A fluorescent penetrant detection device
By designing an integrated fluorescence penetration detection device, the problems of impurity contamination and low detection efficiency caused by the separation of spraying and detection devices in the prior art are solved, and the integration of dust cleaning before and after detection and fluorescent dye spraying is realized, which improves the detection effect and efficiency.
Patent Information
- Application Number
- CN202411621732.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The spraying and detection devices of the existing fluorescence penetration detection devices are arranged separately, which leads to easy contamination of impurities during the transportation process, affecting the detection effect, wasting time and reducing detection efficiency.
An integrated fluorescence penetration detection device is designed, including a chassis, upper cover, spraying mechanism and brush cleaning mechanism. The dust on the surface of the object is cleaned through the brush cleaning mechanism, the spraying mechanism sprays fluorescent dye, and uses a detection camera to conduct detection during the detection process.
The integration of dust cleaning and fluorescent dye spraying before and after detection is realized, avoiding impurities during the transport process, improving the detection effect, saving transportation time, and improving detection efficiency.
Smart Images

Figure CN119125172B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of detection technology and specifically discloses a fluorescent penetration detection device. Background Art
[0002] Fluorescent penetrant testing is a non-destructive testing device used to detect surface defects such as cracks and pores. This device uses fluorescent dyes to penetrate into tiny defects on the surface of the material, and illuminates the fluorescent dyes with a light source of a specific wavelength, making the defects appear. Fluorescent penetrant testing technology is widely used in aerospace, automobile manufacturing, medical equipment and other industries.
[0003] In the prior art, fluorescent penetrant detection devices generally first smear, spray or brush fluorescent dye on the object to be inspected to ensure that the dye can penetrate into cracks, pores and other defects on the surface of the workpiece, and then illuminate it with a light source and perform visual inspection. The fluorescent dye spraying device and the detection device are separately provided. Therefore, during the transportation process, the outside of the object to be inspected is easily contaminated with impurities, which in turn affects the detection results, and wastes time during the transportation process, reducing the detection efficiency. Summary of the invention
[0004] In view of this, the purpose of the present invention is to propose a fluorescent penetration detection device to solve the problem that the detection and fluorescent dye spraying devices in the prior art are separately set, which makes it easy to be contaminated by impurities during transportation, affecting the detection effect, wasting transportation time, and reducing detection efficiency.
[0005] To achieve the above purpose, the present invention provides a fluorescent penetration detection device, including a chassis, the top of the chassis is rotatably connected to an upper cover, one side of the chassis is rotatably connected to a driving shaft, the other side of the chassis is rotatably connected to a driven shaft, a transmission belt is sleeved between the driving shaft and the driven shaft, the outside of the transmission belt is detachably connected to a stabilizing plate, the outside of the chassis is fixedly connected to a pressure control mechanism, the outside of the chassis is provided with a spraying mechanism on one side of the pressure control mechanism, the inner side of the upper cover is provided with a brushing mechanism, the top of the upper cover is provided with a lifting assembly, a tightness adjustment mechanism is provided inside the side of the chassis away from the driving shaft, two detection cameras are fixedly connected to the inner side of the upper cover close to the driving shaft, and two fixing blocks are fixedly connected to the inner side of the chassis;
[0006] The pressure control mechanism includes an air cylinder, the outside of the air cylinder is fixedly connected to the outside of the chassis, the inside of the air cylinder is slidably connected to a piston plate, the side of the piston plate close to the driven shaft is fixedly connected to a push-pull rod, the outside of the air cylinder is fixedly connected to a first one-way valve, the side of the air cylinder away from the driven shaft is fixedly connected to a second one-way valve, the push-pull rod close to the driven shaft is rotatably connected to a driving rod, the side of the driven shaft close to the spraying mechanism is fixedly connected to an eccentric wheel, the side of the driving rod away from the air cylinder is rotatably connected to the outer edge of the eccentric wheel, the top of the first one-way valve is fixedly connected to an exhaust pipe, and the end of the exhaust pipe away from the air cylinder is fixedly connected to an air distribution pipe;
[0007] The spraying mechanism includes a charging tank, the outside of the charging tank is fixedly connected to the outside of the chassis on one side of the pressure control mechanism, the top of the charging tank is fixedly connected to an air filling pipe, the side of the air filling pipe away from the charging tank is fixedly connected to an end of the second one-way valve away from the air cylinder, the bottom of the charging tank is fixedly connected to a connecting pipe, the side of the connecting pipe away from the charging tank is fixedly connected to a mounting pipe, the bottom of the mounting pipe is fixedly connected to a plurality of liquid spray heads, the middle of the mounting pipe is fixedly connected to a mist suction head, the side of the mist suction head away from the charging tank is fixedly connected to a mist suction pipe, The side of the mist suction pipe away from the charging tank is fixedly connected to a storage shell, the bottom of the storage shell is fixedly connected to the top of the upper cover, the mounting tube is fixedly connected to the inside of the upper cover, two extrusion ramp blocks are fixedly connected to the inside of the storage shell, a mesh plate is provided inside the storage shell, and mist suction sponges are fixedly connected to the upper and lower sides of the mesh plate, an anti-blocking mounting plate is fixedly connected to the side of the mesh plate away from the mist suction sponge, a pressure stabilizing mechanism is provided on the top of the charging tank, and the side of the storage shell away from the mist suction pipe is fixedly connected to an end of the air distribution pipe close to the driving shaft.
[0008] In the above technical scheme, preferably, the brush cleaning mechanism includes two mounting brackets, and the two mounting brackets are respectively arranged on both sides of the upper cover on one side close to the chassis, and two roller brushes are rotatably connected between the two mounting brackets, a belt is sleeved between the driven shafts of one of the roller brushes, and a transmission belt is sleeved between the two roller brushes, and the roller brushes are slidably connected to the inner side of the upper cover, and a dust suction head is fixedly connected between the two mounting brackets, a connecting hose is fixedly connected to the top side of the dust suction head, and an end of the connecting hose away from the mounting bracket is fixedly connected to a dust collecting box, the bottom of the dust collecting box is fixedly connected to the top of the upper cover, and a material collection pipe is fixedly connected to the top of the dust collecting box, and a threaded sealing cover is threadedly connected to the top of the material collection pipe, and an end of the dust collecting box away from the hose is fixedly connected to an end of the air distribution pipe close to the roller brush.
[0009] In the above technical solution, preferably, the lifting assembly includes a lifting frame, the two ends of the bottom of the lifting frame are respectively fixedly connected to the tops of the two mounting frames, the middle part of the lifting frame is threadedly connected with a threaded column, and the bottom of the threaded column is rotatably connected to the top of the upper cover.
[0010] In the above technical solution, preferably, the tightness adjustment mechanism includes a slide groove, which is opened inside one side of the chassis, and a slider is slidably connected inside the slide groove, and a driving block is fixedly connected to the side of the slider away from the chassis, and the driving block is rotatably connected to a rotating wheel on the side away from the slider, and the internal thread of the driving block is connected to an adjusting screw, and both ends of the outside of the adjusting screw are rotatably connected to fixed mounting blocks, and the fixed mounting block is fixedly connected to the outside of the chassis on the side away from the rotating wheel.
[0011] In the above technical solution, preferably, the pressure stabilizing mechanism includes a pressure relief pipe, the bottom of the pressure relief pipe is fixedly connected to the top of the charging tank, the top of the pressure relief pipe is fixedly connected to a limiting ring, the outside of the limiting ring is slidably connected to a pressure cap, and the outer wall of the pressure cap is provided with a plurality of pressure relief holes.
[0012] In the above technical solution, preferably, a handle is fixedly connected to a side of the anti-blocking mounting plate away from the mesh plate, and a sealing sleeve is provided on the outer sleeve of the anti-blocking mounting plate.
[0013] In the above technical solution, preferably, the two ends of the dust collector head are slidably connected to the two sides of the chassis respectively, the top of the dust collecting box is fixedly connected with a material taking pipe, and the top of the material taking pipe is threadedly connected with a threaded sealing cover.
[0014] In the above technical solution, preferably, the upper cover and one side of the chassis are fixedly connected with a shielding soft belt, one side of the chassis is rotatably connected with a rotating door, both sides of the chassis are rotatably connected with a hydraulic cylinder, and the output ends of the hydraulic cylinder are rotatably connected to both sides of the fixed block respectively.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention uses a brushing mechanism to clean dust before spraying the object and absorbs the brushed dust, so that the dust cannot adhere to the surface of the object to be inspected. After cleaning, the object to be inspected is sprayed by a spraying mechanism, and inspection is performed after spraying. Therefore, the integration of cleaning, spraying and inspection is realized, avoiding dust contamination during transportation, improving the inspection effect, saving transportation time, and further improving the efficiency of inspection.
[0017] 2. The present invention can absorb the atomized fluorescent liquid floating inside the upper cover into the interior of the storage shell during spraying, and absorb the atomized fluorescent liquid through the internal absorption sponge. At the same time, after the absorption sponge is pulled out of the interior of the storage shell, the absorbed fluorescent dye can be squeezed into the interior of the storage shell, thereby facilitating the collection of the fluorescent dye, avoiding the waste of the fluorescent dye, and also avoiding the fluorescent dye from polluting the working space. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The three-dimensional Figure 1 ;
[0019] Figure 2 The three-dimensional Figure 2 ;
[0020] Figure 3 It is a structural schematic diagram of the roller brush in the present invention;
[0021] Figure 4 It is a schematic diagram of the structure of the liquid spray head in the present invention;
[0022] Figure 5 It is a structural schematic diagram of the piston plate in the present invention;
[0023] Figure 6 It is a schematic diagram of the structure of the mist absorbing sponge in the present invention;
[0024] Figure 7 It is a structural schematic diagram of the mesh plate in the present invention;
[0025] Figure 8 It is a schematic diagram of the structure of the extruded inclined panel in the present invention;
[0026] Fig. 9 It is a structural schematic diagram of the fixing block in the present invention;
[0027] Fig.10 It is a structural schematic diagram of the tightness adjustment mechanism in the present invention;
[0028] Fig.11 It is a structural schematic diagram of the detection camera in the present invention;
[0029] Fig.12 It is a structural schematic diagram of the voltage stabilizing structure in the present invention.
[0030] In the figure: 1. chassis; 2. driving shaft; 3. driven shaft; 4. transmission belt; 5. stabilizing plate; 6. pressure control mechanism; 601. air cylinder; 602. piston plate; 603. push-pull rod; 604. first one-way valve; 605. second one-way valve; 606. driving rod; 607. eccentric wheel; 608. suction pipe; 609. air distribution pipe; 7. spraying mechanism; 701. charging tank; 702. charging pipe; 703. connecting pipe; 704. mounting pipe; 705. liquid spray head; 706. mist suction head; 707. mist suction pipe; 708. storage shell; 709. extrusion ramp block; 710. mesh plate; 711. mist suction sponge; 712. anti-blocking mounting plate; 713. handle; 8. cleaning mechanism ;801, mounting frame;802, roller brush;803, dust head;804, connecting hose;805, dust box;806, feeding pipe;807, threaded sealing cover;9, lifting assembly;901, lifting frame;902, threaded column;10, tension adjustment mechanism;1001, slide groove;1002, slider;1003, driving block;1004, rotating wheel;1005, fixed mounting block;1006, adjusting screw;11, upper cover;12, pressure stabilizing mechanism;1201, pressure relief pipe;1202, limit ring;1203, pressure cap;1204, pressure relief hole;13, detection camera;14, fixed block;15, shielding soft belt;16, rotating door;17, hydraulic cylinder. DETAILED DESCRIPTION
[0031] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0033] like Figure 1-Figure 12A fluorescent penetration detection device shown in the figure includes a chassis 1, and the top of the chassis 1 is rotatably connected to an upper cover 11, which can play a role of shading and also prevent atomized liquid or dust from being dispersed into the air. One side of the chassis 1 is rotatably connected to a driving shaft 2, which is driven by a motor to provide power for transmission, and the other side of the chassis 1 is rotatably connected to a driven shaft 3, and a transmission belt 4 is sleeved between the driving shaft 2 and the driven shaft 3. The outside of the transmission belt 4 is detachably connected to a stabilizing plate 5, which can maintain the stability of object transmission, and the outer side of the chassis 1 is fixedly connected to a pressure control mechanism 6, which can evacuate and squeeze in gas, and the outside of the chassis 1 is provided with a spraying mechanism 7 on one side of the pressure control mechanism 6, and a cleaning mechanism 8 is provided on the inner side of the upper cover 11. A lifting component 9 is provided on the top of the upper cover 11, and the chassis 1 is away from the driving shaft 2. A tightness adjustment mechanism 10 is provided inside one side, two detection cameras 13 are fixedly connected to one side of the upper cover 11 near the driving shaft 2, and two fixed blocks 14 are fixedly connected to the inner side of the chassis 1. When an object passes through the inclined surface of the fixed block 14, when the object is pushed onto the fixed block 14 and rolls down from the top of the fixed block 14, the object can be lifted, so that the dust under the object to be detected can be sucked away. The upper cover 11 and one side of the chassis 1 are fixedly connected with a shielding soft belt 15, and the shielding soft belt 15 can maintain the relative sealing of the inside of the upper cover 11. A rotating door 16 is rotatably connected to one side of the chassis 1. After the rotating door 16 is opened, it is convenient to store objects. Both sides of the chassis 1 are rotatably connected with hydraulic cylinders 17, and the hydraulic cylinders 17 can provide power for the opening of the upper cover 11. The output ends of the hydraulic cylinders 17 are rotatably connected to the two sides of the fixed block 14 respectively.
[0034] The pressure control mechanism 6 includes an air cylinder 601, the outside of which is fixedly connected to the outside of the chassis 1, and the inside of the air cylinder 601 is slidably connected to a piston plate 602, which can be used for pumping and inflating. A push-pull rod 603 is fixedly connected to the side of the piston plate 602 close to the driven shaft 3, and the push-pull rod 603 can drive the piston plate 602 to move. A first one-way valve 604 is fixedly connected to the outside of the air cylinder 601, and a second one-way valve 605 is fixedly connected to the side of the air cylinder 601 away from the driven shaft 3. A driving rod 606 is rotatably connected to the side of the push-pull rod 603 close to the driven shaft 3, and the driving rod 606 can drive the push-pull rod 603 to move. An eccentric wheel 607 is fixedly connected to the side of the driven shaft 3 close to the spraying mechanism 7, and the driving rod 606 is rotatably connected to the outer edge of the eccentric wheel 607 away from the air cylinder 601. The top of the first one-way valve 604 is fixedly connected to an air extraction pipe 60 8. One end of the exhaust pipe 608 away from the air cylinder 601 is fixedly connected with the air distribution pipe 609. After the driven shaft 3 rotates, it can drive the eccentric wheel 607 to rotate. After the eccentric wheel 607 rotates, it can drive one end of the driving rod 606 to move back and forth, thereby driving the push-pull rod 603 to move back and forth. After the push-pull rod 603 moves back and forth, it can drive the piston plate 602 to move back and forth. When the piston plate 602 moves toward one end of the eccentric wheel 607, the second one-way valve 605 is closed and the first one-way valve 604 is opened, so that the suction force can be transmitted to the air distribution pipe 609 through the exhaust pipe 608, so that the suction force can be transmitted by using the air distribution pipe 609. When the piston plate 602 moves to the side away from the eccentric wheel 607, the first one-way valve 604 is closed and the second one-way valve 605 is opened, so that the air in the air cylinder 601 can be squeezed outward.
[0035] The spraying mechanism 7 includes a charging tank 701, which can provide a space for storing paint. The outside of the charging tank 701 is fixedly connected to the outside of the chassis 1 and located on one side of the pressure control mechanism 6. The top of the charging tank 701 is fixedly connected with an inflation tube 702. The side of the inflation tube 702 away from the charging tank 701 is fixedly connected to the end of the second one-way valve 605 away from the air cylinder 601. The bottom of the charging tank 701 is fixedly connected with a connecting tube 703. The side of the connecting tube 703 away from the charging tank 701 is fixedly connected with a mounting tube 704. The mounting tube 704 can contain high-pressure body fluids. The bottom of the mounting tube 704 is fixedly connected with a plurality of spray heads 705. The spray heads 705 are convenient for spraying liquids. The middle of the mounting tube 704 is fixedly connected with a mist suction head 70 6. The mist suction head 706 expands the dust suction area. The side of the mist suction head 706 away from the charging tank 701 is fixedly connected with a mist suction pipe 707. The side of the mist suction pipe 707 away from the charging tank 701 is fixedly connected with a storage shell 708. The storage shell 708 provides an installation position and stores liquid. The bottom of the storage shell 708 is fixedly connected to the top of the upper cover 11. The installation pipe 704 is fixedly connected to the inside of the upper cover 11. Two extrusion inclined plane blocks 709 are fixedly connected inside the storage shell 708. A mesh plate 710 is arranged inside the storage shell 708. The upper and lower sides of the mesh plate 710 are fixedly connected with a mist suction sponge 711. The mist suction sponge 711 can absorb atomized liquid. The side of the mesh plate 710 away from the mist suction sponge 711 is fixedly connected with an anti-blocking installation The top of the charging tank 701 is provided with a pressure stabilizing mechanism 12, the side of the storage shell 708 away from the mist suction pipe 707 is fixedly connected to the end of the gas distribution pipe 609 close to the driving shaft 2, and the side of the anti-blocking mounting plate 712 away from the mesh plate 710 is fixedly connected with a handle 713, and the outer sleeve of the anti-blocking mounting plate 712 is provided with a sealing sleeve, and the gas is squeezed into the interior of the charging tank 701 through the pressure control mechanism 6. When the gas pressure inside the charging tank 701 is sufficient, the liquid fluorescent agent can be pressed into the interior of the connecting pipe 703 by relying on the high pressure of the charging tank 701, and squeezed into the interior of the installation pipe 704 through the connecting pipe 703, and the liquid can be atomized and sprayed through the liquid spray head 705, so that it can be sprayed on the object to be detected, and at this time, the gas distribution pipe 6 is used. 09 transmits the suction force to the storage shell 708 and draws it away through the air in the storage shell 708, so that an air pressure difference is generated inside the storage shell 708, and suction can be generated, and the suction force is transmitted to the mist suction head 706 through the mist suction tube 707. At this time, the mist suction head 706 is used to draw the atomized liquid floating inside the upper cover 11 into the interior of the storage shell 708. When the mist suction sponge 711 is full of liquid, the handle 713 is pulled outward, so as to drive the anti-blocking mounting plate 712 to move outward. After the anti-blocking mounting plate 712 is pulled outward, it can drive the mist suction sponge 711 to move outward. At this time, the extrusion ramp block 709 can be used to squeeze the liquid on the mist suction sponge 711 and scrape it into the interior of the storage shell 708.When the mist absorbing sponge 711 is completely moved out of the storage housing 708, the liquid scraped into the storage housing 708 can be poured out, thereby preventing the fluorescent liquid from being wasted.
[0036] The cleaning mechanism 8 includes two mounting frames 801, which provide mounting positions. The two mounting frames 801 are respectively arranged on both sides of the upper cover 11 near the side of the chassis 1. Two roller brushes 802 are rotatably connected between the two mounting frames 801. A belt is sleeved between one of the roller brushes 802 and the driven shaft 3. A transmission belt is sleeved between the two roller brushes 802. The roller brush 802 can clean objects. The roller brush 802 is slidably connected to the inner side of the upper cover 11. A dust collector head 80 is fixedly connected between the two mounting frames 801. 3, the dust collecting head 803 can expand the dust collecting area, the top side of the dust collecting head 803 is fixedly connected with a connecting hose 804, the end of the connecting hose 804 away from the mounting frame 801 is fixedly connected with a dust collecting box 805, the dust collecting box 805 can contain dust, the bottom of the dust collecting box 805 is fixedly connected to the top of the upper cover 11, the top of the dust collecting box 805 is fixedly connected with a material taking pipe 806, the top of the material taking pipe 806 is threadedly connected with a threaded sealing cover 807, and the two ends of the dust collecting head 803 are respectively slidably connected to the bottom of the chassis 1 On both sides, the top of the dust box 805 is fixedly connected with a material taking pipe 806, and the top of the material taking pipe 806 is threadedly connected with a threaded sealing cover 807. The end of the dust box 805 away from the hose 804 is fixedly connected to the end of the air distribution pipe 609 close to the roller brush 802. After the driven shaft 3 rotates, the roller brush 802 can be driven to rotate through the belt. After the roller brush 802 rotates, it can clean the object to be detected, and at the same time, the air distribution pipe 609 can draw away the air inside the dust box 805, and then it can be The air inside the dust box 805 is sucked out, and the suction force is transmitted to the inside of the dust head 803 through the connecting hose 804. At this time, the dust cleaned by the roller brush 802 is absorbed into the inside of the dust box 805 by the dust head 803. When the inspection is completed, the threaded sealing cover 807 can be unscrewed and the dust inside the dust box 805 can be removed through the feeding tube 806, so that the workpiece can be cleaned before inspection, thereby improving the inspection effect, reducing the workload of the staff, and improving the inspection efficiency.
[0037] The lifting assembly 9 includes a lifting frame 901, the two ends of the bottom of the lifting frame 901 are respectively fixedly connected to the tops of the two mounting frames 801, and the middle part of the lifting frame 901 is threadedly connected with a threaded column 902, and the bottom of the threaded column 902 is rotatably connected to the top of the upper cover 11. When the workpiece is large, the threaded column 902 is screwed, and the threaded column 902 can drive the lifting frame 901 to move upward during rotation, thereby driving the mounting frame 801 to move upward, and then driving the roller brush 802 to move upward, so as to adapt to larger workpieces.
[0038] The tension adjustment mechanism 10 includes a slide groove 1001, which is opened inside one side of the chassis 1, and a slider 1002 is slidably connected inside the slide groove 1001. A driving block 1003 is fixedly connected to the side of the slider 1002 away from the chassis 1, and a rotating wheel 1004 is rotatably connected to the driving block 1003 on the side away from the slider 1002. The driving block 1003 is internally threadedly connected to an adjusting screw 1006, and both ends of the outer side of the adjusting screw 1006 are rotatably connected to fixed mounting blocks 1005. The side of the fixed mounting block 1005 away from the rotating wheel 1004 is fixedly connected to the outer side of the chassis 1. By twisting the adjusting screw 1006, the driving block 1003 is driven to move, thereby driving the slider 1002 and the rotating wheel 1004 to move, and then the belt between the driven shaft 3 and the roller brush 802 can be squeezed or loosened, so that the belt can be easily disassembled or the tightness of the belt can be adjusted.
[0039] The pressure stabilizing mechanism 12 includes a pressure relief pipe 1201, the bottom of which is fixedly connected to the top of the charging tank 701, the top of the pressure relief pipe 1201 is fixedly connected to a limit ring 1202, the outside of the limit ring 1202 is slidably connected to a pressure cap 1203, and the outer wall of the pressure cap 1203 is provided with a plurality of pressure relief holes 1204. When the air pressure in the charging tank 701 is too high, the gas inside the charging tank 701 will be used to push the pressure cap 1203 upward, and when the pressure relief hole 1204 moves to the top of the pressure relief pipe 1201, the air pressure can be ejected from the pressure relief pipe 1201 through the pressure relief hole 1204, thereby completing the pressure relief.
[0040] Working principle: When conducting a test, first place the object to be tested on the upper surface of the transmission belt 4, then start the driving shaft 2, and the driving shaft 2 rotates. After the driving shaft 2 rotates, it can drive the transmission belt 4 to transmit, so that the object on the transmission belt 4 can be transmitted to the inside of the upper cover 11. When the driving shaft 2 rotates, it can also drive the driven shaft 3 to rotate. After the driven shaft 3 rotates, it can drive the eccentric wheel 607 to rotate. After the eccentric wheel 607 rotates, it can drive one end of the driving rod 606 to move back and forth, thereby driving the push-pull rod 603 to move back and forth. After the push-pull rod 603 moves back and forth It can drive the piston plate 602 to move back and forth. When the piston plate 602 moves toward one end of the eccentric wheel 607, the second one-way valve 605 is closed and the first one-way valve 604 is opened, so that the suction force can be transmitted to the air distribution pipe 609 through the exhaust pipe 608. At this time, the air in the dust box 805 and the storage shell 708 can be sucked away. When the piston plate 602 moves to the side away from the eccentric wheel 607, the first one-way valve 604 is closed and the second one-way valve 605 is opened, so that the air in the air cylinder 601 can be squeezed into the interior of the inflation pipe 702, thereby squeezing the gas into the interior of the charging tank 701. When the air pressure inside the charging tank 701 is sufficient, the body fluid fluorescent agent can be pressed into the interior of the connecting tube 703 by relying on the high pressure of the charging tank 701, and squeezed into the interior of the mounting tube 704 through the connecting tube 703, and the liquid can be atomized and sprayed out through the liquid spray head 705, so that it can be sprayed on the object to be detected. At this time, the suction force is transmitted to the storage shell 708 through the air distribution pipe 609, and is sucked away by the air in the storage shell 708. Therefore, an air pressure difference is generated inside the storage shell 708, and suction can be generated. The suction force is transmitted to the mist suction head 706 through the mist suction pipe 707. At this time, the mist suction head 706 is used to remove the scattered The atomized liquid inside the upper cover 11 is drawn into the interior of the storage shell 708. When the mist absorbing sponge 711 is full of liquid, the handle 713 is pulled outward, thereby driving the anti-blocking mounting plate 712 to move outward. After the anti-blocking mounting plate 712 is pulled outward, the mist absorbing sponge 711 can be driven to move outward. At this time, the extrusion ramp block 709 can be used to squeeze the liquid on the mist absorbing sponge 711 and scrape it into the interior of the storage shell 708. When the mist absorbing sponge 711 is completely moved out of the interior of the storage shell 708, the liquid scraped into the interior of the storage shell 708 can be poured out, thereby preventing the fluorescent liquid from being wasted.
[0041] When the driving shaft 2 rotates, the driven shaft 3 can be driven to rotate through the transmission belt 4. After the driven shaft 3 rotates, the roller brush 802 can be driven to rotate through the belt. After the roller brush 802 rotates, the object to be detected can be cleaned, and at the same time, the air distribution pipe 609 can extract the air inside the dust box 805, and transmit the suction force to the inside of the dust head 803 through the connecting hose 804. At this time, the dust cleaned by the roller brush 802 is absorbed into the inside of the dust box 805 by the dust head 803. When the detection is finished, the threaded sealing cover 807 can be unscrewed, and the dust inside the dust box 805 can be removed through the material taking pipe 806, so that the workpiece can be cleaned before detection, thereby improving the detection effect, reducing the workload of the staff, and improving the detection efficiency. At this time, the object to be detected can be detected by the detection camera 13;
[0042] When the workpiece is large, the threaded column 902 is turned, and the threaded column 902 can drive the lifting frame 901 to move upward during rotation, thereby driving the mounting frame 801 to move upward, and then driving the roller brush 802 to move upward, so as to adapt to larger workpieces.
[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A fluorescent penetrant detection device, comprising a chassis (1), characterized in that: The top of the chassis (1) is rotatably connected to an upper cover (11), one side of the chassis (1) is rotatably connected to a driving shaft (2), the other side of the chassis (1) is rotatably connected to a driven shaft (3), a transmission belt (4) is sleeved between the driving shaft (2) and the driven shaft (3), the outside of the transmission belt (4) is detachably connected to a stabilizing plate (5), the outside of the chassis (1) is fixedly connected to a pressure control mechanism (6), the outside of the chassis (1) is provided with a spraying mechanism (7) on one side of the pressure control mechanism (6), the inside of the upper cover (11) is provided with a cleaning mechanism (8), the top of the upper cover (11) is provided with a lifting assembly (9), and a loosening mechanism (1) is provided inside a side of the chassis (1) away from the driving shaft (2). The tightness adjustment mechanism (10) comprises two detection cameras (13) fixedly connected to a side of the upper cover (11) close to the driving shaft (2), two fixed blocks (14) fixedly connected to the inner side of the chassis (1), the pressure control mechanism (6) comprising an air cylinder (601), the outside of the air cylinder (601) fixedly connected to the outside of the chassis (1), a piston plate (602) slidably connected to the inside of the air cylinder (601), a push-pull rod (603) fixedly connected to a side of the piston plate (602) close to the driven shaft (3), a first one-way valve (604) fixedly connected to the outside of the air cylinder (601) away from the driven shaft (3), and a second one-way valve (604) fixedly connected to a side of the air cylinder (601) away from the driven shaft (3). The push-pull rod (603) is rotatably connected to a driving rod (606) on one side close to the driven shaft (3); an eccentric wheel (607) is fixedly connected to the side of the driven shaft (3) close to the spray mechanism (7); the driving rod (606) is rotatably connected to the outer edge of the eccentric wheel (607) on the side away from the air cylinder (601); a suction pipe (608) is fixedly connected to the top of the first one-way valve (604); an end of the suction pipe (608) away from the air cylinder (601) is fixedly connected to an air distribution pipe (609); the spray mechanism (7) comprises a charging tank (701); the outside of the charging tank (701) is fixedly connected to the outside of the chassis (1) at the pressure control mechanism ( 6), the top of the charging tank (701) is fixedly connected to an inflation tube (702), the side of the inflation tube (702) away from the charging tank (701) is fixedly connected to an end of the second one-way valve (605) away from the gas cylinder (601), the bottom of the charging tank (701) is fixedly connected to a connecting tube (703), the side of the connecting tube (703) away from the charging tank (701) is fixedly connected to a mounting tube (704), the bottom of the mounting tube (704) is fixedly connected to a plurality of liquid spray heads (705), the middle of the mounting tube (704) is fixedly connected to a mist suction head (706), and the side of the mist suction head (706) away from the charging tank (701) is fixedly connected to a mist suction tube (707),A storage shell (708) is fixedly connected to the side of the mist suction pipe (707) away from the charging tank (701), the bottom of the storage shell (708) is fixedly connected to the top of the upper cover (11), the mounting tube (704) is fixedly connected to the inside of the upper cover (11), two extrusion inclined surface blocks (709) are fixedly connected to the inside of the storage shell (708), a mesh plate (710) is arranged inside the storage shell (708), the upper and lower sides of the mesh plate (710) are fixedly connected to a mist suction sponge (711), an anti-blocking mounting plate (712) is fixedly connected to the side of the mesh plate (710) away from the mist suction sponge (711), a pressure stabilizing mechanism (12) is arranged on the top of the charging tank (701), and a side of the storage shell (708) away from the mist suction pipe (707) is fixedly connected to an end of the gas distribution pipe (609) close to the driving shaft (2).
2. A fluorescent penetrant detection device according to claim 1, characterized in that: The cleaning mechanism (8) comprises two mounting frames (801), the two mounting frames (801) being arranged on both sides of the upper cover (11) on one side close to the chassis (1), two roller brushes (802) being rotatably connected between the two mounting frames (801), a belt being sleeved between one of the roller brushes (802) and the driven shaft (3), a transmission belt being sleeved between the two roller brushes (802), the roller brushes (802) being slidably connected to the inner side of the upper cover (11), a dust collector head (803) being fixedly connected between the two mounting frames (801), the dust collector head A connecting hose (804) is fixedly connected to one side of the top of (803); an end of the connecting hose (804) away from the mounting frame (801) is fixedly connected to a dust box (805); the bottom of the dust box (805) is fixedly connected to the top of the upper cover (11); a material extraction pipe (806) is fixedly connected to the top of the dust box (805); a threaded sealing cover (807) is threadedly connected to the top of the material extraction pipe (806); and an end of the dust box (805) away from the hose (804) is fixedly connected to an end of the air distribution pipe (609) close to the roller brush (802).
3. A fluorescent penetrant detection device according to claim 1, characterized in that: The lifting assembly (9) comprises a lifting frame (901), the two ends of the bottom of the lifting frame (901) are respectively fixedly connected to the tops of the two mounting frames (801), the middle of the lifting frame (901) is threadedly connected to a threaded column (902), and the bottom of the threaded column (902) is rotatably connected to the top of the upper cover (11).
4. A fluorescent penetrant detection device according to claim 1, characterized in that: The tension adjustment mechanism (10) comprises a slide groove (1001), wherein the slide groove (1001) is provided inside one side of the chassis (1), a slider (1002) is slidably connected inside the slide groove (1001), a driving block (1003) is fixedly connected to a side of the slider (1002) away from the chassis (1), a rotating wheel (1004) is rotatably connected to a driving block (1003) on a side of the driving block (1003) away from the slider (1002), an adjusting screw (1006) is internally threadedly connected, both ends of the outside of the adjusting screw (1006) are rotatably connected to fixed mounting blocks (1005), and a side of the fixed mounting block (1005) away from the rotating wheel (1004) is fixedly connected to the outside of the chassis (1).
5. A fluorescent penetrant detection device according to claim 3, characterized in that: The pressure stabilizing mechanism (12) comprises a pressure relief pipe (1201), the bottom of the pressure relief pipe (1201) is fixedly connected to the top of the charging tank (701), the top of the pressure relief pipe (1201) is fixedly connected to a limit ring (1202), the outside of the limit ring (1202) is slidably connected to a pressure cap (1203), and the outer wall of the pressure cap (1203) is provided with a plurality of pressure relief holes (1204).
6. A fluorescent penetrant detection device according to claim 3, characterized in that: A handle (713) is fixedly connected to a side of the anti-blocking installation plate (712) away from the mesh plate (710), and a sealing sleeve is provided on the outside of the anti-blocking installation plate (712).
7. A fluorescent penetrant detection device according to claim 2, characterized in that: The two ends of the dust collecting head (803) are respectively slidably connected to the two sides of the chassis (1); the top of the dust collecting box (805) is fixedly connected to a material taking pipe (806); the top of the material taking pipe (806) is threadedly connected to a threaded sealing cover (807).
8. A fluorescent penetrant detection device according to claim 1, characterized in that: The upper cover (11) and one side of the chassis (1) are both fixedly connected with a shielding soft belt (15), one side of the chassis (1) is rotatably connected with a rotating door (16), both sides of the chassis (1) are rotatably connected with a hydraulic cylinder (17), and the output ends of the hydraulic cylinder (17) are rotatably connected to both sides of the fixed block (14).
Citation Information
Patent Citations
Fluorescent permeating detection line system
CN207528647U
Combined fluorescent penetrant detection line
CN220795043U