Injection molding embedded full hot runner sealing ring mold and use method
By designing an injection molded embedded fully hot runner sealing ring mold including a servo motor-driven rotating gear and a feeding unit, the problem of uneven raw materials is solved, and the raw materials in the sealing ring mold cavity is uniform and neat, which improves the quality of finished products and saves costs.
Patent Information
- Application Number
- CN202411698997.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-11-26
AI Technical Summary
When the existing injection molded embedded fully hot runner sealing ring molds are added, the raw material output is uneven, resulting in uneven raw materials in the sealing ring mold cavity, affecting the quality of the finished product.
An injection molded inline fully hot runner sealing ring mold including a workbench, a lower mold and an upper mold is designed. A rotating gear and lifting plate system driven by a servo motor are used to uniformly transport melted rubber or plastic into the sealing ring mold cavity through the feeding unit, and the cleanliness and finished product quality is ensured by smoothing the scraping mechanism and cleaning components.
The uniform loading of raw materials and the cleanliness of raw materials in the mold cavity are achieved, the finished product quality of the injection molded embedded full-hot runner sealing ring is improved, and cost and manual cleaning time is saved by automatic cleaning of components.
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Figure CN119175849B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sealing ring moulds, in particular to an injection-molded sealing ring mould with an embedded full hot runner and a use method thereof. Background Art
[0002] The sealing ring is a key component for controlling fluid or gas leakage and is widely used in machinery, automobiles, chemicals and other fields. It has good sealing performance, stable friction coefficient, corrosion resistance and wear resistance, simple structure, easy use, maintenance and replacement, and can ensure the reliability and performance of the equipment. When the sealing ring is processed and molded, an injection molding embedded full hot runner sealing ring mold is required.
[0003] When using the existing injection molding embedded full hot runner sealing ring mold, the raw materials (melted rubber or plastic) for processing the sealing ring need to be poured into the mold. When adding the raw materials, the existing sealing ring mold mostly uses a nozzle to add the raw materials into the mold cavity. When using the nozzle to add the raw materials, the raw material output is not uniform enough, and the raw materials in the sealing ring mold cavity are not flat. At the same time, it is not convenient to clean out the excess raw materials on the mold, resulting in the raw materials in the mold cavity are not neat and flat, which in turn affects the quality of the injection molding embedded full hot runner sealing ring finished product. For this reason, we propose an injection molding embedded full hot runner sealing ring mold and a method for using it. Summary of the invention
[0004] The purpose of the present invention is to provide an injection molding embedded full hot runner sealing ring mold and a method of use, so as to solve the problem proposed in the above background technology that the raw materials are added unevenly using the nozzle, the excess raw materials are not convenient to clean up, and thus the quality of the finished product of the injection molding embedded full hot runner sealing ring is affected.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An injection molding mold with an embedded full hot runner sealing ring, comprising a workbench, a lower mold is installed on the workbench, an upper mold is arranged on the lower mold, a plurality of sealing ring mold cavities are arranged on the top wall of the lower mold, and a through-discharging trough is arranged in the middle of the lower mold, a cleaning component is arranged in the trough, the cleaning component comprises a discharge plate, and the discharge plate is slidably connected to the inner wall of the discharge trough;
[0007] The outer walls of both sides of the upper mold are installed with lifting plates, and the workbench is connected with a bracket plate. The upper surface of the bracket plate is provided with two sets of electric push rods and a controller, and the telescopic ends of the two sets of electric push rods are respectively connected to the two sets of lifting plates;
[0008] The inner wall of the upper mold is vertically slidably connected with a feed tray, and the bottom of the feed tray is provided with a plurality of groups of feed covers which are connected and arranged in communication, and the bottom of each group of feed covers is provided with a plurality of groups of discharge through holes which face the sealing ring cavity, and a storage box is installed on the top of the upper mold, and the storage box is connected with the feed tray through a feeding unit;
[0009] The bottom ends of the two side walls of the upper mold are provided with through-going openings, and smoothing plates are slidably connected in the two sets of through-going openings, and scraping push plates are installed at one end of the two sets of smoothing plates close to the discharge chute. The rear side wall of the upper mold is provided with a smoothing scraper mechanism that drives the two sets of smoothing plates to move horizontally.
[0010] Preferably, the smoothing scraper mechanism includes a fixed frame, a stepper motor is installed on the left outer wall of the fixed frame, and the output end of the stepper motor is connected to a bidirectional lead screw, the bottom end of the bidirectional lead screw is rotatably connected to the right inner wall of the fixed frame through a bearing, and two groups of threaded seats are threadedly connected on the bidirectional lead screw, a fixed rod is also installed on the inner wall of the fixed frame, two groups of slide seats are slidably connected on the fixed rod, front ends of the two groups of slide seats both pass through the front side wall of the fixed frame, two groups of through grooves are opened on the front side wall of the fixed frame, and the through grooves are slidably connected to the slide seat, a fixing part is also installed on the front end surface of the slide seat, and the fixing part is connected to the side wall of the smoothing plate.
[0011] Preferably, the feeding unit includes a delivery pump, which is located on the rear outer wall of the storage box, and the feed port of the delivery pump is connected to a feed pipe, the bottom end of the feed pipe is connected to the inner cavity of the storage box, the discharge port of the delivery pump is installed with a discharge hose, and the bottom end of the discharge hose is connected to the inner cavity of the discharge tray, and the top of the storage box is provided with a feeding pipe for connection.
[0012] Preferably, the cleaning assembly includes a reduction motor, which is located on the rear outer wall of the lower mold. A cavity is opened on the left side of the inner cavity of the lower mold. The output end of the reduction motor is connected to a screw, and the bottom end of the screw is rotatably connected to the inner wall of the cavity through a bearing. A threaded block is threadedly connected to the screw. A through hole connecting to the cavity is opened on the left side wall of the feed chute, and a connecting slider is slidably connected in the through hole, and the two ends of the connecting slider are respectively connected to the threaded block and the feed plate.
[0013] Preferably, a fixed box is also installed on the top of the storage box, a servo motor is installed on the front end outer wall of the fixed box, and the output end of the servo motor is connected to a rotating shaft, a rotating gear is sleeved on the rotating shaft, and the side wall of the rotating gear is meshingly connected with a lifting gear plate, the top of the lifting gear plate passes through the top wall of the fixed box, and the bottom of the lifting gear plate is connected to the top of the unloading tray.
[0014] Preferably, ear plates are installed at both ends of the outer walls on both sides of the workbench, and each set of ear plates is provided with threaded mounting holes extending therethrough. A damping pad is also bonded to the lower surface of the workbench, and a corrugated protrusion is embedded on the lower surface of the damping pad.
[0015] Preferably, a sealing cap is threadedly connected to the feeding tube, a filter screen is installed on the inner wall of the feeding tube, and the filter screen is movably connected to the inner wall of the feeding tube by means of a snap connection.
[0016] S1: First, fit the workbench onto the work surface, and install the sealing ring mold at the working position with the help of four sets of bolts vertically connected to the threaded mounting holes in the four sets of ear plates. Then, add the melted rubber or plastic for processing the sealing ring into the storage box through the feeding pipe. Then, the controller controls the two sets of electric push rods to work synchronously, so that the upper mold descends and fits onto the upper surface of the lower mold. At this time, the smoothing plates and scraping push plates at both ends are located at both ends of the upper mold.
[0017] S2: The controller controls the servo motor to work, and the work of the servo motor drives the rotating gear on the rotating shaft to rotate. Since the rotating gear is meshed and connected with the lifting gear plate, the lifting gear plate drives the discharge tray to move downward, so that the multiple groups of connected discharge covers at the bottom of the discharge tray are attached to the upper surface of the lower mold, and then the conveying pump is started. The work of the conveying pump makes the feed pipe generate suction, and the melted rubber or plastic in the storage box is conveyed to the discharge tray through the discharge hose. The multiple groups of discharge through holes evenly convey the melted rubber or plastic to the sealing ring mold cavity. After the conveying is completed, the servo motor reverses, the conveying pump stops working, and the discharge tray moves up to the upper part of the inner cavity of the upper mold;
[0018] S3: The controller is used to control the stepper motor to work. The stepper motor can drive the bidirectional screw to rotate. After the two sets of threaded seats connected to the bidirectional screw thread are limited by the sliding of the fixed rod and the slide seat, the slide seat slides in the through groove. The two sets of slide seats drive the two sets of smoothing plates and scraper push plates to move in relative directions through the fixed parts. The scraper push plates scrape off the excess melted rubber or plastic on the lower mold and push it into the discharge trough. The two sets of smoothing plates are attached to the top wall of the lower mold.
[0019] S4: After the melted rubber or plastic in the cavity of the multiple sealing rings on the lower mold is cooled and formed, the controller controls the two sets of electric push rods to work synchronously to move the upper mold upward and separate from the lower mold, so that the sealing rings with full hot runners embedded in the injection molding can be taken out;
[0020] S5: When it is necessary to clean the excess melted rubber or plastic in the feed chute, the controller controls the reduction motor on the cleaning component. The reduction motor can drive the screw to rotate. After the threaded block connected to the screw thread passes through the through-port and the sliding limit of the connecting slider, the feed plate can be driven to move back and forth on the inner wall of the feed chute, so as to quickly clean the melted rubber or plastic in the feed chute.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The present invention works by means of a servo motor, which can drive the rotating gear on the rotating shaft to rotate. Since the rotating gear is meshed and connected with the lifting tooth plate, the lifting tooth plate drives the unloading tray to move downward, so that multiple groups of connected unloading covers at the bottom of the unloading tray are attached to the upper surface of the lower mold. The melted rubber or plastic in the storage box is transported to the unloading tray through the unloading hose through the feeding unit, and the melted rubber or plastic is evenly transported to the sealing ring mold cavity by multiple groups of unloading through holes, so that the raw materials for processing the sealing ring are evenly fed. The operation of the machine can drive the bidirectional screw to rotate. After the two sets of threaded seats connected with the bidirectional screw threads pass through the sliding limit of the fixed rod and the slide seat, the slide seat slides in the through groove. The two sets of slide seats drive the two sets of caressing plates and scraper push plates to move in relative directions through the fixed parts. The scraper push plate scrapes off the excess melted rubber or plastic on the lower mold and pushes it into the unloading trough, ensuring the cleanliness of the raw materials on the processed sealing ring. The caressing plate blocks the raw materials in the sealing ring cavity, improving the quality of the finished product of the injection molding embedded full hot runner sealing ring;
[0023] 2. The work of the reduction motor on the cleaning component can drive the screw to rotate. After the threaded block connected to the screw thread passes through the sliding limit of the through-port and the connecting slider, the unloading plate can be driven to move back and forth on the inner wall of the unloading trough, which can quickly clean the excess melted rubber or plastic in the unloading trough and can be recycled for a second time, saving costs and eliminating the need for manual cleaning, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of the present invention;
[0025] Figure 2 It is another structural schematic diagram of the present invention;
[0026] Figure 3 It is a front structural schematic diagram of the present invention;
[0027] Figure 4 It is a schematic diagram of the connection structure between the workbench and the lower mold of the present invention;
[0028] Figure 5 It is a cross-sectional schematic diagram of the top view of the connection structure between the lower mold and the cleaning assembly of the present invention;
[0029] Figure 6 It is a schematic diagram of the upper mold structure of the present invention;
[0030] Figure 7 It is a schematic diagram of the structure of the other side of the upper mold of the present invention;
[0031] Figure 8 For the present invention Figure 7 The enlarged structural diagram at A in the middle;
[0032] Fig. 9This is a schematic diagram of the upper mold structure of the present invention when viewed from above;
[0033] Fig.10 It is a schematic cross-sectional view of the front structural part of the upper mold of the present invention.
[0034] In the figure: 1, workbench; 2, ear plate; 3, threaded mounting hole; 4, lower mold; 5, upper mold; 6, bracket plate; 7, electric push rod; 8, controller; 9, smoothing and scraping mechanism; 900, fixed frame; 901, smoothing plate; 902, scraping and pushing plate; 903, stepping motor; 904, two-way screw; 905, threaded seat; 906, fixed rod; 907, slide seat; 908, through groove; 909, fixing piece; 10, lifting plate; 11, sealing ring cavity; 12, lower Trough; 13. Cleaning assembly; 130. Cavity; 131. Reducer motor; 132. Screw; 133. Threaded block; 134. Through-hole; 135. Connecting slider; 136. Feeding plate; 14. Storage box; 15. Feeding pipe; 16. Fixing box; 17. Servo motor; 18. Lifting gear plate; 19. Conveying pump; 20. Discharging hose; 21. Feeding pipe; 22. Discharging tray; 23. Discharging cover; 24. Discharging through hole; 25. Rotating gear; 26. Through-hole. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Example 1: Please refer to Figure 1-10 The present invention provides a technical solution: an injection molding embedded full hot runner sealing ring mold, comprising a workbench 1, a lower mold 4 is installed on the workbench 1, and an upper mold 5 is arranged on the lower mold 4, a plurality of sealing ring cavities 11 are provided on the top wall of the lower mold 4, and a through-discharging trough 12 is provided in the middle of the lower mold 4, a cleaning component 13 is arranged in the lower mold 4, and the cleaning component 13 comprises a blanking plate 136, and the blanking plate 136 is slidably connected to the inner wall of the blanking trough 12; the lower mold 4 is fixedly installed on the top of the workbench 1, the number and size of the sealing ring cavities 11 on the lower mold 4 are set according to actual needs, the blanking trough 12 is used to collect excess raw materials, and the blanking plate 136 on the cleaning component 13 can slide back and forth on the inner wall of the blanking trough 12, so as to clean out the excess raw materials, which can be recycled for secondary use later, saving costs, and no manual cleaning is required, thereby improving work efficiency;
[0037] Lifting plates 10 are installed on both sides of the outer wall of the upper mold 5, and a support plate 6 is connected to the workbench 1. Two sets of electric push rods 7 and a controller 8 are arranged on the upper surface of the support plate 6, and the telescopic ends of the two sets of electric push rods 7 are respectively connected to the two sets of lifting plates 10; before use, the electrical ends of each electrical device are electrically connected to the external power supply and the electrical ends of the controller 8, the two sets of electric push rods 7 work synchronously, and the two sets of lifting plates 10 are fixedly connected to the outer wall of the upper mold 5. Through the synchronous work of the two sets of electric push rods 7, the upper mold 5 can be attached to or away from the lower mold 4;
[0038] The inner wall of the upper mold 5 is vertically slidably connected with a feed tray 22, and a plurality of groups of feed covers 23 are arranged at the bottom of the feed tray 22, and a plurality of groups of discharge holes 24 facing the sealing ring mold cavity 11 are arranged at the bottom of each group of feed covers 23. A storage box 14 is installed on the top of the upper mold 5, and the storage box 14 is connected with the feed tray 22 through a feeding unit; the plurality of groups of discharge holes 24 are distributed in a circular array at the bottom of the feed cover 23, and the number of groups of discharge holes 24 is set according to actual conditions. When the raw material (melted rubber or plastic) is conveyed into the lower mold 4, the feeding unit conveys the raw material in the storage box 14 into the feed tray 22, and the plurality of groups of feed covers 23 discharge the raw material in the feed tray 22. The plurality of groups of discharge holes 24 facing the sealing ring mold cavity 11 evenly fill the raw material in the sealing ring mold cavity 11, thereby ensuring the uniformity of raw material feeding;
[0039] The bottom ends of the two side walls of the upper mold 5 are provided with through-through openings 26, and the two groups of through-through openings 26 are slidably connected with a smoothing plate 901, and the ends of the two groups of smoothing plates 901 close to the discharge chute 12 are installed with a scraper push plate 902, and the rear side wall of the upper mold 5 is provided with a smoothing scraper mechanism 9 for driving the two groups of smoothing plates 901 to move horizontally; the through-through openings 26 are used for the passage of the two groups of smoothing plates 901 and the scraper push plates 902, and the two groups of smoothing plates 901 and the scraper push plates 902 can move in relative or opposite directions. The two groups of scraper push plates 902 scrape off the excess melted rubber or plastic in the multiple groups of sealing ring cavities 11 on the lower mold 4 and push them into the discharge chute 12, thereby ensuring the cleanliness of the raw materials on the processed sealing rings. The smoothing plates 901 shield the raw materials in the multiple groups of sealing ring cavities 11, thereby improving the quality of the finished products of the injection molded embedded full hot runner sealing rings.
[0040] Among them, the smoothing scraper mechanism 9 includes a fixed frame 900, a stepper motor 903 is installed on the left outer wall of the fixed frame 900, and a bidirectional screw rod 904 is connected to the output end of the stepper motor 903, the bottom end of the bidirectional screw rod 904 is rotatably connected to the right inner wall of the fixed frame 900 through a bearing, and two groups of threaded seats 905 are threadedly connected on the bidirectional screw rod 904, a fixed rod 906 is also installed on the inner wall of the fixed frame 900, and two groups of slide seats 907 are slidably connected on the fixed rod 906, and the front ends of the two groups of slide seats 907 both penetrate the front side wall of the fixed frame 900, and the front side wall of the fixed frame 900 is provided with two groups of through grooves 908, and the through grooves 908 are slidably connected to the slide seat 907, and a fixing piece 909 is also installed on the front end surface of the slide seat 907, and the fixing piece 909 is connected to the side wall of the smoothing plate 901;
[0041] The fixed frame 900 is fixedly installed on the rear outer wall of the upper mold 5, the threaded seat 905 is fixedly connected to the slide 907, and the slide 907 is fixedly connected to the caressing plate 901 through the fixing piece 909. The operation of the stepper motor 903 can drive the bidirectional screw 904 to rotate forward or reverse. After the two groups of threaded seats 905 threadedly connected to the bidirectional screw 904 are limited by the sliding of the fixing rod 906 and the slide 907, the two groups of slides 907 can slide in the two groups of through grooves 908 (the cross-sections of the through grooves 908 and the slide 907 are both rectangular), so that the two groups of fixing pieces 909 drive the caressing plate 901 and the scraper push plate 902 to move in relative or opposite directions. The two groups of caressing plates 901 and the scraper push plate 902 can be attached to the top wall of the lower mold 4 or away from the top wall of the lower mold 4, and the movement of the scraper push plate 902 scrapes off excess raw materials.
[0042] The feeding unit includes a delivery pump 19, which is located on the rear outer wall of the storage box 14, and the feed port of the delivery pump 19 is connected to a feed pipe 21, the bottom end of the feed pipe 21 is connected to the inner cavity of the storage box 14, and the discharge port of the delivery pump 19 is installed with a discharge hose 20, and the bottom end of the discharge hose 20 is connected to the inner cavity of a discharge tray 22, and a feeding pipe 15 is provided on the top of the storage box 14; the operation of the delivery pump 19 can make the feed pipe 21 generate suction, and can transport the raw materials (melted rubber or plastic) in the storage box 14 to the discharge hose 20 and the discharge tray 22, and multiple groups of discharge covers 23 discharge the raw materials in the discharge tray 22, and finally multiple groups of discharge through holes 24 evenly transport the raw materials to the sealing ring mold cavity 11.
[0043] The cleaning assembly 13 includes a reduction motor 131, which is located on the rear outer wall of the lower mold 4. A cavity 130 is provided on the left side of the inner cavity of the lower mold 4. A screw 132 is connected to the output end of the reduction motor 131, and the bottom end of the screw 132 is rotatably connected to the inner wall of the cavity 130 through a bearing. A threaded block 133 is threadedly connected to the screw 132. A through hole 134 connected to the cavity 130 is provided on the left side wall of the feed chute 12, and a connecting slider 135 is slidably connected in the through hole 134. The two ends of the connecting slider 135 are respectively connected to the threaded block 133 and the feed plate 136.
[0044] The cross-sections of the through-port 134 and the connecting slider 135 are both rectangular. The connecting slider 135 is fixedly connected to the threaded block 133 and the blanking plate 136. The operation of the reduction motor 131 can drive the screw 132 to rotate forward or reverse. After the threaded block 133 threadedly connected to the screw 132 passes through the sliding limit of the through-port 134 and the connecting slider 135, the blanking plate 136 can move back and forth on the inner wall of the blanking trough 12, thereby realizing the cleaning of excess raw materials, which can be recycled for secondary use, saving costs, and eliminating the need for manual cleaning, thereby improving work efficiency.
[0045] A fixed box 16 is also installed on the top of the storage box 14, and a servo motor 17 is installed on the front end outer wall of the fixed box 16, and a rotating shaft is connected to the output end of the servo motor 17, on which a rotating gear 25 is sleeved, and a lifting gear plate 18 is meshedly connected to the side wall of the rotating gear 25, the top of the lifting gear plate 18 passes through the top wall of the fixed box 16, and the bottom of the lifting gear plate 18 is connected to the top of the unloading tray 22; the fixed box 16 is fixedly installed on the storage box 14, and the bottom of the lifting gear plate 18 is fixedly connected to the unloading tray 22, and through holes compatible with the lifting gear plate 18 are provided on both ends of the fixed box 16 and the storage box 14, and the through holes are used for the passage of the lifting gear plate 18, and the operation of the servo motor 17 can drive the rotating gear 25 on the rotating shaft to rotate forward or reverse, and since the rotating gear 25 is meshedly connected with the lifting gear plate 18, the lifting gear plate 18 can be lifted and lowered in the fixed box 16, thereby driving the unloading tray 22 to move up and down.
[0046] Ear plates 2 are installed at both ends of the outer walls on both sides of the workbench 1, and each group of ear plates 2 is provided with threaded mounting holes 3 that are set through. A damping pad is also bonded to the lower surface of the workbench 1, and the lower surface of the damping pad is embedded with a corrugated protrusion; the ear plate 2 is fixedly connected to the workbench 1, and the workbench 1 can be fixedly installed on the workbench surface by means of four groups of threaded mounting holes 3 in the ear plates 2 with the help of external bolts. The damping pad and the protrusion increase the friction between the workbench 1 and the workbench surface, thereby improving the stability of the entire sealing ring mold during operation.
[0047] Example 2: Reference Figure 6This embodiment is different from the first embodiment in that: a cover is threadedly connected to the feeding tube 15, a filter is installed on the inner wall of the feeding tube 15, and the filter is movably connected to the inner wall of the feeding tube 15 by a snap-fitting manner; the threaded cover can be easily opened and closed, which is convenient for adding raw materials, and the filter plays a role in filtering impurities in the raw materials, ensuring the cleanliness of the raw materials and further improving the quality of the finished sealing ring. The filter installed by snap-fitting can be easily disassembled and assembled, which is convenient for subsequent cleaning, maintenance and replacement.
[0048] An injection molding mold with a fully hot runner seal ring and a method of using the mold include the following steps:
[0049] S1: First, the workbench 1 is attached to the workbench surface, and the sealing ring mold is installed in the working position by means of four sets of bolts and vertically connected to the threaded mounting holes 3 in the four sets of ear plates 2. The electrical ends of each electrical device are electrically connected to the external power supply and the electrical ends of the controller 8, and then the melted rubber or plastic for processing the sealing ring is added to the storage box 14 through the feeding pipe 15. Then, the controller 8 controls the two sets of electric push rods 7 to work synchronously, so that the upper mold 5 is lowered and attached to the upper surface of the lower mold 4. At this time, the smoothing plate 901 and the scraping push plate 902 at both ends are located at both ends of the upper mold 5;
[0050] S2: The controller 8 controls the servo motor 17 to work, and the work of the servo motor 17 drives the rotating gear 25 on the rotating shaft to rotate. Since the rotating gear 25 is meshed and connected with the lifting gear plate 18, the lifting gear plate 18 drives the unloading tray 22 to move downward, so that the multiple groups of connected unloading covers 23 at the bottom of the unloading tray 22 are attached to the upper surface of the lower mold 4, and then the delivery pump 19 is started. The work of the delivery pump 19 makes the feed pipe 21 generate suction, and the melted rubber or plastic in the storage box 14 is delivered to the unloading tray 22 through the discharge hose 20. The multiple groups of discharge through holes 24 evenly deliver the melted rubber or plastic to the sealing ring mold cavity 11, ensuring the uniformity of the raw material feeding. After the delivery is completed, the servo motor 17 reverses, the delivery pump 19 stops working, and the unloading tray 22 moves up to the upper part of the inner cavity of the upper mold 5;
[0051] S3: The controller 8 is used to control the stepper motor 903 to work. The work of the stepper motor 903 can drive the bidirectional screw 904 to rotate. After the two groups of threaded seats 905 threadedly connected to the bidirectional screw 904 are limited by the sliding of the fixed rod 906 and the slide 907, the slide 907 slides in the through groove 908. The two groups of slides 907 drive the two groups of smoothing plates 901 and the scraping and pushing plates 902 to move in relative directions through the fixing parts 909. The scraping and pushing plates 902 scrape off the excess melted rubber or plastic on the lower mold 4 and push it into the discharge trough 12. The two groups of smoothing plates 901 are attached to the top wall of the lower mold 4 to ensure the cleanliness of the raw materials on the processed sealing ring. The smoothing plates 901 shield the raw materials in the multiple groups of sealing ring cavities 11, thereby improving the quality of the finished products of the injection molded embedded full hot runner sealing rings.
[0052] S4: After the melted rubber or plastic in the multiple sealing ring cavities 11 on the lower mold 4 is cooled and formed, the controller 8 controls the two sets of electric push rods 7 to work synchronously to move the upper mold 5 upward and separate from the lower mold 4, so that the injection molded sealing ring with embedded full hot runner can be taken out;
[0053] S5: When it is necessary to clean the excess melted rubber or plastic in the discharge chute 12, the controller 8 controls the reduction motor 131 on the cleaning component 13. The operation of the reduction motor 131 can drive the screw 132 to rotate. After the threaded block 133 threadedly connected to the screw 132 passes through the through-port 134 and the sliding limit of the connecting slider 135, the discharge plate 136 can be driven to move back and forth on the inner wall of the discharge chute 12, so that the melted rubber or plastic in the discharge chute 12 can be quickly cleaned.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An injection molding mold with an embedded full hot runner sealing ring, comprising a workbench (1), a lower mold (4) being mounted on the workbench (1), and an upper mold (5) being disposed on the lower mold (4), characterized in that: The top wall of the lower mold (4) is provided with a plurality of sealing ring cavities (11), and a through-cutting trough (12) is provided in the middle of the lower mold (4). A cleaning assembly (13) is provided in the lower mold (12), and the cleaning assembly (13) includes a lower mold plate (136), and the lower mold plate (136) is slidably connected to the inner wall of the lower mold (12). The cleaning assembly (13) includes a reduction motor (131), and the reduction motor (131) is located on the rear outer wall of the lower mold (4). A cavity is provided on the left side of the inner cavity of the lower mold (4). (130), the output end of the reduction motor (131) is connected to a screw rod (132), and the bottom end of the screw rod (132) is rotatably connected to the inner wall of the cavity (130) through a bearing, a threaded block (133) is threadedly connected to the screw rod (132), a through hole (134) communicating with the cavity (130) is formed on the left side wall of the feed chute (12), and a connecting slider (135) is slidably connected in the through hole (134), and two ends of the connecting slider (135) are respectively connected to the threaded block (133) and the feed plate (136); Lifting plates (10) are installed on both side outer walls of the upper mold (5); a support plate (6) is connected to the workbench (1); two groups of electric push rods (7) and a controller (8) are provided on the upper surface of the support plate (6); and the telescopic ends of the two groups of electric push rods (7) are respectively connected to the two groups of lifting plates (10); The inner wall of the upper mold (5) is vertically slidably connected to a feed tray (22); a plurality of groups of feed covers (23) are arranged at the bottom of the feed tray (22) and are connected to each other; and a plurality of groups of discharge holes (24) facing the sealing ring cavity (11) are arranged at the bottom of each group of feed covers (23); a storage box (14) is installed at the top of the upper mold (5); and the storage box (14) is connected to the feed tray (22) through a feeding unit; The bottom ends of both side walls of the upper mold (5) are provided with through-going openings (26) which are arranged through the two through-going openings (26), and the two groups of through-going openings (26) are slidably connected with a smoothing plate (901), and the ends of the two groups of smoothing plates (901) close to the material discharge chute (12) are both installed with a scraper push plate (902), and the rear side wall of the upper mold (5) is provided with a smoothing and scraping mechanism (9) for driving the two groups of smoothing plates (901) to move laterally, and the smoothing and scraping mechanism (9) comprises a fixed frame (900), and a stepping motor (903) is installed on the left outer wall of the fixed frame (900), and the output end of the stepping motor (903) is connected to a bidirectional screw rod (904), and the bottom end of the bidirectional screw rod (904) is connected to the output end of the stepping motor (903). The fixing frame (900) is rotatably connected to the right inner wall of the fixing frame (900) via a bearing, and two groups of threaded seats (905) are threadedly connected on the bidirectional screw rod (904). A fixing rod (906) is also installed on the inner wall of the fixing frame (900). Two groups of sliding seats (907) are slidably connected on the fixing rod (906). The front ends of the two groups of sliding seats (907) penetrate the front side wall of the fixing frame (900). The front side wall of the fixing frame (900) is provided with two groups of through grooves (908), and the through grooves (908) are slidably connected to the sliding seats (907). A fixing piece (909) is also installed on the front end surface of the sliding seat (907), and the fixing piece (909) is connected to the side wall of the smoothing plate (901).
2. The injection molding mold with built-in hot runner seal ring according to claim 1, characterized in that: The feeding unit comprises a delivery pump (19), the delivery pump (19) is located on the rear outer wall of the storage box (14), and the feed port of the delivery pump (19) is connected to a feed pipe (21), the bottom end of the feed pipe (21) is communicated with the inner cavity of the storage box (14), the discharge port of the delivery pump (19) is installed with a discharge hose (20), and the bottom end of the discharge hose (20) is communicated with the inner cavity of a discharge tray (22), and a feeding pipe (15) is provided on the top of the storage box (14) for communication.
3. The injection molding mold with embedded full hot runner sealing ring according to claim 2, characterized in that: A fixed box (16) is also installed on the top of the storage box (14), a servo motor (17) is installed on the front end outer wall of the fixed box (16), and the output end of the servo motor (17) is connected to a rotating shaft, a rotating gear (25) is sleeved on the rotating shaft, and the side wall of the rotating gear (25) is meshingly connected to a lifting tooth plate (18), the top end of the lifting tooth plate (18) passes through the top wall of the fixed box (16), and the bottom of the lifting tooth plate (18) is connected to the top of the unloading tray (22).
4. The injection molding mold with embedded full hot runner sealing ring according to claim 3, characterized in that: Ear plates (2) are installed at both ends of the outer walls on both sides of the workbench (1), and each set of ear plates (2) is provided with a threaded installation hole (3) extending therethrough. A damping pad is also bonded to the lower surface of the workbench (1), and a corrugated protrusion is embedded in the lower surface of the damping pad.
5. The injection molding mold with embedded full hot runner seal ring according to claim 4, characterized in that: A sealing cap is threadedly connected to the feeding pipe (15), a filter screen is installed on the inner wall of the feeding pipe (15), and the filter screen is movably connected to the inner wall of the feeding pipe (15) by means of a snap connection.
6. The method for using the injection molding mold with embedded full hot runner sealing ring according to claim 5, characterized in that: The method comprises the following steps: S1: First, the workbench (1) is fitted on the workbench surface, and the sealing ring mold is installed in the working position by means of four sets of bolts and vertically connected to the threaded mounting holes (3) in the four sets of ear plates (2). Then, the melted rubber or plastic for processing the sealing ring is added into the storage box (14) through the feeding pipe (15). Then, the controller (8) controls the two sets of electric push rods (7) to work synchronously, so that the upper mold (5) is lowered and fitted on the upper surface of the lower mold (4). At this time, the smoothing plates (901) and the scraping push plates (902) at both ends are located at both ends of the upper mold (5); S2: The controller (8) controls the servo motor (17) to operate. The operation of the servo motor (17) drives the rotating gear (25) on the rotating shaft to rotate. Since the rotating gear (25) is meshed and connected with the lifting gear plate (18), the lifting gear plate (18) drives the unloading tray (22) to move downward, so that the multiple groups of interconnected unloading covers (23) at the bottom of the unloading tray (22) are attached to the upper surface of the lower mold (4). Then, the delivery pump (19) is started. The operation of the delivery pump (19) causes the feed pipe (21) to generate suction, and the melted rubber or plastic in the storage box (14) is transported to the unloading tray (22) through the discharge hose (20). The multiple groups of discharge through holes (24) evenly transport the melted rubber or plastic to the sealing ring mold cavity (11). After the transportation is completed, the servo motor (17) is reversed, the delivery pump (19) stops working, and the unloading tray (22) moves upward to the upper part of the inner cavity of the upper mold (5); S3: The stepper motor (903) is controlled to work by the controller (8). The work of the stepper motor (903) can drive the bidirectional screw (904) to rotate. After the two sets of threaded seats (905) threadedly connected to the bidirectional screw (904) are limited by the sliding of the fixed rod (906) and the slide seat (907), the slide seat (907) slides in the through groove (908). The two sets of slide seats (907) drive the two sets of smoothing plates (901) and the scraping and pushing plates (902) to move in relative directions through the fixing member (909). The scraping and pushing plates (902) scrape off the excess melted rubber or plastic on the lower mold (4) and push it into the lower material trough (12). The two sets of smoothing plates (901) are attached to the top wall of the lower mold (4); S4: After the melted rubber or plastic in the multiple sealing ring cavities (11) on the lower mold (4) is cooled and formed, the controller (8) controls the two sets of electric push rods (7) to work synchronously so that the upper mold (5) moves upward and separates from the lower mold (4), so that the sealing ring with the full hot runner embedded in the injection molding can be taken out; S5: When it is necessary to clean the excess melted rubber or plastic in the feed chute (12), the controller (8) controls the reduction motor (131) on the cleaning component (13). The reduction motor (131) can drive the screw (132) to rotate. After the threaded block (133) threadedly connected to the screw (132) passes through the through opening (134) and the sliding limit of the connecting slider (135), the feed plate (136) can be driven to move back and forth on the inner wall of the feed chute (12), so that the melted rubber or plastic in the feed chute (12) can be quickly cleaned.
Citation Information
Patent Citations
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