New energy vehicle battery recycling management and storage device

By using non-destructive testing modules and risk assessment modules in the battery recycling management and storage device of new energy vehicles, the problems of insufficient stability and status monitoring of the battery conveying process are solved, and the battery safety and management complexity are improved.

CN119009227BActive Publication Date: 2025-04-01CHEHUILAI ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411100153.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-04-01
Estimated Expiration
2044-08-12

AI Technical Summary

Technical Problem

The existing new energy vehicle battery recycling management and storage devices have shortcomings in the stability of the battery conveying process and battery status monitoring, which cannot guarantee the safety of the battery and increase the management complexity.

Method used

The non-destructive detection module and risk assessment module are used to obtain the surface and internal information of the battery through image acquisition and ultrasonic detection, calculate the evaluation value of safety hazards, determine the risk level of the battery, and carry and manage the battery based on the principle of risk level priority.

Benefits of technology

It improves the monitoring accuracy of the battery conveying process, ensures the safety of the battery during transportation, reduces the complexity of battery management, and improves the delivery efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of new energy vehicle battery recycling management, and in particular to a new energy vehicle battery recycling management and storage device, including: a non-destructive detection module, used to obtain information on the surface and interior of the recycled battery; a risk assessment module, used to calculate a safety hazard evaluation value, and determine a first risk based on the safety hazard evaluation value, and determine a second risk based on the first risk level; a loading module, including a loading and unloading unit and a data acquisition unit, used to transport and load and unload the recycled battery and collect the operation information of the loading module; a central control module, used to determine the operation mode of the loading module, determine whether the operation stability of the loading module meets the standard, determine whether the flatness of the driving route meets the standard, and adjust the operation process of the loading module. The present invention improves the monitoring accuracy of the transportation process of the recycled battery and ensures the safety of the recycled battery during transportation.
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Description

Technical Field

[0001] The present invention relates to the technical field of new energy vehicle battery recycling management, and in particular to a new energy vehicle battery recycling management and storage device. Background Art

[0002] With the rapid development of the new energy vehicle industry, the number of retired power batteries has increased dramatically. How to effectively manage and recycle these waste batteries has become an urgent problem to be solved. The new energy vehicle battery recycling management and collection device came into being in this context, aiming to achieve efficient and environmentally friendly recycling and reuse of waste power batteries.

[0003] New energy vehicle power batteries contain a large amount of valuable metals, such as lithium, cobalt, and nickel. These metal resources are limited and the mining cost is high. By recycling and processing waste power batteries, these metal resources can be effectively recovered, reducing dependence on natural resources, reducing production costs, and reducing environmental pollution. Therefore, the development of efficient and intelligent battery recycling management and storage devices has important economic and environmental significance.

[0004] The core technology of the device is to realize the automated collection, classification, storage and transportation of used batteries. By integrating advanced sensors, automated control systems and intelligent identification technology, the device can automatically identify the type, state and residual value of used batteries, and achieve accurate classification and efficient recycling. At the same time, the device is also environmentally friendly and energy-saving, adopting a low-energy consumption and low-emission design to reduce energy consumption and environmental pollution during the recycling process.

[0005] Chinese Patent Publication No.: CN117239277B discloses a new energy vehicle battery recycling management and storage device, which relates to the field of new energy vehicle battery equipment processing technology, including support vertical poles; support horizontal plates, which are installed between four support vertical poles and are equidistantly distributed. The invention has the following beneficial effects: the invention is provided with an auxiliary fill light component and a collection box, and gas recovery and processing is performed through a collection filter plate, and the sliding position of the mounting seat is limited by a slide groove and a second slider when sliding, and fill light processing is performed by a fill light tube; the invention is provided with an auxiliary detection component, which drives the detection probe to move downward until the required height, and when the connecting plate slides downward as a whole, it is limited and buffered by a shock-absorbing damper and a buffer spring, thereby extending the overall service life, and limiting the position by a positioning bolt; the invention is provided with an auxiliary moving component, and solar light resources are recycled and utilized through a solar photovoltaic component, thereby achieving self-sufficiency in electric power resources and saving overall use costs.

[0006] It can be seen that the new energy vehicle battery recycling management and storage device has the following problems: although the invention uses shock-absorbing dampers and buffer springs to limit buffering to improve the operating stability of the equipment for placing new energy vehicle batteries, there is a lack of monitoring of the equipment's operating stability, and the safety of batteries with potential safety hazards during transportation cannot be guaranteed. There is also a lack of monitoring of the battery status when recycling the batteries, which makes it inconvenient to uniformly manage the batteries. Summary of the invention

[0007] To this end, the present invention provides a new energy vehicle battery recycling management and storage device to overcome the problems in the prior art of lack of monitoring of the stability of the recycled battery transportation process and the status of the recycled batteries, failure to ensure the safety of the batteries during the recycled battery transportation process and failure to reduce the complexity of recycled battery management.

[0008] To achieve the above-mentioned purpose, the present invention provides a new energy vehicle battery recycling management and storage device, comprising:

[0009] A nondestructive testing module, comprising an image acquisition unit and an ultrasonic testing unit, wherein the image acquisition unit is used to obtain image information of the surface of the recycled battery, and the ultrasonic testing unit is used to obtain structural information inside the recycled battery;

[0010] a risk assessment module connected to the nondestructive testing module, configured to calculate a safety hazard evaluation value based on the image information and the structural information, determine a first risk of a single recycled battery based on the safety hazard evaluation value, and determine a second risk of a loading module based on a proportion of the first risk;

[0011] A loading module, which is connected to the risk assessment module, includes a loading and unloading unit and a data acquisition unit, wherein the loading and unloading unit is used to transport and load and unload the recycled batteries, and the data acquisition unit includes a laser sensor and an acceleration sensor, wherein the laser sensor is used to collect the angle between the ground and the laser sensor beam, and the acceleration sensor is used to collect the acceleration of the loading module in several directions, wherein the several directions include vertical, horizontal and rolling directions;

[0012] a central control module connected to the risk assessment module and the loading module, for controlling the loading and unloading unit to carry the recycled batteries to the loading module based on the first risk priority principle, and determining the operation mode of the loading module based on the second risk,

[0013] and, determining whether the operation stability of the loading module meets the standard based on the acceleration variance in the determined operation mode, and determining whether the flatness of the driving route meets the standard according to the angle based on the condition that the operation stability of the loading module does not meet the standard, and, based on the condition that the flatness of the driving route meets the standard, reducing the preset operation speed of the loading module, or, based on the condition that the flatness of the driving route does not meet the standard, replanning the driving route;

[0014] And, based on the condition that the transportation performance of the loading module does not meet the standards, it is determined to load the recycled batteries with the third level battery risk in the next loading cycle.

[0015] Further, the risk assessment module determines a first risk of a single recycled battery based on the safety hazard evaluation value.

[0016] If the safety hazard evaluation value is greater than a first preset safety hazard evaluation value, the risk assessment module determines that the first risk is a first-level battery risk;

[0017] If the safety hazard evaluation value is less than or equal to the first preset safety hazard evaluation value and greater than the second preset safety hazard evaluation value, the risk assessment module determines that the first risk is a secondary battery risk;

[0018] If the safety hazard evaluation value is less than or equal to the second preset safety hazard evaluation value, the risk assessment module determines that the first risk is a level 3 battery risk;

[0019] Among them, the first-level battery risk>the second-level battery risk>the third-level battery risk.

[0020] Further, the risk assessment module determines the second risk based on the first risk ratio,

[0021] If the primary battery risk ratio is greater than the first preset risk ratio, the risk assessment module determines that the second risk is a primary loading module risk;

[0022] If the primary battery risk ratio is less than or equal to the first preset risk ratio and the secondary battery risk ratio is less than or equal to the second preset risk ratio, or the secondary battery risk ratio is greater than the second preset risk ratio, the risk assessment module determines that the second risk is a secondary loading module risk;

[0023] If the first-level battery risk ratio is zero and the second-level battery risk ratio is less than or equal to the second preset risk ratio, the risk assessment module determines that the second risk is a third-level loading module risk;

[0024] Among them, the first-level loading module risk>the second-level loading module risk>the third-level loading module risk.

[0025] Further, the central control module determines the operation mode of the loading module based on the second risk,

[0026] If the second risk is the first-level loading module risk, the central control module determines that the operation mode of the loading module is the first operation mode;

[0027] If the second risk is the secondary loading module risk, the central control module determines that the operation mode of the loading module is the second operation mode;

[0028] If the second risk is the third-level loading module risk, the central control module determines that the operation mode of the loading module is the third operation mode.

[0029] Further, the central control module determines whether the operation stability of the loading module meets the standard based on the acceleration variance in the first operation mode or the second operation mode,

[0030] If the acceleration variance is greater than a preset acceleration variance, the central control module determines that the operation stability of the loading module does not meet the standard;

[0031] If the acceleration variance is less than or equal to the preset acceleration variance, the central control module determines that the operation stability of the loading module meets the standard.

[0032] Furthermore, the calculation formula of the acceleration variance is as follows:

[0033]

[0034] Among them, S 2 represents the acceleration variance, n represents the total number of acceleration data, i represents the i-th acceleration data, V i represents acceleration, Indicates the average value of acceleration.

[0035] Furthermore, the central control module determines whether the flatness of the driving route meets the standard based on the angle.

[0036] If the angle is greater than a preset angle, the central control module determines that the flatness of the driving route does not meet the standard;

[0037] If the angle is less than or equal to the preset angle, the central control module determines that the flatness of the driving route meets the standard.

[0038] Furthermore, the central control module determines to reduce the preset operating speed of the loading module under the condition that the flatness of the driving route meets the standard, and sets several adjustment methods for the preset operating speed, and each adjustment method has a different adjustment range for the preset operating speed, and the adjusted preset operating speed is used as the new preset operating speed.

[0039] Furthermore, the central control module determines to re-plan the driving route under the condition that the flatness of the driving route does not meet the standard, divides the area between the starting point and the end point of the recycled battery transportation process into a number of sub-areas, and detects the angle between the ground and the laser sensor beam in each sub-area, connects the sub-areas whose angle is less than or equal to the preset angle, and selects the shortest route as the new driving route.

[0040] Furthermore, the central control module determines that the transportation performance of the loading module does not meet the standards based on the situation that the preset operating rate is reduced for consecutive preset times and the operating stability still does not meet the standards, and determines to load all the recycled batteries with the third-level battery risk in the next loading cycle.

[0041] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention detects and evaluates the surface and internal state of the recycled battery based on the non-destructive detection module and the wind direction assessment module to perform risk classification, and transports the recycled battery to the loading module based on the same risk level priority principle, so as to facilitate the subsequent processing of the recycled battery and reduce the management complexity of the recycled battery; the second risk of the loading module is determined based on the first risk ratio, and the operation mode is determined based on the second risk, and the recycled battery is transported in an operation mode with a stricter stability standard for the loading module with a high second risk, and the recycled battery is transported in an operation mode with a lower stability standard for the loading module with a low second risk, thereby improving the transportation efficiency; for the first operation mode and the second operation mode, the operation stability is determined based on the acceleration variance, and the instability caused by the uneven driving route or the instability caused by the excessively fast operation speed of the loading module is determined based on the angle between the ground and the laser sensor beam, and the operation process is adjusted according to different reasons, thereby improving the monitoring accuracy of the transportation process of the recycled battery and ensuring the safety of the recycled battery during transportation.

[0042] Furthermore, the present invention evaluates the status of a single recycled battery and determines its risk level through image acquisition and ultrasonic flaw detection, marks the recycled battery for subsequent processing, reduces the management complexity of the recycled battery, thereby improving the monitoring accuracy of the recycled battery conveying process and ensuring the safety of the recycled battery during transportation.

[0043] Furthermore, the present invention determines the risk level of the loading module through the first risk ratio, and determines the operation mode based on the risk level of the loading module, thereby improving the transportation efficiency while ensuring the safety of recycled battery transportation, thereby improving the monitoring accuracy of the transportation process of recycled batteries.

[0044] Furthermore, the present invention determines the operating stability of the loading module based on the acceleration variance for the operating mode with a high risk level, determines the smoothness of the driving route for the loading module whose operating stability does not meet the standards, reduces the operating speed for the route smoothness that meets the standards, and re-plans the driving route for the route smoothness that does not meet the standards, thereby improving the monitoring accuracy of the transportation process of the recycled batteries and ensuring the safety of the recycled batteries during transportation.

[0045] Furthermore, the present invention determines that the transportation performance of a loading module that has reduced a preset operating rate for a consecutive preset number of times to ensure operating stability does not meet the standards, and determines to load all recycled batteries with level 3 battery risks in the next loading cycle, thereby improving the monitoring accuracy of the conveying process of the recycled batteries and ensuring the safety of the recycled batteries during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 This is a structural block diagram of a new energy vehicle battery recycling management and storage device according to an embodiment of the present invention;

[0047] Figure 2 A flow chart of determining the first risk by the risk assessment module according to an embodiment of the present invention;

[0048] Figure 3 A flow chart of determining the second risk by the risk assessment module according to an embodiment of the present invention;

[0049] Figure 4 The present invention is a flowchart of the central control module determining the operation mode of the loading module according to the embodiment of the present invention. DETAILED DESCRIPTION

[0050] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0051] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0052] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0053] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] See also Figure 1 As shown, it is a structural block diagram of a new energy vehicle battery recycling management and storage device according to an embodiment of the present invention.

[0055] The embodiment of the present invention provides a new energy vehicle battery recycling management and storage device, comprising:

[0056] A nondestructive testing module, comprising an image acquisition unit and an ultrasonic testing unit, wherein the image acquisition unit is used to obtain image information of the surface of the recycled battery, and the ultrasonic testing unit is used to obtain structural information inside the recycled battery;

[0057] a risk assessment module connected to the nondestructive testing module, configured to calculate a safety hazard evaluation value based on the image information and the structural information, determine a first risk of a single recycled battery based on the safety hazard evaluation value, and determine a second risk of a loading module based on a proportion of the first risk;

[0058] A loading module, which is connected to the risk assessment module, includes a loading and unloading unit and a data acquisition unit, wherein the loading and unloading unit is used to transport and load and unload the recycled batteries, and the data acquisition unit includes a laser sensor and an acceleration sensor, wherein the laser sensor is used to collect the angle between the ground and the laser sensor beam, and the acceleration sensor is used to collect the acceleration of the loading module in several directions, wherein the several directions include vertical, horizontal and rolling directions;

[0059] a central control module connected to the risk assessment module and the loading module, for controlling the loading and unloading unit to carry the recycled batteries to the loading module based on the first risk priority principle, and determining the operation mode of the loading module based on the second risk,

[0060] and, determining whether the operation stability of the loading module meets the standard based on the acceleration variance in the determined operation mode, and determining whether the flatness of the driving route meets the standard according to the angle based on the condition that the operation stability of the loading module does not meet the standard, and, based on the condition that the flatness of the driving route meets the standard, reducing the preset operation speed of the loading module, or, based on the condition that the flatness of the driving route does not meet the standard, replanning the driving route;

[0061] And, based on the condition that the transportation performance of the loading module does not meet the standards, it is determined to load the recycled batteries with the third level battery risk in the next loading cycle.

[0062] Specifically, the image acquisition unit uses an industrial camera MV-GE800C / M to acquire image information, and the ultrasonic detection unit emits an ultrasonic frequency of 30kHz.

[0063] Specifically, the rolling direction is the direction in which the loading module moves in the longitudinal, transverse, oblique or rotational directions.

[0064] Specifically, the image information includes damaged or dented outer shell, unclear markings, and non-original combination; the structural information includes internal voids, bubbles, insufficient or uneven electrolyte infiltration, internal corrosion of the pole, internal short circuit, battery cell structural defects, and electrolyte leakage.

[0065] Specifically, the score for damaged shell is 5 points, the score for dented shell is 4 points, the score for non-original combination is 3 points, and the score for unclear labeling is 2 points; the score for internal short circuit is 10 points, the score for battery cell structural defects is 8 points, the score for internal voids and bubbles is 6 points, the score for insufficient or uneven electrolyte infiltration is 5 points, the score for internal corrosion of the pole is 4 points, and the score for electrolyte leakage is 3 points.

[0066] Specifically, the safety hazard evaluation value is the sum of the scores corresponding to the external and internal problems of the recycled batteries.

[0067] Specifically, the same risk level priority principle in the embodiment of the present invention is to preferentially load recycled batteries of the same risk level onto one loading module, and then load recycled batteries of other risk levels if the loading module is not full.

[0068] Specifically, the present invention detects and evaluates the surface and internal states of the recycled batteries based on the nondestructive testing module and the risk assessment module to perform risk grading, and transports the recycled batteries to the loading module based on the same risk level priority principle, so as to facilitate the subsequent processing of the recycled batteries and reduce the management complexity of the recycled batteries; the second risk of the loading module is determined based on the first risk ratio, and the operation mode is determined based on the second risk level, and the recycled batteries are transported in an operation mode with stricter stability standards for the loading modules with high second risk levels, and the recycled batteries are transported in an operation mode with lower stability standards for the loading modules with low second risk levels, thereby improving the transportation efficiency; for the first operation mode and the second operation mode, the operation stability is determined based on the acceleration variance, and the instability caused by the uneven driving route or the instability caused by the excessively fast running speed of the loading module is determined based on the angle between the ground and the laser sensor beam, and the operation process is adjusted according to different reasons, thereby improving the monitoring accuracy of the transportation process of the recycled batteries and ensuring the safety of the recycled batteries.

[0069] See also Figure 2 As shown, it is a flow chart of the risk assessment module determining the first risk according to an embodiment of the present invention.

[0070] Specifically, the risk assessment module determines a first risk of a single recycled battery based on the safety hazard evaluation value.

[0071] If the safety hazard evaluation value is greater than a first preset safety hazard evaluation value of 40, the risk assessment module determines that the first risk is a first-level battery risk;

[0072] If the safety hazard evaluation value is less than or equal to the first preset safety hazard evaluation value of 40 and greater than the second preset safety hazard evaluation value of 25, the risk assessment module determines that the first risk is a secondary battery risk;

[0073] If the safety hazard evaluation value is less than or equal to the second preset safety hazard evaluation value 25, the risk assessment module determines that the first risk is a level 3 battery risk;

[0074] Among them, the first-level battery risk>the second-level battery risk>the third-level battery risk.

[0075] Specifically, the present invention evaluates the status of a single recycled battery and determines the risk level through image acquisition and ultrasonic flaw detection, marks the recycled battery for subsequent processing, reduces the management complexity of the recycled battery, thereby improving the monitoring accuracy of the recycled battery transportation process and ensuring the safety of the recycled battery.

[0076] See also Figure 3As shown, it is a flow chart of the risk assessment module determining the second risk according to an embodiment of the present invention.

[0077] Specifically, if the first-level battery risk ratio is greater than 60% of the first preset risk ratio, the risk assessment module determines that the second risk is a first-level loading module risk;

[0078] If the primary battery risk ratio is less than or equal to 60% of the first preset risk ratio and the secondary battery risk ratio is less than or equal to 70% of the second preset risk ratio, or the secondary battery risk ratio is greater than 70% of the second preset risk ratio, the risk assessment module determines that the second risk is a secondary loading module risk;

[0079] If the first-level battery risk ratio is zero and the second-level battery risk ratio is less than or equal to 70% of the second preset risk ratio, the risk assessment module determines that the second risk is a third-level loading module risk;

[0080] Among them, the first-level loading module risk>the second-level loading module risk>the third-level loading module risk.

[0081] See also Figure 4 As shown, it is a flow chart of the central control module determining the operating mode of the loading module according to an embodiment of the present invention.

[0082] Specifically, the central control module determines the operation mode of the loading module based on the second risk.

[0083] If the second risk is the first-level loading module risk, the central control module determines that the operation mode of the loading module is the first operation mode;

[0084] If the second risk is the secondary loading module risk, the central control module determines that the operation mode of the loading module is the second operation mode;

[0085] If the second risk is the third-level loading module risk, the central control module determines that the operation mode of the loading module is the third operation mode.

[0086] Specifically, the preset running speed of the first running mode is 15 m / min, and the detection period of running stability is 30 s; the preset running speed of the second running mode is 25 m / min, and the detection period of running stability is 1 min; the preset running speed of the third running mode is 40 m / min.

[0087] Furthermore, the present invention determines the risk level of the loading module through the first risk ratio, and determines the operation mode based on the risk level of the loading module. The operation speed is slow and the detection cycle is short for a high risk level, which improves the transportation efficiency while ensuring the safety of recycled battery transportation, thereby improving the monitoring accuracy of the recycled battery transportation process.

[0088] Specifically, the central control module determines whether the operation stability of the loading module meets the standard based on the acceleration variance in the first operation mode or the second operation mode.

[0089] If the acceleration variance is greater than a preset acceleration variance, the central control module determines that the operation stability of the loading module does not meet the standard;

[0090] If the acceleration variance is less than or equal to the preset acceleration variance, the central control module determines that the operation stability of the loading module meets the standard.

[0091] Specifically, in the first operating mode, the acceleration variance is preset to be 0.25 m 2 / s 4 , the acceleration variance is preset to 1m in the second operation mode 2 / s 4 .

[0092] Specifically, the present invention sets different preset acceleration variances for the first operating mode and the second operating mode. The smaller the acceleration variance, the higher the requirement for operating stability, thereby improving the monitoring accuracy of operating stability during the transportation process of recycled batteries.

[0093] Specifically, the calculation formula of the acceleration variance is as follows:

[0094]

[0095] Among them, S 2 represents the acceleration variance, n represents the total number of acceleration data, i represents the i-th acceleration data, V i represents acceleration, Indicates the average value of acceleration.

[0096] Specifically, the central control module determines whether the flatness of the driving route meets the standard based on the angle.

[0097] If the angle is greater than a preset angle, the central control module determines that the flatness of the driving route does not meet the standard;

[0098] If the angle is less than or equal to the preset angle, the central control module determines that the flatness of the driving route meets the standard.

[0099] Specifically, the preset angle in the first operating mode is ±0.1°, and the preset angle in the second operating mode is ±0.3°.

[0100] Specifically, the smaller the angle, the flatter the road surface, the more stable the operation process of the loading module, and the higher the safety of the recycled battery.

[0101] Specifically, the central control module determines to reduce the preset operating speed of the loading module under the condition that the flatness of the driving route meets the standard, and sets several adjustment methods for the preset operating speed, and each adjustment method has a different adjustment range for the preset operating speed, and the adjusted preset operating speed is used as the new preset operating speed.

[0102] Specifically, the central control module determines the adjustment method for the preset running speed based on the acceleration variance difference.

[0103] If the acceleration variance difference is greater than the preset difference of 0.3m 2 / s 4 , the central control module uses the first rate adjustment coefficient of 0.85 to adjust the preset operating rate;

[0104] If the acceleration variance difference is less than or equal to the preset difference of 0.3m 2 / s 4 , the central control module uses the first rate adjustment coefficient 0.9 to adjust the preset operating rate.

[0105] Specifically, the central control module determines to re-plan the driving route under the condition that the flatness of the driving route does not meet the standards, divides the area between the starting point and the end point of the recycled battery transportation process into several sub-areas, and detects the angle between the ground and the laser sensor beam in each sub-area, connects the sub-areas whose angle is less than or equal to the preset angle, and selects the shortest route as the new driving route.

[0106] Specifically, all areas between the starting point and the end point of the recycled battery transportation process where the loading module can travel are divided into the entire operating area. The entire operating area is divided into several sub-areas with a square with a side length of 1m, and the part beyond the edge of the entire operating area is bounded by the edge of the entire operating area.

[0107] Specifically, the central control module determines that the transportation performance of the loading module does not meet the standards based on the situation that the preset operating rate is reduced for three consecutive preset times and the operating stability still does not meet the standards, and determines to load all the recycled batteries with the third-level battery risk in the next loading cycle.

[0108] Specifically, under the condition of a flat road surface, the loading module slowed down three times in a row, indicating that its transportation performance did not meet the requirements for transporting recycled batteries with secondary battery risks and primary battery risks. All recycled batteries with primary battery risks were loaded, thereby improving transportation efficiency while ensuring the transportation safety of the recycled batteries.

[0109] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A new energy vehicle battery recycling management and storage device, characterized in that: include: A nondestructive testing module, comprising an image acquisition unit and an ultrasonic testing unit, wherein the image acquisition unit is used to obtain image information of the surface of the recycled battery, and the ultrasonic testing unit is used to obtain structural information inside the recycled battery; a risk assessment module connected to the nondestructive testing module, configured to calculate a safety hazard evaluation value based on the image information and the structural information, determine a first risk of a single recycled battery based on the safety hazard evaluation value, and determine a second risk of a loading module based on a proportion of the first risk; A loading module, which is connected to the risk assessment module, includes a loading and unloading unit and a data acquisition unit, wherein the loading and unloading unit is used to transport and load and unload the recycled batteries, and the data acquisition unit includes a laser sensor and an acceleration sensor, wherein the laser sensor is used to collect the angle between the ground and the laser sensor beam, and the acceleration sensor is used to collect the acceleration of the loading module in several directions, wherein the several directions include vertical, horizontal and rolling directions; a central control module connected to the risk assessment module and the loading module, for controlling the loading and unloading unit to carry the recycled batteries to the loading module based on the first risk priority principle, and determining the operation mode of the loading module based on the second risk, and, determining whether the operation stability of the loading module meets the standard based on the acceleration variance in the determined operation mode, and determining whether the flatness of the driving route meets the standard according to the angle based on the condition that the operation stability of the loading module does not meet the standard, and, based on the condition that the flatness of the driving route meets the standard, reducing the preset operation speed of the loading module, or, based on the condition that the flatness of the driving route does not meet the standard, replanning the driving route; and, determining to load recycled batteries with level 3 battery risk in the next loading cycle based on the condition that the transportation performance of the loading module does not meet the standard; The risk assessment module determines a first risk of a single recycled battery based on the safety hazard evaluation value, If the safety hazard evaluation value is greater than a first preset safety hazard evaluation value, the risk assessment module determines that the first risk is a first-level battery risk; If the safety hazard evaluation value is less than or equal to the first preset safety hazard evaluation value and greater than the second preset safety hazard evaluation value, the risk assessment module determines that the first risk is a secondary battery risk; If the safety hazard evaluation value is less than or equal to the second preset safety hazard evaluation value, the risk assessment module determines that the first risk is a level 3 battery risk; Among them, the first-level battery risk>the second-level battery risk>the third-level battery risk; The central control module determines that the transportation performance of the loading module does not meet the standards based on the situation that the preset operating rate is reduced for consecutive preset times and the operating stability still does not meet the standards, and determines to load all the recycled batteries with the third-level battery risk in the next loading cycle.

2. The new energy vehicle battery recycling management and storage device according to claim 1 is characterized in that: The risk assessment module determines the second risk based on the first risk ratio, If the primary battery risk ratio is greater than the first preset risk ratio, the risk assessment module determines that the second risk is a primary loading module risk; If the primary battery risk ratio is less than or equal to the first preset risk ratio and the secondary battery risk ratio is less than or equal to the second preset risk ratio, or the secondary battery risk ratio is greater than the second preset risk ratio, the risk assessment module determines that the second risk is a secondary loading module risk; If the first-level battery risk ratio is zero and the second-level battery risk ratio is less than or equal to the second preset risk ratio, the risk assessment module determines that the second risk is a third-level loading module risk; Among them, the first-level loading module risk>the second-level loading module risk>the third-level loading module risk.

3. The new energy vehicle battery recycling management and storage device according to claim 2 is characterized in that: The central control module determines the operation mode of the loading module based on the second risk, If the second risk is the first-level loading module risk, the central control module determines that the operation mode of the loading module is the first operation mode; If the second risk is the secondary loading module risk, the central control module determines that the operation mode of the loading module is the second operation mode; If the second risk is the third-level loading module risk, the central control module determines that the operation mode of the loading module is the third operation mode.

4. The new energy vehicle battery recycling management and storage device according to claim 3 is characterized in that: The central control module determines whether the operation stability of the loading module meets the standard based on the acceleration variance in the first operation mode or the second operation mode, If the acceleration variance is greater than a preset acceleration variance, the central control module determines that the operation stability of the loading module does not meet the standard; If the acceleration variance is less than or equal to the preset acceleration variance, the central control module determines that the operation stability of the loading module meets the standard.

5. The new energy vehicle battery recycling management and storage device according to claim 4 is characterized in that: The calculation formula of the acceleration variance is as follows: Among them, S 2 represents the acceleration variance, n represents the total number of acceleration data, i represents the i-th acceleration data, V i represents acceleration, Indicates the average value of acceleration.

6. The new energy vehicle battery recycling management and storage device according to claim 5 is characterized in that: The central control module determines whether the flatness of the driving route meets the standard based on the angle. If the angle is greater than a preset angle, the central control module determines that the flatness of the driving route does not meet the standard; If the angle is less than or equal to the preset angle, the central control module determines that the flatness of the driving route meets the standard.

7. The new energy vehicle battery recycling management and storage device according to claim 6 is characterized in that: The central control module determines to reduce the preset operating speed of the loading module under the condition that the flatness of the driving route meets the standard, and sets several adjustment methods for the preset operating speed, and each adjustment method has a different adjustment range for the preset operating speed, and the adjusted preset operating speed is used as the new preset operating speed.

8. The new energy vehicle battery recycling management and storage device according to claim 6 is characterized in that: The central control module determines to re-plan the driving route under the condition that the flatness of the driving route does not meet the standard, divides the area between the starting point and the end point of the recycled battery transportation process into a plurality of sub-areas, detects the angle between the ground and the laser sensor beam in each sub-area, connects the sub-areas whose angle is less than or equal to the preset angle, and selects the shortest route as the new driving route.

Citation Information

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