Communication cable laying device and laying method

The modular cable laying device with detachable support members and a motor-driven turntable facilitates simultaneous installation and laying of multiple cables, enhancing efficiency and flexibility.

CN119179154APending Publication Date: 2024-12-24SICHUAN YIMING TELECOM ENG GENERAL CONTRACTING CO LTD
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Patent Information

Application Number
CN202411381141.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-24

AI Technical Summary

Technical Problem

Existing cable laying devices can only install a single optical cable at a time, necessitating multiple installations and repetitive operations when multiple cables are required, which is inefficient and time-consuming.

Method used

A modular communication cable laying device with multiple support members, each comprising a bracket and a rotating shaft, and a separator with a mounting frame and rollers, allowing simultaneous installation and laying of multiple cables, featuring detachable connections and a motor-driven turntable for adjustable laying angles.

Benefits of technology

Enables quick assembly and disassembly, reduces friction, and allows simultaneous laying of multiple cables, significantly shortening laying time and improving efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a laying device and a laying method of a communication cable, the laying device comprises a plurality of support members and a separator, the plurality of support members are connected end to end, each support member comprises a support and a rotating shaft, two adjacent supports are detachably connected, and the rotating shaft is connected with the support. The two ends of the rotating shaft are rotationally connected and detachably connected with the two sides of the supports respectively, the rotating shaft is used for installing a cable reel, the separating piece comprises an installing frame and a plurality of rolling shafts, the installing frame is detachably connected with the support at the head end or the tail end, and the rolling shafts are detachably connected with the installing frame. The multiple rolling shafts are distributed at intervals in the longitudinal direction and are rotationally and detachably connected with the mounting frame. Through the modular design and detachable connection of the separators and the plurality of supporting members, the device can be quickly assembled and disassembled, and the efficiency and flexibility of laying the communication cable are improved. Meanwhile, a plurality of communication cables can be laid at the same time according to on-site actual conditions.
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Description

Technical Field

[0001] The present invention relates to the technical field of communication cables, and in particular to a laying device and a laying method for communication cables. Background Art

[0002] Communication cables are a general term for various wires that transmit electrical or optical signals. The laying of communication cables is a very important link. Communication cables are usually laid underground, that is, laying cables underground can not only increase the safety of cables by reducing wind and sun exposure, but also increase the beauty of the city.

[0003] Communication cables are usually wound on cable drums. When the cables are transported to the site for laying, a cable laying device is required. The existing cable laying device generally includes a bracket and a roller. There are two rollers, which are symmetrically installed on the bracket. Just install the two ends of the cable drum on the rollers respectively. This commonly used cable laying device can only install and lay a single optical cable, but in actual applications, it is often necessary to use multiple cables in combination. When laying, multiple cable drums need to be installed on the rollers at one time, and the operation must be repeated many times. At this time, a cable laying device that can install multiple optical cables at the same time is needed. Summary of the invention

[0004] The object of the present invention is to provide a communication cable laying device and laying method to solve the problem of being unable to install multiple cables at the same time mentioned in the above background technology.

[0005] In order to solve the above technical problems, the present invention provides a laying device and a laying method for communication cables, which include a support member and a separator, wherein the number of the support members is multiple, and the multiple support members are connected end to end, the support member includes a bracket and a rotating shaft, and two adjacent brackets are detachably connected, and the two ends of the rotating shaft are respectively rotatably and detachably connected to the two sides of the bracket, and the rotating shaft is used to install a cable reel, and the separator includes a mounting frame and a plurality of rollers, and the mounting frame is detachably connected to the bracket at the very beginning or the very end, and the plurality of rollers are distributed at intervals in the longitudinal direction and are respectively rotatably and detachably connected to the mounting frame.

[0006] Furthermore, two adjacent brackets are bolted together, and the mounting frame is bolted to the brackets.

[0007] Furthermore, both sides of the bracket are provided with upwardly opened mounting openings, and the two ends of the rotating shaft are respectively arranged in the two mounting openings, and the support member also includes a plurality of rollers, and the plurality of rollers are respectively symmetrically arranged on both sides of the bottom of the rotating shaft and rotatably connected to the bracket, and the plurality of rollers are respectively rotatably connected to the rotating shaft.

[0008] Furthermore, the support member further includes two limit covers, which are respectively sleeved on both ends of the rotating shaft and are respectively rotatably connected to the rotating shaft, and the two limit covers are respectively bolted to the bracket.

[0009] Furthermore, both ends of the rotating shaft are provided with annular limiting grooves, and the annular limiting grooves are adapted to the rollers.

[0010] Furthermore, it also includes a rotating member, which includes a fixed seat and a turntable, the bottom of the turntable is rotatably connected to the fixed seat, and the top of the turntable is detachably connected to the bracket.

[0011] Furthermore, the fixing seat includes a seat body and a rotating frame, the rotating frame is rotatably connected to the seat body and detachably connected to the turntable, and a motor is installed in the seat body, and the motor is used to drive the turntable to rotate.

[0012] Furthermore, limiting rings are provided at both ends of the rotating shaft, and the limiting rings include a circular ring portion and a fastening portion, the circular ring portion is connected to the rotating shaft via a clamp, and the fastening portion is threadedly connected to the circular ring portion.

[0013] A method for laying a communication cable, comprising the above-mentioned communication cable laying device, comprises the following steps:

[0014] S1: According to the number of cable reels to be installed at the same time, a corresponding number of support members are selected, and two adjacent support members are connected by high-strength bolts. After a plurality of support members are connected end to end in sequence, the installation frame is installed on the support at the first or last end. Finally, a plurality of the support members are installed on the turntable.

[0015] S2: Pass the rotating shaft through the inner ring of the cable drum with the communication cable, put the limiting rings on both ends of the rotating shaft, move the limiting rings inward until the fastening part of the limiting ring contacts the cable drum, tighten the clamp, and then rotate the fastening part to press against the cable drum, so that the limiting ring is fixed on the rotating shaft. Then install the cable drum inside the bracket, that is, lift and move the cable drum and the rotating shaft, so that the two ends of the rotating shaft are located in the installation openings on both sides of the bracket, so that the two ends of the rotating shaft are placed on multiple rollers, and the annular limiting grooves on the rotating shaft are adapted to the rollers. Finally, the limiting cover is put on both ends of the rotating shaft, and the limiting cover is connected to the bracket by high-strength bolts. Repeat this step for multiple cable drums, so that the cable drums are installed on the corresponding support members.

[0016] S3: Pull out multiple cables and place them on the corresponding rollers in sequence, then install the multiple cables on the external wire-laying trolley, start the motor to drive the turntable to rotate, thereby adjusting the wire-laying angle, and drive the wire-laying trolley to move, and the laying of multiple communication cables can be completed.

[0017] The beneficial effects of the present invention are as follows: the present invention enables the device to be quickly assembled and disassembled by setting the modular design and detachable connection of the partition and multiple support members, thereby improving the efficiency and flexibility of laying communication cables. The design of the roller reduces the friction between the cable and the device, thereby speeding up the laying speed. At the same time, multiple communication cables can be laid simultaneously according to the actual situation on site, thereby greatly shortening the laying time and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention.

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of an embodiment of the present invention.

[0020] Figure 3 It is a schematic diagram of the local structure of an embodiment of the present invention.

[0021] Figure 4 It is a schematic diagram of a partial cross-sectional structure of an embodiment of the present invention.

[0022] Among them: 1. Support; 2. Separator; 3. Cable drum; 4. Rotating part; 5. Limiting ring; 6. Wire-releasing trolley.

[0023] 11. Bracket; 12. Rotating shaft; 13. Roller; 14. Limiting cover; 15. Mounting opening; 16. Annular limiting groove; 21. Mounting frame; 22. Roller; 41. Fixed seat; 42. Turntable; 43. Motor; 51. Circular ring portion; 52. Fastening portion.

[0024] 411. seat body; 412. rotating frame. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiment is only one embodiment of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the present invention.

[0026] In order to make the objectives, technical solutions and advantages of the present application more clear, the present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0027] In the following description, references to "one embodiment", "an embodiment", "an example", "an example", etc. indicate that the embodiment or example described in this way may include specific features, structures, characteristics, properties, elements or limitations, but not every embodiment or example necessarily includes the specific features, structures, characteristics, properties, elements or limitations. In addition, repeated use of the phrase "according to one embodiment of the present application" may refer to the same embodiment, but does not necessarily refer to the same embodiment.

[0028] like Figure 1-4 As shown, the present invention discloses a laying device and a laying method for communication cables, which include a support member 1 and a separator 2. The number of the support members 1 is multiple, and the multiple support members 1 are connected end to end. The support member 1 includes a bracket 11 and a rotating shaft 12. The two adjacent brackets 11 are detachably connected. The two ends of the rotating shaft 12 are rotatably connected and detachably connected to the two sides of the bracket 11, respectively. The rotating shaft 12 is used to install the cable reel 3. The separator 2 includes a mounting frame 21 and a plurality of rollers 22. The mounting frame 21 is detachably connected to the bracket 11 at the most front end or the most rear end. The plurality of rollers 22 are distributed at intervals in the longitudinal direction and are rotatably connected and detachably connected to the mounting frame 21, respectively. In this embodiment, three support members 1 are arranged from left to right, and the three support members 1 are connected end to end. The separator 2 is installed on the bracket 11 at the leftmost end, that is, the mounting frame 21 is adapted to the left end of the bracket 11 and is detachably connected. The two ends of the roller 22 are respectively connected with the limiting sleeve by snapping or threading, so that the roller 22 can be removed from the installation frame 21, and the spacing between the rollers 22 can be adjusted according to actual conditions, so as to facilitate better laying of communication cables.

[0029] In actual use, the base can be buried underground, that is, according to the design requirements, a hole of appropriate size is dug at the designated location to ensure that the shape, size and depth of the hole meet the requirements for the burial of the base. At the same time, the sundries and gravel in the hole are cleaned to ensure that the base can be placed stably, and the base is placed in the hole. This can prevent the device from shaking or tilting due to vibration or external force during use.

[0030] When in use, remove the three rotating shafts 12, pass through the inner rings of the three cable drums 3 respectively, and then install the rotating shafts 12 together with the cable drums 3 on the bracket 11. The three cables are placed on the three rollers 22 respectively, and then the three cables are installed on the external wire-laying trolley 6 in turn for use. The wire-laying trolley 6 is equipped with a driving system, such as a motor 43 or a hydraulic motor, which is used to drive the rotating shaft 12 to rotate, thereby realizing the automatic laying of the cables. The wire-laying trolley 6 is a prior art and will not be described in detail here. If the working conditions of the wire-laying trolley 6 are not met, a manual wire-laying trolley 6 can be used to manually lay the wires. In addition, a wire-laying sleeve can be used to fix the head ends of the three cables at the starting point of cable laying, and then the device can be placed on a flatbed trailer for mobile wire-laying and laying.

[0031] A plurality of support members 1 are connected end to end to form a support frame with adjustable length. This design allows the length of the device to be flexibly adjusted according to the specific needs of the laying site. Both ends of the rotating shaft 12 are rotatably connected to the bracket 11 and are detachable, which is convenient for installing and replacing the cable drum 3. During the cable laying process, the rotating shaft 12 can rotate smoothly, thereby driving the cable drum 3 to rotate and realize continuous output of the cable. At the same time, the spaced distribution of the rollers 22 helps to keep the cables neatly arranged and prevent entanglement and knotting.

[0032] The present invention provides a modular design and detachable connection of a separator 2 and a plurality of support members 1, so that the device can be quickly assembled and disassembled, thereby improving the efficiency and flexibility of laying communication cables. The design of the roller 22 reduces the friction between the cable and the device, thereby speeding up the laying speed. At the same time, multiple communication cables can be laid simultaneously according to the actual situation on site, thereby greatly shortening the laying time and improving the work efficiency.

[0033] In one embodiment, two adjacent brackets 11 are bolted together, and the mounting frame 21 is bolted to the bracket 11. That is, the two adjacent brackets 11 and the mounting frame 21 are both connected by high-strength bolts.

[0034] In one embodiment, both sides of the bracket 11 are provided with mounting openings 15 that are open upwards, and the two ends of the rotating shaft 12 are respectively arranged in the two mounting openings 15. The support member 1 also includes a plurality of rollers 13, which are symmetrically arranged on both sides of the bottom of the rotating shaft 12 and are rotatably connected to the bracket 11, and the plurality of rollers 13 are respectively rotatably connected to the rotating shaft 12. In this embodiment, four rollers 13 are provided, corresponding to the two ends of the rotating shaft 12 and the two sides of the bracket 11, and the four rollers 13 are all installed on the inner side of the bracket 11. When installing the rotating shaft 12, it is only necessary to put the rotating shaft 12 into the mounting opening 15 so that the two ends of the rotating shaft 12 are respectively placed on the rollers 13 on both sides of the bracket 11.

[0035] The rollers 13 can support the weight of the rotating shaft 12 and the cable drum 3, reducing the burden on the bracket 11. At the same time, since the rollers 13 are symmetrically arranged, they can also help maintain the balance of the rotating shaft 12 and the cable drum 3 during the rotation process. At the same time, the rolling contact between the rollers 13 and the bracket 11 and the rotating shaft 12 has less friction resistance than the sliding contact, which makes the rotating shaft 12 rotate more smoothly and reduces energy loss and wear.

[0036] In one embodiment, the support member 1 also includes two limit covers 14, which are respectively mounted on both ends of the rotating shaft 12 and are respectively rotatably connected to the rotating shaft 12. The two limit covers 14 are respectively bolted to the bracket 11, that is, both ends of the limit covers 14 are connected to the bracket 11 through high-strength bolts.

[0037] Since the cable drum 3 and the cable are heavy, if the rotating shaft 12 is not effectively fixed, it may fall off due to uneven force or improper operation, causing safety hazards. The limit cover 14 is sleeved on both ends of the rotating shaft 12 and bolted to the bracket 11 to form a stable protective structure, ensuring the stability and safety of the rotating shaft 12.

[0038] In one embodiment, both ends of the rotating shaft 12 are provided with an annular limiting groove 16, and the annular limiting groove 16 is adapted to the roller 13. It provides a precise positioning and fixing point for the roller 13. When the roller 13 is installed on both sides of the bottom of the rotating shaft 12 and is rotatably connected with the bracket 11, a part of the roller 13 will be embedded in the annular limiting groove 16. In this way, the roller 13 can be stably rotated under the guidance of the rotating shaft 12 without deviation or shaking, which helps to maintain the stability and balance of the cable drum 3 during the rotation process.

[0039] In one embodiment, a rotating member 4 is also included, and the rotating member 4 includes a fixed seat 41 and a turntable 42. The bottom of the turntable 42 is rotatably connected to the fixed seat 41, and the top of the turntable 42 is detachably connected to the bracket 11. In this embodiment, a groove is opened on the top of the turntable 42, which is adapted to the bottom of the bracket 11 and is connected with high-strength bolts. The design of the rotating member 4 enables the bracket 11 (as well as the rotating shaft 12, the cable drum 3, etc. installed on the bracket 11) to rotate around the fixed seat 41. This rotational freedom greatly enhances the flexibility of the device, allowing the operator to adjust the laying direction and angle of the cable according to actual needs. Whether it is straight laying or curved laying, it can be achieved by adjusting the rotation angle of the bracket 11.

[0040] In one embodiment, the fixed seat 41 includes a seat body 411 and a rotating frame 412, the rotating frame 412 is rotatably connected to the seat body 411 and detachably connected to the turntable 42, and a motor 43 is installed in the seat body 411, and the motor 43 is used to drive the turntable 42 to rotate. In an embodiment, the output shaft of the motor 43 is spline-connected to the rotating frame 412. The motor 43 is installed in the seat body 411, and the rotating frame 412 is detachably connected to the turntable 42. The motor 43 directly drives the rotating frame 412 to rotate through the spline connection. This design makes the entire drive system easy to maintain and upgrade. When the motor 43 or the rotating frame 412 fails, it can be easily removed for repair or replacement.

[0041] In one embodiment, both ends of the rotating shaft 12 are provided with a limit ring 5, and the limit ring 5 includes a circular ring portion 51 and a fastening portion 52, the circular ring portion 51 is connected to the rotating shaft 12 by a clamp, and the fastening portion 52 is threadedly connected to the circular ring portion 51. The length and diameter of the cable drum 3 will change according to the actual type of communication cable. After the staff puts the cable drum 3 on the rotating shaft 12, they install two limit rings 5 ​​from both ends of the rotating shaft 12, adjust the cable drum 3 to a suitable position, fix the two limit rings 5 ​​on the rotating shaft 12 by a clamp, and then rotate the fastening portion 52 of the limit ring 5 to be close to the end face of the cable drum 3, and the cable drum 3 is fixed.

[0042] This design can adapt to cable reels 3 of different specifications and ensure their stable rotation, which improves the flexibility and versatility of the equipment, reduces maintenance costs and improves work efficiency

[0043] A method for laying a communication cable, comprising the communication cable laying device of any one of the above embodiments, characterized in that it comprises the following steps:

[0044] S1: According to the number of cable drums 3 to be installed at the same time, a corresponding number of support members 1 are selected, and two adjacent support members 11 are connected by high-strength bolts. After multiple support members 1 are connected end to end in sequence, the installation frame 21 is installed on the first or last end of the support 11 to form a support frame with adjustable length. Finally, multiple support members 11 are installed on the turntable 42.

[0045] In actual use, the base can be buried underground, that is, according to the design requirements, a hole of appropriate size is dug at the designated location to ensure that the shape, size and depth of the hole meet the requirements for the burial of the base. At the same time, the sundries and gravel in the hole are cleaned to ensure that the base can be placed stably, and the base is placed in the hole. This can prevent the device from shaking or tilting due to vibration or external force during use.

[0046] S2: Pass the rotating shaft 12 through the inner ring of the cable drum 3 with the communication cable, and put the limit ring 5 on both ends of the rotating shaft 12. Move the limit ring 5 inward until the fastening part 52 of the limit ring 5 contacts the cable drum 3, then tighten the clamp on the annular part 51, and then rotate the fastening part 52 to press against the cable drum 3, so that the limit ring 5 is fixed on the rotating shaft 12. Then install the cable drum 3 inside the bracket 11, that is, lift and move the cable drum 3 and the rotating shaft 12, so that the two ends of the rotating shaft 12 are located in the installation openings 15 on both sides of the bracket 11, so that the two ends of the rotating shaft 12 are placed on multiple rollers 13, and the annular limit grooves 16 on the rotating shaft 12 are adapted to the rollers 13. Finally, the limit cover 14 is put on both ends of the rotating shaft 12, and the limit cover 14 is connected to the bracket 11 by high-strength bolts. Repeat this step for multiple cable drums 3, so that the cable drum 3 is installed on the corresponding support 1.

[0047] S3: Pull out multiple cables and place them on the corresponding rollers 22 in sequence, then install the multiple cables on the external pay-off trolley 6, start the motor 43 to drive the turntable 42 to rotate, so as to adjust the pay-off angle. Drive the pay-off trolley 6 to move, and the laying of multiple communication cables can be completed.

[0048] The present invention provides a modular design and detachable connection of a separator 2 and a plurality of support members 1, so that the device can be quickly assembled and disassembled, thereby improving the efficiency and flexibility of laying communication cables. The design of the roller 22 reduces the friction between the cable and the device, thereby speeding up the laying speed. At the same time, multiple communication cables can be laid simultaneously according to the actual situation on site, thereby greatly shortening the laying time and improving the work efficiency.

[0049] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A communication cable laying device and laying method, characterized in that: It includes a support member and a separator, wherein there are multiple support members, and the multiple support members are connected end to end. The support member includes a bracket and a rotating shaft, and two adjacent brackets are detachably connected. The two ends of the rotating shaft are respectively rotatably and detachably connected to the two sides of the bracket. The rotating shaft is used to install the cable reel. The separator includes a mounting frame and multiple rollers. The mounting frame is detachably connected to the bracket at the front end or the rear end, and the multiple rollers are distributed at intervals in the longitudinal direction and are respectively rotatably and detachably connected to the mounting frame.

2. A communication cable laying device and laying method according to claim 1, characterized in that: Two adjacent brackets are bolted together, and the mounting frame is bolted to the brackets.

3. A communication cable laying device and laying method according to claim 1, characterized in that: Both sides of the bracket are provided with upwardly open mounting openings, and the two ends of the rotating shaft are respectively arranged in the two mounting openings. The support member also includes a plurality of rollers, which are symmetrically arranged on both sides of the bottom of the rotating shaft and rotatably connected to the bracket, and the plurality of rollers are respectively rotatably connected to the rotating shaft.

4. A communication cable laying device and laying method according to claim 3, characterized in that: The support member further comprises two limit covers, which are respectively sleeved on both ends of the rotating shaft and are respectively rotatably connected to the rotating shaft, and the two limit covers are respectively bolted to the bracket.

5. A communication cable laying device and laying method according to claim 3, characterized in that: Both ends of the rotating shaft are provided with annular limiting grooves, and the annular limiting grooves are adapted to the rollers.

6. A communication cable laying device and laying method according to claim 1, characterized in that: It also includes a rotating member, which includes a fixed seat and a turntable. The bottom of the turntable is rotatably connected to the fixed seat, and the top of the turntable is detachably connected to the bracket.

7. A communication cable laying device and laying method according to claim 6, characterized in that: The fixing seat comprises a seat body and a rotating frame, wherein the rotating frame is rotatably connected to the seat body and detachably connected to the turntable, and a motor is installed in the seat body, and the motor is used to drive the turntable to rotate.

8. A communication cable laying device and laying method according to claim 1, characterized in that: Limiting rings are arranged at both ends of the rotating shaft. The limiting rings include a circular ring portion and a fastening portion. The circular ring portion is connected to the rotating shaft via a clamp, and the fastening portion is threadedly connected to the circular ring portion.

9. A method for laying a communication cable, comprising the communication cable laying device according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1: According to the number of cable trays to be installed at the same time, select the corresponding number of support members, connect two adjacent support members by high-strength bolts, and after the multiple support members are connected end to end in sequence, install the installation frame on the support at the front or rear end. Finally, install the multiple support members on the turntable; S2: Pass the rotating shaft through the inner ring of the cable drum with the communication cable, put the limiting rings on both ends of the rotating shaft, move the limiting rings inward until the fastening part of the limiting ring contacts the cable drum, tighten the clamp, and then rotate the fastening part to press against the cable drum, so that the limiting ring is fixed on the rotating shaft. Then install the cable drum inside the bracket, that is, lift and move the cable drum and the rotating shaft so that the two ends of the rotating shaft are located in the mounting openings on both sides of the bracket, so that the two ends of the rotating shaft are placed on multiple rollers, and the annular limiting grooves on the rotating shaft are adapted to the rollers. Finally, the limiting cover is put on both ends of the rotating shaft, and the limiting cover is connected to the bracket by high-strength bolts. Repeat this step for multiple cable drums so that the cable drums are installed on the corresponding support members; S3: Pull out multiple cables and place them on the corresponding rollers in sequence, then install the multiple cables on the external wire-laying trolley, start the motor to drive the turntable to rotate, thereby adjusting the wire-laying angle, and drive the wire-laying trolley to move, and the laying of multiple communication cables can be completed.