drive motor's shaft portion and turntable are connected;Frame is above the feed end of turntable and is provided with feeding device;Turntable is provided with a group of setting through-hole, and the shape of the product to be processed is matched, and setting through-hole and the bottom of setting slot cooperate to constitute the setting area for setting product to be processed;Frame is above the feed end of turntable and is provided with feeding device;Feeding device and setting through-hole are adapted.The present application can effectively solve the problem that existing grinding machine is more complex, and the problem of poor general applicability.

Description

Technical Field

[0001] This invention relates to surface grinders, and more particularly to a vertical CNC single-sided grinder. Background Technology

[0002] Grinding machines are needed for various flat metal and non-metal products that require rough and fine grinding, such as motorcycle and automobile brake pads and clutch discs. Existing grinding machines are mainly double-sided grinding machines, which are prone to insufficient precision during grinding.

[0003] At the same time, the existing grinding machine structure is relatively complex and is only suitable for a single model of product, with poor applicability to various flat metal and non-metal materials. Summary of the Invention

[0004] The purpose of this invention is to provide a vertical CNC single-sided grinding machine that can effectively solve the problems of existing grinding machines being relatively complex and having poor general applicability.

[0005] The technical solution adopted by this invention to solve its technical problem is as follows: a vertical CNC single-sided grinding machine, including a frame, a worktable mounted on the frame, a first drive motor mounted on one side of the frame and the first drive motor having a lead screw module mounted on its shaft, a third drive motor connected to the lead screw module that can move up and down with the first drive motor, and a grinding assembly including a grinding disc connected to the third drive motor that can rotate with the worktable; a product placement structure mounted below the grinding assembly on the worktable; a second drive motor mounted below the frame and the second drive motor having a lead screw module that can rotate with the worktable. A rotating turntable; a fixed block is set on the worktable, and the upper end of the fixed block is formed with a placement groove adapted to the turntable; the turntable can rotate within the placement groove; a discharge port is set below the discharge end of the turntable on the worktable, and a corresponding discharge device is set below the discharge port on the frame; the shaft of the second drive motor is connected to the turntable; a set of placement through holes with shapes matching the products to be processed are set on the turntable, and the placement through holes and the bottom of the placement groove cooperate to form a placement area for placing the products to be processed; a feeding device is set above the feed end of the turntable on the frame; the feeding device is adapted to the placement through holes.

[0006] To achieve simple and reliable feeding, the feeding device includes a feeding bracket mounted on the worktable, a feeding support plate mounted on the feeding bracket, a feeding hole on the feeding support plate, and a detachable feeding positioning frame mounted on the feeding support plate at the feeding hole position. The inner circle of the feeding positioning frame is concentric with the feeding hole. Two opposing feeding limit plates are mounted on the feeding positioning frame. The two feeding limit plates form a placement area adapted to the product to be processed, and the placement area is coaxial with the feeding hole.

[0007] To achieve simple and reliable material discharge, a discharge notch is provided on the worktable; the feed end of the discharge device is located below the discharge notch, and the feed end of the discharge device is equipped with a discharge guide structure adapted to the discharge notch; the discharge notch is U-shaped, and its spacing is larger than the size of the through hole.

[0008] For easy disassembly and replacement, the fixing block is composed of three detachable square steel plates, including a left fixing block, a transverse fixing block, and a right fixing block arranged sequentially along the discharge notch; the transverse fixing block is located below the grinding disc.

[0009] To facilitate disassembly and replacement, the turntable is circular in shape and is composed of N sector blocks of the same shape and size. Each sector block has a mounting hole. The mounting holes are distributed at equal intervals on the turntable, and their centers are located on the same circle concentric with the turntable.

[0010] To prevent the processed product from detaching from the through hole during operation, a limiting structure is provided on each side of the fixing block on the grinding disc. The limiting structure includes a limiting block that is detachably mounted on the fixing block. One end of the limiting block is mounted above the turntable, and a U-shaped notch is provided on the end of the limiting block facing the turntable. A rotatable roller is installed in the U-shaped notch. The roller and the upper surface of the turntable are fitted with a clearance.

[0011] To improve the overall sealing and dust removal effect, baffles are installed around the workbench, and the end of the feed support plate near the baffles is connected to the baffles; a turntable cover is installed above the turntable on the frame, and the turntable cover is hinged to the baffles, with a handle for opening and closing the turntable cover; the baffles are also equipped with an upper housing that is compatible with the first drive motor and the turntable; a set of dust suction ports are opened on the side plate, and a vacuum cleaner is connected to the dust suction ports.

[0012] Furthermore, the shaft of the second drive motor is connected to a clutch, and the turntable is mounted on the clutch. This prevents the second drive motor from being damaged by jamming.

[0013] In order to clean up debris and foreign matter in the through hole in a timely manner, a set of air blowing devices is installed on the fixing block. Each air blowing device includes an air blowing bracket and an air blowing block installed on the air blowing bracket. The end face of the air blowing block facing the through hole is provided with an air outlet. An air passage is provided inside the air blowing block and communicates with the air outlet. An air inlet is also provided on the air blowing pipe, and the air inlet is connected to an air pump via an air pipe.

[0014] Furthermore, the frame is also equipped with a manually rotatable rotating arm, on which a human-machine interface screen is mounted; the first drive motor, the second drive motor, and the human-machine interface screen are connected.

[0015] The beneficial effects of this invention are as follows: 1. The grinding assembly, consisting of a turntable and mounting through-holes, has a simple structure and can reliably and stably achieve single-sided grinding of circular flat parts. Simultaneously, the mounting groove, which matches the mounting through-holes, enables the positioning of the reference surface, improving grinding accuracy. The feed positioning frame is detachable and fixed at the feed hole position, facilitating the replacement of the corresponding feed positioning frame and its feed limit plate to accommodate different sizes, thus expanding the applicability of the entire grinding machine and meeting the processing needs of products of various sizes. The turntable has mounting through-holes that match the product to be processed, allowing for different shapes such as circles, squares, and other shapes that fit the product, satisfying the grinding needs of various flat metal and non-metal materials.

[0016] 2. Grinding is achieved by using through holes and grooves in conjunction with grinding components. The structure is relatively simple. At the same time, the through holes can be designed to be relatively large to meet the grinding needs of various round flat parts smaller than the through holes, thereby improving the applicability of the entire grinding machine.

[0017] 3. The U-shaped discharge notch, combined with the design of the through hole, has a simple structure and can reliably achieve material discharge.

[0018] 4. The fixing block consists of three square steel plates. Considering the need for flatness during grinding and wear, the horizontal fixing block can be easily replaced as needed. Compared to a one-piece design, disassembly and replacement are easier. Because the horizontal fixing block is more prone to replacement due to wear and other issues, replacing only the horizontal fixing block is less costly than replacing the entire fixing block.

[0019] 5. The turntable is designed with multiple equal parts for easier assembly and disassembly. It is divided into equal parts according to the product size; smaller products have more equal parts, improving processing efficiency.

[0020] 6. The turntable cover is hinged to the baffle, which makes it easy to open the turntable cover and to inspect the turntable position, while also achieving the sealing of the whole machine.

[0021] 7. Human-machine interface control panel, which facilitates adjustment of the working status of the first drive motor, second drive motor, third drive motor, air pump, clutch and vacuum cleaner as needed.

[0022] 8. The use of a clutch can prevent jamming and provide protection, thereby improving safety performance.

[0023] The present invention will now be described in more detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0024] Figure 1 This is a structural block diagram of the present invention.

[0025] Figure 2This is a schematic diagram of the structure when the turntable cover and upper outer shell are removed.

[0026] Figure 3 This is a schematic diagram of the turntable when it consists of four sector blocks.

[0027] The components include: 1. Frame; 2. Workbench; 3. First drive motor; 4. Third drive motor; 5. Grinding assembly; 6. Feed support plate; 7. Feed positioning frame; 8. Feed limiting plate; 9. Feed hole; 10. Discharge notch; 11. Installation through hole; 12. Horizontal fixing block; 13. Right side fixing block; 14. Fan-shaped block; 15. Limiting block; 16. Roller; 17. Baffle; 18. Turntable cover; 19. Handle; 20. Upper outer shell; 21. Dust suction port; 22. Rotating arm; 23. Human-machine interface operation screen; 24. Discharge device. Detailed Implementation

[0028] Examples, such as Figures 1 to 3 The vertical CNC single-sided grinding machine shown includes a frame 1, a worktable 2 mounted on the frame 1, a first drive motor 3 located on one side of the worktable 2, a lead screw module on the spindle of the first drive motor 3, a third drive motor 4 connected to the lead screw module and capable of moving up and down with the first drive motor 3, and a grinding assembly 5 rotatable with the spindle of the third drive motor 4, the grinding assembly 5 including a grinding disc; a product placement structure located below the grinding assembly 5 on the worktable 2; a second drive motor located below the worktable 2 on the frame 1; a turntable rotatable with the second drive motor's spindle; the worktable... A fixed block is provided on the platform 2, and the upper end surface of the fixed block is formed with a placement groove that matches the turntable; the turntable can rotate in the placement groove; the worktable 2 is provided with a discharge port below the discharge end of the turntable, and the frame 1 is provided with a discharge device 24 that matches it below the discharge port; the shaft of the second drive motor is connected to the turntable; a set of placement through holes 11 with shapes matching the products to be processed are provided on the turntable, and the placement through holes 11 and the bottom of the placement groove cooperate to form a placement area for placing the products to be processed; the frame 1 is provided with a feeding device above the feed end of the turntable; the feeding device matches the placement through holes 11.

[0029] The through hole 11 can be square, round or other shapes that are compatible with various flat metal and non-metal materials, and its size is compatible with the product to be processed.

[0030] The third drive motor 4 is an asynchronous motor. The specific model can be selected according to the needs. The grinding assembly 5 mainly consists of the grinding head and the corresponding fixing structure, which can adopt existing technology and is not an innovation of this invention, therefore it will not be described in further detail.

[0031] The feeding device includes a feeding bracket mounted on the worktable 2, a feeding support plate 6 mounted on the feeding bracket, a feeding hole 9 on the feeding support plate 6, and a detachable feeding positioning frame 7 mounted on the feeding support plate 6 at the feeding hole 9. The inner ring of the feeding positioning frame 7 is concentric with the feeding hole 9. Two opposing feeding limiting plates 8 are mounted on the feeding positioning frame 7. The two feeding limiting plates 8 form a placement area adapted to the product to be processed, and the placement area is coaxial with the feeding hole. When the product to be processed is circular, the inner walls of the two feeding limiting plates 8 are arc-shaped, and their arc centers are coaxial with the center of the inner ring of the feeding positioning frame 7. The lower end face of the feeding support plate 6 and the upper end face of the turntable are fitted with a clearance fit.

[0032] The workbench 2 has a discharge notch 10; the feed end of the discharge device 24 is located below the discharge notch 10, and the feed end of the discharge device 24 is provided with a discharge guide structure that is compatible with the discharge notch 10; the discharge notch 10 is U-shaped, and its spacing is greater than the size of the through hole 11.

[0033] The fixing block is composed of three detachable square steel plates, including a left fixing block, a transverse fixing block 12, and a right fixing block 13 arranged sequentially along the discharge notch 10; the transverse fixing block 12 is located below the grinding disc.

[0034] The turntable is circular in shape and is composed of N sector blocks 14 of the same shape and size. Each sector block 14 is provided with a through hole 11. The through holes 11 are distributed at equal intervals on the turntable, and their centers are located on the same circle concentric with the turntable.

[0035] A limiting structure is provided on each side of the fixed block on the grinding disc; the limiting structure includes a limiting block 15 that is detachably installed on the fixed block, one end of the limiting block 15 is mounted above the turntable, and a U-shaped notch is provided on the end of the limiting block 15 facing the turntable; a rotatable roller 16 is installed in the U-shaped notch; the roller 16 and the upper end face of the turntable are fitted with a clearance.

[0036] The workbench 2 is surrounded by baffles 17, and the end of the feed support plate 6 near the baffles 17 is connected to the baffles 17; the frame 1 is located above the turntable and is provided with a turntable cover 18, which is hinged to the baffles 17 and is provided with a handle 19 for opening and closing the turntable cover 18; the baffles 17 are also provided with an upper housing 20 that is compatible with the first drive motor 3 and the turntable; a set of dust suction ports 21 are provided on the side plate, and the dust suction ports 21 are connected to a vacuum cleaner.

[0037] The shaft of the second drive motor is connected to a clutch, and the turntable is mounted on the clutch. This prevents the second drive motor from getting stuck and damaged.

[0038] A set of air blowing devices is provided on the fixed block. Each air blowing device includes an air blowing bracket and an air blowing block set on the air blowing bracket. An air outlet is provided on the end face of the air blowing block facing the through hole 11. An air passage is provided inside the air blowing block and communicates with the air outlet. An air inlet is also provided on the air blowing pipe, and the air inlet is connected to an air pump via an air pipe.

[0039] The frame 1 is also equipped with a manually rotatable rotating arm 22, and a human-machine interface screen 23 is installed on the rotating arm 22; the first drive motor 3, the second drive motor, the third drive motor 4, the air pump, the vacuum cleaner, the clutch and the human-machine interface screen 23 are connected.

[0040] In the description of this invention, it should be understood that the terms "center," "lateral," "upper," "lower," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more. Additionally, the term "comprising" and any variations thereof are intended to cover non-exclusive inclusion.

[0041] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0042] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments. Unless the context clearly indicates otherwise, the singular forms “a” and “an” as used herein are also intended to include the plural. It should also be understood that the terms “comprising” and / or “including” as used herein specify the presence of the stated features, integers, steps, operations, units, and / or components, without excluding the presence or addition of one or more other features, integers, steps, operations, units, components, and / or combinations thereof.

[0043] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A vertical CNC single-sided grinding machine, comprising a frame, a worktable mounted on the frame, a first drive motor mounted on one side of the frame and the worktable, a lead screw module mounted on the shaft of the first drive motor, the lead screw module being connected to a third drive motor capable of rising and falling with the first drive motor, the third drive motor being connected to a grinding assembly capable of rotating with the axis, the grinding assembly including a grinding disc; a product placement structure mounted below the grinding assembly on the worktable; and a second drive motor mounted below the worktable on the frame; characterized in that: The second driving motor shaft part is provided with a rotating disc which can rotate with it; the workbench is provided with a fixed block, the upper end surface of the fixed block is formed with a fitting groove which is matched with the rotating disc; the rotating disc can rotate in the fitting groove; the workbench below the discharging end of the rotating disc is provided with a discharging port, the rack below the discharging port is provided with a discharging device which is matched with it; the shaft part of the second driving motor is connected with the rotating disc; the rotating disc is provided with a group of fitting through holes which are matched with the products to be processed, the fitting through holes and the groove bottom of the fitting groove are matched to form a fitting area for fitting the products to be processed; the rack above the feeding end of the rotating disc is provided with a feeding device; the feeding device is matched with the fitting through holes; The fixed block is combined by three detachable square steel plates, which include a left fixed block, a horizontal fixed block and a right fixed block arranged in sequence along the discharging gap; The rotating disc is circular as a whole, which is composed of N fan-shaped blocks with the same shape and size; each fan-shaped block is provided with a fitting through hole; the fitting through holes are distributed on the rotating disc at equal intervals and the center is located on the same circle concentric with the rotating disc; The fixed block is provided with a limiting structure on each side of the grinding disc; the limiting structure includes a limiting block which is detachably arranged on the fixed block, one end of the limiting block is arranged above the rotating disc, and the end of the limiting block facing the rotating disc is provided with a U-shaped gap; a rotating roller is arranged in the U-shaped gap.

2. The vertical CNC single surface grinding machine according to claim 1, characterized in that: The feeding device includes a feeding support arranged on the workbench, the feeding support is provided with a feeding support plate, the feeding support plate is provided with a feeding hole, a detachable feeding positioning frame is arranged at the position of the feeding hole, and the inner circle of the feeding positioning frame is concentrically arranged with the feeding hole; the feeding positioning frame is provided with two feeding limiting plates arranged oppositely; the two feeding limiting plates form a fitting area matched with the product to be processed, and the fitting area is coaxially arranged with the feeding hole.

3. The vertical CNC single-sided grinding machine according to claim 1 or 2, characterized in that: A discharging gap is formed on the workbench; the feeding end of the discharging device is located below the discharging gap, and the feeding end of the discharging device is provided with a discharging guide structure matched with the discharging gap; the discharging gap is U-shaped, and the distance between the discharging gap is greater than the size of the fitting through hole.

4. The vertical CNC single surface grinding machine according to claim 3, characterized in that: A baffle is arranged around the workbench, the end of the feeding support plate close to the baffle is connected with the baffle; a rotating disc cover is arranged above the rotating disc of the rack, the rotating disc cover is hinged to the baffle, and a handle for opening and covering the rotating disc cover is arranged on the rotating disc cover; the baffle is further provided with an upper shell matched with the first driving motor and the rotating disc; a group of dust suction ports are formed on the side plate, and the dust suction ports are connected with a dust collector.

5. The vertical CNC single surface grinding machine according to claim 4, characterized in that: A group of air blowing devices are arranged on the fixed block, each air blowing device includes an air blowing support and an air blowing block arranged on the air blowing support, the end surface of the air blowing block facing the fitting through hole is provided with an air outlet; an air duct is arranged in the air blowing block and communicated with the air outlet, an air inlet is further arranged on the air blowing pipe, and the air inlet is connected with an air pump through the air pipe.

6. The vertical CNC single surface grinding machine according to claim 5, characterized in that: The shaft part of the second driving motor is connected with a clutch, and the rotating disc is arranged on the clutch.

7. The vertical CNC single-sided grinding machine according to claim 6, characterized in that: The frame is further provided with a rotatable arm which can be manually rotated, and the rotatable arm is provided with a man-machine interactive operation screen; the first driving motor, the second driving motor, the third driving motor, the air pump, the dust collector, the clutch and the man-machine interactive operation screen are connected.

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