Intelligent installation device and method for high-rise building shutter

Abstract

The application discloses a high-rise building shutter intelligent installation device, which comprises a fixing unit, a lifting unit, a conveying unit, an auxiliary fixing unit and an installation unit; the fixing unit is arranged on the roof of a building directly above a window to be installed and comprises a fixing frame and a boom arranged at the front end of the fixing frame; one end of the lifting unit is connected with the boom, and the other end is connected with the conveying unit; the conveying unit comprises a bracket, a rotating shaft connecting rod arranged in the bracket, a shutter fixing clamp arranged on the rotating shaft connecting rod, a variable track turntable and a moving rotating shaft, and a shutter is arranged in the bracket; the auxiliary fixing unit is fixed to the top of the bracket and comprises a fixing clamp which clamps the sill of the window of the upper layer; the installation unit comprises a mechanical arm fixed to the inner side of a guard plate of the bracket, and a three-dimensional probe is further arranged at the front end of the mechanical arm. The shutter installation is automatically completed, and the safety hidden danger caused by high-altitude operation is avoided.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of building construction, and more particularly relates to an intelligent installation device and method for high-rise building louver windows. BACKGROUND

[0002] Louver window installation is a major dangerous project of house building, and the installation of louver windows on the outer wall is often the most dangerous time, and the installation safety of the operating personnel has an influence that cannot be ignored. In the traditional installation of louver windows on the outer wall, an operating personnel sits on a rope slide plate to ascend and descend, and another person ties a safety belt at the window of each floor to deliver the louver window to the operating personnel on the slide plate for installation, and the installation is layer by layer from top to bottom. The safety risk coefficient of this construction operation content is extremely high, and it is often difficult for the indoor louver window conveying operating personnel to find a suitable place to hang a safety belt, and even there are cases of risky operation without hanging a safety belt, which has a large security risk of falling from a high place, and the installation of louver windows on the outer wall is also a difficult point of project safety production work.

[0003] A louver window fixed installation device is disclosed in Chinese Patent Publication No. CN208441761U, which comprises a shell, a louver and a folding box. The inner side of the left shell is provided with a first gear, the right side of the first gear is rotatably connected with a connecting shaft, the right end of the connecting shaft is fixedly connected with a fixed plate, the right end surface of the fixed plate is fixedly connected with a first clamping block, the inner side of the right shell is slidably connected with a connecting plate, the left end of the connecting plate is provided with a second clamping block, the outer side of the connecting shaft is rotatably connected with a louver, the bottom end of the louver is provided with a folding box, and the two ends of the folding box are fixedly connected with third clamping blocks. The installation process of the louver window is optimized, and the installation and disassembly of the louver window are facilitated.

[0004] However, the Chinese patent with publication number CN208441761U still requires manual high-altitude operation during installation, requires a large amount of manpower, and has a high safety risk. Therefore, a high-rise building louver window intelligent installation device and method is needed to replace high-altitude installation work, improve work efficiency, and reduce safety hazards. SUMMARY

[0005] In view of the above defects or improvement needs of the prior art, the present application provides a high-rise building louver window intelligent installation device and method, which adjusts the height of the conveying unit through the lifting unit, transports the conveying unit to the corresponding window to be installed, temporarily fixes it through the auxiliary fixing unit, pushes the louver window out to the window position through the conveying unit, and finally installs the fixing bolt of the louver window through the installation unit. During the whole process, the device is automatically controlled and operated, and the installation of the whole row of louver windows is automatically completed without the need for manual participation, thereby avoiding the safety hazards caused by high-altitude operation, saving the labor cost of installation, and improving the installation efficiency of the louver window.

[0006] To achieve the above object, according to a first aspect of the embodiments of the present application, a high-rise building shutter intelligent installation device is provided, comprising a fixing unit, a lifting unit, a conveying unit, an auxiliary fixing unit and an installation unit;

[0007] The fixing unit is arranged above the building roof of the window to be installed, comprising a fixing frame and a boom arranged at the front end of the fixing frame;

[0008] One end of the lifting unit is connected with the boom, and the other end is connected with the conveying unit, providing a pulling force for the conveying unit to move in the vertical direction;

[0009] The conveying unit comprises a bracket, a rotating shaft connecting rod arranged inside the bracket, a shutter fixing clamp arranged on the rotating shaft connecting rod, a rail-changing turntable and a moving rotating shaft, the shutter is arranged in the bracket, and the shutter is clamped and lifted by the shutter fixing clamp and then transported to the window to be installed;

[0010] The auxiliary fixing unit is fixed to the top of the bracket, comprising a fixing clamp, the fixing clamp clamps the sill of the window on the upper layer to assist in positioning the conveying unit;

[0011] The installation unit comprises a plurality of mechanical arms fixed to the inner side of the guard plate of the bracket, and a three-dimensional probe is further arranged at the front end of the mechanical arm, which automatically completes the installation of the shutter column, avoiding the safety hazards caused by high-altitude operation.

[0012] Further, the lifting unit comprises a steel wire rope arranged at the front end of the boom and a steel wire rope reel for winding the steel wire rope;

[0013] One end of the steel wire rope is fixed to the front end of the boom, and the other end is wound on the steel wire rope reel;

[0014] The steel wire rope reel is fixed to the top of the bracket and is driven by a motor to rotate the rope winding or unwinding to drive the bracket to rise or fall.

[0015] Further, the bracket is a box structure, a door with a size larger than the shutter is opened at the front of the bracket, and guard plates are arranged on both sides of the door;

[0016] One pair of rotating shaft connecting rods is arranged on both sides of the door of the bracket, the rotating shaft connecting rod is fixed between the rear plate inside the bracket and the guard plate, the end faces of the four rotating shaft connecting rods are rectangular quadrilaterals, and threads are arranged on the rotating shaft connecting rods.

[0017] Further, the moving rotating shaft is a shaft sleeve structure with threads arranged inside, and is sleeved on the rotating shaft connecting rod;

[0018] The variable orbit rotating disc is annular structure, which is sleeved on the moving rotating shaft and fixedly connected with the rotating shaft, the bottom plate of the variable orbit rotating disc is an equal-thickness annular plate, the slope plate is arranged on the bottom plate, the outer edge and the inner edge of the slope plate away from the shutter are in the same height with the surface of the bottom plate, the outer edge gradually thickens when extending to the side close to the shutter, the thickness is the largest at the position parallel to the axis of the moving rotating shaft on the side close to the shutter, and the inner edge is always in the same height with the surface of the bottom plate.

[0019] The surface of the slope plate of the variable orbit rotating disc is further provided with a plurality of sliding grooves, the sliding grooves extend along the surface of the slope plate at the positions equidistant from the inner edge of the surface of the slope plate, and the sliding grooves are T-shaped in cross section.

[0020] Further, the rear end of the shutter fixing clamp is a sleeve structure with an internal thread, which is sleeved on the rotating shaft connecting rod;

[0021] The front end of the shutter fixing clamp is a chuck with a y-shaped opening, the chuck is connected with the sleeve of the rear end through a connecting rod, one end of the connecting rod is sleeved on the sleeve and is driven to rotate in the opposite direction by the air cylinder, and the other end is fixedly connected with the chuck;

[0022] The connecting rod of the shutter fixing clamp is provided with a plurality of pulleys at the bottom, the positions of the pulleys correspond to the sliding grooves on the variable orbit rotating disc, the edges of the pulleys are provided with extension parts on both sides, the edges of the pulleys are embedded in the sliding grooves of the variable orbit rotating disc, and the pulleys move in the sliding grooves.

[0023] Further, the four corners of the front side plate of the bracket are further provided with rollers and laser sensors;

[0024] The rollers provide support between the bracket and the wall surface;

[0025] The laser sensors are used to detect whether the shutter is aligned on the four sides of the window to be installed, so as to prevent deviation during installation.

[0026] Further, the auxiliary fixing unit further comprises a fixing clamp lifting rod and a fixing clamp rotating shaft;

[0027] The fixed end of the fixing clamp lifting rod is fixed to the top of the bracket;

[0028] The fixing clamp rotating shaft is arranged at the movable end of the fixing clamp lifting rod, and the fixing clamp rotating shaft rotates on the fixing clamp lifting rod.

[0029] Further, the auxiliary fixing unit further comprises a fixing clamp telescopic rod;

[0030] The fixed end of the fixing clamp telescopic rod is fixedly connected with the fixing clamp rotating shaft and rotates around the axis of the fixing clamp lifting rod with the fixing clamp rotating shaft.

[0031] Further, the fixed clamp is fixed to the movable end of the fixed clamp telescopic rod.

[0032] The fixed clamp comprises a fixed clamp jaw and a movable clamp jaw, and the movable clamp jaw moves forward and backward to change the opening size of the fixed clamp.

[0033] According to another aspect of the embodiment of the present application, an intelligent installation method of a high-rise building shutter is provided, comprising:

[0034] S100, installing a fixed unit on the building roof corresponding to the longitudinal position where the shutter needs to be installed, adjusting the weight of the counterweight, connecting the steel wire rope with the lifting rod, and arranging the shutter to be installed in the bracket;

[0035] S200, sending an instruction through a remote device to control the motor to drive the steel wire rope reel to stop when the bracket reaches the lowermost layer of the window to be installed, and the fixed clamp clamps the sill of the upper layer of the window to align and assist in fixing;

[0036] S300, the shutter fixed clamp and the moving shaft move to a position behind the first shutter, and the shutter fixed clamp rotates on the variable rail turntable by a certain angle to make the shutter fixed clamp tightly engage with the shutter and lift up, and the rotation of the shaft connecting rod makes the shutter reach the window to be installed;

[0037] S400, the three-dimensional probe identifies the pre-installed screw on the shutter, the mechanical arm tightens the screw, and after the tightening is completed, the shutter fixed clamp, the variable rail turntable, the moving shaft and the fixed clamp are retracted;

[0038] S500, the motor drives the steel wire rope reel to rotate, and the conveying unit moves upward, and steps S200-S300 are repeated to complete the installation of the entire row of shutters.

[0039] Overall, compared with the prior art, the above technical solutions conceived by the present application can achieve the following beneficial effects:

[0040] 1. The intelligent installation device of a high-rise building shutter according to the present application adjusts the height of the conveying unit through the lifting unit, transports the conveying unit to the corresponding window to be installed, temporarily fixes the shutter through the auxiliary fixing unit, pushes the shutter out to the window position by the conveying unit, and finally installs the fixing screw of the shutter by the installation unit. During the entire process, the device is automatically controlled and operated, and the entire row of shutters is automatically fixed and installed, without the need for manual intervention, avoiding the safety hazards brought by high-altitude work, saving the labor cost of installation, and improving the installation efficiency of the shutter.

[0041] 2. The high-rise building shutter intelligent installation device of the present application, when the fixing clamp is installed on the fixing screw of the mechanical arm, it is tightly clamped on the last layer shutter sill, solves the vibration and shaking brought by the installation of the mechanical arm, and achieves the purpose of stable installation.

[0042] 3. The high-rise building shutter intelligent installation device of the present application, the laser sensor detects the position of the window to be installed, and stops automatically after detecting that the door of the bracket is aligned with the window, and then installs the shutter, achieving the purpose of accurate installation positioning. BRIEF DESCRIPTION OF DRAWINGS

[0043] Figure 1 It is a structure side view of the high-rise building shutter intelligent installation device of the present application;

[0044] Figure 2 It is a structure front view of the high-rise building shutter intelligent installation device of the present application;

[0045] Figure 3 It is a fixed unit structure side view of the high-rise building shutter intelligent installation device of the present application;

[0046] Figure 4 It is a conveying unit structure side view of the high-rise building shutter intelligent installation device of the present application;

[0047] Figure 5 It is a conveying unit structure front view of the high-rise building shutter intelligent installation device of the present application;

[0048] Figure 6 It is a top view of the conveying unit structure of the high-rise building shutter intelligent installation device of the present application;

[0049] Figure 7 It is a partial enlarged view of A part in the embodiment of the present application; Figure 6

[0050] Figure 8 It is a top view of the auxiliary fixed unit structure of the high-rise building shutter intelligent installation device of the present application;

[0051] Figure 9 It is a first shutter window installation front view of the high-rise building shutter intelligent installation device of the present application;

[0052] Figure 10 It is a first shutter window installation side view of the high-rise building shutter intelligent installation device of the present application;

[0053] Figure 11 It is a first shutter window installation completion side view of the high-rise building shutter intelligent installation device of the present application;​

[0054] Figure 12 Figure 6 is a front side view of a subsequent louver window installation of the high-rise building louver intelligent installation device according to an embodiment of the present application;

[0055] Figure 13 Figure 7 is a side view of the subsequent louver window installation of the high-rise building louver intelligent installation device according to an embodiment of the present application;

[0056] Figure 14 Figure 8 is a side view of the installation completion of the high-rise building louver intelligent installation device according to an embodiment of the present application;

[0057] Figure 15 Figure 9 is a top view of the installation of the high-rise building louver intelligent installation device according to an embodiment of the present application;

[0058] Figure 16 Figure 10 is a flowchart of the high-rise building louver intelligent installation method according to an embodiment of the present application.

[0059] In all the drawings, the same reference signs represent the same technical features, specifically: 1 - fixed unit, 11 - fixed frame, 12 - boom, 13 - horizontal fixed rod, 14 - counterweight, 2 - lifting unit, 21 - steel wire rope, 22 - steel wire rope reel, 3 - conveying unit, 31 - bracket, 32 - rotating shaft connecting rod, 33 - louver fixing clamp, 34 - rail changing turntable, 35 - moving rotating shaft, 36 - limiting baffle, 37 - roller, 38 - laser sensor, 4 - auxiliary fixed unit, 41 - fixed clamp lifting rod, 42 - fixed clamp rotating shaft, 43 - fixed clamp telescopic rod, 44 - fixed clamp, 5 - installation unit, 51 - mechanical arm, 52 - three-dimensional probe. DETAILED DESCRIPTION

[0060] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application. In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as they do not conflict with each other.

[0061] Embodiment 1

[0062] As Figure 1 , 2As shown, the embodiment of the present application provides a high-rise building shutter intelligent installation device, which comprises a fixing unit 1, a lifting unit 2 arranged on the fixing unit 1, a conveying unit 3 arranged at the bottom of the lifting unit 2, an auxiliary fixing unit 4 arranged on the conveying unit 3, and an installation unit 5 arranged on the conveying unit 3. The shutter is pre-installed in the conveying unit 3, the height of the conveying unit 3 is adjusted by the lifting unit 2, the conveying unit 3 is transported to the corresponding window to be installed, the auxiliary fixing unit 4 is used for temporarily fixing the shutter, the shutter is pushed out to the window position by the conveying unit 3, and finally the installation unit 5 is used for installing the fixing bolt of the shutter. In the whole process, the device is automatically controlled and operated, and the installation of the whole row of shutters is automatically completed without manual participation, the safety hidden danger caused by high-altitude operation is avoided, the labor cost of installation is saved, and the installation efficiency of the shutter is improved.

[0063] As shown in the drawings, Figure 3 The fixing unit 1 is arranged above the building roof of the window to be installed, and comprises a fixing frame 11 and a boom 12 arranged at the front end of the fixing frame 11. The fixing frame 11 is a Z-shaped steel frame, the rear end of which is fixed to the building roof, and the rear end of the fixing frame 11 is further provided with a counterweight 14 to prevent the front end from being stressed too much and causing the device to lose stability. The booms 12 are used in pairs, are fixed to the front end of the fixing frame 11, and a transverse fixing rod 13 is further arranged between the two booms 12, which provides fixation for the two booms 12 to reinforce the fixing unit 1.

[0064] The lifting unit 2 is used in pairs and is connected to the two booms 12 respectively, and is used for providing pulling force for the conveying unit 3 to move in the vertical direction, and comprises a steel wire rope 21 arranged at the front end of the boom 12 and a steel wire rope reel 22 used for winding the steel wire rope 21. One end of the steel wire rope 21 is fixed to the front end of the boom 12, and the other end is wound on the steel wire rope reel 22, and the steel wire rope reel 22 is driven by a motor to rotate to wind or unwind the rope to drive it to rise or fall.

[0065] As shown in the drawings, Figures 4-7As shown, the conveying unit 3 comprises a bracket 31, a rotating shaft connecting rod 32 arranged inside the bracket 31, a louver fixing clamp 33 arranged on the rotating shaft connecting rod 32, a variable track turntable 34 and a moving rotating shaft 35. The bracket 31 is a box structure, and a door with a size larger than the louver is opened in the front of the bracket 31. Guard plates are arranged on both sides of the door, that is, the two sides of the door are not flush with the two side surfaces of the box. The steel wire rope reel 22 is fixed to the top surface of the bracket 31, and when it retracts and releases the steel wire rope 21, it drives the bracket 31 to move in the vertical direction. The rotating shaft connecting rod 32 is arranged on both sides of the door of the bracket 31 in pairs, and the rotating shaft connecting rod 32 is fixed between the rear plate inside the bracket 31 and the guard plate. The end surface of the four rotating shaft connecting rods 32 is a rectangular quadrangle, and the rotating shaft connecting rod 32 is provided with threads. The rear end of the louver fixing clamp 33 is a sleeve structure with internal threads, which is sleeved on the rotating shaft connecting rod 32. When the rotating shaft connecting rod 32 rotates, it drives the louver fixing clamp 33 to move forward and backward thereon. The front end of the louver fixing clamp 33 is a chuck with a y-shaped opening, which is connected to the sleeve between the rear end and the sleeve by a connecting rod. One end of the connecting rod is sleeved on the sleeve and is driven to rotate in both directions by a gas cylinder, and the other end is fixedly connected with the chuck. The moving rotating shaft 35 is a shaft sleeve structure with internal threads, which is sleeved on the rotating shaft connecting rod 32. When the rotating shaft connecting rod 32 rotates, it simultaneously drives the moving rotating shaft 35 to move forward and backward. The variable track turntable 34 is an annular structure, which is sleeved on the moving rotating shaft 35 and is fixedly connected therewith. The bottom plate of the variable track turntable 34 is an equal-thickness annular plate, and a slope plate is arranged on the bottom plate. The outer edge and the inner edge of the slope plate away from the louver are both in the same height as the surface of the bottom plate. The outer edge gradually thickens when it extends toward the side close to the louver, and the inner edge is always in the same height as the surface of the bottom plate. The surface of the slope plate of the variable track turntable 34 is also provided with a plurality of grooves, which extend along the surface of the slope plate at a distance from the inner edge of the surface of the slope plate. The grooves are T-shaped in cross section. The connecting rod of the louver fixing clamp 33 is provided with a plurality of pulleys at the bottom, and the positions of the pulleys correspond to the grooves on the variable track turntable 34. The edges of the pulleys are provided with extension parts on both sides, and the edges of the pulleys are embedded in the grooves of the variable track turntable 34 and move in the grooves.

[0066] Preferably, the shutter is preset in the middle of the two sides of the rotating shaft connecting rod 32, which is parallel to the front and rear plates of the bracket 31, and the connecting rod of the shutter fixing clamp 33 is always parallel to the surface of the slope plate of the variable track turntable 34. When the connecting rod is driven to rotate forward by the air cylinder, the connecting rod gradually tilts, that is, the chuck at the front end of the connecting rod slowly moves forward with the rotation, that is, it is lifted up from the bottom of the shutter, and at the same time, one side of the chuck extends from the back to the front of the shutter. At this time, the chuck moves obliquely upward, so that the stress part of the shutter is inserted into the opening of the chuck, and the shutter is lifted to make the bottom of the shutter separate from the bottom of the bracket 31. The shutter is lifted by the four-corner shutter fixing clamp 33, the motor drives the rotating shaft connecting rod 32 to rotate, drives the shutter fixing clamp 33, the moving shaft 35 and the variable track turntable 34 to move forward, so as to push the shutter to the position of the window to be installed. After the installation of the shutter is completed, the connecting rod of the shutter fixing clamp 33 is driven to reverse, so that the chuck exits the shutter downward.

[0067] The front end of the rotating shaft connecting rod 32 is also provided with a limiting baffle 36 to prevent the shutter fixing clamp 33, the moving shaft 35 and the variable track turntable 34 from moving forward out of the rotating shaft connecting rod 32.

[0068] The front side plate of the bracket 31 is also provided with four rollers 37, which are spherical rollers or universal wheels and roll along the wall surface. When the lifting unit 2 pulls the bracket 31 to move, the rollers 37 provide support for it, so that it always maintains a certain distance from the wall surface and reduces the resistance generated by the wall surface, and successfully completes the switching operation between the windows in the same column.

[0069] The front side of the bracket 31 is provided with a laser sensor 38 around, which is used to detect whether the shutter is aligned with the four edges of the window to be installed, so as to prevent deviation during installation.

[0070] As Figure 8As shown, the auxiliary fixing unit 4 includes a fixing clamp lifting rod 41, a fixing clamp rotating shaft 42, a fixing clamp telescopic rod 43 and a fixing clamp 44. The fixed end of the fixing clamp lifting rod 41 is fixed to the top of the bracket 31, and the movable end is connected with the fixing clamp rotating shaft 42, and the fixing clamp rotating shaft 42 rotates on the fixing clamp lifting rod 41. The fixed end of the fixing clamp telescopic rod 43 is fixedly connected with the fixing clamp rotating shaft 42, and rotates around the axis of the fixing clamp lifting rod 41 with the fixing clamp rotating shaft 42. The fixing clamp 44 is fixed to the movable end of the fixing clamp telescopic rod 43, and includes a fixed clamp jaw and a movable clamp jaw. The movable clamp jaw moves forward and backward to change the opening size of the fixing clamp 44. The fixing clamp 44 is used for clamping the sill of the window on the layer above the to-be-installed window, so as to stabilize the conveying unit 3 and prevent the conveying unit 3 from shaking during the transportation of the shutter, so that the shutter cannot be aligned with the to-be-installed window. When the conveying unit 3 is lifted, the fixing clamp rotating shaft 42 drives the fixing clamp 44 to rotate to the end away from the wall surface. In use, after the bracket 31 is lifted to the to-be-installed window, the fixing clamp lifting rod 41 lifts the fixing clamp 44 to the plane above the sill of the window on the layer above, the fixing clamp rotating shaft 42 drives the fixing clamp 44 to rotate to the top of the sill of the window on the layer above, the fixing clamp telescopic rod 43 adjusts the fixing clamp 44 to be aligned with the sill of the window on the layer above, and after the movable clamp jaw of the fixing clamp 44 adjusts the opening size, the fixing clamp lifting rod 41 is lowered, so that the sill of the window on the layer above falls into the opening of the fixing clamp 44. The conveying unit 3 is provided with auxiliary fixing.

[0071] The installation unit 5 includes a mechanical arm 51 and a three-dimensional probe 52. The mechanical arm 51 is fixed to the inner side of the guard plate of the bracket 31 and is used for fixing the shutter through the bolt. The three-dimensional probe 52 is arranged at the front end of the mechanical arm 51 and is used for scanning and identifying the installation position of the bolt on the shutter. After the three-dimensional probe 52 scans the installation position of the bolt, the mechanical arm 51 is transported to the corresponding position to install the bolt.

[0072] Preferably, the intelligent installation device further includes a control unit connected with other units and connected with a remote device including a mobile phone and a computer, so as to control the emission instruction through the remote device and control other units to automatically complete the corresponding operation of installation.

[0073] Embodiment 2

[0074] As Figures 9-16 shown, the embodiment of the application provides a high-rise building shutter intelligent installation method, which specifically includes the following steps:

[0075] S100, install the fixed unit 1 on the roof of the building corresponding to the longitudinal position of the shutter to be installed, adjust the weight of the counterweight 14, connect the steel wire rope 21 with the hoist 12, and arrange the shutter to be installed in the bracket 31;

[0076] S200, send instructions through the remote device to control the motor to drive the steel wire rope reel 22 to stop when the bracket 31 reaches the lowermost window to be installed, and the fixed clamp 44 clamps the sill of the upper window to assist in fixing;

[0077] S300, the shutter fixing clamp 33 and the moving shaft 35 move to the position behind the first shutter, drive the shutter fixing clamp 33 to rotate on the variable rail turntable 34 by a certain angle, so that the shutter fixing clamp 33 tightly engages with the shutter and lifts up, and the rotation of the shaft connecting rod 32 makes the shutter reach the window to be installed;

[0078] S400, the three-dimensional probe 52 identifies the pre-installed screw on the shutter, and the mechanical arm 51 tightens the screw, and after the tightening is completed, the shutter fixing clamp 33, the variable rail turntable 34, the moving shaft 35 and the fixed clamp 44 are retracted;

[0079] S500, the motor drives the steel wire rope reel 22 to rotate, so that the conveying unit 3 moves upward, and the steps S200-S300 are repeated to complete the installation of the whole row of shutters.

[0080] Those skilled in the art can easily understand that the above description is only a preferred embodiment of the present application and is not intended to limit the present application, and any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A high-rise building shutter intelligent installation device, characterized in that, It comprises a fixing unit (1), a lifting unit (2), a conveying unit (3), an auxiliary fixing unit (4) and a mounting unit (5); The fixing unit (1) is arranged above the building roof of the window to be installed, and comprises a fixing frame (11) and a boom (12) arranged at the front end of the fixing frame (11); The lifting unit (2) is connected with the boom (12) at one end and connected with the conveying unit (3) at the other end, so as to provide a pulling force for the conveying unit (3) to move in the vertical direction; The conveying unit (3) comprises a bracket (31), a rotating shaft connecting rod (32) arranged in the bracket (31), a shutter fixing clamp (33) arranged on the rotating shaft connecting rod (32), a variable rail turntable (34) and a moving shaft (35), the shutter is arranged in the bracket (31), and the shutter is clamped and lifted by the shutter fixing clamp (33) and then transported to the window to be installed; The auxiliary fixing unit (4) is fixed to the top of the bracket (31) and comprises a fixing clamp (44), the fixing clamp (44) clamps the sill of the window on the upper layer to assist in positioning the conveying unit (3); The mounting unit (5) comprises a plurality of mechanical arms (51) fixed to the inner side of the guard plate of the bracket (31), and a three-dimensional probe (52) is further arranged at the front end of the mechanical arm (51), so that the automatic shutter screw fixing and mounting of the whole column is completed, and the safety hidden danger caused by high-altitude operation is avoided; The moving shaft (35) is a shaft sleeve structure with a thread arranged inside, which is sleeved on the rotating shaft connecting rod (32); The variable rail turntable (34) is a ring structure, which is sleeved on the moving shaft (35) and fixedly connected with the moving shaft (35), the bottom plate of the variable rail turntable (34) is an equal-thickness ring plate, a slope plate is arranged on the bottom plate, the outer edge and the inner edge of the slope plate away from the shutter are in the same height with the surface of the bottom plate, the outer edge gradually thickens when it extends to the side close to the shutter, the thickness is the largest at the position parallel to the axis of the moving shaft (35) on the side close to the shutter, and the inner edge is always in the same height with the surface of the bottom plate; A plurality of sliding grooves are further arranged on the surface of the slope plate of the variable rail turntable (34), the sliding grooves extend along the surface of the slope plate at the equidistant position of the inner edge of the surface of the slope plate, and the sliding grooves have a T-shaped cross section; The rear end of the shutter fixing clamp (33) is a sleeve structure with a thread arranged inside, which is sleeved on the rotating shaft connecting rod (32); The front end of the shutter fixing clamp (33) is a chuck with a y-shaped opening, the chuck and the sleeve at the rear end are connected by a connecting rod, one end of the connecting rod is sleeved on the sleeve and is driven to rotate in the sleeve by a cylinder, and the other end is fixedly connected with the chuck; A plurality of pulleys are arranged at the bottom of the connecting rod of the shutter fixing clamp (33), the positions of the pulleys correspond to the sliding grooves on the variable rail turntable (34), and the edges of the pulleys are provided with extension parts, the edges of the pulleys are embedded in the sliding grooves of the variable rail turntable (34) and move in the sliding grooves.

2. The intelligent installation device for high-rise building louvers according to claim 1, characterized in that, The lifting unit (2) comprises a steel wire rope (21) arranged at the front end of the boom (12) and a steel wire rope reel (22) for winding the steel wire rope (21); One end of the steel wire rope (21) is fixed to the front end of the boom (12), and the other end is wound on the steel wire rope reel (22); The steel wire rope reel (22) is fixed to the top of the bracket (31) and is driven by a motor to rotate the rope to drive the bracket (31) to rise or fall.

3. The intelligent installation device for high-rise building louvers according to claim 1, wherein, The bracket (31) is a box structure, and a door larger than the shutter is opened in the front, and the door is provided with a guard plate on both sides; The shaft connecting rod (32) is provided with a pair of shaft connecting rods (32) on both sides of the door of the bracket (31), the shaft connecting rod (32) is fixed between the rear plate and the guard plate inside the bracket (31), the end face of the four shaft connecting rods (32) is rectangular, and the shaft connecting rod (32) is provided with threads.

4. The high-rise building shutter intelligent installation device according to any one of claims 1-3, characterized in that, The four corners of the front side plate of the bracket (31) are also provided with rollers (37) and laser sensors (38); The rollers (37) provide support between the bracket (31) and the wall surface; The laser sensor (38) is used to detect whether the shutter is aligned on the four edges of the window to be installed, so as to prevent deviation during installation.

5. The intelligent installation device for high-rise building louvers according to any one of claims 1-3, characterized in that, The auxiliary fixing unit (4) further comprises a fixed clamp lifting rod (41) and a fixed clamp rotating shaft (42); The fixed end of the fixed clamp lifting rod (41) is fixed to the top of the bracket (31); The fixed clamp rotating shaft (42) is arranged on the movable end of the fixed clamp lifting rod (41), and the fixed clamp rotating shaft (42) rotates on the fixed clamp lifting rod (41).

6. The intelligent installation device for high-rise building louvers according to claim 5, wherein, The auxiliary fixing unit (4) further comprises a fixed clamp telescopic rod (43); The fixed end of the fixed clamp telescopic rod (43) is fixedly connected with the fixed clamp rotating shaft (42) and rotates around the axis of the fixed clamp lifting rod (41) with the fixed clamp rotating shaft (42).

7. The intelligent installation device for high-rise building louvers according to claim 6, wherein, The fixed clamp (44) is fixed to the movable end of the fixed clamp telescopic rod (43); The fixed clamp (44) includes a fixed clamp and a movable clamp, and the movable clamp moves forward and backward to change the opening size of the fixed clamp (44).

8. A method for intelligent installation of a high-rise building shutter, implemented by using the device as claimed in claim 7, characterized in that, Comprise: S100, install the fixed unit (1) on the longitudinal position of the building roof where the shutter needs to be installed, adjust the weight of the counterweight (14), connect the steel wire rope (21) with the boom (12), and arrange and place the shutter to be installed in the bracket (31); S200, send instructions through a remote device to control the motor to drive the steel wire rope reel (22) to stop when the bracket (31) reaches the lowest layer of the window to be installed, and the fixed clamp (44) clamps the bottom sill of the upper layer of the window to assist in fixing; S300, the shutter fixing clamp (33) and the movable shaft (35) move to the position behind the first shutter, drive the shutter fixing clamp (33) to rotate on the rail changing turntable (34) by a certain angle, so that the shutter fixing clamp (33) is tightly engaged with the shutter and lifted, and the shaft connecting rod (32) rotates to make the shutter reach the window to be installed; S400, the three-dimensional probe (52) identifies the pre-installed screw on the shutter, the mechanical arm (51) tightens the screw, and after the tightening is completed, the shutter fixing clamp (33), the rail-changing turntable (34), the moving rotating shaft (35) and the fixing clamp (44) are retracted; S500, the motor drives the steel wire rope reel (22) to rotate, so that the conveying unit (3) moves upward, and steps S200-S300 are repeated to complete the installation of the whole row of shutters.

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