A pipeline type of wood ear picking machine
Patent Information
- Application Number
- CN202411068373.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2044-08-05
AI Technical Summary
Traditional manual harvesting and existing black fungus harvesting machines are inefficient and cannot meet the needs of large-scale black fungus harvesting, and the harvesting results are not ideal.
Design a production line type black fungus harvesting machine, including a frame, a harvesting mechanism, a black fungus recycling mechanism, and a fungus bag clamping and fixing mechanism. It adopts an automated structure, using a lifting servo motor to drive the harvesting rotation component and flexible harvesting stick to harvest black fungus, and using a separation plate seat and vibrator to separate black fungus from debris.
It automates the harvesting of wood ear mushrooms, improves harvesting efficiency and integrity, reduces manpower consumption, has a simple and reliable structure, is easy to operate, and can efficiently complete the harvesting of wood ear mushrooms on the top of the mushroom bag and the separation of debris.
Smart Images

Figure CN118872544B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wood ear harvesting machine technology, specifically a production line type wood ear harvesting machine. Background Technology
[0002] Black fungus is delicious and nutritious, and is a popular and common dish. my country has a huge production of black fungus. Currently, cultivation mainly involves two methods: ground planting and greenhouse bagging. Traditional manual harvesting is labor-intensive and inefficient, and can no longer meet the harvesting needs. Harvesting machines developed for ground-planted black fungus are mostly patented models. For example, Chinese patent CN109328886A discloses a black fungus harvesting machine, Chinese patent CN217884652U discloses a portable black fungus harvesting machine, and Chinese patent CN212487693U discloses a portable black fungus harvesting machine. Chinese patents have disclosed a black fungus harvesting machine, including Chinese patent CN215683855U which discloses an actuator clamping a black fungus harvesting robot, and Chinese patent CN114051892B which discloses a production line type black fungus harvesting machine. The black fungus harvesting method of these devices is mostly to rotate the fungus bag and use a harvesting scraper to scrape the black fungus off the fungus bag. The effect of "harvesting large ones and leaving small ones" is achieved by adjusting the distance between the harvesting scraper and the fungus bag. Although the harvesting efficiency is improved compared with manual harvesting, the efficiency is still not ideal and the harvesting effect cannot meet the expectations. Therefore, a production line type black fungus harvesting machine is proposed. Summary of the Invention
[0003] The purpose of this invention is to provide a streamlined mushroom harvesting machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a production line type wood ear harvesting machine, comprising a frame for harvesting wood ear mushrooms from the upper part of the mushroom bag string, a harvesting mechanism, a wood ear mushroom recycling mechanism, and a mushroom bag clamping and fixing mechanism. The harvesting mechanism is located in the middle of the frame and is used for separating and harvesting wood ear mushrooms. The harvesting mechanism includes a lifting drive component, a harvesting telescopic component, and a harvesting rotation component.
[0005] The fungus recycling mechanism is located at the lower part of the frame. The fungus recycling mechanism is used for recycling and conveying fungus collected from the fungus. The fungus recycling mechanism includes a recycling hopper, a fungus conveyor belt, and a separation plate seat. The fungus conveyor belt transports the fungus in the recycling hopper to the upper part of the separation plate seat. The upper part of the separation plate seat is provided with a semi-circular protrusion and a slag leakage trough. The lower part of the separation plate seat is provided with a vibrator.
[0006] The mushroom bag clamping and fixing mechanism is located on the front side of the frame. The mushroom bag clamping and fixing mechanism is used to clamp and fix the mushroom bag strings. The mushroom bag clamping and fixing mechanism includes an upper clamping spring, an upper clamping sleeve, a lower clamping sleeve, a clamping rod, a lower clamping torsion spring, a clamping shaft, and a clamping drive motor. The clamping drive motor is installed at the lower part of the clamping shaft. The upper clamping spring and the lower clamping torsion spring are both installed at the upper part of the clamping shaft. The clamping rod is installed at the upper part of the clamping shaft through the lower clamping sleeve. The upper clamping sleeve is unidirectionally clamped to the upper part of the lower clamping sleeve. A clamping rod spreading block is provided on the side of the upper clamping sleeve.
[0007] Preferably, the above-mentioned lifting drive assembly is used for lifting the rotating assembly. The lifting drive assembly includes a lifting platform, a lifting servo motor, and a lifting drive gear. Lifting slide rails are provided on both sides of the frame. The lifting platform is slidably installed in the middle of the frame via the lifting slide rails. There are two lifting servo motors, which are respectively fixedly installed on both sides of the lifting platform. The lifting drive gear is fixedly installed on the shaft end of the lifting servo motor. A lifting drive tooth groove is provided on the rear side of the frame, and the lifting drive gear meshes with the lifting drive tooth groove.
[0008] Preferably, the above-mentioned harvesting telescopic assembly is used for the telescopic sliding drive of the harvesting rotating assembly. The harvesting telescopic assembly includes a drive link, a linear guide rail, and a rocker arm motor. The rocker arm motor is fixedly installed on the upper part of the lifting platform. One end of the drive link is installed on the rotating shaft end of the rocker arm motor through an eccentric turntable. The linear guide rail is installed on the middle side of the lifting platform. The harvesting rotating assembly is movably installed on the front part of the lifting platform through the linear guide rail.
[0009] Preferably, the above-mentioned harvesting rotation assembly is used for the separation and harvesting of wood ear fungus. The harvesting rotation assembly includes a harvesting head, a notched ring, a harvesting rotation frame, a rotary motor, a harvesting drive motor, an irregularly shaped flexible harvesting stick, and a flexible harvesting stick column. The harvesting rotation frame is horizontally slidably installed on the front of the lifting platform through a bracket and a linear guide rail. The other end of the drive linkage is hinged to the rear of the harvesting rotation frame.
[0010] Preferably, the notched ring is rotatably fitted and installed in the middle of the front side of the harvesting rotating frame, the rotating motor is fixedly installed in the rear of the harvesting rotating frame, a rotating gear is fixedly installed on the shaft end of the rotating motor, the outer circumference of the notched ring is provided with a tooth groove, the rotating gear is meshed with the tooth groove, multiple harvesting heads are provided, the upper part of the harvesting head is fixedly installed with a mounting bracket by bolts, and several harvesting heads are evenly distributed in a circumferential shape and installed in the lower part of the notched ring through the mounting bracket, and the clamping upper pressure spring is installed in the upper part of the upper sleeve.
[0011] Preferably, the upper part of the harvesting head is provided with a connecting slider, and the side of the mounting support is provided with a connecting groove. The connecting slider is slidably fitted into the inner side of the connecting groove. A lead screw drive motor is fixedly installed at the rear of the harvesting head, and a drive lead screw is fixedly installed at the shaft end of the lead screw drive motor. A drive screw hole is opened in the middle of the rear side of the mounting support, and the front end of the drive lead screw is threaded into the inner side of the drive screw hole. The irregularly shaped flexible harvesting roller and the flexible harvesting roller column are both rotatably mounted on the support via a rotating shaft. At the front center of the harvesting head, the harvesting drive motor is fixedly installed on the upper inner side of the harvesting head. A harvesting motor gear is fixedly installed on the shaft end of the harvesting drive motor. The shaft ends of the irregularly shaped flexible harvesting stick and the flexible harvesting stick column are respectively equipped with irregularly shaped harvesting stick gear and harvesting stick column gear. A transmission gear is installed between the harvesting motor gear and the irregularly shaped harvesting stick gear. The irregularly shaped harvesting stick gear meshes with the lower part of the transmission gear. The side meshing connection between the harvesting stick column gear and the irregularly shaped harvesting stick gear is also present.
[0012] Preferably, two sets of the aforementioned clamping shaft and clamping drive motor are provided. The two sets of clamping shafts are rotatably mounted on both sides of the front part of the frame, and the clamping drive motor is fixedly mounted on the side of the frame. The drive shaft of the clamping drive motor is fixedly connected to the bottom end of the clamping shaft. Multiple upper and lower retaining sleeves are provided. The upper and lower retaining sleeves are fitted onto the upper part of the clamping shaft. The upper and lower retaining sleeves are provided with a one-way locking structure. The upper and lower retaining sleeves are engaged and locked together through the one-way locking structure. The clamping lower torsion spring is installed on the lower part of the lower retaining sleeve, and the clamping rod is fixedly installed on the side of the lower retaining sleeve.
[0013] Preferably, both the upper and lower sleeves are provided with notched guide grooves at their upper parts, the upper part of the clamping shaft is provided with a fixing pin, the fixing pin is fitted into the notched guide groove, the clamping rod spreading block is fixed to the rear side of the upper sleeve, clamping rod spreading top blocks are fixedly installed on both sides of the lifting platform, the positions of the clamping rod spreading top blocks and the clamping rod spreading blocks are corresponding, clamping rod return top blocks are fixedly installed on the lower parts of both sides of the lifting platform, and a guide bearing is provided on the side of the lower sleeve, the position of the clamping rod return top block and the guide bearing are corresponding.
[0014] Preferably, the aforementioned recycling hopper is fixedly installed on the lower part of the frame, the fungus conveyor belt is installed on the side of the recycling hopper, the separation plate seat is inclinedly butt-fitted to the lower part of the side of the fungus conveyor belt, the semi-circular protrusions are evenly arranged on the upper part of the separation plate seat, the slag leakage trough is opened through the upper part of the separation plate seat, the slag leakage trough is located on the side of the semi-circular protrusions, and the vibrator is fixedly installed on the middle of the bottom side of the separation plate seat by bolts.
[0015] Preferably, the above-mentioned fungus recycling mechanism also includes a residue collection box, which is fitted and supported on the upper part of the slot seat at the rear of the frame. The residue collection box is located directly below the separation plate seat, and a waste residue collection trough is provided in the middle of the residue collection box.
[0016] Compared with the prior art, the present invention, employing the above technical solution, has the following technical effects:
[0017] 1. This invention adopts an automated harvesting structure. By coordinating the harvesting mechanism, the mushroom recycling mechanism, and the mushroom bag clamping and fixing mechanism, the fixed mushroom bag strings, harvesting, and collection of mushrooms can be automated. Based on the automatic bag hanging and automatic cultivation rack in the factory cultivation process, the mushroom harvesting operation can be automated without much manpower consumption, and the cultivation and harvesting of mushrooms can be automated.
[0018] 2. The device adopts a lifting and rotating harvesting structure. A lifting servo motor drives the lifting platform, and a harvesting rotating frame, along with a notched ring, rotates the harvesting head. During harvesting, a clamping drive motor drives a clamping shaft to clamp and fix the mushroom bag string. Multiple harvesting heads are provided; the reciprocating lifting motion of the harvesting heads, combined with the rotation of the notched ring, efficiently harvests the upper part of the mushroom bag string. Compared to similar equipment, it has higher harvesting efficiency. A flexible harvesting rod, in conjunction with a flexible harvesting column, flexibly clamps and harvests the mushrooms, effectively improving harvesting integrity. Furthermore, a sliding groove structure allows the harvesting head to slide and be installed. Driven by a screw drive motor and a drive screw, the lateral spacing of the harvesting heads can be controlled and adjusted. By changing the contact distance between the harvesting head and the mushroom bag string, the size of the harvested mushrooms can be controlled and adjusted, greatly improving the device's operational flexibility.
[0019] 3. The mushroom bag clamping and fixing mechanism adopts an autonomous avoidance structure. The clamping rod is installed on the upper part of the clamping shaft through the flip-up lower sleeve. The upper and lower sleeves are connected by a one-way locking structure. Both the upper and lower sleeves are provided with notched guide grooves. When the harvesting mechanism moves upward and is rotated, the clamping rod opening block and the clamping rod opening block on the side of the upper sleeve support and guide, which can unlock the one-way locking structure. With the drive of the torsion spring, the clamping rod can flip open and avoid the obstacle. After the rotation is completed, the clamping rod can be flipped closed and reset by the support and guidance of the clamping rod return block and the guide bearing on the side of the upper sleeve. The structure is simple and reliable. The operation is fully automatic without the need for additional drive structure and manual intervention, which greatly improves the ease of operation of the device.
[0020] 4. A separation plate seat and a vibrator are installed at the rear of the mushroom conveyor belt. The upper part of the separation plate seat is equipped with a semi-circular protrusion and a slag leakage trough. The semi-circular protrusion is used to block and collect the debris inside the mushroom. The vibration of the vibrator causes the debris to leak out from the slag leakage trough and fall into the interior of the debris collection box. This can realize the separation of mushroom and debris. The structure is simple and the operation is reliable, which is conducive to the subsequent packaging of mushroom. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the overall front structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the overall rear structure of the present invention;
[0024] Figure 3 For the present invention Figure 2 Schematic diagram of the structure of region A in the middle;
[0025] Figure 4 This is a schematic diagram of the harvesting mechanism of the present invention;
[0026] Figure 5 This is a schematic diagram of the notched circular ring rotation drive structure of the present invention;
[0027] Figure 6 This is a schematic diagram of the harvesting head structure of the present invention;
[0028] Figure 7 This is a schematic diagram of the irregularly shaped flexible picking stick structure of the present invention;
[0029] Figure 8 This is a schematic diagram of the mushroom bag clamping and fixing mechanism of the present invention;
[0030] Figure 9 This is a schematic diagram of the ferrule mounting structure of the present invention;
[0031] Figure 10 This is a schematic diagram of the upper structure of the separation plate seat of the present invention;
[0032] Figure 11 This is a schematic diagram of the lower structure of the separation plate seat of the present invention.
[0033] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Harvesting mechanism; 3. Fungus recycling mechanism; 4. Mushroom bag string; 5. Mushroom bag clamping and fixing mechanism; 6. Lifting servo motor; 7. Lifting drive gear; 8. Clamping rod return block; 9. Clamping rod opening block; 10. Harvesting head; 11. Drive linkage; 12. Linear guide rail; 13. Rocker arm motor; 14. Notched ring; 15. Harvesting rotation frame; 16. Rotary motor; 17. Rotary gear; 18. Harvesting drive motor; 19. Irregularly shaped flexible harvesting stick; 20. Flexible harvesting stick column; 21. Harvesting motor gear; 2 2. Transmission gear; 23. Irregularly shaped picking stick gear; 24. Picking stick column gear; 25. Clamping rod support block; 26. Clamping upper compression spring; 27. Upper ferrule; 28. Lower ferrule; 29. Clamping rod column; 30. Clamping lower torsion spring; 31. Clamping shaft; 32. Clamping drive motor; 33. Lifting drive gear groove; 34. Mounting support; 35. Screw drive motor; 36. Drive screw; 37. Recycling bucket seat; 38. Wood ear mushroom conveyor belt; 39. Separation plate seat; 40. Crusher collection box; 41. Semi-circular protrusion; 42. Slag leakage trough; 43. Vibrator. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0036] Example
[0037] Please see Figure 1-11 This invention provides a technical solution: a production line type wood ear harvesting machine, comprising a frame 1 for harvesting wood ear mushrooms from the upper part of the spawn bag string 4, a harvesting mechanism 2, a wood ear mushroom recycling mechanism 3, and a spawn bag clamping and fixing mechanism 5, as shown in the attached figure. Figure 1As shown, the upper part of the mushroom bag string 4 is equipped with multiple independent mushroom bags, which are vertically suspended and distributed. The mushroom bags are fixed by a self-contained picking mechanism 2, a mushroom recycling mechanism 3, and a mushroom bag clamping mechanism 5. This can realize the automated picking structure of the mushroom bag string 4, and the automated operation of fixing, picking, and collecting mushrooms. Based on the automatic bag hanging and automatic cultivation rack in the factory cultivation process, the mushroom picking operation can be automated without much manpower consumption, and the automated planting and picking of mushrooms can be realized.
[0038] As attached Figure 1 As shown, the harvesting mechanism 2 is movably and vertically positioned at the front center of the frame 1. The harvesting mechanism 2 is used for separating and harvesting the wood ear mushrooms. The harvesting mechanism 2 includes a lifting drive assembly, a harvesting telescopic assembly, and a harvesting rotation assembly. The lifting drive assembly is used to drive the lifting of the harvesting rotation assembly. The lifting drive assembly includes a lifting platform, a lifting servo motor 6, and a lifting drive gear 7, as shown in the attached diagram. Figure 2 As shown, to facilitate the lifting and sliding installation of the lifting platform, lifting rails are provided on both sides of the frame 1. The lifting platform is slidably installed in the middle of the frame 1 via the lifting rails. Two lifting servo motors 6 are used for the lifting drive of the lifting platform, and each motor is fixedly installed on one of the two sides of the lifting platform, as shown in the attached diagram. Figure 3 As shown, in order to facilitate the lifting drive of the lifting platform, the lifting drive gear 7 is fixedly installed on the shaft end of the lifting servo motor 6. In order to drive the lifting drive gear 7, a lifting drive tooth groove 33 is provided on the rear side of the frame 1. The lifting drive gear 7 meshes with the lifting drive tooth groove 33, and the vertical lifting movement of the lifting platform can be realized under the drive of the lifting servo motor 6.
[0039] The harvesting telescopic assembly is used for the telescopic sliding drive of the harvesting rotating assembly. The harvesting telescopic assembly includes a drive link 11, a linear guide rail 12, and a rocker arm motor 13, as shown in the attached diagram. Figure 4 As shown, the rocker arm motor 13 is fixedly installed on the upper part of the lifting platform. The drive linkage 11 is a two-section rod-column type linkage structure. In order to connect and install with the drive linkage 11, an eccentric turntable is fixedly installed on the rotating shaft end of the rocker arm motor 13. One end of the drive linkage 11 is installed on the rotating shaft end of the rocker arm motor 13 through the eccentric turntable. The linear guide rail 12 is used for the sliding guidance of the picking rotating component, as shown in the attached figure. Figure 4 As shown, the linear guide rail 12 is installed on the middle side of the lifting platform, and the picking and rotating assembly is movably installed on the front of the lifting platform via the linear guide rail 12.
[0040] The harvesting rotation assembly is used for separating and harvesting wood ear mushrooms. The assembly includes a harvesting head 10, a notched ring 14, a harvesting rotation frame 15, a rotary motor 16, a harvesting drive motor 18, an irregularly shaped flexible harvesting stick 19, and a flexible harvesting stick column 20, as shown in the attached diagram. Figure 4As shown, the harvesting rotating frame 15 is horizontally slidably mounted on the front of the lifting platform via a bracket and linear guide rail 12. To drive the harvesting rotating frame 15 in a sliding motion, the other end of the drive linkage 11 is hinged to the rear of the harvesting rotating frame 15. With the rocker arm motor 13 and the drive linkage 11 working together, the harvesting rotating frame 15 can perform horizontal sliding motion, as shown in the attached diagram. Figure 4 As shown, the notched ring 14 is rotatably fitted onto the front center of the harvesting rotating frame 15. To drive the rotation of the notched ring 14, as shown in the attached diagram... Figure 5 As shown, the rotary motor 16 is fixedly installed at the rear of the harvesting rotating frame 15. In order to drive the rotation of the harvesting rotating frame 15, a rotary gear 17 is fixedly installed at the shaft end of the rotary motor 16. In order to connect with the rotary gear 17, a tooth groove is provided on the outer periphery of the notched ring 14, and the rotary gear 17 meshes with the tooth groove.
[0041] As attached Figure 5 As shown, three harvesting heads 10 are provided. To connect and install the harvesting heads 10, mounting supports 34 are bolted to the upper part of each harvesting head 10. The three harvesting heads 10 are evenly distributed in a circular shape on the lower part of the notched ring 14 via the mounting supports 34. Through the reciprocating lifting and lowering motion of the harvesting heads 10 combined with the rotational repositioning of the notched ring 14, the harvesting and processing of the wood ear mushrooms on the upper part of the mushroom bag string 4 can be completed efficiently. Compared with similar equipment, it has higher harvesting efficiency. (See attached image) Figure 6 As shown, both the irregularly shaped flexible picking stick 19 and the flexible picking stick column 20 are rotatably mounted on the front center of the picking head 10 via a pivot. Both the irregularly shaped flexible picking stick 19 and the flexible picking stick column 20 are made of flexible material, as shown in the attached diagram. Figure 7 As shown, the upper part of the irregularly shaped flexible picking stick 19 is provided with a picking blade. In order to drive the rotation of the irregularly shaped flexible picking stick 19 and the flexible picking stick column 20, the picking drive motor 18 is fixedly installed on the upper inner side of the picking head 10. The shaft end of the picking drive motor 18 is fixedly installed with a picking motor gear 21. The shaft ends of the irregularly shaped flexible picking stick 19 and the flexible picking stick column 20 are respectively installed with an irregularly shaped picking stick gear 23 and a picking stick column gear 24. A transmission gear 22 is installed between the picking motor gear 21 and the irregularly shaped picking stick gear 23 for meshing transmission. The irregularly shaped picking stick gear 23 meshes with the lower part of the transmission gear 22. The picking stick column gear 24 is meshed with the side of the irregularly shaped picking stick gear 23. By using the irregularly shaped flexible picking stick 19 in conjunction with the flexible picking stick column 20 to flexibly clamp and pick the wood ear fungus, the integrity of the wood ear fungus picking can be effectively improved.
[0042] To control and adjust the size of the harvested wood ear mushrooms, a connecting slider is provided on the upper part of the harvesting head 10, and a connecting groove is provided on the side of the mounting support 34. The connecting slider is slidably fitted into the inner side of the connecting groove, allowing the harvesting head 10 to slide laterally under the mounting support 34. For driving the harvesting head 10 to slide, as shown in the attached... Figure 6 As shown, a screw drive motor 35 is fixedly installed at the rear of the picking head 10, and a drive screw 36 is fixedly installed at the shaft end of the screw drive motor 35. A drive screw hole is opened in the middle of the rear side of the mounting support 34. The front end of the drive screw 36 is threaded to the inner side of the drive screw hole. Under the combined drive of the screw drive motor 35 and the drive screw 36, the lateral spacing of the picking head 10 can be controlled and adjusted. By changing the contact distance between the picking head 10 and the mushroom bag string 4, the size of the harvested wood ear can be controlled and adjusted, which greatly improves the working flexibility of the device.
[0043] As attached Figure 1 As shown, the mushroom bag clamping and fixing mechanism 5 is installed on both sides of the front part of the frame 1. The mushroom bag clamping and fixing mechanism 5 is used to clamp and fix the mushroom bag strings 4. The mushroom bag clamping and fixing mechanism 5 includes an upper clamping spring 26, an upper clamping sleeve 27, a lower clamping sleeve 28, a clamping rod 29, a lower clamping torsion spring 30, a clamping rotating shaft 31, and a clamping drive motor 32, as shown in the attached figure. Figure 2 As shown, both the clamping shaft 31 and the clamping drive motor 32 are provided in two sets. The two sets of clamping shafts 31 are rotatably mounted on both sides of the front part of the frame 1. The clamping drive motor 32 is used to drive the rotation of the clamping shaft 31, as shown in the attached figure. Figure 8 As shown, the clamping drive motor 32 is fixedly installed on the side of the frame 1. The drive shaft of the clamping drive motor 32 is fixedly connected to the bottom end of the clamping rotating shaft 31. Multiple upper and lower retaining sleeves 27 and 28 are provided. Both upper and lower retaining sleeves 27 and 28 are fitted onto the upper part of the clamping rotating shaft 31. The clamping rod 29 is installed on the upper part of the clamping rotating shaft 31 through the lower retaining sleeve 28, as shown in the attached figure. Figure 9 As shown, the clamping rod 29 is fixedly installed on the side of the lower sleeve 28. During the harvesting operation, the clamping rod 29 can be used to clamp and fix the mushroom bag string 4.
[0044] To provide one-way card insertion and limiting for the card sleeve, as shown in the attached document. Figure 9As shown, a one-way locking structure is provided on the upper sleeve 27 and the lower sleeve 28. The upper sleeve 27 and the lower sleeve 28 are engaged and locked together by the one-way locking structure. The lower clamping torsion spring 30 is installed on the lower part of the lower sleeve 28, and the upper clamping compression spring 26 is installed on the upper part of the upper sleeve 27. In order to realize the flipping drive of the upper sleeve 27 and the rotation guide of the upper sleeve 27 and the lower sleeve 28, notch guide grooves are provided on the upper part of both the upper sleeve 27 and the lower sleeve 28. The notch guide groove on the upper part of the upper sleeve 27 is oblique groove, and the notch guide groove on the upper part of the lower sleeve 28 is inverted L-shaped. In order to fit with the notch guide groove, a fixing pin is provided on the upper part of the clamping rotating shaft 31. The fixing pin is engaged and connected with the notch guide groove. The clamping rod opening block 25 is fixed to the rear side of the upper sleeve 27. Clamping rod opening top blocks 9 are fixedly installed on both sides of the lifting platform. The positions of the clamping rod opening block 9 and the clamping rod opening block 25 are corresponding. The lower parts of both sides of the lifting platform are fixedly installed with clamping rod return blocks 8. The side of the lower sleeve 28 is provided with a guide bearing. The position of the clamping rod return block 8 and the guide bearing are corresponding. The structure adopts an autonomous avoidance type. When the picking mechanism 2 moves upward, the clamping rod opening block 9 and the clamping rod opening block 25 on the side of the upper sleeve 27 are supported and guided, which can unlock the one-way locking structure. With the drive of the torsion spring, the clamping rod column 29 can be flipped open to avoid. After the position is completed, the clamping rod return block 8 and the guide bearing on the side of the upper sleeve 27 are used to realize the flipping and closing reset of the clamping rod column 29. The structure is simple and reliable. The operation is automatic throughout the process without the need for additional drive structure and human intervention, which greatly improves the operation convenience of the device.
[0045] As attached Figure 1 As shown, the fungus recycling mechanism 3 is installed at the lower part of the frame 1. The fungus recycling mechanism 3 is used for recycling and conveying the fungus after collection. The fungus recycling mechanism 3 includes a recycling hopper 37, a fungus conveyor belt 38, and a separation plate seat 39, as shown in the attached figure. Figure 2 As shown, the collection hopper 37 is fixedly installed at the lower part of the frame 1 for collecting fallen wood ear mushrooms. A wood ear mushroom conveyor belt 38 is installed on the side of the collection hopper 37, transporting the wood ear mushrooms from the collection hopper 37 to the upper part of the separation plate seat 39. The separation plate seat 39 is inclined and connected to the lower side of the wood ear mushroom conveyor belt 38. To facilitate the separation of debris from the wood ear mushrooms, as shown in the attached diagram... Figure 10 As shown, a semi-circular protrusion 41 and a slag-leaking groove 42 are provided on the upper part of the separation plate base 39. The semi-circular protrusions 41 are evenly distributed on the upper part of the separation plate base 39, and the slag-leaking groove 42 is opened through the upper part of the separation plate base 39. The slag-leaking groove 42 is located on the side of the semi-circular protrusion 41. In order to accelerate the falling of the wood ear fungus, as shown in the attached figure... Figure 11As shown, a vibrator 43 is installed at the lower part of the separation plate base 39. The vibrator 43 is an eccentric vibration structure, with a motor and an eccentric block installed inside. Vibration is generated through eccentric rotation. The vibrator 43 is fixedly installed on the bottom center of the separation plate base 39 by bolts. The fungus recycling mechanism 3 also includes a debris collection box 40, which is used for collecting and storing debris, as shown in the attached figure. Figure 2 As shown, the waste collection box 40 is fitted and supported on the upper part of the slot seat at the rear of the frame 1. The waste collection box 40 is located directly below the separation plate seat 39. The waste collection trough is set in the middle of the waste collection box 40. The semi-circular protrusion 41 is used to block and collect the waste inside the fungus. With the vibration of the vibrator 43, the waste is made to leak out from the slag leakage trough 42 and fall into the interior of the waste collection box 40. This can realize the separation of fungus and waste. The structure is simple and the operation is reliable, which is conducive to the subsequent packaging of fungus.
[0046] In terms of working principle or structural principle, during operation, two lifting servo motors 6 start simultaneously to lower the harvesting head 10 to the initial working position at the bottom of the frame 1. Simultaneously, the mushroom bag string 4 reaches the designated work position of the harvester via the conveyor rail. Then, the clamping drive motor 32 starts, driving the clamping rod column 29 through the clamping shaft 31 to clamp and fix the mushroom bags on the upper part of the mushroom bag string 4. Afterward, the motor stops, and the rocker arm motor 13 pushes the harvesting rotating frame 15 through a connecting rod, causing the harvesting head 10 to move forward along the linear guide rail 12. The center of the notch ring 14 of the harvester is aligned with the center of the mushroom bag. Then, the rocker arm motor 13 stops, and the three harvesting heads 10 begin working under the drive of the harvesting drive motor 18. During operation, the harvesting blades of the irregularly shaped flexible harvesting roller 19 rotate relative to the flexible harvesting roller column 20. The harvesting blades of the irregularly shaped flexible harvesting roller 19 push the mushroom towards the flexible harvesting roller column 20, clamping the mushroom and removing it through relative rotation. The mushroom falls along the discharge chute of the harvesting head 10 into the mushroom recycling mechanism 3, while simultaneously being lifted... The servo motor 6 starts, and the picking head 10 moves upward at a constant speed to pick the wood ear fungus. After the picking head 10 has traveled the distance of one mushroom bag, the lifting servo motor 6 stops, the rotary motor 16 starts, and the rotary gear 17 drives the notched ring 14 to rotate 40 degrees clockwise. Then the rotary motor 16 stops, the lifting servo motor 6 starts, and the picking head 10 moves downward to the distance of one mushroom bag. Then the lifting servo motor 6 stops, the rotary motor 16 starts, and the rotary gear 17 drives the notched ring 14 to rotate 80 degrees counterclockwise. Then the rotary motor 16 stops, the lifting servo motor 6 starts, and the picking head 10 moves upward to the distance of one mushroom bag. After the last mushroom bag is picked, the three picking heads 10 rotate back to the initial position. Then the rocker arm motor 13 starts in the opposite direction to drive the picking rotating frame 15 back to the initial position. The lifting servo motor 6 drives the picking head 10 to descend to the initial working position at the bottom of the frame 1, waiting for the next mushroom bag string 4 to run to the working position, and continues to pick the next mushroom bag to complete the picking operation.
[0047] Before harvesting, the harvesting size of the harvesting machine is adjusted according to the growth of the wood ear fungus. During adjustment, the screw drive motor 35 drives the drive screw 36 to drive the harvesting head 10 to slide as a whole. The contact distance between the harvesting head 10 and the mushroom bag string 4 is controlled and adjusted by sliding. The size of the harvested wood ear fungus is controlled and adjusted by changing the size of the distance.
[0048] During the harvesting process, when the harvesting head 10 harvests the mushroom bag held by the clamping rod column 29, as the harvesting head 10 moves upward, the clamping rod opening top block 9 pushes the clamping rod opening block 25 of the upper clamping sleeve 27. This upward movement causes the upper clamping sleeve 27 to move upward along the guide groove on the upper clamping sleeve 27 while simultaneously rotating. During this process, the one-way locking structure between the upper and lower clamping sleeves 28 loosens. After unlocking, the lower clamping sleeve 28, under the action of the clamping lower torsion spring 30, causes the clamping rod column 29 to open, making room for the harvesting head 10. Simultaneously, due to the rotational action, the clamping rod opening block 25 on the upper clamping sleeve 27 rotates and slides out of the upper part of the clamping rod opening top block 9. Under the action of the clamping upper compression spring 26, the upper clamping sleeve 27 moves upward along the upper clamping rod opening top block 9. The guide notch on sleeve 27 rotates back to its original position. When the picking head 10 continues to move upward to pick the next mushroom bag after picking the current one, the inclined surface on the clamping rod return top block 8 connected to the lower part of the picking head 10 presses against the bearing on the side of the lower sleeve 28, so that the lower sleeve 28 overcomes the torque of the clamping lower torsion spring 30 and rotates into the one-way clamping structure between the upper sleeve 27 and the lower sleeve 28, and re-clamps the mushroom bag, thus making way for the work of the picking head 10. After the picking head 10 has picked all the mushroom bags on a mushroom bag string 4 in one go, the clamping shaft 31 rotates under the drive of the clamping drive motor 32, which drives the two sets of clamping rod columns 29 to open, waiting for the next mushroom bag string 4 to be picked to enter the picking station.
[0049] During the harvesting process, when the wood ear mushrooms fall into the recycling hopper 37, they are conveyed by the wood ear mushroom conveyor belt 38 and fall to the upper part of the separation plate seat 39. The vibrator 43 at the lower part of the separation plate seat 39 works, causing the wood ear mushrooms to fall and be discharged. At the same time, the debris mixed in with the wood ear mushrooms falling to the upper part of the separation plate seat 39 is blocked by the semi-circular protrusion 41, gathers and falls from the slag trough 42 into the interior of the debris collection box 40, completing the separation and removal of debris.
[0050] In summary, this invention employs a self-operated harvesting mechanism 2, a fungus recycling mechanism 3, and a fungus bag clamping and fixing mechanism 5 to achieve an automated harvesting structure for the fungus bag string 4. This automates the fixing, harvesting, and collection of fungus. Building upon the automated bag hanging and cultivation racks in factory cultivation, it automates fungus harvesting without requiring significant manpower. The invention utilizes a lifting and rotating harvesting structure, employing a lifting servo motor 6 to drive the lifting platform, and a harvesting rotating frame 15 in conjunction with a notched ring 14 to rotate the harvesting head 10. During harvesting, a clamping drive motor 32 drives the clamping shaft 31 to move the clamping rod. The column 29 clamps and fixes the mushroom bag string 4. Multiple harvesting heads 10 are provided. Through the reciprocating lifting and lowering motion of the harvesting heads 10, combined with the rotational repositioning of the notched ring 14, the harvesting and processing of the upper part of the mushroom bag string 4 can be efficiently completed. Compared with similar equipment, it has higher harvesting efficiency. The irregularly shaped flexible harvesting rod 19, in conjunction with the flexible harvesting rod column 20, flexibly clamps and harvests the mushrooms, effectively improving the integrity of the harvest. Furthermore, the harvesting heads 10 are slidably installed through a sliding groove structure. Driven by the screw drive motor 35 and the drive screw 36, the lateral spacing of the harvesting heads 10 can be controlled and adjusted. By changing the contact distance between the harvesting heads 10 and the mushroom bag string 4, the size of the harvested mushrooms can be adjusted. The control and adjustment greatly improve the working flexibility of the device. The mushroom bag clamping and fixing mechanism 5 adopts an autonomous avoidance structure. The clamping rod 29 is installed on the upper part of the clamping shaft 31 by flipping through the lower sleeve 28. The upper sleeve 27 and the lower sleeve 28 are connected by a one-way locking structure. Both the upper sleeve 27 and the lower sleeve 28 are provided with notched guide grooves on their upper parts. When the picking mechanism 2 moves upward and is moved up and down, the clamping rod opening top block 9 and the clamping rod opening block 25 on the side of the upper sleeve 27 support and guide, which can unlock the one-way locking structure. With the drive of the torsion spring, the clamping rod 29 can be flipped open to avoid the obstacle. After the change is completed, the clamping rod returns to the top. The support and guidance of the side guide bearings of block 8 and upper sleeve 27 enable the flipping and closing reset of the clamping rod column 29. The structure is simple and reliable. The entire operation is automatic without the need for additional drive structure and manual intervention, which greatly improves the ease of operation of the device. A separation plate seat 39 and a vibrator 43 are set at the rear of the fungus conveyor belt 38. A semi-circular protrusion 41 and a slag leakage trough 42 are set on the upper part of the separation plate seat 39. The semi-circular protrusion 41 is used to block and collect the debris inside the fungus. With the vibration of the vibrator 43, the debris is made to leak out from the slag leakage trough 42 and fall into the debris collection box 40. This can realize the separation of fungus and debris. The structure is simple and reliable, which is conducive to the subsequent packaging of fungus.
[0051] Those skilled in the art will understand that the features described in the various embodiments and / or claims of the present invention can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention can be combined or combined in various ways without departing from the spirit and teachings of the present invention. All such combinations and / or combinations fall within the scope of the present invention.
Claims
1. A production line type wood ear harvesting machine, comprising a frame (1) for harvesting wood ear mushrooms from the upper part of a fungus bag string (4), a harvesting mechanism (2), a wood ear mushroom recycling mechanism (3), and a fungus bag clamping and fixing mechanism (5), characterized in that: The picking mechanism (2) is located in the middle of the frame (1). The picking mechanism (2) is used for the separation and picking of wood ear fungus. The picking mechanism (2) includes a lifting drive assembly, a picking telescopic assembly and a picking rotation assembly. The fungus recycling mechanism (3) is located at the lower part of the frame (1). The fungus recycling mechanism (3) is used for the recycling and conveying of fungus. The fungus recycling mechanism (3) includes a recycling hopper (37), a fungus conveyor belt (38), and a separation plate seat (39). The fungus conveyor belt (38) transports the fungus in the recycling hopper (37) to the upper part of the separation plate seat (39). The upper part of the separation plate seat (39) is provided with a semi-circular protrusion (41) and a slag leakage groove (42). The lower part of the separation plate seat (39) is provided with a vibrator (43). The mushroom bag clamping and fixing mechanism (5) is located on the front side of the frame (1). The mushroom bag clamping and fixing mechanism (5) is used to clamp and fix the mushroom bag string (4). The mushroom bag clamping and fixing mechanism (5) includes a clamping upper pressure spring (26), an upper retaining sleeve (27), a lower retaining sleeve (28), a clamping rod (29), a clamping lower torsion spring (30), a clamping rotating shaft (31), and a clamping drive motor (32). The clamping drive motor (32) is installed at the lower part of the clamping rotating shaft (31). The clamping upper pressure spring (26) is located at the front side of the frame (1). Both the clamping lower torsion spring (30) and the clamping shaft (31) are installed on the upper part of the clamping shaft (31). The clamping rod column (29) is installed on the upper part of the clamping shaft (31) through the lower sleeve (28). The upper sleeve (27) is unidirectionally clamped to the upper part of the lower sleeve (28). The side of the upper sleeve (27) is provided with a clamping rod support block (25). The lifting drive assembly is used for lifting drive of the picking rotating assembly. The lifting drive assembly includes a lifting platform, a lifting servo motor (6) and a lifting drive gear (7). The harvesting telescopic assembly is used for the telescopic sliding drive of the harvesting rotating assembly. The harvesting telescopic assembly includes a drive link (11), a linear guide rail (12), and a rocker arm motor (13). The rocker arm motor (13) is fixedly installed on the upper part of the lifting platform. One end of the drive link (11) is installed on the rotating shaft end of the rocker arm motor (13) through an eccentric turntable. The linear guide rail (12) is installed on the middle side of the lifting platform. The harvesting rotating assembly is movably installed on the front part of the lifting platform through the linear guide rail (12). The harvesting rotation assembly is used for separating and harvesting wood ear fungus. The harvesting rotation assembly includes a harvesting head (10), a notched ring (14), a harvesting rotation frame (15), a rotary motor (16), a harvesting drive motor (18), an irregularly shaped flexible harvesting stick (19), and a flexible harvesting stick column (20). The harvesting rotation frame (15) is horizontally slidably installed on the front of the lifting platform through a bracket and a linear guide rail (12). The other end of the drive linkage (11) is hinged to the rear of the harvesting rotation frame (15). The notched ring (14) is rotatably fitted and installed in the middle of the front side of the harvesting rotating frame (15). The rotating motor (16) is fixedly installed in the rear of the harvesting rotating frame (15). The rotating shaft end of the rotating motor (16) is fixedly installed with a rotating gear (17). The outer circumference of the notched ring (14) is provided with a tooth groove. The rotating gear (17) meshes with the tooth groove. Multiple harvesting heads (10) are provided. The upper part of the harvesting head (10) is fixedly installed with a mounting bracket (34) by bolts. Several harvesting heads (10) are evenly distributed in a circular shape and installed in the lower part of the notched ring (14) through the mounting bracket (34). The clamping upper pressure spring (26) is installed in the upper part of the upper sleeve (27). The upper part of the picking head (10) is provided with a connecting slider, and the side of the mounting support (34) is provided with a connecting groove. The connecting slider is slidably fitted into the inner side of the connecting groove. The rear part of the picking head (10) is fixedly installed with a screw drive motor (35). The shaft end of the screw drive motor (35) is fixedly installed with a drive screw (36). The middle of the rear side of the mounting support (34) is provided with a drive screw hole. The front end of the drive screw (36) is threaded to the inner side of the drive screw hole. The irregular flexible picking stick (19) and the flexible picking stick column (20) are both rotatably installed on the middle of the front side of the picking head (10) through a rotating shaft. The picking drive motor (18) is fixedly installed on the upper inner side of the picking head (10). The picking drive motor (18) has a picking motor gear (21) fixedly installed on its shaft end. The shaft ends of the irregular flexible picking stick (19) and the flexible picking stick column (20) are respectively equipped with irregular picking stick gear (23) and picking stick column gear (24). The picking motor gear (21) and the irregular picking stick gear (23) are meshed and connected by a transmission gear (22). The irregular picking stick gear (23) meshes with the lower part of the transmission gear (22). The picking stick column gear (24) is meshed with the side of the irregular picking stick gear (23). Two sets of clamping shafts (31) and clamping drive motors (32) are provided. The two sets of clamping shafts (31) are rotatably installed on the front sides of the frame (1). The clamping drive motors (32) are fixedly installed on the side of the frame (1). The drive shaft of the clamping drive motor (32) is fixedly connected to the bottom end of the clamping shaft (31). Multiple upper sleeves (27) and lower sleeves (28) are provided. The upper sleeves (27) and lower sleeves (28) are fitted on the upper part of the clamping shaft (31). The upper sleeves (27) and lower sleeves (28) are provided with a one-way locking structure. The upper sleeves (27) and lower sleeves (28) are fitted and locked by the one-way locking structure. The clamping lower torsion spring (30) is installed on the lower part of the lower sleeve (28). The clamping rod column (29) is fixedly installed on the side of the lower sleeve (28). The upper sleeve (27) and the lower sleeve (28) are both provided with notched guide grooves on their upper parts. The upper part of the clamping shaft (31) is provided with a fixing pin. The fixing pin is fitted and connected with the notched guide groove. The clamping rod opening block (25) is fixed to the rear side of the upper sleeve (27). The two sides of the lifting platform are fixedly installed with clamping rod opening top blocks (9). The clamping rod opening top blocks (9) and clamping rod opening blocks (25) are positioned correspondingly. The lower sides of the lifting platform are fixedly installed with clamping rod return top blocks (8). The side of the lower sleeve (28) is provided with a guide bearing. The clamping rod return top block (8) and guide bearing are positioned correspondingly.
2. The automated wood ear harvesting machine according to claim 1, characterized in that: The frame (1) is provided with lifting slide rails on all sides. The lifting platform is slidably installed in the middle of the frame (1) via the lifting slide rails. There are two lifting servo motors (6). The two lifting servo motors (6) are fixedly installed on the two sides of the lifting platform respectively. The lifting drive gear (7) is fixedly installed on the shaft end of the lifting servo motor (6). The rear side of the frame (1) is provided with a lifting drive tooth groove (33). The lifting drive gear (7) meshes with the lifting drive tooth groove (33).
3. The automated wood ear harvesting machine according to claim 1, characterized in that: The recycling hopper (37) is fixedly installed on the lower part of the frame (1). The fungus conveyor belt (38) is installed on the side of the recycling hopper (37). The separation plate seat (39) is installed at an angle to the lower part of the side of the fungus conveyor belt (38). The semi-circular protrusions (41) are evenly arranged on the upper part of the separation plate seat (39). The slag leakage trough (42) is opened through the upper part of the separation plate seat (39). The slag leakage trough (42) is located on the side of the semi-circular protrusions (41). The vibrator (43) is fixedly installed on the middle of the bottom side of the separation plate seat (39) by bolts.
4. The automated wood ear harvesting machine according to claim 3, characterized in that: The fungus recycling mechanism (3) also includes a waste collection box (40), which is fitted and supported on the upper part of the slot seat at the rear of the frame (1). The waste collection box (40) is located directly below the separation plate seat (39), and a waste collection trough is provided in the middle of the waste collection box (40).
Citation Information
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