An intelligent dust collection and separation equipment
By using the V-shaped filter mesh and permanent magnet bars in the dust separation equipment, the problem of difficulty in completely cleaning the dust and inability to separate and collect metal dust is solved, and efficient dust cleaning and metal dust collection effects are achieved.
Patent Information
- Application Number
- CN202411692508.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-11-25
AI Technical Summary
The existing dust separation equipment has dust that is difficult to completely clean on the surface of the filter cartridge, resulting in clogging of the filter cartridge, reducing the filter separation effect, and unable to effectively separate and collect metal dust in the air.
An intelligent dust collection and separation device is designed, using a V-shaped filter mesh and permanent magnet bar. The filter mesh is cleaned by rotating into water. The permanent magnet bar is used to magnetically collect metal dust, and further clean and collect it through salvage mesh and washboard.
It effectively avoids dust blowing off on the surface of the filter cartridge, improves the cleaning efficiency of dust, reduces the risk of filter cartridge blockage, and realizes effective separation and collection of metal dust.
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Figure CN119186136B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of dust separation, and in particular to an intelligent dust collecting and separating device. Background Art
[0002] The existing Chinese patent with publication number CN218154686U proposes a smart laboratory air purification device, which filters and separates dust, dust and other impurities in the air by setting a filter cartridge. The filtered dust stays on the surface of the filter cartridge, and at the same time, the filter cartridge is driven to rotate, and the dust filtered on its surface is brought into the water collection box below for cleaning, thereby improving the cleanliness of the filter cartridge surface, reducing the number of cleaning and maintenance of the filter cartridge, and effectively extending the disassembly and maintenance cycle of the filter cartridge; however, impurities such as dust and dust are filtered on the surface of the filter cartridge, and when the subsequent air continues to contact the filter cartridge When the filter is touched, some air will flow upward or downward along the surface of the filter cartridge, and then blow the dust filtered out from the surface of the filter cartridge down again, causing the dust to be dispersed in front of the filter cartridge, making it difficult for the filter cartridge to enter the water collecting tank for cleaning as it rotates, resulting in blockage of the filter cartridge and reducing the filtering and separation effect of the dust in the air; moreover, when filtering and separating the dust in the forging plant, metal dust will also be mixed in the air in the forging plant. After the metal dust is cleaned and discharged together with the dust, it will still cause pollution to the environment. The equipment cannot separate and collect the metal dust in the air. Summary of the invention
[0003] In order to overcome the disadvantage that part of the air will flow upward or downward along the surface of the filter cartridge, and then blow the dust filtered out of the surface of the filter cartridge down again, causing the dust to be dispersed in front of the filter cartridge and difficult to enter the water collecting tank for cleaning as the filter cartridge rotates, resulting in blockage of the filter cartridge and reducing the filtering and separation effect of the dust in the air, the present invention provides an intelligent dust collection and separation device.
[0004] The technical implementation scheme of the present invention is: an intelligent dust collection and separation device, including a box body, an air inlet pipe and an air outlet pipe; the box body is connected to the air inlet pipe; the box body is connected to the air outlet pipe, and a fan is arranged in the air outlet pipe; it also includes a rotating assembly, a water storage tank, a cylinder, a filter screen, a permanent magnet bar and a cleaning assembly; the box body is connected to the rotating assembly; the rotating assembly is connected to the cylinder, and the cylinder is rotatably connected to the box body, and the rotating assembly is used to drive the cylinder to rotate; the box body is fixedly connected to the water storage tank, and the water storage tank is located below the cylinder; the water storage tank is connected to the water inlet pipe, and the water storage tank is connected to the drain pipe; the cylinder is fixedly connected to a plurality of filter screens distributed in a ring array, and the filter screens are arranged in a V shape; the cylinder is fixedly connected to a plurality of permanent magnet bars; the water storage tank is connected to a cleaning assembly for cleaning the filter screen;
[0005] Optionally, the cleaning assembly includes a driving motor, a rotating rod, a salvaging net and bristles; the box body is rotatably connected to the rotating rod, and the rotating rod is rotatably connected to the water tank; the box body is fixedly connected to the driving motor, and the output shaft of the driving motor is fixedly connected to the rotating rod; the rotating rod is fixedly connected to a number of salvaging nets; each salvaging net is fixedly connected to a number of bristles.
[0006] Optionally, a washboard is also included; a plurality of washboards are fixedly connected to each salvage net.
[0007] Optionally, the washboards on each salvage net are arranged in an interlaced manner.
[0008] Optionally, the washboard is made of rubber material.
[0009] Optionally, a filter box is also included; the water storage tank is fixedly connected with the filter box for collecting impurities.
[0010] Optionally, it also includes a collecting box and a shovel plate; a cover is provided on the box body, and the collecting box is fixedly connected to the right side of the box body through a partition; the collecting box is rotatably connected to the shovel plate through a torsion spring, and the shovel plate is in contact with the cylinder.
[0011] Optionally, a sponge block is also included; the box body is fixedly connected with the sponge block, and the sponge block is in contact with the cylinder.
[0012] Optionally, a dust detector is also included; the box body is provided with a dust detector for detecting the dust content in the air.
[0013] Optionally, it also includes a round rod and a blowing pipe; the rotating assembly is connected to the round rod, and the round rod is set as a hollow tube, and the round rod is connected to an external pump; the round rod is connected to a plurality of blowing pipes.
[0014] The present invention has the following advantages: by setting the filter in a V shape, during the contact between the outside air and the cylinder, part of the air flowing upward or downward along the surface of the cylinder cannot blow off the dust, powder and other impurities filtered and separated in the filter, thereby preventing part of the air from flowing upward or downward along the surface of the cylinder and blowing off the dust filtered and separated by the cylinder, causing the dust to be dispersed on the left side of the cylinder and difficult to enter the water tank for cleaning as the cylinder rotates, thereby reducing the filtering and separation effect of the dust in the air.
[0015] And by setting the filter screen in a V shape, when the cylinder and the filter screen rotate and enter the water in the water tank, the V-shaped filter screen can simultaneously press the dust and powder floating on the water surface into the water in the water tank and mix it with the water, so that when the water is subsequently drained, the cleaned dust and powder can be discharged along with the water. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure disclosed by the intelligent dust collection and separation equipment of the present invention;
[0017] Figure 2 It is a schematic diagram of a part of the structure disclosed by the intelligent dust collection and separation equipment of the present invention;
[0018] Figure 3 It is a schematic diagram of the structure of the cylinder, filter screen, permanent magnet bar and rotating assembly disclosed by the intelligent dust collection and separation device of the present invention;
[0019] Figure 4 This is a schematic diagram of the structure of the rotating assembly disclosed by the intelligent dust collection and separation equipment of the present invention;
[0020] Figure 5 This is a schematic diagram of the cleaning component structure disclosed by the intelligent dust collection and separation equipment of the present invention;
[0021] Figure 6 A schematic diagram of the combined structure of a collection box, a shovel plate and a sponge block disclosed in the intelligent dust collection and separation device of the present invention;
[0022] Figure 7 This is a schematic diagram of the combined structure of a round rod and an air blowing pipe disclosed in the intelligent dust collection and separation equipment of the present invention.
[0023] The meanings of the reference numerals in the figure are: 1-box, 2-inlet pipe, 3-outlet pipe, 4-water tank, 5-cylinder, 6-filter screen, 7-permanent magnet bar, 8-dust detector, 101-rotating motor, 102-rotating gear one, 103-rotating gear two, 121-driving motor, 122-rotating rod, 123-fishing net, 124-washboard, 125-bristles, 126-filter box, 131-collecting box, 132-shovel board, 133-sponge block, 201-round rod, 202-air blowing pipe, 01-lid, 02-water inlet pipe, 03-drain pipe. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby stated that the directional terms such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the present invention are only based on the accompanying drawings of the present invention, and are not specific limitations of the present invention.
[0025] Example 1
[0026] An intelligent dust collection and separation device, such as Figure 1-6 As shown, it includes a box body 1, an air inlet pipe 2 and an air outlet pipe 3; the left side of the box body 1 is connected to the air inlet pipe 2; the right side of the box body 1 is connected to the air outlet pipe 3, and a fan is arranged in the air outlet pipe 3;
[0027] It also includes a rotating component, a water tank 4, a cylinder 5, a filter 6, a permanent magnet bar 7 and a cleaning component; the box body 1 is connected to the rotating component; the rotating component is connected to the cylinder 5, and the cylinder 5 is rotatably connected to the box body 1, and the rotating component is used to drive the cylinder 5 to rotate; the box body 1 is fixedly connected to the water tank 4, and the water tank 4 is located below the cylinder 5; the water tank 4 is connected to the water inlet pipe 02, and the water tank 4 is connected to the drain pipe 03; the cylinder 5 is fixedly connected to sixteen filter screens 6 distributed in a circular array, and the filter screens 6 are arranged in a V shape; the cylinder 5 is fixedly connected to a number of permanent magnet bars 7; the water tank 4 is connected to the cleaning component.
[0028] The cleaning assembly includes a driving motor 121, a rotating rod 122, a salvaging net 123 and bristles 125; the box body 1 is rotatably connected to the rotating rod 122, and the rotating rod 122 is rotatably connected to the water tank 4; the box body 1 is fixedly connected to the driving motor 121, and the output shaft of the driving motor 121 is fixedly connected to the rotating rod 122; the rotating rod 122 is fixedly connected to four salvaging nets 123 distributed in a circular array; each salvaging net 123 is fixedly connected to a number of bristles 125.
[0029] It also includes a washboard 124; each salvage net 123 is fixedly connected with a plurality of washboards 124.
[0030] The rubbing plates 124 on each salvaging net 123 are arranged in a staggered manner, so as to fully rub the metal dust magnetically attracted by the permanent magnet strips 7 and wash away the dust mixed in the metal dust.
[0031] The rubbing board 124 is made of rubber material, and when the rubbing board 124 rubs the permanent magnet strip 7, it reduces damage to the permanent magnet strip 7.
[0032] The water storage tank 4 also includes a filter box 126 ; the filter box 126 is fixedly connected to the water storage tank 4 .
[0033] It also includes a collecting box 131 and a shovel plate 132; a cover 01 is provided on the box body 1, and the collecting box 131 is fixedly connected to the right side of the box body 1 through a partition; the collecting box 131 is rotatably connected to the shovel plate 132 through a torsion spring, and the shovel plate 132 is in contact with the cylinder 5.
[0034] The box body 1 also includes a sponge block 133 ; the box body 1 is fixedly connected with the sponge block 133 , and the sponge block 133 is in contact with the cylinder 5 .
[0035] A dust detector 8 is also included; the box body 1 is provided with a dust detector 8.
[0036] The rotating assembly includes a rotating motor 101, a rotating gear 102 and a rotating gear 2 103; the housing 1 is fixedly connected to the rotating motor 101; the output shaft of the rotating motor 101 is fixedly connected to the rotating gear 102; the cylinder 5 is fixedly connected to the rotating gear 2 103, and the rotating gear 2 103 is meshed with the rotating gear 1 102.
[0037] The working principle of the above embodiment is as follows:
[0038] When the equipment is in use, water for cleaning is first manually passed into the water storage tank 4 through the water inlet pipe 02, so that the lower side of the cylinder 5, the cleaning rod and the rotating rod 122 are immersed in the water in the water storage tank 4; then the fan in the air outlet pipe 3 is controlled to start working, and the outside air is sucked into the box body 1 through the air inlet pipe 2, and at the same time, the rotating motor 101 is controlled to drive the rotating gear 102 to rotate, and the rotating gear 102 drives the rotating gear 2 103 and the cylinder 5, as well as other connected parts to rotate counterclockwise from the front to the back; when the drawn air passes through the cylinder 5, the dust, dust and other impurities in the air are filtered and separated through the filter screen 6 on the cylinder 5, and as the cylinder 5 rotates, the filter screen 6 and the filtered dust, dust and other impurities are driven into the water in the water storage tank 4, and the filter screen 6 is cleaned by the water in the water storage tank 4, and the filtered dust, dust and other impurities are cleaned, so as to ensure the cleanliness of the surface of the filter screen 6, so that the filter screen 6 can be used continuously. The filter screen 6 is designed to reduce the number of maintenance times; and the filter screen 6 is set in a V shape, so that in the process of contact between the outside air and the cylinder 5, part of the air flowing upward or downward along the surface of the cylinder 5 cannot blow off the dust, dust and other impurities filtered and separated in the filter screen 6 again, so as to avoid part of the air flowing upward or downward along the surface of the cylinder 5, and blowing down the dust filtered and separated by the cylinder 5 again, so that the dust is dispersed on the left side of the cylinder 5, and it is difficult to enter the water tank 4 for cleaning as the cylinder 5 rotates, thereby reducing the filtering and separation effect of the dust in the air; after the filtered and separated air passes through the cylinder 5, it is finally discharged to the outside again through the exhaust pipe 3; and, as the equipment is continuously used, when the cleaning water in the water tank 4 contains a large amount of impurities, the equipment can be manually controlled to stop working regularly, and then the water in the water tank 4 is discharged through the drain pipe 03, and new water is introduced into the water tank 4 through the water inlet pipe 02, and then the equipment is controlled to work.
[0039] When the cylinder 5 rotates to bring the dust, dust and other impurities filtered and separated on the surface into the cleaning water in the water tank 4, due to the light weight of dust and dust, when the cylinder 5 drives the dust, dust and other impurities into the cleaning water in the water tank 4, some loose dust and dust will float on the surface of the water in the water tank 4 and cannot be brought into the water. When the outside air enters the flow channel from the air inlet pipe 2, some dust and dust will also fall on the surface of the cleaning water in the water tank 4. Under the blowing of the air, the dust and dust on the surface of the cleaning water will move to the right and contact with the cylinder 5, and the subsequent discharge When washing water, dust and powder floating on the water surface are easily attached to the surface of cylinder 5 and the inner wall of water tank 4, and cannot be discharged along with the water. When water is subsequently passed into water tank 4, the cleaning effect of the subsequent water is reduced; therefore, by setting filter screen 6 to be in a V shape, when cylinder 5 and filter screen 6 rotate and enter the water in water tank 4, the V-shaped filter screen 6 can simultaneously press dust and powder floating on the water surface into the water in water tank 4 and mix them with water, so that when water is subsequently discharged, the dust and powder cleaned can be discharged along with the water, thereby ensuring the cleaning effect of the subsequent cleaning liquid.
[0040] Furthermore, when the cylinder 5 and the filter screen 6 rotate to bring dust, powder and other impurities into the water, after the dust contacts the water, part of the dust will adhere to the filter screen 6, and it is difficult to clean the dust adhering to the surface by rotating the filter screen 6. Therefore, in the process of rotating the cylinder 5 driven by the rotating motor 101, the driving motor 121 is controlled to drive the rotating rod 122 and other connected parts to rotate clockwise from the front to the back, and the rotation speed is faster than that of the cylinder 5. The driving motor 121 drives the salvaging net 123 and the brush 125 to rotate, and the filter screen 6 is brushed to fully clean the dust adhering to the surface, so as to prevent the filter screen 6 from being driven only by the cylinder 5. The filter 6 rotates and enters the cleaning liquid in the water tank 4, which cannot guarantee that the dust on the surface of the filter 6 can be fully cleaned; and by driving the salvage net 123 to rotate, the dust and impurities washed off are captured and salvaged in time, so that they are kept away from the filter 6, to prevent the dust and impurities washed off from being brought up again by the filter 6 as the filter 6 rotates, resulting in poor cleaning effect of the filter 6 and affecting the subsequent filtering and separation effect; and a filter box 126 is provided in the water tank 4, and the salvage net 123 captures the salvaged impurities and finally deposits them in the filter box 126. During subsequent drainage, the dust and powder washed off are collected in the filter box 126 and are taken out and cleaned manually.
[0041] Furthermore, when used in a forging plant, the permanent magnet strip 7 is manually powered on, and as the air enters the flow channel from the air inlet pipe 2 and contacts the cylinder 5, the dust and other impurities in the air are filtered and separated through the filter screen 6. At the same time, the metal dust in the air is magnetically absorbed and collected by the permanent magnet strip 7, so that when the air is filtered, the metal dust mixed in the air of the forging plant can be collected at the same time, so that the metal dust can be recycled and reused; and the metal dust magnetically absorbed by the surface of the permanent magnet strip 7 is easily mixed with dust and other impurities. Therefore, when the cylinder 5 drives the permanent magnet strip 7 to rotate above the rotating rod 122, the rotating rod 122 simultaneously drives the salvaging net 123 to rotate, and the salvaging net 123 drives the rubbing board 124 to rotate, and the rubbing board 124 rotates to contact and rub the permanent magnet strip 7, The metal dust magnetically attracted on the surface of the permanent magnet strip 7 is scrubbed, and the dust and other impurities mixed therein are scrubbed off to ensure the magnetic attraction effect of the permanent magnet strip 7 on the metal dust; at the same time, a collecting box 131 is provided, and the shovel plate 132 on the collecting box 131 is in contact with the surface of the cylinder 5. When the rotating motor 101 drives the cylinder 5 to rotate counterclockwise from the front to the back, the cylinder 5 drives the permanent magnet strip 7 to pass through the shovel plate 132, and the metal dust magnetically attracted on the surface of the permanent magnet strip 7 is shoveled off by the shovel plate 132 and collected in the collecting box 131, thereby separating and collecting the metal dust mixed in the air, and subsequently manually opening the cover 01 to recover the metal dust collected in the collecting box 131, while some non-magnetic metals settle in the water and are collected in the filter box 126, and subsequently the filter box 126 is manually taken out for cleaning.
[0042] And as the cylinder 5 and the filter 6 rotate and pass through the sponge block 133, the sponge block 133 wipes the surface of the cylinder 5 and the filter 6 to absorb the water on the surface, thereby preventing excessive water from adhering to the surface of the cylinder 5 and the filter 6. During the subsequent air filtration and separation, dust is more likely to clump, causing the filter 6 to become blocked, thereby affecting the normal circulation of air.
[0043] It should be noted that a dust detector 8 is provided on the box 1. When the equipment is placed in a designated area, the dust detector 8 can detect the dust and powder content in the air of the area. When the content exceeds the preset value, an alarm can be sounded, and the equipment can be controlled to filter and separate the dust and powder in the air.
[0044] Example 2
[0045] On the basis of Example 1, Figure 4 and Figure 7 As shown, it also includes a round rod 201 and a blowing pipe 202; the rotating assembly is connected to the round rod 201, and the round rod 201 is set as a hollow tube, and the round rod 201 is connected to an external pump; the round rod 201 is connected to a plurality of blowing pipes 202.
[0046] In the process of cleaning the cylinder 5 and the filter screen 6 by the water in the water storage tank 4 described in Example 1:
[0047] As the dust and other impurities in the water in the water storage tank 4 increase, some of the dust and other water-insoluble impurities will gradually float up and be suspended on the right side of the cylinder 5 and on the surface of the water in the water storage tank 4. As the cylinder 5 and the filter screen 6 rotate, the dust and other water-insoluble impurities floating on the surface of the water in the water storage tank 4 and located on the right side of the cylinder 5 are easily brought up. Therefore, during cleaning, the external pump is controlled to pass gas into the round rod 201 and blow it out from the air blowing pipe 202. When water is passed through the water storage tank 4 through the water inlet pipe 02, the water level is made flush with the round rod 201. As the rotating motor 101 drives the air blowing pipe 202 Rotate and blow water through the air pipe 202 to keep impurities away from the cylinder 5, so as to prevent dust and other impurities from being brought up again when the cylinder 5 rotates, thereby ensuring the cleaning effect of the cylinder 5 and the filter 6; and, when the bristles 125 brush the filter 6, since the filter 6 is set to be in a V shape, some of the dust brushed during the brushing process will remain near the filter 6, and will still be brought up as the filter 6 rotates. Therefore, air is blown out from the inside of the cylinder 5 through the air pipe 202 to blow out the dust remaining near the filter 6, so as to prevent dust and impurities from being brought up when the cylinder 5 and the filter 6 rotate.
[0048] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.
Claims
1. An intelligent dust collection and separation device, comprising a housing (1), an air inlet pipe (2) and an air outlet pipe (3); the housing (1) is connected to the air inlet pipe (2); the housing (1) is connected to the air outlet pipe (3), and a fan is arranged in the air outlet pipe (3); the characteristics are: It also comprises a rotating assembly, a water storage tank (4), a cylinder (5), a filter screen (6), a permanent magnet bar (7) and a cleaning assembly; the housing (1) is connected to the rotating assembly; the rotating assembly is connected to the cylinder (5), and the cylinder (5) is rotatably connected to the housing (1), and the rotating assembly is used to drive the cylinder (5) to rotate; the housing (1) is fixedly connected to the water storage tank (4), and the water storage tank (4) is located below the cylinder (5); the water storage tank (4) is connected to a water inlet pipe (02), and the water storage tank (4) is connected to a drain pipe (03); the cylinder (5) is fixedly connected to a plurality of filter screens (6) distributed in a ring array, and the filter screens (6) are arranged in a V shape; the cylinder (5) is fixedly connected to a plurality of permanent magnet bars (7); the water storage tank (4) is connected to a cleaning assembly for cleaning the filter screen (6); The cleaning component comprises a driving motor (121), a rotating rod (122), a salvaging net (123) and bristles (125); the housing (1) is rotatably connected to the rotating rod (122), and the rotating rod (122) is rotatably connected to the water storage tank (4); the housing (1) is fixedly connected to the driving motor (121), and the output shaft of the driving motor (121) is fixedly connected to the rotating rod (122); the rotating rod (122) is fixedly connected to a plurality of salvaging nets (123); and each salvaging net (123) is fixedly connected to a plurality of bristles (125).
2. According to the intelligent dust collection and separation equipment of claim 1, it is characterized by: It also includes a washboard (124); each salvaging net (123) is fixedly connected to a plurality of washboards (124).
3. The intelligent dust collection and separation device according to claim 2 is characterized in that: The washboards (124) on each fishing net (123) are arranged in a staggered manner.
4. An intelligent dust collection and separation device according to any one of claims 2-3, characterized in that: The washboard (124) is set to be made of rubber material.
5. The intelligent dust collection and separation device according to claim 4 is characterized in that: It also includes a filter box (126); the water storage tank (4) is fixedly connected with the filter box (126) for collecting impurities.
6. The intelligent dust collection and separation device according to claim 5 is characterized in that: It also includes a collection box (131) and a shovel plate (132); a cover (01) is provided on the box body (1), and the right side of the box body (1) is fixedly connected with the collection box (131) via a partition; the collection box (131) is rotatably connected with the shovel plate (132) via a torsion spring, and the shovel plate (132) is in contact with the cylinder (5).
7. The intelligent dust collection and separation equipment according to claim 6 is characterized in that: It also includes a sponge block (133); the box body (1) is fixedly connected with the sponge block (133), and the sponge block (133) is in contact with the cylinder (5).
8. The intelligent dust collection and separation device according to claim 7 is characterized in that: A dust detector (8) is also included; the box body (1) is provided with a dust detector (8) for detecting the dust content in the air.
9. The intelligent dust collection and separation device according to claim 1 is characterized in that: It also includes a round rod (201) and an air blowing pipe (202); the rotating assembly is connected to the round rod (201), the round rod (201) is configured as a hollow tube, and the round rod (201) is connected to an external pump; the round rod (201) is connected to a plurality of air blowing pipes (202).
Citation Information
Patent Citations
Intelligent laboratory air cleaning device
CN218154686U
Boiler flue gas filtering device
CN208541939U
Rolling filter cartridge type waste gas pretreatment device capable of being automatically cleaned
CN209302399U