Large-volume concrete pouring cooling control method and cooling control device
Through real-time temperature monitoring and cooling water parameter calculation, accurate water cooling of large volume concrete can be achieved, and the temperature crack problem caused by excessive temperature difference during the pouring process is solved, and the quality and efficiency of concrete pouring are improved.
Patent Information
- Application Number
- CN202411267694.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2024-12-13
AI Technical Summary
During the pouring of large volume concrete, due to the large volume, concentrated heat release of cement hydration and small heat dissipation area, the temperature difference between the inside and outside is too large, which is easy to produce temperature cracks. The existing temperature measurement and cooling mainly rely on manual labor, and the accuracy and effect are not ideal.
By obtaining real-time temperature information and external air temperature information of each cast layer of concrete, calculating the temperature difference between adjacent layers, determining the cooling water supply parameters, realizing water cooling of each cast layer of concrete, and ensuring that the temperature is within a safe range.
It effectively avoids the occurrence of temperature cracks, improves the accuracy and cooling effect of concrete temperature control, and ensures project quality.
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Figure CN119126878A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete pouring, and in particular to a mass concrete pouring temperature reduction control method and a temperature reduction control device. Background Art
[0002] During the pouring of large-volume concrete, due to its large volume, concentrated heat release of cement hydration, small heat dissipation area, and rapid internal temperature rise, it is easy for the large-volume concrete to have a large temperature difference between the inside and outside during the hardening process, resulting in temperature cracks, which seriously affects the quality of the project. In order to ensure the quality of large-volume concrete, it is necessary to measure the temperature of the large-volume concrete and cool it down according to the measured temperature, so as to control the temperature of the large-volume concrete.
[0003] However, the current temperature measurement and cooling of large-volume concrete are mostly done manually, and the temperature measurement accuracy and cooling effect are affected by the operators, the cooling effect is not ideal, and the temperature control accuracy of large-volume concrete is insufficient. Summary of the invention
[0004] The present invention provides a large-volume concrete pouring cooling control method and a cooling control device, which can perform corresponding water cooling on multiple pouring layers of concrete according to real-time temperature information inside the multiple pouring layers of concrete, and can ensure that the temperatures of the multiple pouring layers of concrete are within a safe temperature range, thereby avoiding the generation of temperature cracks.
[0005] In order to solve the above technical problems, the technical solution of the present invention is as follows:
[0006] A mass concrete pouring temperature control method, comprising:
[0007] Obtain real-time temperature information of multiple temperature measuring points inside multiple pouring layers of concrete, as well as external air temperature information;
[0008] According to the multiple sets of real-time temperature information and the outside air temperature information, temperature difference information between two adjacent pouring layers of multiple concrete is obtained;
[0009] According to the plurality of temperature difference information and the plurality of sets of real-time temperature information, cooling water supply parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained;
[0010] The multiple pouring layers of concrete are cooled by water according to the multiple cooling water supply parameters.
[0011] Optionally, obtaining temperature difference information between two adjacent pouring layers of multiple concrete according to the multiple sets of real-time temperature information and the outside air temperature information includes:
[0012] According to the multiple sets of real-time temperature information, first temperature difference information between two adjacent pouring layers of multiple concrete is obtained;
[0013] According to the real-time temperature information corresponding to the uppermost casting layer of concrete and the outside air temperature information, the second temperature difference information between the uppermost casting layer of concrete and the outside air is obtained.
[0014] Optionally, obtaining first temperature difference information between two adjacent pouring layers of a plurality of concretes according to the plurality of sets of real-time temperature information includes:
[0015] averaging the multiple sets of real-time temperature information to obtain average temperature information inside multiple pouring layers of multiple concretes;
[0016] The average temperature information corresponding to two adjacent pouring layers of concrete is compared and processed to obtain first temperature difference information between two adjacent pouring layers of multiple concrete.
[0017] Optionally, obtaining second temperature difference information between the topmost casting layer of concrete and the outside air according to the real-time temperature information corresponding to the topmost casting layer of concrete and the outside air temperature information includes:
[0018] The average temperature information corresponding to the uppermost pouring layer of concrete is compared with the ambient air temperature information to obtain second temperature difference information between the uppermost pouring layer of concrete and the ambient air.
[0019] Optionally, according to the plurality of temperature difference information and the plurality of sets of real-time temperature information, cooling water supply parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained, including:
[0020] According to the plurality of temperature difference information, cooling water supply flow rate parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained;
[0021] According to the multiple groups of real-time temperature information, cooling water supply temperature parameters are obtained.
[0022] Optionally, obtaining cooling water supply flow rate parameters corresponding to multiple pouring layers of multiple concrete according to the multiple temperature difference information includes:
[0023] Compare the plurality of temperature difference information with a preset first temperature difference threshold to obtain first comparison information corresponding to a plurality of pouring layers of a plurality of concrete;
[0024] According to the plurality of first comparison information, cooling water supply flow rate parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained.
[0025] Optionally, obtaining cooling water supply temperature parameters according to the multiple sets of real-time temperature information includes:
[0026] averaging the multiple sets of real-time temperature information to obtain average temperature information inside multiple pouring layers of multiple concretes;
[0027] averaging the plurality of average temperature information to obtain target average temperature information;
[0028] A cooling water supply temperature parameter is obtained according to the target average temperature information and a preset second temperature difference threshold.
[0029] The present invention also provides a mass concrete pouring temperature reduction control device, comprising:
[0030] An acquisition module is used to obtain real-time temperature information of multiple temperature measurement points inside multiple pouring layers of concrete, as well as external air temperature information;
[0031] A processing module is used to obtain temperature difference information between two adjacent casting layers of multiple concretes according to multiple groups of real-time temperature information and the external air temperature information; obtain cooling water supply parameters corresponding to multiple casting layers of multiple concretes according to multiple temperature difference information and multiple groups of real-time temperature information; and perform water cooling on multiple casting layers of concrete according to the multiple cooling water supply parameters.
[0032] The present invention also provides a computing device, comprising: a processor and a memory storing a computer program, wherein when the computer program is executed by the processor, the method described above is executed.
[0033] The present invention also provides a computer-readable storage medium storing instructions, which, when executed on a computer, enable the computer to execute the method described above.
[0034] The above solution of the present invention includes at least the following beneficial effects:
[0035] The above scheme of the present invention obtains real-time temperature information of multiple temperature measuring points inside multiple casting layers of concrete, and external air temperature information; obtains temperature difference information between two adjacent casting layers of multiple concrete according to multiple groups of the real-time temperature information and the external air temperature information; obtains cooling water supply parameters corresponding to multiple casting layers of multiple concrete according to the multiple temperature difference information and the multiple groups of the real-time temperature information; performs water cooling on the multiple casting layers of concrete according to the multiple cooling water supply parameters; can perform corresponding water cooling on the multiple casting layers of concrete according to the real-time temperature information inside the multiple casting layers of concrete, can ensure that the temperature of the multiple casting layers of concrete is within a safe temperature range, and avoid the generation of temperature cracks. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 is a flow chart of a mass concrete pouring temperature control method provided by an embodiment of the present invention;
[0037] Figure 2 It is a schematic diagram of the distribution structure of the measuring points in the vertical direction in the mass concrete pouring temperature control method provided by an embodiment of the present invention;
[0038] Figure 3 It is a schematic diagram of the horizontal distribution structure of the measuring points in the mass concrete pouring cooling control method provided by an embodiment of the present invention;
[0039] Figure 4 is a schematic diagram of the horizontal distribution structure of the water supply device provided by an embodiment of the present invention;
[0040] Figure 5 is a schematic diagram of the vertical distribution structure of the water supply device provided by an embodiment of the present invention;
[0041] Figure 6 Module diagram of a mass concrete pouring cooling control device provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0042] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.
[0043] like Figure 1 As shown, an embodiment of the present invention provides a mass concrete pouring temperature control method, comprising:
[0044] Step 11, obtaining real-time temperature information of multiple temperature measuring points inside multiple pouring layers of concrete, as well as external air temperature information;
[0045] Step 12, obtaining temperature difference information between two adjacent pouring layers of multiple concrete according to the multiple sets of real-time temperature information and the outside air temperature information;
[0046] Step 13, obtaining cooling water supply parameters corresponding to multiple pouring layers of multiple concrete according to the multiple temperature difference information and the multiple sets of real-time temperature information;
[0047] Step 14: Cooling the multiple pouring layers of concrete by water according to the multiple cooling water supply parameters.
[0048] In this embodiment, real-time temperature information of multiple temperature measuring points inside multiple casting layers of concrete and external air temperature information are obtained; temperature difference information between two adjacent casting layers of multiple concrete is obtained based on multiple groups of the real-time temperature information and the external air temperature information; cooling water supply parameters corresponding to multiple casting layers of multiple concrete are obtained based on the multiple temperature difference information and the multiple groups of the real-time temperature information; multiple casting layers of concrete are respectively water-cooled according to the multiple cooling water supply parameters; multiple casting layers of concrete can be correspondingly water-cooled according to the real-time temperature information inside the multiple casting layers of concrete, so that the temperature of the multiple casting layers of concrete can be ensured to be within a safe temperature range to avoid temperature cracks.
[0049] like Figure 2 and Figure 3 As shown, in an optional embodiment of the present invention, the temperature measuring device includes:
[0050] The first temperature sensors 2 are embedded in multiple casting layers of concrete. The first temperature sensors 2 in each casting layer of concrete are arranged in an array, and the first temperature sensors 2 in adjacent rows are staggered. All the first temperature sensors 2 are electrically connected to the control system through connecting wires.
[0051] A second temperature sensor is arranged outside, and the second temperature sensor is electrically connected to the control system.
[0052] In this embodiment, all the first temperature sensors 2 are used to measure the temperature of multiple temperature measuring points inside multiple pouring layers of concrete, thereby obtaining real-time temperature information of multiple temperature measuring points inside multiple pouring layers of concrete;
[0053] The temperature of the outside air is measured by the second temperature sensor, thereby obtaining the outside air temperature information.
[0054] In an optional embodiment of the present invention, step 12 includes:
[0055] Step 121, obtaining first temperature difference information between two adjacent pouring layers of multiple concretes according to the multiple sets of real-time temperature information;
[0056] Step 122, obtaining second temperature difference information between the topmost casting layer of concrete and the outside air according to the real-time temperature information corresponding to the topmost casting layer of concrete and the outside air temperature information.
[0057] In this embodiment, by obtaining the first temperature difference information between two adjacent pouring layers of multiple concretes according to the multiple sets of real-time temperature information, the temperature difference between two adjacent pouring layers of concrete can be understood;
[0058] By obtaining the second temperature difference information between the topmost casting layer of concrete and the outside air according to the real-time temperature information corresponding to the topmost casting layer of concrete and the outside air temperature information, the temperature difference between the topmost casting layer of concrete and the outside air can be understood;
[0059] This makes it easy to obtain subsequent cooling water supply parameters based on the temperature difference between two adjacent casting layers of concrete and the temperature difference between the top casting layer of concrete and the outside air, so that water cooling of multiple casting layers of concrete can be carried out according to the cooling water supply parameters, which can ensure that the temperatures of multiple casting layers of concrete are within a safe temperature range and avoid temperature cracks.
[0060] In an optional embodiment of the present invention, step 121 includes:
[0061] Step 1211, performing average processing on the multiple groups of the real-time temperature information respectively to obtain average temperature information inside multiple pouring layers of multiple concretes;
[0062] Step 1212: compare and process the average temperature information corresponding to two adjacent pouring layers of concrete to obtain first temperature difference information between two adjacent pouring layers of multiple concrete.
[0063] In this embodiment, since multiple temperature measuring points are arranged inside each pouring layer of concrete, the real-time temperature information of these temperature measuring points is averaged to obtain the average temperature information inside each pouring layer of concrete. The average temperature information can accurately reflect the temperature condition inside each pouring layer of concrete.
[0064] By comparing and processing the average temperature information corresponding to two adjacent casting layers of concrete, the first temperature difference information between two adjacent casting layers of multiple concrete is obtained, so that the temperature difference between two adjacent casting layers of concrete can be understood, and it is convenient to obtain the cooling water supply parameters of each casting layer of concrete according to the first temperature difference information. According to the cooling water supply parameters, each casting layer of concrete is subjected to corresponding water cooling, which helps to ensure the water cooling effect and can ensure that the temperatures of multiple casting layers of concrete are within a safe temperature range, thereby avoiding the generation of temperature cracks.
[0065] In an optional embodiment of the present invention, step 122 includes:
[0066] Step 1221, compare the average temperature information corresponding to the topmost pouring layer of concrete with the outside air temperature information to obtain second temperature difference information between the topmost pouring layer of concrete and the outside air.
[0067] In this embodiment, by comparing the average temperature information corresponding to the topmost casting layer of concrete with the outside air temperature information, the second temperature difference information between the topmost casting layer of concrete and the outside air is obtained; the temperature difference between the topmost casting layer of concrete and the outside air can be understood, so that the cooling water supply parameters corresponding to the topmost casting layer of concrete are obtained according to the second temperature difference information, and the topmost casting layer of concrete is water-cooled by the cooling water supply parameters to avoid cracks in the topmost casting layer of concrete caused by excessive temperature difference between the topmost casting layer of concrete and the outside air.
[0068] In an optional embodiment of the present invention, step 13 includes:
[0069] Step 131, obtaining cooling water supply flow rate parameters corresponding to multiple pouring layers of multiple concrete according to the multiple temperature difference information;
[0070] Step 132, obtaining cooling water supply temperature parameters according to the multiple sets of real-time temperature information.
[0071] In this embodiment, the temperature difference information can reflect the temperature difference between two adjacent concrete casting layers. The cooling water supply flow rate parameters corresponding to the two adjacent concrete casting layers are determined according to the temperature difference information. According to the temperature difference between the two adjacent concrete casting layers, the cooling water supply flow rates of the two casting layers are controlled, so that the two casting layers are adapted to water cooling and cooling, the water cooling effect is ensured, and cracks are avoided due to excessive temperature difference between the two adjacent casting layers.
[0072] By obtaining cooling water supply temperature parameters based on multiple groups of real-time temperature information, it is possible to obtain cooling water supply temperature parameters based on the real-time temperature information of multiple concrete casting layers, thereby controlling the temperature of the supplied cooling water, while ensuring the water-cooling effect on the multiple concrete casting layers, avoiding excessive temperature difference between the supplied cooling water and the multiple concrete casting layers, which may cause local cracks in the multiple concrete casting layers.
[0073] In an optional embodiment of the present invention, step 131 includes:
[0074] Step 1311, comparing the plurality of temperature difference information with a preset first temperature difference threshold, to obtain first comparison information corresponding to a plurality of pouring layers of a plurality of concretes;
[0075] Step 1312: obtaining cooling water supply flow rate parameters corresponding to multiple pouring layers of multiple concrete according to the multiple first comparison information.
[0076] In this embodiment, by comparing the plurality of temperature difference information with a preset first temperature difference threshold, first comparison information corresponding to a plurality of pouring layers of a plurality of concrete is obtained, so that it can be known whether the temperature difference information between two adjacent pouring layers of concrete is greater than the preset first temperature difference threshold;
[0077] When the temperature difference information between two adjacent casting layers of concrete is greater than a preset first temperature difference threshold, the cooling water supply flow rate parameter is to increase the flow rate, thereby increasing the cooling water supply speed of the casting layer with a higher temperature among the two adjacent casting layers of concrete, thereby increasing the cooling water supply amount of the casting layer, thereby increasing the cooling effect of the casting layer;
[0078] When the temperature difference information between two adjacent pouring layers of concrete is not greater than a preset first temperature difference threshold, the cooling water supply flow rate parameter is to maintain the flow rate;
[0079] When the temperature difference information between two adjacent pouring layers of concrete is less than a preset first temperature difference threshold, and the temperature difference information between two adjacent pouring layers of concrete gradually decreases, the cooling water supply flow rate parameter is to reduce the flow rate;
[0080] By using the above method, the cooling water supply flow rate parameters corresponding to the multiple pouring layers of the multiple concrete are obtained according to the temperature difference information, so that the multiple pouring layers of the concrete are cooled by water according to the cooling water supply flow rate parameters to ensure the cooling effect and avoid cracks caused by excessive temperature difference between two adjacent pouring layers;
[0081] In this embodiment, the preset first temperature difference threshold is 20°C. When the temperature difference information between two adjacent pouring layers of concrete is greater than 20°C, the cooling water supply speed of the pouring layer with a higher temperature among the two adjacent pouring layers of concrete is increased;
[0082] In this embodiment, it is also necessary to obtain the cooling water supply flow rate parameters according to the preset temperature reduction limit threshold; the specific preset temperature reduction limit threshold is 1°C / day, that is, when determining and adjusting the cooling water supply flow rate parameters, it is necessary to refer to the preset temperature reduction limit threshold so that the cooling rate of multiple concrete casting layers cannot exceed 1°C / day. The cooling water supply flow rate parameters are determined and adjusted through the above process in conjunction with the first comparison information, thereby ensuring the cooling effect while avoiding cracks caused by excessive cooling of multiple concrete casting layers.
[0083] In an optional embodiment of the present invention, step 132 includes:
[0084] Step 1321, performing average processing on the multiple groups of the real-time temperature information respectively to obtain average temperature information inside multiple pouring layers of multiple concretes;
[0085] Step 1322, averaging the plurality of average temperature information to obtain target average temperature information;
[0086] Step 1323: obtaining a cooling water supply temperature parameter according to the target average temperature information and a preset second temperature difference threshold.
[0087] In this embodiment, the average temperature information inside the multiple pouring layers of the multiple concretes is obtained by respectively averaging the multiple groups of the real-time temperature information; the target average temperature information is obtained by averaging the multiple average temperature information; the cooling water supply temperature parameter is obtained according to the target average temperature information and the preset second temperature difference threshold; the cooling water supply temperature parameter is conveniently determined and adjusted, and while ensuring the water cooling effect on the multiple pouring layers of the concrete, the temperature difference between the supplied cooling water and the multiple pouring layers of the concrete is avoided to be too large, causing local cracks in the multiple pouring layers of the concrete;
[0088] In this embodiment, the preset second temperature difference threshold is 20°C, and the target average temperature information is obtained by averaging the multiple average temperature information; the target average temperature information is obtained by averaging the multiple average temperature information; the cooling water supply temperature parameter is determined by the target average temperature information and 20°C, thereby determining the temperature of the supplied cooling water, so that the temperature difference between the temperature of the supplied cooling water and the average temperature information inside the multiple casting layers of concrete does not exceed 20°C, while ensuring the water cooling effect on the multiple casting layers of concrete, avoiding excessive temperature difference between the supplied cooling water and the multiple casting layers of concrete, causing local cracks in the multiple casting layers of concrete.
[0089] like Figure 4 and Figure 5 As shown, in an optional embodiment of the present invention, the water supply device includes:
[0090] Pre-buried water pipes 31 are pre-buried in multiple pouring layers of concrete. Multiple pre-buried water pipes 31 are provided in each pouring layer of concrete, and the multiple pre-buried water pipes 31 are independently provided to form an independent waterway structure; the water inlet end of the waterway structure formed by each pre-buried water pipe 31 goes deep into the water inlet pool 32 and is connected to a water inlet pump, which is electrically connected to the control system, and the water outlet end of the waterway structure formed by each pre-buried water pipe 31 goes deep into the water outlet pool 33;
[0091] A water supply pipe, one end of which penetrates into the groundwater, and the other end of which penetrates into the water inlet pool 32 and is connected to a water supply pump, which is electrically connected to the control system;
[0092] A return pipe, one end of which extends into the outlet pool 33 and is connected to a return water pump, the return water pump is electrically connected to the control system, and the other end of the return pipe extends into the inlet pool 32;
[0093] The stirring assembly disposed inside the water inlet pool 32 is used to stir the water inside the water inlet pool 32 so that the water temperature of the cooling water inside the water inlet pool 32 is evenly distributed;
[0094] A third temperature sensor disposed inside the water inlet pool 32 is used to measure the temperature of the cooling water inside the water inlet pool 32, and the third temperature sensor is electrically connected to the control system;
[0095] A fourth temperature sensor is provided inside the water inlet end of the water channel structure formed by each pre-buried water pipe 31, and is used to measure the temperature of the cooling water entering the water inlet end of the water channel structure formed by the pre-buried water pipe 31, and the fourth temperature sensor is electrically connected to the control system;
[0096] A water flow rate sensor is arranged inside the water inlet end of the water channel structure formed by each pre-buried water pipe 31, and the water flow rate sensor is electrically connected to the control system.
[0097] In this embodiment, the water in the outlet pool 33 is injected into the inlet pool 32 through the return water pump and the return water pipe, and the groundwater is injected into the inlet pool 32 through the replenishment water pump and the replenishment water pipe, so as to achieve the temperature regulation of the cooling water in the inlet pool 32;
[0098] When the cooling water supply temperature parameter is obtained, the cooling water supply temperature parameter is compared with the temperature of the cooling water inside the water inlet pool 32 measured by the third temperature sensor. When the temperature of the cooling water inside the water inlet pool 32 is greater than the cooling water supply temperature parameter, groundwater is injected into the water inlet pool 32 through the water supply pump and the water supply pipe, so that the temperature of the cooling water inside the water inlet pool 32 is gradually reduced until it matches the cooling water supply temperature parameter; when the temperature of the cooling water inside the water inlet pool 32 is less than the cooling water supply temperature parameter, water inside the water outlet pool 33 is injected into the water inlet pool 32 through the return water pump and the return water pipe, so that the temperature of the cooling water inside the water inlet pool 32 is gradually increased until it matches the cooling water supply temperature parameter;
[0099] The temperature of the cooling water entering the water inlet end of the water channel structure formed by the embedded water pipe 31 is measured by the fourth temperature sensor to ensure that the temperature of the cooling water injected into the embedded water pipe 31 is compatible with the cooling water supply temperature parameter, thereby ensuring the water cooling effect and cooling accuracy of multiple concrete pouring layers;
[0100] The cooling water flow rate of the pre-buried water pipe 31 corresponding to the multiple pouring layers of concrete is measured by a water flow rate sensor, so that the cooling water flow rate of the pre-buried water pipe 31 corresponding to the multiple pouring layers of concrete is adapted to the cooling water supply flow rate parameter, thereby ensuring the water cooling effect and cooling accuracy of the multiple pouring layers of concrete;
[0101] The cooling water supply temperature parameter may be a temperature range or a specific temperature value.
[0102] In an optional embodiment of the present invention, step 14 includes:
[0103] Step 141, adjusting the temperature of the cooling water according to the cooling water supply temperature parameter so that the temperature of the supplied cooling water matches the cooling water supply temperature parameter;
[0104] Step 142, according to the cooling water supply flow rate parameters and the preset flow rate, adjust the power of the water inlet pump connected to the pre-buried water pipes 31 corresponding to the multiple casting layers of concrete, adjust the cooling water flow rate inside the pre-buried water pipes 31 corresponding to the multiple casting layers of concrete, inject the temperature-regulated cooling water into the pre-buried water pipes 31 corresponding to the multiple casting layers of concrete, and perform water cooling on the multiple casting layers of concrete.
[0105] In this embodiment, the cooling water supply temperature parameter is compared with the temperature of the cooling water inside the water inlet pool 32 measured by the third temperature sensor. When the temperature of the cooling water inside the water inlet pool 32 is greater than the cooling water supply temperature parameter, groundwater is injected into the water inlet pool 32 through the water supply pump and the water supply pipe, so that the temperature of the cooling water inside the water inlet pool 32 is gradually reduced until it matches the cooling water supply temperature parameter; when the temperature of the cooling water inside the water inlet pool 32 is lower than the cooling water supply temperature parameter, water inside the water outlet pool 33 is injected into the water inlet pool 32 through the return water pump and the return water pipe, so that the temperature of the cooling water inside the water inlet pool 32 is gradually increased until it matches the cooling water supply temperature parameter;
[0106] In the initial stage of cooling, cooling water is injected into the pre-buried water pipes 31 corresponding to the multiple concrete casting layers at a preset flow rate through multiple water inlet pumps. When the cooling water supply flow rate parameter is to increase the flow rate, the power of the water inlet pump is increased, thereby increasing the cooling water flow rate inside the pre-buried water pipe 31, increasing the amount of cooling water injected into the pre-buried water pipe 31, and improving the cooling rate; when the cooling water supply flow rate parameter is to maintain the flow rate, no adjustment is made; when the cooling water supply flow rate parameter is to reduce the flow rate, the power of the water inlet pump is reduced, thereby reducing the cooling water flow rate inside the pre-buried water pipe 31, reducing the amount of cooling water injected into the pre-buried water pipe 31, and reducing the cooling rate; while ensuring the cooling effect, ensure that the temperature of the multiple concrete casting layers is within a safe temperature range to avoid temperature cracks; at the same time, the cooling efficiency of the multiple concrete casting layers is not higher than 1°C / day.
[0107] Cooling control process of cooling control method for mass concrete pouring:
[0108] Inject cooling water into the pre-buried water pipes 31 corresponding to the multiple pouring layers of concrete at a preset flow rate through multiple water inlet pumps to cool the multiple pouring layers of concrete;
[0109] Obtain real-time temperature information of multiple temperature measuring points inside multiple pouring layers of concrete, as well as external air temperature information;
[0110] The plurality of groups of real-time temperature information are averaged to obtain the average temperature information inside the plurality of pouring layers of the plurality of concretes; the average temperature information corresponding to two adjacent pouring layers of the concrete is compared to obtain the first temperature difference information between two adjacent pouring layers of the plurality of concretes;
[0111] Comparing the average temperature information corresponding to the topmost pouring layer of concrete with the outside air temperature information, obtaining second temperature difference information between the topmost pouring layer of concrete and the outside air;
[0112] Compare the plurality of temperature difference information with a preset first temperature difference threshold to obtain first comparison information corresponding to the plurality of pouring layers of the plurality of concrete; obtain cooling water supply flow rate parameters corresponding to the plurality of pouring layers of the plurality of concrete according to the plurality of first comparison information and a preset temperature reduction limit threshold;
[0113] The plurality of groups of real-time temperature information are respectively averaged to obtain average temperature information inside the plurality of pouring layers of the plurality of concretes; the plurality of average temperature information are averaged to obtain target average temperature information; and a cooling water supply temperature parameter is obtained according to the target average temperature information and a preset second temperature difference threshold;
[0114] According to the cooling water supply temperature parameter, adjusting the temperature of the cooling water so that the temperature of the supplied cooling water is adapted to the cooling water supply temperature parameter;
[0115] According to the cooling water supply flow rate parameters and the preset flow rate, the power of the water inlet pump connected to the pre-buried water pipes 31 corresponding to the multiple pouring layers of concrete is adjusted to adjust the cooling water flow rate inside the pre-buried water pipes 31 corresponding to the multiple pouring layers of concrete, and the temperature-regulated cooling water is injected into the pre-buried water pipes 31 corresponding to the multiple pouring layers of concrete to perform water cooling on the multiple pouring layers of concrete.
[0116] like Figure 6 As shown, an embodiment of the present invention further provides a mass concrete pouring cooling control device 60, comprising:
[0117] An acquisition module 61 is used to acquire real-time temperature information of multiple temperature measurement points inside multiple pouring layers of concrete, as well as external air temperature information;
[0118] The processing module 62 is used to obtain the temperature difference information between two adjacent casting layers of multiple concrete according to the multiple sets of real-time temperature information and the external air temperature information; obtain the cooling water supply parameters corresponding to the multiple casting layers of multiple concrete according to the multiple temperature difference information and the multiple sets of real-time temperature information; and perform water cooling on the multiple casting layers of concrete according to the multiple cooling water supply parameters.
[0119] Optionally, obtaining temperature difference information between two adjacent pouring layers of multiple concrete according to the multiple sets of real-time temperature information and the outside air temperature information includes:
[0120] According to the multiple sets of real-time temperature information, first temperature difference information between two adjacent pouring layers of multiple concrete is obtained;
[0121] According to the real-time temperature information corresponding to the uppermost casting layer of concrete and the outside air temperature information, the second temperature difference information between the uppermost casting layer of concrete and the outside air is obtained.
[0122] Optionally, obtaining first temperature difference information between two adjacent pouring layers of a plurality of concretes according to the plurality of sets of real-time temperature information includes:
[0123] averaging the multiple sets of real-time temperature information to obtain average temperature information inside multiple pouring layers of multiple concretes;
[0124] The average temperature information corresponding to two adjacent pouring layers of concrete is compared and processed to obtain first temperature difference information between two adjacent pouring layers of multiple concrete.
[0125] Optionally, obtaining second temperature difference information between the topmost casting layer of concrete and the outside air according to the real-time temperature information corresponding to the topmost casting layer of concrete and the outside air temperature information includes:
[0126] The average temperature information corresponding to the uppermost pouring layer of concrete is compared with the ambient air temperature information to obtain second temperature difference information between the uppermost pouring layer of concrete and the ambient air.
[0127] Optionally, according to the plurality of temperature difference information and the plurality of sets of real-time temperature information, cooling water supply parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained, including:
[0128] According to the plurality of temperature difference information, cooling water supply flow rate parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained;
[0129] According to the multiple groups of real-time temperature information, cooling water supply temperature parameters are obtained.
[0130] Optionally, obtaining cooling water supply flow rate parameters corresponding to multiple pouring layers of multiple concrete according to the multiple temperature difference information includes:
[0131] Compare the plurality of temperature difference information with a preset first temperature difference threshold to obtain first comparison information corresponding to a plurality of pouring layers of a plurality of concrete;
[0132] According to the plurality of first comparison information, cooling water supply flow rate parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained.
[0133] Optionally, obtaining cooling water supply temperature parameters according to the multiple sets of real-time temperature information includes:
[0134] averaging the multiple sets of real-time temperature information to obtain average temperature information inside multiple pouring layers of multiple concretes;
[0135] averaging the plurality of the average temperature information to obtain target average temperature information;
[0136] A cooling water supply temperature parameter is obtained according to the target average temperature information and a preset second temperature difference threshold.
[0137] It should be noted that the device is a device corresponding to the above method, and all implementation methods in the above method embodiments are applicable to the embodiments of the device and can achieve the same technical effects.
[0138] The embodiment of the present invention further provides a computing device, including: a processor, a memory storing a computer program, and when the computer program is executed by the processor, the method described in the above embodiment is executed. All implementations in the above method embodiment are applicable to this embodiment and can achieve the same technical effect.
[0139] In an embodiment of the present invention, a computer-readable storage medium is further provided, which stores instructions, and when the instructions are executed on a computer, the computer executes the method described in the above embodiment. All implementations in the above method embodiment are applicable to this embodiment, and can also achieve the same technical effect.
[0140] Those skilled in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.
[0141] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.
[0142] In the embodiments provided by the present invention, it should be understood that the disclosed devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.
[0143] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0144] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
[0145] If the functions are implemented in the form of software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium, including several instructions for a computer device (which can be a personal computer, server, or network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes: various media that can store program codes, such as USB flash drives, mobile hard disks, ROM, RAM, magnetic disks, or optical disks.
[0146] In addition, it should be noted that in the apparatus and method of the present invention, it is obvious that each component or each step can be decomposed and / or recombined. These decompositions and / or recombinations should be regarded as equivalent schemes of the present invention. Moreover, the steps of performing the above-mentioned series of processing can naturally be performed in chronological order according to the order of description, but it is not necessary to perform them in chronological order, and some steps can be performed in parallel or independently of each other. For those of ordinary skill in the art, it is understood that all or any steps or components of the method and apparatus of the present invention can be implemented in any computing device (including processors, storage media, etc.) or a network of computing devices in hardware, firmware, software or a combination thereof, which can be achieved by those of ordinary skill in the art using their basic programming skills after reading the description of the present invention.
[0147] Therefore, the purpose of the present invention can also be achieved by running a program or a group of programs on any computing device. The computing device can be a well-known general device. Therefore, the purpose of the present invention can also be achieved by simply providing a program product containing a program code that implements the method or device. That is to say, such a program product also constitutes the present invention, and the storage medium storing such a program product also constitutes the present invention. Obviously, the storage medium can be any well-known storage medium or any storage medium developed in the future. It should also be pointed out that in the device and method of the present invention, it is obvious that each component or each step can be decomposed and / or recombined. These decompositions and / or recombinations should be regarded as equivalent schemes of the present invention. In addition, the steps of performing the above-mentioned series of processing can naturally be performed in chronological order according to the order of description, but it is not necessary to perform them in chronological order. Some steps can be performed in parallel or independently of each other.
[0148] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A mass concrete pouring cooling control method, characterized in that: include: Obtain real-time temperature information of multiple temperature measuring points inside multiple pouring layers of concrete, as well as external air temperature information; According to the multiple sets of real-time temperature information and the outside air temperature information, temperature difference information between two adjacent pouring layers of multiple concrete is obtained; According to the plurality of temperature difference information and the plurality of sets of real-time temperature information, cooling water supply parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained; The multiple pouring layers of concrete are cooled by water according to the multiple cooling water supply parameters.
2. The mass concrete pouring cooling control method according to claim 1 is characterized in that: According to the multiple sets of real-time temperature information and the outside air temperature information, the temperature difference information between two adjacent pouring layers of multiple concrete is obtained, including: According to the multiple sets of real-time temperature information, first temperature difference information between two adjacent pouring layers of multiple concrete is obtained; According to the real-time temperature information corresponding to the uppermost casting layer of concrete and the outside air temperature information, the second temperature difference information between the uppermost casting layer of concrete and the outside air is obtained.
3. The mass concrete pouring temperature control method according to claim 2, characterized in that: According to the multiple sets of real-time temperature information, first temperature difference information between two adjacent pouring layers of multiple concrete is obtained, including: averaging the multiple sets of real-time temperature information to obtain average temperature information inside multiple pouring layers of multiple concretes; The average temperature information corresponding to two adjacent pouring layers of concrete is compared and processed to obtain first temperature difference information between two adjacent pouring layers of multiple concrete.
4. The mass concrete pouring temperature control method according to claim 3 is characterized in that: According to the real-time temperature information corresponding to the topmost pouring layer of concrete and the outside air temperature information, second temperature difference information between the topmost pouring layer of concrete and the outside air is obtained, including: The average temperature information corresponding to the uppermost pouring layer of concrete is compared with the ambient air temperature information to obtain second temperature difference information between the uppermost pouring layer of concrete and the ambient air.
5. The mass concrete pouring temperature control method according to claim 1, characterized in that: According to the plurality of temperature difference information and the plurality of sets of real-time temperature information, cooling water supply parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained, including: According to the plurality of temperature difference information, cooling water supply flow rate parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained; According to the multiple groups of real-time temperature information, cooling water supply temperature parameters are obtained.
6. The mass concrete pouring temperature control method according to claim 5, characterized in that: According to the plurality of temperature difference information, cooling water supply flow rate parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained, including: Compare the plurality of temperature difference information with a preset first temperature difference threshold to obtain first comparison information corresponding to a plurality of pouring layers of a plurality of concrete; According to the plurality of first comparison information, cooling water supply flow rate parameters corresponding to the plurality of pouring layers of the plurality of concrete are obtained.
7. The mass concrete pouring temperature control method according to claim 5, characterized in that: According to the multiple sets of real-time temperature information, cooling water supply temperature parameters are obtained, including: averaging the multiple sets of real-time temperature information to obtain average temperature information inside multiple pouring layers of multiple concretes; averaging the plurality of average temperature information to obtain target average temperature information; A cooling water supply temperature parameter is obtained according to the target average temperature information and a preset second temperature difference threshold.
8. A mass concrete pouring cooling control device, characterized in that: include: An acquisition module is used to obtain real-time temperature information of multiple temperature measurement points inside multiple pouring layers of concrete, as well as external air temperature information; A processing module is used to obtain temperature difference information between two adjacent casting layers of multiple concretes according to multiple groups of real-time temperature information and the external air temperature information; obtain cooling water supply parameters corresponding to multiple casting layers of multiple concretes according to multiple temperature difference information and multiple groups of real-time temperature information; and perform water cooling on multiple casting layers of concrete according to the multiple cooling water supply parameters.
9. A computing device, characterized in that include: A processor and a memory storing a computer program, wherein when the computer program is executed by the processor, the method according to any one of claims 1 to 7 is performed.
10. A computer-readable storage medium, characterized in that: Instructions are stored, and when the instructions are executed on a computer, the computer is caused to execute the method according to any one of claims 1 to 7.
Citation Information
Patent Citations
Concrete structure body temperature measuring device and temperature control equipment
CN215114916U
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