A shuttle palletizer for fastener finished product packaging line

By designing a shuttle pallet pallet machine for finished fasteners, the horizontal rail, horizontal sliding seat, vertical rail, vertical sliding seat, telescopic stage, counterweight block and lifting mechanism are used to solve the problems of low accuracy and poor safety in the stacking process of fasteners packaging boxes, and achieve high precision and high safety palletization effect.

CN119262637BActive Publication Date: 2025-02-28ZHEJIANG GUOSHENG AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202411782742.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-02-28
Estimated Expiration
2044-12-06

AI Technical Summary

Technical Problem

The existing fastener packaging boxes have problems of low palletization accuracy and poor safety during the palletization process, especially when the goods switch from a static state to a moving state, which may lead to relative movement between the goods and the fork mechanism, affecting the accuracy of the palletization position and posing safety risks.

Method used

A fastener finished packaging line shuttle pallet pallet machine is designed, which uses horizontal rails, horizontal sliding seats, vertical rails, vertical sliding seats, telescopic stages, counterweight blocks and lifting mechanisms. Through the coordinated work of these components, the precise placement of goods in the palletizing position is driven, and the inertial movement of goods is balanced through the counterweight blocks and pulling and lowering mechanisms to ensure the accuracy and safety of the palletizing position.

Benefits of technology

Through the design of this palletizer, the movement trend caused by inertia can be effectively offset, the precise placement of the goods in the palletizing position can be ensured, the stacking accuracy and safety are improved, and the dumping of goods and other safety hazards can be avoided.

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Abstract

The present invention relates to the technical field of palletizers, and in particular to a shuttle palletizer for a fastener finished product packaging line, the shuttle palletizer for the fastener finished product packaging line comprising a horizontal rail and a lifting mechanism, a horizontal sliding seat is slidably arranged on the horizontal rail, a vertical rail is vertically arranged on the horizontal sliding seat, a vertical sliding seat is slidably arranged on the vertical rail, a telescopic loading platform and a counterweight are arranged on the vertical sliding seat, the telescopic loading platform can slide along an extension direction perpendicular to the vertical rail and is used to carry goods; the counterweight can slide along an extension direction perpendicular to the vertical rail and in a direction opposite to the moving direction of the telescopic loading platform to balance the torque generated by the goods on the telescopic loading platform; the lifting mechanism is configured to drive the telescopic loading platform to tilt downward when the telescopic loading platform drives the goods to switch from a static state to a moving state, so that the goods have a tendency to move forward, thereby offsetting the tendency of the goods to move backward due to inertia, and ensuring the accuracy of the stacking position of the goods.
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Description

Technical Field

[0001] The invention relates to the technical field of palletizers, and in particular to a shuttle tray palletizer for a fastener finished product packaging line. Background Art

[0002] Fasteners are mechanical parts used to connect multiple components together and are widely used in industrial fields such as automobile manufacturing, construction, mechanical engineering, and electronic equipment production.

[0003] There are many types of fasteners, the most common ones include bolts, screws, nuts, rivets, etc. These fasteners are usually made of metals, such as carbon steel, stainless steel, copper and aluminum alloys. After the fasteners are produced, they need to be packaged and packed, and after packaging, the packaging boxes are placed on the shelves in the warehouse.

[0004] In the process of placing the packaging boxes on the shelf, a palletizer is needed. In the related technology, for example, Chinese patent application CN115384997A discloses a multi-station aisle stacker. The multi-station aisle stacker is equipped with a plurality of temporary storage stations through the cooperation of a loading platform, a fork mechanism, a lifting mechanism, a temporary storage station, etc. The fork mechanism can pick up goods from the shelf and place them in a plurality of temporary storage stations for storage, or pick up goods from the temporary storage station and place them on the shelf, and then perform outbound or inbound operations at one time.

[0005] Although the above-mentioned multi-station aisle stacker can improve the efficiency of cargo stacking to a certain extent, it is found in actual use that in the process of the fork mechanism taking the cargo, since the cargo suddenly switches from a static state to a moving state, the cargo may move relative to the fork mechanism under the action of inertia, which not only affects the accuracy of the subsequent cargo stacking position, but also may cause asynchronous movement of the cargo in the height direction when the cargo is high, making it easy for the cargo to fall over, posing a safety hazard. Summary of the invention

[0006] Based on this, it is necessary to provide a shuttle pallet stacker for a fastener finished product packaging line to address the problems of low stacking accuracy and poor safety in the placement process of current fastener packaging boxes.

[0007] The above purpose is achieved through the following technical solutions:

[0008] A shuttle palletizer for a fastener finished product packaging line, the shuttle palletizer for a fastener finished product packaging line comprising:

[0009] A horizontal rail extending horizontally;

[0010] A horizontal sliding seat, arranged on the horizontal rail and capable of sliding along the extension direction of the horizontal rail;

[0011] A vertical rail is arranged on the horizontal sliding seat and extends in the vertical direction;

[0012] A vertical sliding seat, arranged on the vertical rail and capable of sliding along the extension direction of the vertical rail;

[0013] a telescopic loading platform, which is disposed on the vertical sliding seat and is capable of sliding in a direction perpendicular to the extension direction of the vertical rail and is configured to carry goods;

[0014] A counterweight block is arranged on the vertical sliding seat and is capable of sliding in a direction perpendicular to the extension direction of the vertical rail and opposite to the moving direction of the telescopic loading platform;

[0015] The lifting mechanism is configured to drive the telescopic loading platform to extend downwardly when the telescopic loading platform drives the goods to switch from a static state to a moving state.

[0016] Furthermore, the counterweight block can slide along the extension direction of the vertical rail; the lifting mechanism includes a protrusion, which is arranged on the vertical sliding seat and is located on the sliding path of the counterweight block along the extension direction perpendicular to the vertical rail, so that when the counterweight block passes through the protrusion, the counterweight block can be lifted by the protrusion and slide along the extension direction of the vertical rail to push the telescopic loading platform.

[0017] Furthermore, the shuttle palletizer for the fastener finished product packaging line also includes a pulling and lowering mechanism, which is configured to drive the telescopic platform to extend upward in an inclined manner when the telescopic platform drives the goods to switch from a moving state to a stationary state.

[0018] Furthermore, the pulling and lowering mechanism includes a sink, a socket and an insertion rod, the sink is arranged on the vertical sliding seat and is located at the end of the sliding path of the counterweight block along the extension direction perpendicular to the vertical rail; the socket is arranged on the counterweight block; the insertion rod is hinged on the telescopic loading platform and can form a snap-fit ​​with the socket, so that when the counterweight block passes through the sink, the counterweight block can synchronously pull the telescopic loading platform through the snap-fit ​​between the socket and the insertion rod.

[0019] Furthermore, there are two sinking grooves, which are respectively arranged at two ends of the sliding path of the counterweight block along the extension direction perpendicular to the vertical rail; there are two insertion rods, which are arranged at intervals along the extension direction perpendicular to the vertical rail.

[0020] Furthermore, there are two protrusions, which are arranged at intervals along a sliding path of the counterweight block perpendicular to the extension direction of the vertical rail.

[0021] Furthermore, the shuttle tray palletizer for the finished fastener packaging line also includes a driving mechanism, and the driving mechanism is configured to provide a driving force for the telescopic loading platform and the counterweight block to slide in opposite directions.

[0022] Furthermore, the driving mechanism includes a first gear, a first rack, a second rack and a driving member, the first gear is arranged on the vertical sliding seat and can rotate on its own; the first rack is extended along an extension direction perpendicular to the vertical rail and is fixed on the counterweight block; the second rack is arranged in parallel with the first rack and is fixed on the telescopic loading platform, the first rack and the second rack are respectively meshed on both sides of the first gear; the driving member is configured to provide a driving force for the first gear to rotate on its own.

[0023] Furthermore, the shuttle tray palletizer for the finished fastener packaging line also includes a transmission assembly, and the transmission assembly is configured to transmit the rotation of the first gear to the telescopic platform to drive the telescopic platform to extend and retract.

[0024] Furthermore, the telescopic loading platform includes an intermediate sub-platform and a loading sub-platform; the transmission assembly includes a second gear, a third rack and a fourth rack, the second gear is arranged on the intermediate sub-platform and can rotate on its own; the third rack and the fourth rack are both arranged parallel to the first rack, the third rack is fixedly arranged on the vertical sliding seat, the fourth rack is fixedly arranged on the loading sub-platform, and the third rack and the fourth rack are respectively meshed on both sides of the second gear.

[0025] The beneficial effects of the present invention are:

[0026] The shuttle pallet stacker for the fastener finished product packaging line provided by the present invention, when in use, first places the goods on the telescopic loading platform, then drives the telescopic loading platform to move to the same horizontal plane as the stacking position through the sliding of the horizontal sliding seat on the horizontal rail and the sliding of the vertical sliding seat on the vertical rail, then drives the telescopic loading platform to extend, and the telescopic loading platform synchronously drives the goods to extend, and at the same time drives the counterweight block to move in the opposite direction, so as to balance the torque generated by the goods on the telescopic loading platform through the counterweight block, and at the same time drives the telescopic loading platform to extend downwardly through the lifting mechanism, so that the goods have a tendency to move forward, and then can offset the tendency of the goods to move backward due to inertia, thereby ensuring that the position of the goods on the telescopic loading platform remains unchanged, and then ensuring the accuracy of the goods stacking position; when the telescopic loading platform drives the goods to move to the stacking position, it drives the vertical sliding seat to slide downward along the vertical rail to place the goods on the shelf.

[0027] Furthermore, by setting up a pulling and lowering mechanism, when the goods are switched from a moving state to a stationary state during use, the pulling and lowering mechanism drives the telescopic loading platform to extend upward, so that the goods have a tendency to move backward, thereby offsetting the tendency of the goods to move forward due to inertia, thereby ensuring the accuracy of the stacking position of the goods. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 A schematic diagram of the three-dimensional structure of a shuttle palletizer for a fastener finished product packaging line provided by an embodiment of the present invention when operating in a warehouse lane;

[0029] Figure 2 A schematic diagram of the front view of the structure of the shuttle palletizer for the fastener finished product packaging line provided by the embodiment of the present invention when operating in a warehouse lane;

[0030] Figure 3 A schematic diagram of the three-dimensional structure of a shuttle palletizer for a fastener finished product packaging line without horizontal rails, horizontal sliding seats and vertical rails provided in an embodiment of the present invention;

[0031] Figure 4 A front view structural schematic diagram of a shuttle palletizer for a fastener finished product packaging line without horizontal rails, horizontal sliding seats and vertical rails provided in an embodiment of the present invention;

[0032] Figure 5 Schematic diagram of the disassembled parts of the shuttle palletizer for the finished fastener packaging line without the horizontal rail, horizontal sliding seat and vertical rail provided in the embodiment of the present invention Figure 1 ;

[0033] Figure 6 Schematic diagram of the disassembled parts of the shuttle palletizer for the finished fastener packaging line without the horizontal rail, horizontal sliding seat and vertical rail provided in the embodiment of the present invention Figure 2 ;

[0034] Figure 7 for Figure 6 Schematic diagram of the local enlarged structure at point A in the middle.

[0035] in:

[0036] 1. Lying on the rails;

[0037] 2. Horizontal sliding seat;

[0038] 3. Vertical rail; 31. Chain;

[0039] 4. vertical sliding seat; 401. mounting hole; 402. sliding groove; 41. bracket; 42. first rotating wheel; 43. travel switch; 44. sleeve frame;

[0040] 5. Telescopic loading platform; 51. Middle sub-platform; 511. First slideway; 512. Second slideway; 513. Trigger plate; 52. Loading sub-platform; 521. Second rotating wheel; 522. Anti-collision block;

[0041] 6. Counterweight block; 61. Push block;

[0042] 71. Bump;

[0043] 81. sink; 82. socket; 83. plug rod;

[0044] 91. first gear; 92. first rack; 93. second rack; 94. first drive motor;

[0045] 101, second gear; 102, third rack; 103, fourth rack. DETAILED DESCRIPTION

[0046] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0047] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned herein, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0048] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0049] like Figures 1 to 7As shown in the figure, the shuttle pallet stacker of the finished fastener packaging line provided by the embodiment of the present invention is used for stacking packaging boxes containing fasteners, and is configured to include a horizontal rail 1, a horizontal sliding seat 2, a vertical rail 3, a vertical sliding seat 4, a telescopic loading platform 5, a counterweight 6 and a lifting mechanism. The horizontal rail 1 is horizontally extended; the horizontal sliding seat 2 is arranged on the horizontal rail 1 and can slide along the extension direction of the horizontal rail 1; the vertical rail 3 is arranged on the horizontal sliding seat 2 and extends vertically; the vertical sliding seat 4 is arranged on the vertical rail 3 and can slide along the extension direction of the vertical rail 3; the telescopic loading platform 5 is arranged on the vertical sliding seat 4 and can slide along the direction perpendicular to the extension direction of the vertical rail 3, and is configured to be able to carry goods; the counterweight 6 is arranged on the vertical sliding seat 4 and can slide along the direction perpendicular to the extension direction of the vertical rail 3, and moves in the opposite direction to the telescopic loading platform 5; the lifting mechanism is configured to drive the telescopic loading platform 5 to extend downward and obliquely when the telescopic loading platform 5 drives the goods to switch from a stationary state to a moving state.

[0050] Specifically, in this embodiment, as Figure 1 shown, the horizontal rail 1 is set as a rail-shaped structure and is arranged in parallel with the shelf during installation; the horizontal sliding seat 2 is set as a box structure, the horizontal sliding seat 2 is horizontally arranged during installation, and the length direction is parallel to the extension direction of the horizontal rail 1; the vertical rail 3 is set as a rail-shaped structure, and the bottom end is vertically fixedly inserted into the inside of the horizontal sliding seat 2 and the top end is suspended during installation; as Figure 2 shown, the vertical sliding seat 4 is set as a "C" - shaped structure and the opening faces upward during installation. A sleeve 44 is fixedly arranged on the right side wall of the vertical sliding seat 4, and the sleeve 44 is slidably sleeved on the vertical rail 3 during installation; the telescopic loading platform 5 is horizontally inserted into the opening of the vertical sliding seat 4 during installation.

[0051] To facilitate providing the driving force for the horizontal sliding seat 2 to slide along the horizontal rail 1, the shuttle pallet stacker of the finished fastener packaging line is further configured to include a second driving motor, a third gear and a fifth rack. The second driving motor is inserted into the inside of the horizontal sliding seat 2 during installation, and the motor shaft of the second driving motor is vertical and downward; the third gear is fixedly sleeved on the motor shaft of the second driving motor during installation and is located outside the bottom of the horizontal sliding seat 2; the fifth rack is fixedly arranged on the horizontal rail 1, is arranged in parallel with the horizontal rail 1, and meshes with the third gear.

[0052] In order to facilitate the provision of driving force for the vertical sliding seat 4 to slide along the vertical rail 3, the shuttle palletizer of the fastener finished product packaging line is configured to also include a third drive motor, a reducer, a first sprocket, a second sprocket and a chain 31. The third drive motor and the reducer are both inserted into the horizontal sliding seat 2, and the motor shaft of the third drive motor is horizontally arranged and connected to the input end of the reducer; the first sprocket is fixedly sleeved on the output end of the reducer, and the axis of the first sprocket is horizontally arranged; the second sprocket is arranged at the top of the vertical rail 3 and can rotate, and the axis of the second sprocket and the axis of the first sprocket are arranged on the same vertical plane; the chain 31 is configured to be a C-shaped structure, and one end is fixedly connected to the top of the sleeve 44, and the other end passes through the first sprocket and the second sprocket in turn, passes through the vertical sliding seat 4, and is fixed to the top of the vertical sliding seat 4.

[0053] To facilitate passing the chain 31, Figure 3 and Figure 5 As shown, two mounting holes 401 are provided on the left top of the vertical sliding seat 4 , and the two mounting holes 401 are arranged at intervals along the length direction of the vertical sliding seat 4 . The chain 31 forms a U-shaped structure when installed to pass through the two mounting holes 401 respectively.

[0054] When in use, first place the goods on the top of the telescopic loading platform 5, then start the second driving motor, which synchronously drives the horizontal sliding seat 2, the vertical rail 3 and the vertical sliding seat 4 to move on the horizontal rail 1 through the meshing between the third gear and the fifth rack, so as to drive the goods to move to the same vertical plane as the stacking position; then start the third driving motor, which drives the first sprocket to rotate through the reducer, and the first sprocket synchronously drives the vertical sliding seat 4 to move on the vertical rail 3 through the chain 31, and the second sprocket follows, so as to drive the goods to move to the same horizontal plane as the stacking position; then drive the telescopic loading platform 5 to extend, the telescopic loading platform 5 synchronously drives the goods to extend, and at the same time drives the counterweight block 6 to move in the opposite direction, so as to balance the torque generated by the goods on the telescopic loading platform 5 through the counterweight block 6, and at the same time drive the telescopic loading platform 5 to extend downward through the lifting mechanism, so that the goods have a tendency to move forward, thereby being able to offset the tendency of the goods to move backward due to inertia, thereby ensuring that the position of the goods on the telescopic loading platform 5 remains unchanged.

[0055] When the telescopic loading platform 5 drives the goods to move to the stacking position, the third drive motor is started, and the third drive motor drives the first sprocket to rotate through the reducer. The first sprocket synchronously drives the vertical sliding seat 4 to slide downward along the vertical rail 3 through the chain 31 to place the goods on the shelf.

[0056] Then the telescopic loading platform 5 and the counterweight 6 are driven to reset; then the third drive motor is started, and the third drive motor drives the first sprocket to rotate through the reducer, and the first sprocket synchronously drives the vertical sliding seat 4 to slide downward along the vertical rail 3 to the initial position through the chain 31; repeat the above process, and the goods can be continuously placed on the shelf.

[0057] In some embodiments, the counterweight block 6 can slide along the extension direction of the vertical rail 3; the lifting mechanism is configured to include a protrusion 71, the protrusion 71 is arranged on the vertical sliding seat 4, and is located on the sliding path of the counterweight block 6 along the extension direction perpendicular to the vertical rail 3, so that when the counterweight block 6 passes through the protrusion 71, the counterweight block 6 can be lifted by the protrusion 71 and slide along the extension direction of the vertical rail 3 to push the telescopic loading platform 5.

[0058] Specifically in this embodiment, Figure 7 As shown, a sliding groove 402 is provided through the bottom of the opening of the vertical sliding seat 4, and the sliding groove 402 is extended along the length direction of the vertical sliding seat 4. The length direction of the vertical sliding seat 4 is parallel to the moving direction of the telescopic loading platform 5. The sliding groove 402 forms a sliding path for the counterweight block 6 along the extension direction perpendicular to the vertical rail 3; the counterweight block 6 is arranged in an "I"-shaped structure, and the small end is stopped at the top of the sliding groove 402, the middle part is slidably inserted in the sliding groove 402, and the large end is suspended at the bottom of the sliding groove 402, and a push block 61 is fixedly arranged on the top of the counterweight block 6, as shown in FIG. Figure 4 As shown, the top of the push block 61 contacts the bottom of the telescopic loading platform 5 when in use; the protrusion 71 is arranged as a tooth-shaped structure, and the inclined surface of the protrusion 71 faces the counterweight block 6, so as to better guide the movement of the counterweight block 6. The protrusion 71 is fixedly set at the bottom of the opening of the vertical sliding seat 4 during installation, and is arranged close to the sliding groove 402 and close to the middle of the sliding groove 402.

[0059] Initially, the counterweight 6 is located in the middle of the sliding slot 402 .

[0060] During use, when the telescopic loading platform 5 is extended toward the direction close to the shelf, the counterweight block 6 simultaneously moves toward the direction away from the shelf. During the movement of the counterweight block 6, when the counterweight block 6 passes through the protrusion 71, the counterweight block 6 synchronously moves upward under the push of the protrusion 71, and the counterweight block 6 synchronously pushes the telescopic loading platform 5, so that the height of one end of the telescopic loading platform 5 close to the shelf in the vertical direction is lower than the height of the other end of the telescopic loading platform 5 away from the shelf in the vertical direction, so that the telescopic loading platform 5 extends downward in the conveying direction, and then under the guidance of the inclined plane, the goods have a tendency to move toward the direction close to the shelf. At this time, under the action of inertia, the goods have a tendency to move away from the shelf, thereby achieving the offset of the movement trend and ensuring that the position of the goods on the telescopic loading platform 5 remains unchanged.

[0061] In a further embodiment, during the process of placing goods on an existing palletizer, since the goods suddenly switch from a moving state to a stationary state, the goods may move relative to the fork mechanism under the action of inertia, thereby affecting the accuracy of the stacking position of the goods. To solve this problem, the shuttle pallet palletizer of the fastener finished product packaging line is configured to also include a pulling and lowering mechanism, which is configured to drive the telescopic loading platform 5 to extend upward when the telescopic loading platform 5 drives the goods to switch from a moving state to a stationary state.

[0062] During use, when the goods are switched from a moving state to a stationary state, the telescopic loading platform 5 is driven by the pulling and lowering mechanism to extend upward, so that the goods tend to move backward, thereby offsetting the tendency of the goods to move forward due to inertia, thereby ensuring the accuracy of the goods stacking position.

[0063] In a further embodiment, the pulling and lowering mechanism is configured to include a sink 81, a socket 82 and an insertion rod 83, the sink 81 is arranged on the vertical sliding seat 4, and is located at the end of the sliding path of the counterweight block 6 along the extension direction perpendicular to the vertical rail 3; the socket 82 is arranged on the counterweight block 6; the insertion rod 83 is hinged on the telescopic loading platform 5, and can form a snap fit with the socket 82, so that when the counterweight block 6 passes through the sink 81, the counterweight block 6 can synchronously pull the telescopic loading platform 5 through the snap fit between the socket 82 and the insertion rod 83.

[0064] Specifically in this embodiment, Figure 7 As shown, the sink 81 is arranged at the bottom of the opening of the vertical sliding seat 4 and is connected to the sliding groove 402 to form a T-shaped structure; the insertion hole 82 is arranged as a strip structure and is arranged on the front and rear side walls of the small end of the counterweight block 6 and extends along the width direction of the vertical sliding seat 4; Figure 5 As shown, the insertion rod 83 is configured as an L-shaped structure, and the top is hinged to the bottom of the telescopic loading platform 5, and the bottom is suspended and arranged toward the middle of the telescopic loading platform 5.

[0065] During use, when the counterweight block 6 moves to the end of the sliding groove 402, the insertion rod 83 is synchronously inserted into the insertion hole 82, and the counterweight block 6 moves downward synchronously under the action of gravity to be inserted into the sink groove 81; during the movement of the counterweight block 6, the counterweight block 6 synchronously drives the other end of the telescopic loading platform 5 away from the shelf direction to move downward through the insertion rod 83, so that the height of the end of the telescopic loading platform 5 close to the shelf direction in the vertical direction is higher than the height of the other end of the telescopic loading platform 5 away from the shelf direction in the vertical direction, so that the telescopic loading platform 5 extends upward along the conveying direction, and then under the guidance of the inclined plane, the goods have a tendency to move in the direction away from the shelf. At this time, under the action of inertia, the goods have a tendency to move in the direction close to the shelf, thereby achieving the offset of the movement trend and ensuring that the position of the goods on the telescopic loading platform 5 remains unchanged.

[0066] In a further embodiment, in order to improve the applicability of the palletizer, there are two sinkers 81, which are respectively arranged at the two ends of the sliding path of the counterweight block 6 along the extension direction perpendicular to the vertical rail 3; there are two insertion rods 83, which are arranged at intervals along the extension direction perpendicular to the vertical rail 3.

[0067] Specifically in this embodiment, the two sink grooves 81 are arranged so as to form an “I”-shaped structure together with the sliding groove 402 .

[0068] During use, when the telescopic loading platform 5 is extended in any direction toward or away from the shelf, with the cooperation of any set of the grooves 81, the insertion rods 83 and the insertion holes 82, the telescopic loading platform 5 can be tilted upward, and the goods have a tendency to move backward under the guidance of the inclined surface, so that when the goods switch from a moving state to a stationary state, the tendency of the goods to move forward due to inertia can be offset, thereby ensuring that the position of the goods on the telescopic loading platform 5 remains unchanged and the accuracy of the stacking position of the goods is ensured.

[0069] In other embodiments, in order to improve the applicability of the palletizer, the number of the protrusions 71 is two, and they are arranged at intervals along the sliding path of the counterweight block 6 perpendicular to the extension direction of the vertical rail 3 .

[0070] During use, when the counterweight 6 slides in any direction towards or away from the shelf, with the cooperation of any protrusion 71, the telescopic loading platform 5 can be tilted downward, and the goods have a tendency to move forward under the guidance of the inclined surface, so that when the goods switch from a static state to a moving state, the tendency of the goods to move backward due to inertia can be offset, thereby ensuring that the position of the goods on the telescopic loading platform 5 remains unchanged and the accuracy of the stacking position of the goods is guaranteed.

[0071] In other embodiments, the shuttle tray palletizer for the fastener finished product packaging line is configured to further include a driving mechanism, and the driving mechanism is configured to provide a driving force for the telescopic loading platform 5 and the counterweight block 6 to slide in opposite directions.

[0072] In a further embodiment, the driving mechanism is configured to include a first gear 91, a first rack 92, a second rack 93 and a driving member, the first gear 91 is arranged on the vertical sliding seat 4 and can rotate; the first rack 92 is extended along an extension direction perpendicular to the vertical rail 3, and is fixedly arranged on the counterweight block 6; the second rack 93 is arranged parallel to the first rack 92, and is fixedly arranged on the telescopic loading platform 5, the first rack 92 and the second rack 93 are respectively meshed on both sides of the first gear 91; the driving member is configured to provide a driving force for the first gear 91 to rotate.

[0073] Specifically in this embodiment, Figure 7As shown, the first gear 91 is inserted at the bottom of the opening of the vertical sliding seat 4, and its axis is arranged vertically; the first rack 92 is fixedly arranged on the right side wall of the small end of the counterweight 6, extends along the length direction of the vertical sliding seat 4, and is located on the left side of the first gear 91. The tooth surface of the first rack 92 faces right to mesh with the first gear 91; as Figure 5 shown, the second rack 93 is fixedly arranged at the bottom of the telescopic loading platform 5 and is located on the right side of the first gear 91. The tooth surface of the second rack 93 faces left to mesh with the first gear 91; the driving member can be set as the first driving motor 94, as Figure 3 shown, when installed, the first driving motor 94 is inserted inside the vertical sliding seat 4. The motor shaft of the first driving motor 94 is arranged vertically upward and penetrates the bottom of the opening of the vertical sliding seat 4 to be coaxially inserted on the first gear 91.

[0074] During use, start the first driving motor 94. The first driving motor 94 drives the first gear 91 to rotate self - rotatably. The self - rotation of the first gear 91 synchronously drives the first rack 92 and the second rack 93 to move in opposite directions, thereby driving the counterweight 6 and the telescopic loading platform 5 to move in opposite directions.

[0075] In some other embodiments, the fastener finished product packaging line shuttle - type pallet stacker is further provided with a transmission assembly. The transmission assembly is configured to be able to transmit the rotation of the first gear 91 to the telescopic loading platform 5 to drive the telescopic loading platform 5 to expand and contract.

[0076] In a further embodiment, the telescopic loading platform 5 is provided to include an intermediate platform 51 and a loading platform 52; the transmission assembly is provided to include a second gear 101, a third rack 102, and a fourth rack 103. The second gear 101 is arranged on the intermediate platform 51 and can rotate self - rotatably; the third rack 102 and the fourth rack 103 are both arranged parallel to the first rack 92. The third rack 102 is fixedly arranged on the vertical sliding seat 4, the fourth rack 103 is fixedly arranged on the loading platform 52, and the third rack 102 and the fourth rack 103 are respectively meshed on both sides of the second gear 101.

[0077] Specifically in this embodiment, as Figure 5 shown, the intermediate platform 51 is arranged in a "C" - shaped structure and has an upward - facing opening when installed. The intermediate platform 51 is provided with a flat part and two protruding parts. The protruding parts are arranged in an "I" - shaped strip structure. A first sliding groove 511 is formed on the outside of each protruding part, and a second sliding groove 512 is formed on the inside of each protruding part. The inserting rod 83 and the second rack 93 are both arranged at the bottom of the intermediate platform 51 when installed; as Figure 6 shown, when installed, the axis of the second gear 101 is arranged horizontally and penetrates the bottom of the opening of the intermediate platform 51.

[0078] To facilitate installation of the intermediate sub-station 51, Figure 6 and Figure 7 As shown, two brackets 41 are symmetrically arranged at the bottom of the opening of the vertical sliding seat 4. The brackets 41 are arranged as a strip structure and are extended along the length direction of the vertical sliding seat 4. The cross-sectional shape of the bracket 41 is arranged in an "L" shape, and the turning section faces the first gear 91. A plurality of first rotating wheels 42 are arranged on the vertical section of each bracket 41. The first rotating wheels 42 can rotate on themselves. The plurality of first rotating wheels 42 on the same bracket 41 are arranged at intervals along the extension direction of the bracket 41. The plurality of first rotating wheels 42 on the same bracket 41 are movably inserted into the same first sliding groove 511 during installation.

[0079] like Figure 5 As shown, the loading platform 52 is configured as a "П"-shaped structure, and the plate surface with the protruding portion is arranged downward during installation, and the fourth rack 103 is arranged at the bottom of the loading platform 52 during installation, and is located parallel to the two protruding portions, and the tooth surface of the fourth rack 103 is arranged downward to engage with the second gear 101; to facilitate the installation of the loading platform 52, a plurality of second rotating wheels 521 are arranged on each protruding portion of the loading platform 52, and the second rotating wheels 521 can rotate on their own, and the plurality of second rotating wheels 521 on the same protruding portion are arranged at intervals along the extension direction of the protruding portion, and the plurality of second rotating wheels 521 on the same protruding portion are movably inserted in the same second sliding groove 512 during installation.

[0080] like Figure 7 As shown, the third rack 102 is fixedly arranged at the bottom of the opening of the vertical sliding seat 4 during installation, and is located on the left side of the sliding groove 402 , and the tooth surface of the third rack 102 is arranged upward to mesh with the second gear 101 .

[0081] When in use, the first drive motor 94 is started, and the first drive motor 94 drives the first gear 91 to rotate. The rotation of the first gear 91 synchronously drives the first rack 92 and the second rack 93 to move in opposite directions, thereby driving the counterweight block 6 and the intermediate platform 51 to move in opposite directions; during the movement of the intermediate platform 51, the intermediate platform 51 synchronously drives the second gear 101 to move, and the second gear 101 realizes rotation through engagement with the third rack 102. The rotation of the second gear 101 synchronously drives the loading platform 52 to extend through engagement with the fourth rack 103, so as to realize the extension and retraction of the telescopic loading platform 5.

[0082] In other embodiments, to improve safety during use, such as Figure 5 As shown, two anti-collision blocks 522 are arranged at intervals at the bottom of the loading platform 52 and at the front and rear ends of the fourth rack 103. The anti-collision blocks 522 and the fourth rack 103 are arranged at intervals along the width direction of the loading platform 52 to achieve an anti-collision effect when in use.

[0083] In other embodiments, to simplify the control logic, such as Figure 6 As shown, two travel switches 43 are arranged at the bottom of the opening of the vertical sliding seat 4, and the two travel switches 43 are arranged at intervals along the length direction of the vertical sliding seat 4; Figure 5 As shown, a trigger piece 513 is provided at the bottom of the middle sub-platform 51 . The trigger piece 513 is provided in an inverted T-shaped structure and is configured to trigger the travel switch 43 .

[0084] During use, when the counterweight 6 moves to the end of the sliding slot 402, the trigger plate 513 synchronously triggers the travel switch 43, and the travel switch 43 sends a signal to delay the start of the first drive motor 94 to reverse, thereby driving the counterweight 6 and the telescopic loading platform 5 to reset.

[0085] In combination with the above embodiments, the use principle and working process of the embodiments of the present invention are as follows:

[0086] When in use, first place the goods on the top of the loading platform 52, and then start the second drive motor, which synchronously drives the horizontal sliding seat 2, the vertical rail 3 and the vertical sliding seat 4 to move on the horizontal rail 1 through the engagement between the third gear and the fifth rack, so as to drive the goods to move to the same vertical plane as the stacking position; then start the third drive motor, which drives the first sprocket to rotate through the reducer, and the first sprocket synchronously drives the vertical sliding seat 4 to move on the vertical rail 3 through the chain 31, and the second sprocket follows, so as to drive the goods to move to the same horizontal plane as the stacking position.

[0087] Then start the first drive motor 94, which drives the first drive motor 94 to rotate. The rotation of the first gear 91 synchronously drives the first rack 92 and the second rack 93 to move in opposite directions, thereby driving the counterweight block 6 and the intermediate platform 51 to move in opposite directions, wherein the intermediate platform 51 moves toward the direction close to the shelf, and the counterweight block 6 moves away from the shelf; during the movement of the intermediate platform 51, the intermediate platform 51 synchronously drives the second gear 101 to move, and the second gear 101 rotates by meshing with the third rack 102. The rotation of the second gear 101 synchronously drives the loading platform 52 to extend through the meshing with the fourth rack 103, and the loading platform 52 synchronously drives the goods to extend.

[0088] When the telescopic loading platform 5 is extended toward the direction approaching the shelf, the counterweight block 6 simultaneously moves toward the direction away from the shelf. During the movement of the counterweight block 6, when the counterweight block 6 passes through the protrusion 71, the counterweight block 6 synchronously moves upward under the push of the protrusion 71, and the counterweight block 6 synchronously pushes the telescopic loading platform 5, so that the height in the vertical direction of one end of the telescopic loading platform 5 close to the shelf is lower than the height in the vertical direction of the other end of the telescopic loading platform 5 away from the shelf, so that the telescopic loading platform 5 extends downwardly along the conveying direction, and then the goods have a tendency to move toward the direction approaching the shelf under the guidance of the inclined surface. At this time, the goods have a tendency to move away from the shelf under the action of inertia, thereby achieving the offset of the movement trend and ensuring that the position of the goods on the telescopic loading platform 5 remains unchanged.

[0089] When the counterweight block 6 moves to the end of the sliding groove 402, the insertion rod 83 is synchronously inserted into the insertion hole 82, and the counterweight block 6 moves downward synchronously under the action of gravity to be inserted into the sink groove 81; in the process of the movement of the counterweight block 6, the counterweight block 6 synchronously drives the other end of the telescopic loading platform 5 away from the shelf direction to move downward through the insertion rod 83, so that the height of the end of the telescopic loading platform 5 close to the shelf direction in the vertical direction is higher than the height of the other end of the telescopic loading platform 5 away from the shelf direction in the vertical direction, so that the telescopic loading platform 5 extends upward along the conveying direction, and then under the guidance of the inclined plane, the goods have a tendency to move in the direction away from the shelf. At this time, under the action of inertia, the goods have a tendency to move in the direction close to the shelf, thereby achieving the offset of the movement trend and ensuring that the position of the goods on the telescopic loading platform 5 remains unchanged.

[0090] When the loading platform 52 drives the goods to move to the stacking position, the third drive motor is started, and the third drive motor drives the first sprocket to rotate through the reducer. The first sprocket synchronously drives the vertical sliding seat 4 to slide downward along the vertical rail 3 through the chain 31 to place the goods on the shelf.

[0091] When the goods are placed on the shelf, the first drive motor 94 starts to reverse, thereby driving the counterweight block 6 and the telescopic loading platform 5 to reset; then the third drive motor is started, and the third drive motor drives the first sprocket to rotate through the reducer, and the first sprocket synchronously drives the vertical sliding seat 4 to slide downward along the vertical rail 3 to the initial position through the chain 31.

[0092] Repeat the above process to continuously place goods on the shelf.

[0093] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0094] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A shuttle palletizer for a fastener finished product packaging line, characterized in that: The shuttle palletizer for the fastener finished product packaging line includes: A horizontal rail extending horizontally; A horizontal sliding seat, arranged on the horizontal rail and capable of sliding along the extension direction of the horizontal rail; A vertical rail is arranged on the horizontal sliding seat and extends in the vertical direction; A vertical sliding seat, arranged on the vertical rail and capable of sliding along the extension direction of the vertical rail; a telescopic loading platform, which is disposed on the vertical sliding seat and is capable of sliding in a direction perpendicular to the extension direction of the vertical rail and is configured to carry goods; A counterweight block is arranged on the vertical sliding seat and is capable of sliding in a direction perpendicular to the extension direction of the vertical rail and opposite to the moving direction of the telescopic loading platform; A lifting mechanism, wherein the lifting mechanism is configured to drive the telescopic platform to extend downwardly when the telescopic platform drives the cargo to switch from a static state to a moving state, so as to make the cargo move forward, thereby offsetting the cargo's tendency to move backward due to inertia; The counterweight block can slide along the extension direction of the vertical rail; the lifting mechanism includes a protrusion, which is arranged on the vertical sliding seat and is located on the sliding path of the counterweight block along the extension direction perpendicular to the vertical rail, so that when the counterweight block passes through the protrusion, the counterweight block can be lifted by the protrusion and slide along the extension direction of the vertical rail to push the telescopic loading platform.

2. The shuttle palletizer for fastener finished product packaging line according to claim 1, characterized in that: The shuttle palletizer for the fastener finished product packaging line further includes a pulling and lowering mechanism, which is configured to drive the telescopic platform to extend upwardly when the telescopic platform drives the goods to switch from a moving state to a stationary state.

3. The shuttle palletizer for fastener finished product packaging line according to claim 2, characterized in that: The pulling and lowering mechanism includes a sink, a socket and an insertion rod. The sink is arranged on the vertical sliding seat and is located at the end of the sliding path of the counterweight block along the extension direction perpendicular to the vertical rail; the socket is arranged on the counterweight block; the insertion rod is hinged on the telescopic loading platform and can form a snap-fitting fit with the socket, so that when the counterweight block passes through the sink, the counterweight block can synchronously pull the telescopic loading platform through the snap-fitting between the socket and the insertion rod.

4. The shuttle palletizer for the fastener finished product packaging line according to claim 3, characterized in that: There are two sinking grooves, which are respectively arranged at two ends of the sliding path of the counterweight block along the extension direction perpendicular to the vertical rail; there are two insertion rods, which are arranged at intervals along the extension direction perpendicular to the vertical rail.

5. The shuttle palletizer for the fastener finished product packaging line according to claim 1, characterized in that: There are two protrusions, which are arranged at intervals along a sliding path of the counterweight block perpendicular to the extension direction of the vertical rail.

6. The shuttle palletizer for fastener finished product packaging line according to claim 1, characterized in that: The shuttle tray palletizer for the fastener finished product packaging line further comprises a driving mechanism, wherein the driving mechanism is configured to provide a driving force for the telescopic loading platform and the counterweight block to slide in opposite directions.

7. The shuttle palletizer for the fastener finished product packaging line according to claim 6, characterized in that: The driving mechanism includes a first gear, a first rack, a second rack and a driving member. The first gear is arranged on the vertical sliding seat and can rotate on its own. The first rack is extended along an extension direction perpendicular to the vertical rail and is fixed on the counterweight block. The second rack is arranged in parallel with the first rack and is fixed on the telescopic loading platform. The first rack and the second rack are respectively meshed on both sides of the first gear. The driving member is configured to provide a driving force for the first gear to rotate on its own.

8. The shuttle palletizer for fastener finished product packaging line according to claim 7, characterized in that: The shuttle tray palletizer for the fastener finished product packaging line also includes a transmission assembly, and the transmission assembly is configured to transmit the rotation of the first gear to the telescopic platform to drive the telescopic platform to extend and retract.

9. The shuttle palletizer for the fastener finished product packaging line according to claim 8, characterized in that: The telescopic loading platform includes an intermediate sub-platform and a loading sub-platform; the transmission assembly includes a second gear, a third rack and a fourth rack, the second gear is arranged on the intermediate sub-platform and can rotate on its own; the third rack and the fourth rack are both arranged parallel to the first rack, the third rack is fixedly arranged on the vertical sliding seat, the fourth rack is fixedly arranged on the loading sub-platform, and the third rack and the fourth rack are respectively meshed on both sides of the second gear.

Citation Information

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