Intelligent real-time online equipment operation accurate monitoring and guaranteeing system

Abstract

The invention belongs to the technical field of intelligent monitoring, and particularly relates to an intelligent real-time online equipment operation accurate monitoring guarantee system which comprises a data acquisition module, the data acquisition module is associated with a data transmission module, and the data transmission module is associated with a parameter setting module. According to the invention, various parameters of online equipment can be acquired in real time by arranging the data acquisition module and utilizing a sensor, then various data are transmitted to the monitoring center by utilizing the data transmission module, and the range of the various parameters is limited through the setting of the parameter setting module; the fault judging and positioning module is used for analyzing and judging whether the collected data exceed a set range or not, if the collected data exceed the set range, automatic diagnosis and positioning can be carried out, detailed fault information and solutions are provided, and then a result is transmitted to a user side for early warning in a wireless transmission mode of the data early warning module; therefore, accurate monitoring guarantee can be realized for the intelligent real-time online equipment.

Description

Technical Field

[0001] The present invention belongs to the field of intelligent monitoring technology, and in particular relates to an intelligent real-time online device operation precision monitoring and guarantee system. Background Art

[0002] Real-time online devices refer to those devices that can stay connected to the network at any time to achieve real-time data transmission, monitoring, management and control. Such devices usually transmit the operating status, data and other information of the device to the cloud or central processing system in real time through the Internet or other network connection methods for remote monitoring, management and control.

[0003] At present, during the operation of existing intelligent real-time online equipment, staff are usually required to perform regular maintenance and inspection. The staff need to carry various detection equipment to monitor and record various parameters of the intelligent real-time online equipment. However, this method consumes a lot of manpower and material resources, which not only increases the labor intensity of the staff, but also is prone to omissions during the detection process, resulting in inaccurate collection of some parameters, which in turn affects the subsequent fault information judgment and the generation of solutions. Summary of the invention

[0004] The purpose of the present invention is to provide an intelligent real-time online equipment operation precise monitoring guarantee system, aiming to solve the problem that the existing intelligent real-time online equipment usually needs staff to regularly perform maintenance and overhaul during operation, and the staff needs to carry various detection equipment to monitor and record various parameters of the intelligent real-time online equipment. However, this method consumes a lot of manpower and material resources to operate, which not only increases the labor intensity of the staff, but also is prone to omissions during the detection process, resulting in inaccurate collection of some parameters, which in turn affects the subsequent fault information judgment and the generation of solutions.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent real-time online equipment operation precision monitoring and guarantee system, comprising a data acquisition module, the data acquisition module is associated with a data transmission module, the data transmission module is associated with a parameter setting module, the parameter setting module is associated with a fault judgment and positioning module, the fault judgment and positioning module is associated with a data early warning module, the data early warning module is associated with a remote monitoring module, and the remote monitoring module is associated with a data management module.

[0006] As a preferred embodiment of the intelligent real-time online equipment operation precision monitoring and guarantee system of the present invention, the data acquisition module is used for real-time acquisition of various parameters and image data of the online equipment.

[0007] As a preferred embodiment of the intelligent real-time online device operation precise monitoring and guarantee system of the present invention, the data acquisition module includes a sensor and a camera, wherein the sensor is used to collect temperature, humidity, vibration, current and voltage parameters of the intelligent real-time online device, and the camera is used to collect real-time pictures and videos.

[0008] As a preferred embodiment of the intelligent real-time online equipment operation precision monitoring and guarantee system of the present invention, the data transmission module is used to transmit the collected data to a remote monitoring center, thereby realizing data transmission.

[0009] As a preferred embodiment of an intelligent real-time online equipment operation precision monitoring and guarantee system of the present invention, the data transmission module adopts both wired transmission and wireless transmission for data transmission, wherein the wired transmission adopts Ethernet transmission and the wireless transmission adopts 4G / 5G network transmission.

[0010] As a preferred embodiment of an intelligent real-time online equipment operation precision monitoring and guarantee system of the present invention, the parameter setting module is used for basic parameter setting, wherein the temperature parameter range is between 15°C-40°C, the humidity parameter range is between 40%-70%, the vibration parameter is set at <8mm / s, the current parameter is set at ≤100A, and the voltage parameter range is between 190V-255V.

[0011] As a preferred embodiment of the intelligent real-time online equipment operation precise monitoring and guarantee system of the present invention, the fault judgment and positioning module is used to analyze and judge whether the collected data exceeds the set range, and automatically diagnose and locate the fault in combination with the expert system and big data, and provide detailed fault information and solutions, thereby realizing precise monitoring of intelligent real-time online equipment.

[0012] As a preferred embodiment of the intelligent real-time online device operation precise monitoring and guarantee system of the present invention, the data warning module uses wireless transmission to transmit the fault information and solution provided by the fault judgment and positioning module to the user end, thereby realizing fault warning of the intelligent real-time online device.

[0013] As a preferred embodiment of an intelligent real-time online device operation precision monitoring and guarantee system of the present invention, the remote monitoring module can realize user remote monitoring, wherein the user can check the operation status and parameters of the device anytime and anywhere through a web browser or a mobile phone APP.

[0014] As a preferred embodiment of the intelligent real-time online equipment operation precision monitoring and guarantee system of the present invention, the data management module is used to store and record various data and images collected by the data collection module in the monitoring center, and automatically generate reports for various data, and the images can be set to be deleted periodically.

[0015] Compared with the prior art, the present invention has the following beneficial effects: By setting up the data acquisition module, sensors can be used to collect temperature, humidity, vibration, current and voltage parameters of online equipment in real time, and then the data transmission module is used to transmit various data to the monitoring center. The parameter setting module is used to limit the range of various parameters, and then the fault judgment and positioning module is used to analyze and judge whether the collected data exceeds the set range. If it exceeds the range, the fault judgment and positioning module can combine the expert system and big data to automatically diagnose and locate the fault, provide detailed fault information and solutions, and then transmit the results to the user end through the wireless transmission method of the data early warning module. At this time, the user can view it anytime and anywhere through the web browser or mobile phone APP, thereby realizing accurate monitoring and protection of intelligent real-time online equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the system module of the present invention; Figure 2 It is a schematic diagram of a data acquisition module of the present invention; Figure 3 It is a schematic diagram of a data transmission module of the present invention; Figure 4 It is a schematic diagram of the parameter setting module of the present invention.

[0017] In the figure: 1. Data acquisition module; 2. Data transmission module; 3. Parameter setting module; 4. Fault judgment and positioning module; 5. Data warning module; 6. Remote monitoring module; 7. Data management module. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-4The present invention provides the following technical solutions: an intelligent real-time online equipment operation precision monitoring and guarantee system, including a data acquisition module 1, the data acquisition module 1 is associated with a data transmission module 2, the data transmission module 2 is associated with a parameter setting module 3, the parameter setting module 3 is associated with a fault judgment and positioning module 4, the fault judgment and positioning module 4 is associated with a data early warning module 5, the data early warning module 5 is associated with a remote monitoring module 6, and the remote monitoring module 6 is associated with a data management module 7.

[0020] Preferably: the data acquisition module 1 is used to collect various parameters and image data of online devices in real time. The data acquisition module 1 includes a sensor and a camera, wherein the sensor is used to collect temperature, humidity, vibration, current and voltage parameters of the intelligent real-time online device, and the camera is used to collect real-time pictures and videos.

[0021] When in use, the temperature, humidity, vibration, current and voltage parameters of the online device during operation are collected through the sensor in the data acquisition module 1, and then the pictures and videos of the online device during operation are taken through the camera; It should be noted that the temperature sensor model is NTC10K, the humidity sensor model is MW88-JTR08ZI, the vibration sensor model is KSN-WZ, the current and voltage sensor models are BA20-AI / IT and CHV-100 / 100A respectively, and the camera model is TP-LINK 5 million HD camera, which has night vision, 360-degree monitoring and remote control capabilities.

[0022] Preferably: the data transmission module 2 is used to transmit the collected data to a remote monitoring center, thereby realizing data transmission. The data transmission module 2 uses wired transmission and wireless transmission for data transmission, wherein the wired transmission uses Ethernet transmission and the wireless transmission uses 4G / 5G network transmission; It is worth noting that Ethernet transmission is high-speed and stable. Ethernet devices can be directly connected to network switches or routers to achieve fast data transmission. 4G / 5G network transmission uses Pingsheng Electronics DATA-6380 communication equipment, which can be used to achieve remote and high-speed data transmission. It is particularly suitable for application scenarios that require real-time and high reliability. In order to prevent information leakage and tampering during data transmission, encryption technology can be used to encrypt the transmitted data.

[0023] Preferably: the parameter setting module 3 is used for basic parameter setting, wherein the temperature parameter range is between 15°C and 40°C, the humidity parameter range is between 40% and 70%, the vibration parameter is set at <8mm / s, the current parameter is set at ≤100A, and the voltage parameter range is between 190V and 255V. The fault judgment and positioning module 4 is used to analyze and judge whether the collected data exceeds the set range, and automatically diagnose and locate the fault in combination with the expert system and big data, and provide detailed fault information and solutions, thereby realizing accurate monitoring of intelligent real-time online equipment; Specifically, during use, the parameter setting module 3 is used to limit the range of various parameters, and the fault judgment and positioning module 4 will retrieve and collect various data from the monitoring center for analysis to determine whether they exceed the set range. If they do, the fault judgment and positioning module 4 can automatically diagnose and locate the fault by combining the expert system and big data, and provide detailed fault information and solutions. In this way, combined with artificial intelligence technology, the system can automatically perform fault diagnosis and early warning, reduce manual intervention, and improve operation and maintenance efficiency. It should be noted that the expert system is based on the empirical knowledge of domain experts and can obtain diagnostic results through deductive reasoning or generative reasoning. Based on big data analysis, it can continuously monitor and analyze equipment operation data and detect potential faults in a timely manner, thereby improving the reliability and stability of the system.

[0024] Preferably: the data warning module 5 transmits the fault information and solution provided by the fault judgment and positioning module 4 to the user end by wireless transmission, thereby realizing the fault warning of the intelligent real-time online device; It should be noted that the data warning module 5 needs to be used in conjunction with the remote monitoring module 6 so as to push the fault information and solutions to the corresponding Web browser or mobile phone APP.

[0025] Preferably: the remote monitoring module 6 can realize remote monitoring by users, wherein users can check the operating status and parameters of the equipment anytime and anywhere through a web browser or a mobile phone APP; When in use, users can view the operating status and parameters of the equipment anytime and anywhere through a web browser or mobile phone APP. These platforms provide online data charts and reports on equipment operation, allowing users to quickly understand the equipment status; It should be noted that when accessing information through a web browser, users need to first enter the IP address of the device, then enter the IP address to access. If the device is configured with a specific port number, the port number needs to be added. Finally, after accessing, the user usually needs to enter the username and password for login authentication to enter; If remote monitoring is performed through a mobile phone APP, the user needs to first download and install the corresponding APP from the application store, then register an account and log in to the APP directly, and add the corresponding device in the APP to view the various data and images of the online device during operation.

[0026] Preferably: the data management module 7 is used to store and record various data and images collected by the data collection module 1 in the monitoring center, and automatically generate reports for various data, and images can be set to be deleted regularly; When in use, the data and images in the monitoring center will be automatically transmitted to the data management module 7 for storage; It should be noted that the data management module 7 uses a 14TB mechanical hard drive from the Seagate IronWolf Pro series to store the monitoring center's data, so the monitoring center can retrieve data collection records from the hard drive at any time.

[0027] Working principle: First, by setting up the data acquisition module 1, the temperature, humidity, vibration, current and voltage parameters of the online equipment can be collected in real time using sensors, and then the data transmission module 2 is used to transmit various data to the monitoring center. The parameter setting module 3 is used to limit the range of various parameters, and then the fault judgment and positioning module 4 is used to analyze and judge whether the collected data exceeds the set range. If it exceeds the range, the fault judgment and positioning module 4 can combine the expert system and big data to automatically diagnose and locate the fault, provide detailed fault information and solutions, and then transmit the results to the user end for early warning through the wireless transmission method of the data early warning module 5. At this time, the user can view it anytime and anywhere through a web browser or mobile phone APP, and the data and images in the monitoring center will be automatically transmitted to the data management module 7 for storage, so as to realize accurate monitoring and protection of intelligent real-time online equipment, and combined with artificial intelligence technology, the system can automatically perform fault diagnosis and early warning, reduce manual intervention, and improve operation and maintenance efficiency.

[0028] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intelligent real-time online equipment operation precision monitoring and guarantee system, comprising a data acquisition module (1), characterized in that: The data acquisition module (1) is associated with the data transmission module (2), the data transmission module (2) is associated with the parameter setting module (3), the parameter setting module (3) is associated with the fault judgment and positioning module (4), the fault judgment and positioning module (4) is associated with the data early warning module (5), the data early warning module (5) is associated with the remote monitoring module (6), and the remote monitoring module (6) is associated with the data management module (7).

2. According to claim 1, the intelligent real-time online equipment operation precision monitoring and guarantee system is characterized by: The data acquisition module (1) is used to acquire various parameters and image data of online equipment in real time.

3. According to claim 2, the intelligent real-time online equipment operation precision monitoring and guarantee system is characterized by: The data acquisition module (1) comprises a sensor and a camera, wherein the sensor is used to collect temperature, humidity, vibration, current and voltage parameters of the intelligent real-time online device, and the camera is used to collect real-time pictures and videos.

4. According to claim 1, the intelligent real-time online equipment operation precision monitoring and guarantee system is characterized by: The data transmission module (2) is used to transmit the collected data to a remote monitoring center, thereby realizing data transmission.

5. According to claim 4, the intelligent real-time online equipment operation precision monitoring and guarantee system is characterized by: The data transmission module (2) uses wired transmission and wireless transmission to transmit data, wherein the wired transmission uses Ethernet transmission and the wireless transmission uses 4G / 5G network transmission.

6. According to claim 1, the intelligent real-time online equipment operation precision monitoring and guarantee system is characterized by: The parameter setting module (3) is used for basic parameter setting, wherein the temperature parameter range is between 15°C and 40°C, the humidity parameter range is between 40% and 70%, the vibration parameter is set at <8mm / s, the current parameter is set at ≤100A, and the voltage parameter range is between 190V and 255V.

7. The intelligent real-time online equipment operation precision monitoring and guarantee system according to claim 1 is characterized by: The fault judgment and positioning module (4) is used to analyze and judge whether the collected data exceeds a set range, and automatically diagnose and locate the fault in combination with the expert system and big data, providing detailed fault information and solutions, thereby realizing accurate monitoring of intelligent real-time online equipment.

8. The intelligent real-time online equipment operation precision monitoring and guarantee system according to claim 1 is characterized by: The data early warning module (5) transmits the fault information and solution provided by the fault judgment and positioning module (4) to the user end by wireless transmission, thereby realizing fault early warning of intelligent real-time online equipment.

9. The intelligent real-time online equipment operation precision monitoring and guarantee system according to claim 1, characterized in that: The remote monitoring module (6) can realize remote monitoring by users, wherein the user can view the operating status and parameters of the device at any time and anywhere through a web browser or a mobile phone APP.

10. The intelligent real-time online equipment operation precision monitoring and guarantee system according to claim 1, characterized in that: The data management module (7) is used to store and record various data and images collected by the data collection module (1) in the monitoring center, and automatically generate reports for various data. Images can be set to be deleted regularly.

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