Grab bucket lifting system and hoisting machinery

By using multi-ratio pulley connection and opening and closing rope length limitation in the grab lifting system, the problems of small lifting weight and pulley wear in the mechanically driven grab are solved, and the efficient lifting and transportation efficiency of the grab body is improved .

CN119284767AActive Publication Date: 2025-01-10HUNAN ZOOMLINE CRAWLER CRANE CO LTD
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Patent Information

Application Number
CN202411591168.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-01-10
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

Due to the small spacing of the lifting wire rope of the existing mechanically driven grab, the secondary lifting wire rope is set to a single ratio, resulting in small lifting weight of the grab and wear of the pulley hook.

Method used

Design a grab lifting system, through the multiplier connection between the main lifting pulley set and the auxiliary lifting pulley set, combined with the release length limit of the opening and closing rope, ensure that the lateral distance between the auxiliary lifting pulley set and the main lifting rope is greater than or equal to the maximum. Swing distance, avoid wear, and manage pulley height difference through control devices.

Benefits of technology

It realizes efficient lifting of the grab body, avoids wear of the pulley hook, and improves the maximum lifting weight of the lifting machinery and the transportation efficiency of the grab body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a grab bucket lifting system and hoisting machinery, the grab bucket lifting system comprises a grab bucket device, a main lifting device and an auxiliary lifting device, a lifting connecting piece of the grab bucket device is fixedly arranged at the upper end of a grab bucket body, and an opening and closing rope can drive the grab bucket body to be switched between an unloading opening state and a grabbing closing state; a main lifting rope of the main lifting device is connected with the lifting connecting piece through a main lifting pulley block, an auxiliary lifting rope of the auxiliary lifting device is connected with the opening and closing rope through an auxiliary lifting pulley block, and under the condition that the grab bucket body is in an unloading opening state, the auxiliary lifting pulley block is located above the main lifting pulley block. The first releasing length of the opening and closing rope is set to enable the transverse distance between the auxiliary lifting pulley block and the main lifting rope to be larger than or equal to the maximum offset distance of the main lifting rope under the action of transverse deflection force, and therefore the lifting weight of the grab bucket body can be increased, and meanwhile the phenomenon that the lifting rope is abraded by a pulley lifting hook can be avoided.
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Description

Technical Field

[0001] The invention belongs to the technical field of lifting machinery, and in particular relates to a grab bucket lifting system and a lifting machinery. Background Art

[0002] Lifting machinery is often used for lifting, transporting, loading and unloading, and installing large tonnage materials at construction sites. However, with the expansion and extension of operating scenarios, the functions of lifting machinery have been further expanded, and it is used for loading and unloading and transporting materials by connecting grabs and other grabbing devices.

[0003] At present, the grab buckets of lifting machinery can be classified into mechanically driven grab buckets, electric grab buckets and electric hydraulic grab buckets according to the driving form. Mechanically driven grab buckets are mechanical grab buckets that use opening and closing wire ropes to control the opening and closing of bucket petals. Since no external power is required, mechanical grab buckets are widely used in lifting machinery. However, due to the small distance between the main lifting wire rope and the auxiliary lifting wire rope of the mechanical grab bucket, when connecting the grab bucket, in order to prevent the pulley hook on one lifting wire rope from wearing the other lifting wire rope, the auxiliary lifting wire rope connected to the opening and closing wire rope is generally set to a single rate. However, this will cause the maximum lifting weight of the lifting machinery to be determined by the single rope tension of the auxiliary lifting wire rope, which will result in a small lifting weight of the grab bucket. Summary of the invention

[0004] In view of the above-mentioned defects or shortcomings, the present invention provides a grab bucket lifting system and lifting machinery, which aims to solve the technical problem of setting the auxiliary lifting wire rope to a single ratio to avoid the lifting wire rope being worn by the pulley hook on the other lifting wire rope, thereby resulting in a small grab bucket lifting weight.

[0005] To achieve the above-mentioned purpose, the first aspect of the present invention provides a grab bucket lifting system, wherein the grab bucket lifting system includes a grab bucket device, a main lifting device and an auxiliary lifting device; the grab bucket device includes a grab bucket body, a lifting connecting piece and an opening and closing rope, the lifting connecting piece is fixedly arranged at the upper end of the grab bucket body, and the opening and closing rope can drive the grab bucket body to switch between an unloading open state and a grabbing closed state; the main lifting device is arranged on the lifting machinery body, and the main lifting rope of the main lifting device is connected to the lifting connecting piece through a main lifting pulley block; the auxiliary lifting device is arranged on the lifting machinery body, and the auxiliary lifting rope of the auxiliary lifting device is connected to the opening and closing rope through an auxiliary lifting pulley block; when the grab bucket body is in an unloading open state, the auxiliary lifting pulley block is located above the main lifting pulley block, and a first releasing length of the opening and closing rope is set so that the lateral spacing between the auxiliary lifting pulley block and the main lifting rope is greater than or equal to the maximum deflection distance of the main lifting rope under the action of a lateral deflection external force.

[0006] In one embodiment of the present invention, the calculation formula of the maximum swing distance Lp is set as:

[0007] Lp=H' / tanθ;

[0008] In the formula, H' represents the height from the grab body to the boom head, and θ represents the maximum deflection angle of the main hoisting rope under the action of the lateral deflection external force;

[0009] The calculation formula for the maximum deflection angle θ is set as:

[0010] θ=arctan[(mω 2 (La+L'×cosɑ)+F' max ) / mg];

[0011] In the formula, m represents the weight of the grab bucket and the grabbed object, ω represents the angular velocity of the lifting machinery, La represents the lateral distance between the arm root hinge point of the lifting arm and the rotation center of the lifting machinery, L' represents the arm length of the lifting arm, ɑ represents the horizontal angle of the lifting arm, and F' max It is expressed as the maximum value of the wind load on the grab body, and g is expressed as the acceleration due to gravity.

[0012] In one embodiment of the present invention, the maximum value F' of the wind load on the grab bucket body max Set to:

[0013] F' max =n×(mω 2 (La+L'×cosɑ));

[0014] Where m represents the weight of the grab bucket and the grabbed object, ω represents the angular velocity of the lifting machinery, La represents the lateral distance between the arm root hinge point of the crane arm and the rotation center of the crane machinery, L' represents the arm length of the crane arm, ɑ represents the horizontal angle of the crane arm, and n is set between 0.1 and 0.3.

[0015] In one embodiment of the present invention, the first release length L1 is set to satisfy:

[0016]

[0017] Wherein, H' represents the height from the grab body to the boom head, Lc represents the pulley center distance between the first fixed pulley on the boom head and the second fixed pulley on the goose head frame, ɑ represents the horizontal angle of the boom, β represents the angle between the pulley center line of the first fixed pulley and the second fixed pulley and the boom axis, Hh1 represents the total width of the auxiliary lifting pulley block, It represents the width of the pulley body of the main hoisting pulley block, and θ represents the maximum deflection angle of the main hoisting rope under the action of the lateral deflection external force.

[0018] In one embodiment of the present invention, the height H' from the grab body to the boom head is set to be equal to the vertical height of the boom, and the first release length L1 is further set to satisfy:

[0019]

[0020] Where, L' represents the arm length of the boom, Lc represents the pulley center distance between the first fixed pulley on the boom head and the second fixed pulley on the goose head frame, ɑ represents the horizontal angle of the boom, β represents the angle between the pulley center line of the first fixed pulley and the second fixed pulley and the boom axis, Hh1 represents the total width of the auxiliary lifting pulley block, It represents the width of the pulley body of the main hoisting pulley block, and θ represents the maximum deflection angle of the main hoisting rope under the action of the lateral deflection external force.

[0021] In one embodiment of the present invention, the length L* of the lifting connection member is set to satisfy:

[0022] L*≥max[(Hh2×arctan(ɑ-β) / 2), (Hh2×arcsin(ɑ-β) / 2)];

[0023] Where Hh2 represents the total width of the main hoisting pulley group, ɑ represents the horizontal angle of the boom, and β represents the angle between the center line of the first fixed pulley and the second fixed pulley and the axis of the boom.

[0024] In one embodiment of the present invention, the opening and closing rope includes a base section and an extension section. The base section can drive the grab bucket to switch between an unloading open state and a grabbing closed state. The extension section is detachably arranged between the base section and the auxiliary lifting pulley block to extend the release length of the opening and closing rope, and the number of extension sections used is determined according to the arm length of the lifting arm on the lifting machinery body.

[0025] In one embodiment of the present invention, a wear-resistant roller is provided on a side of the main lifting pulley block and / or the auxiliary lifting pulley block close to another lifting device.

[0026] In one embodiment of the present invention, the main lifting pulley block and / or the auxiliary lifting pulley block are both configured as multi-ratio pulley blocks.

[0027] In one embodiment of the present invention, the grab bucket lifting system further includes a control device, which is respectively connected to the lifting drive members of the main lifting device and the auxiliary lifting device and is configured as follows:

[0028] When it is determined that the grab body is switched to the grab closed state, if a first control instruction to increase the pulley height difference is received, the lifting drive component is controlled to prohibit the execution of the first control instruction, wherein the pulley height difference is set to the height difference between the main lifting pulley block and the auxiliary lifting pulley block;

[0029] When it is determined that the grab bucket body is switched to the unloading open state, if a second control instruction to reduce the pulley height difference is received, the lifting drive component is controlled to prohibit the execution of the second control instruction.

[0030] In one embodiment of the present invention, the control device is further configured to:

[0031] When it is determined that the grab bucket body is switched to the grab closed state, if a third control instruction for reducing the pulley height difference is received, the lifting drive component is controlled to execute the third control instruction;

[0032] When it is determined that the grab bucket body is switched to the unloading open state, if a fourth control instruction for increasing the pulley height difference is received, the lifting drive component is controlled to execute the fourth control instruction.

[0033] In one embodiment of the present invention, the control device includes a controller, a first detector and a second detector, the first detector and the second detector are used to determine the positions of the main lifting pulley block and the auxiliary lifting pulley block respectively in a one-to-one correspondence, and the controller is respectively connected to the first detector, the second detector and the lifting drive members of the main lifting device and the auxiliary lifting device, and is configured as follows:

[0034] Receiving detection data from the first detector and the second detector respectively;

[0035] Determine the pulley height difference based on the detection data;

[0036] When the height difference of the pulleys reaches a preset maximum height difference, the grab body is determined to be switched to a grab closed state;

[0037] When the pulley height difference reaches a preset minimum height difference, it is determined that the grab body is switched to the unloading open state.

[0038] In one embodiment of the present invention, the first detector is configured as a first encoder installed on the lifting drive member of the main lifting device; and / or, the second detector is configured as a second encoder installed on the lifting drive member of the auxiliary lifting device.

[0039] To achieve the above object, a second aspect of the present invention provides a lifting machinery, wherein the lifting machinery includes the grab bucket lifting system described above.

[0040] Through the above technical solution, the grab bucket lifting system provided by the present invention has the following beneficial effects:

[0041] When the grab bucket lifting system is used, the main lifting rope of the main lifting device is connected to the lifting connector on the grab bucket device through the main lifting pulley block, and the auxiliary lifting rope of the auxiliary lifting device is connected to the opening and closing rope on the grab bucket device through the auxiliary lifting pulley block, so that both the main lifting rope and the auxiliary lifting rope are set to a double rate or more, thereby playing a role in lifting the lifting weight of the grab bucket body. At the same time, the release length of the opening and closing rope from the grab bucket body is limited to ensure that the auxiliary lifting pulley block will not grind the main lifting rope. Specifically, when the grab bucket body is in an unloaded open state, the first release length of the opening and closing rope from the grab bucket body is limited. At this time, the lateral spacing between the auxiliary lifting pulley block and the main lifting rope is the smallest. If it can be ensured that the auxiliary lifting pulley block will not grind the main lifting rope at this time, the phenomenon of grinding the main lifting rope will not occur during the lifting stroke of the auxiliary lifting pulley block. More specifically, when the grab bucket body is in an unloaded open state, the position of the auxiliary lifting pulley block is first adjusted. Limiting it on the main lifting pulley block is equivalent to setting the first release length limit of the opening and closing rope extending from the grab bucket body to be greater than the length of the lifting connecting piece, and further directly limiting the first release length can make the lateral spacing between the auxiliary lifting pulley block and the main lifting rope greater than or equal to the maximum swing distance of the main lifting rope under the action of the lateral swing external force. Even if the main lifting rope swings, the auxiliary lifting pulley block will not wear the main lifting rope. In this way, while increasing the lifting weight of the grab bucket body, the phenomenon of the pulley hook wearing the lifting rope can be avoided.

[0042] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] The accompanying drawings are used to provide a further understanding of the embodiments of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the embodiments of the present invention, but do not constitute a limitation on the embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without creative work. In the accompanying drawings:

[0044] Figure 1 is a structural schematic diagram of a lifting machine according to an embodiment of the present invention;

[0045] Figure 2 yes Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0046] Figure 3 yes Figure 1 A schematic diagram of the enlarged structure at B in the middle;

[0047] Figure 4 is a structural schematic diagram of a grab bucket body in an unloading open state according to an embodiment of the present invention;

[0048] Figure 5 is a schematic structural diagram of a grab bucket body in a grabbing closed state according to an embodiment of the present invention;

[0049] Figure 6 is a schematic structural diagram of a main lifting pulley block or an auxiliary lifting pulley block according to an embodiment of the present invention;

[0050] Figure 7 is a schematic diagram of the structure of an opening and closing rope according to an embodiment of the present invention;

[0051] Figure 8 is a first dimensioned diagram according to an embodiment of the present invention in which the grab bucket body is in an unloading open state and the main lifting pulley block is located on the center vertical line of the first fixed pulley;

[0052] Fig. 9 is a first dimensioned diagram according to an embodiment of the present invention in which the grab bucket body is in an unloading open state and the auxiliary lifting pulley block is located on the center vertical line of the second fixed pulley;

[0053] Fig.10 is a schematic diagram of a grab bucket body in an unloading open state and a main lifting device deflecting due to a lateral deflection external force according to an embodiment of the present invention;

[0054] Fig.11 is a second dimensioned view according to an embodiment of the present invention in which the grab bucket body is in an unloading open state and the main hoisting pulley block is located on the center vertical line of the first fixed pulley;

[0055] Fig.12 It is a second dimensioning diagram according to an embodiment of the present invention, in which the grab bucket body is in an unloading open state and the auxiliary lifting pulley block is located on the center vertical line of the second fixed pulley.

[0056] Description of reference numerals:

[0057] 100 Grab device 110 Grab body

[0058] 120 Lifting connector 130 Opening and closing rope

[0059] 131 Basic section 132 Extended section

[0060] 133 Shackle 200 Main lifting device

[0061] 210 Main hoisting rope 220 Main hoisting pulley block

[0062] 300 Auxiliary lifting device 310 Auxiliary lifting rope

[0063] 320 auxiliary lifting pulley block 400 wear-resistant roller

[0064] 500 Turntable 600 Lifting Arm

[0065] 610 Goose head frame 611 First fixed pulley

[0066] 612 Second fixed pulley DETAILED DESCRIPTION

[0067] The specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0068] The grab bucket lifting system and the lifting machinery of the present invention will be described below with reference to the accompanying drawings.

[0069] like Figures 1 to 4 As shown, the present invention provides a grab bucket lifting system, wherein the grab bucket lifting system comprises:

[0070] The grab device 100 includes a grab body 110, a lifting connection member 120 and an opening and closing rope 130. The lifting connection member 120 is fixedly arranged at the upper end of the grab body 110. The opening and closing rope 130 can drive the grab body 110 to switch between an unloading open state and a grabbing closed state.

[0071] The main lifting device 200 is arranged on the main body of the lifting machine, and the main lifting rope 210 of the main lifting device 200 is connected to the lifting connection member 120 through the main lifting pulley block 220;

[0072] The auxiliary lifting device 300 is arranged on the main body of the lifting machine, and the auxiliary lifting rope 310 of the auxiliary lifting device 300 is connected to the opening and closing rope 130 through the auxiliary lifting pulley block 320;

[0073] Among them, when the grab body 110 is in the unloading open state, the auxiliary lifting pulley group 320 is located above the main lifting pulley group 220, and the first release length L1 of the opening and closing rope 130 is set to make the lateral spacing W1 between the auxiliary lifting pulley group 320 and the main lifting rope 210 greater than or equal to the maximum swing distance of the main lifting rope 210 under the action of the lateral swing external force.

[0074] When the above-mentioned grab bucket lifting system is used, since the main lifting rope 210 of the main lifting device 200 is connected to the lifting connecting piece 120 on the grab bucket device 100 through the main lifting pulley group 220, the auxiliary lifting rope 310 of the auxiliary lifting device 300 is connected to the opening and closing rope 130 on the grab bucket device 100 through the auxiliary lifting pulley group 320, both the main lifting rope 210 and the auxiliary lifting rope 310 are set to more than twice the rate, thereby playing the role of lifting the lifting weight of the grab bucket body 110. At the same time, the length of the opening and closing rope 130 released from the grab bucket 110 is limited to ensure that the auxiliary lifting pulley block 320 will not grind the main lifting rope 210. Specifically, when the grab bucket 110 is in the unloading open state, the first releasing length of the opening and closing rope 130 from the grab bucket 110 is limited. At this time, the lateral distance between the auxiliary lifting pulley block 320 and the main lifting rope 210 is the smallest. If it can be ensured that the auxiliary lifting pulley block 320 will not grind the main lifting rope 210 at this time, the auxiliary lifting pulley block 320 will not grind the main lifting rope 210 during the lifting stroke. More specifically, when the grab bucket 110 is in the unloading open state, the auxiliary lifting pulley block 320 is firstly released. The position of 320 is limited above the main lifting pulley block 220, which is equivalent to setting the first release length limit of the opening and closing rope 130 extending from the grab bucket 110 to be greater than the length of the lifting connecting piece 120, and further directly limiting the first release length so that the lateral spacing between the auxiliary lifting pulley block 320 and the main lifting rope 210 is greater than or equal to the maximum swing distance of the main lifting rope 210 under the action of the lateral swing external force. Even if the main lifting rope 210 swings, the auxiliary lifting pulley block 320 will not wear the main lifting rope 210. In this way, while the lifting weight of the grab bucket 110 is increased, the pulley hook will not wear the lifting rope.

[0075] Specifically, the lifting connection member 120 can be set as a lifting chain, and the main lifting device 200 and the auxiliary lifting device 300 both include a lifting drive member, a drum and a lifting rope. The lifting drive member includes a hydraulic motor and a reducer. Its working principle is that the hydraulic motor drives the drum to rotate through the coupling and the reducer, so that the lifting rope wound on the drum drives the corresponding lifting pulley on the lifting machine body to move up and down, thereby realizing the lifting or lowering of the heavy object. In addition, the lifting drive member and the drum of the main lifting device 200 and the auxiliary lifting device 300 are both arranged on the turntable 500 of the lifting machine body, and the main lifting rope 210 of the main lifting device 200 and the auxiliary lifting rope 310 of the auxiliary lifting device 300 are wound on the corresponding drums, and the ends of the main lifting rope 210 and the auxiliary lifting rope 310 extending from the corresponding drums are guided to the arm head of the lifting arm 600 along the arm length direction of the lifting arm 600 of the lifting machine body. At the arm head of the boom 600, not only a first fixed pulley 611 but also a goose head frame 610 is provided. A second fixed pulley 612 is provided at the end of the goose head frame 610 away from the boom 600. The main lifting rope 210 passes around the first fixed pulley 611 and the main lifting pulley group 220 in sequence and is fixedly connected to the boom 600. The auxiliary lifting rope 310 passes around the second fixed pulley 612 and the auxiliary lifting pulley group 320 in sequence and is fixedly connected to the goose head frame 610.

[0076] See also Figures 8 to 10 In one embodiment of the present invention, the calculation formula of the maximum swing distance Lp is set to:

[0077] Lp=H' / tanθ;

[0078] Wherein, H' represents the height from the grab bucket 110 to the arm head of the crane arm 600, and θ represents the maximum deflection angle of the main hoisting rope 210 under the action of the lateral deflection external force;

[0079] The calculation formula for the maximum deflection angle θ is set as:

[0080] θ=arctan[(mω 2 (La+L'×cosɑ)+F' max ) / mg];

[0081] Wherein, m represents the weight of the grab body 110 and the grabbed object, ω represents the angular velocity of the lifting machine, La represents the lateral distance between the arm root hinge point of the lifting arm 600 and the rotation center of the lifting machine, L' represents the arm length of the lifting arm 600, ɑ represents the horizontal angle of the lifting arm 600, and F' max It represents the maximum value of the wind load on the grab body 110, and g represents the acceleration due to gravity.

[0082] Through the above-mentioned calculation formula of the maximum swing distance Lp and the maximum swing angle θ, the maximum swing distance Lp of the main lifting rope 210 under the action of the lateral swing external force can be calculated. Then, when designing the first release length of the opening and closing rope 130, it is sufficient to ensure that the lateral spacing between the auxiliary lifting pulley group 320 and the main lifting rope 210 is greater than or equal to the calculated maximum swing distance Lp.

[0083] Specifically, after grabbing or unloading materials, the lifting machinery will generally perform a rotation operation to lift the grab bucket 110 and the grabbed heavy objects above the unloading area for unloading or lift the grab bucket 110 back to the grabbing area for another grab. In this process, the vertical direction will be affected by the lateral deflection external forces such as centrifugal force and wind load, and the grab bucket 110 and the main lifting device 200 will deviate outward, thereby causing the main lifting pulley block 200 to contact the opening and closing rope 130 or the auxiliary lifting pulley block 320 and the lifting connector 120. According to the centrifugal force calculation formula

[0084] F ω =mω 2 r;

[0085] In the formula, m represents the weight of the grab body 110 and the grabbed heavy object, ω represents the rotation angular velocity of the lifting machinery, and r represents the rotation radius of the grab body 110.

[0086] At the same time, the calculation formula of the gyration radius is:

[0087] r=La+Lb=La+L'×cosɑ;

[0088] Wherein, La represents the lateral distance between the arm root hinge point of the crane arm 600 and the rotation center of the crane, Lb represents the lateral distance between the rotation center of the crane and the center of gravity of the grab body 110, L' represents the arm length of the crane arm 600, and ɑ represents the horizontal angle of the crane arm 600.

[0089] Thus, the lateral deflection external force F exerted on the grab body 110 can be obtained: 横 The calculation formula is:

[0090] F 横 =mω 2 (La+L'×cosɑ)+F' max ;

[0091] Wherein, m represents the weight of the grab body (110) and the grabbed object, ω represents the angular velocity of the lifting machine, La represents the lateral distance between the arm root hinge point of the lifting arm (600) and the rotation center of the lifting machine, L' represents the arm length of the lifting arm (600), ɑ represents the horizontal angle of the lifting arm (600), and F' represents the horizontal angle of the lifting arm (600). maxIt represents the maximum value of the wind load on the grab bucket body (110).

[0092] Since the maximum deflection angle of the main hoisting rope (210) under the action of the lateral deflection external force is θ=arctan(F 横 / mg), then the lateral deflection external force F 横 Substituting the calculation formula into the formula, we can get the calculation formula of the maximum deflection angle θ: θ = arctan[(mω 2 (La+L'×cosɑ)+F' max ) / mg].

[0093] In one embodiment of the present invention, the maximum value F' of the wind load on the grab bucket body max Set to:

[0094] F' max =n×(mω 2 (La+L'×cosɑ));

[0095] Where m is the weight of the grab and the grabbed object, ω is the angular velocity of the lifting machinery, La is the distance between the hinge point of the boom and the center of rotation, L' is the length of the boom, ɑ is the horizontal angle of the boom, and n is set between 0.1 and 0.3.

[0096] More specifically, since the wind load is related to the shape and windward area of ​​the grab bucket 110, different grab buckets 110 are subjected to different wind loads. The maximum wind load F' of the grab bucket 110 can be taken as max =n*centrifugal force, n can be between 0.1 and 0.3, preferably 0.2, then the lateral deflection external force F exerted on the grab body 110 is 横 The calculation formula is:

[0097] F 横 =F ω +F' max =(1+n)×mω 2 r=1.2mω 2 (La+L'×cosɑ);

[0098] In addition, the rotation angular velocity of general lifting machinery ω≤2r / min, that is, ω≤0.21rad / s. Substituting the maximum value of ω into the above formula can obtain F 横 =0.053m(La+L'×cosɑ), and then we can get the simplified calculation formula of the maximum deflection angle θ: θ=arctan[(0.053(La+L'×cosɑ)) / g].

[0099] At the same time, since the lifting height of the grab body 110 during operation is basically equivalent to the hinge position of the arm root of the crane arm 600, the height from the grab body 110 to the arm head of the crane arm 600 can also be set equal to the vertical height of the crane arm 600, that is, H'=L'×sinɑ, where L' represents the arm length of the crane arm 600, and ɑ represents the horizontal angle of the crane arm 600.

[0100] Therefore, the calculation formula of the maximum deflection distance Lp can be further as follows: Lp = (L'×sinɑ) / tanθ. On the basis that L' and ɑ are known and θ can be calculated according to the simplified calculation formula of θ, the maximum deflection distance Lp of the main hoisting rope 210 under the action of the lateral deflection external force can be easily obtained, so that when setting the first release length of the opening and closing rope, the lateral spacing between the auxiliary hoisting pulley block 320 and the main hoisting rope 210 needs to be greater than or equal to the maximum deflection distance to ensure that the main hoisting rope 210 will not be worn.

[0101] In one embodiment of the present invention, the first release length L1 is set to satisfy:

[0102]

[0103] Wherein, H' represents the height from the grab body 110 to the arm head of the boom 600, Lc represents the pulley center distance between the first fixed pulley 611 on the arm head of the boom 600 and the second fixed pulley 612 on the goose head frame 610, ɑ represents the horizontal angle of the boom 600, β represents the angle between the pulley center line of the first fixed pulley 611 and the second fixed pulley 612 and the axis of the boom 600, Hh1 represents the total width of the auxiliary lifting pulley block 320, It represents the pulley body width of the main lifting pulley group 220, and θ represents the maximum deflection angle of the main lifting rope 210 under the action of the lateral deflection external force.

[0104] It should be noted that the total width Hh1 of the auxiliary lifting pulley block 320 refers to the width of the entire outer contour of the auxiliary lifting pulley block 320, and the pulley body width of the main lifting pulley block 220 It is only the width of the pulley body installed on the auxiliary lifting pulley block 320 that determines the position of the main lifting rope 210. At the same time, in the present invention, the total width of the main lifting pulley block 220 and the total width of the auxiliary lifting pulley block 320 can be set to be consistent, and the pulley body width of the main lifting pulley block 220 and the pulley body width of the auxiliary lifting pulley block 320 can be set to be consistent.

[0105] Specifically, the main lifting rope 210 has a rate of more than two, and after unloading, the auxiliary lifting pulley group 320 connected to the opening and closing rope 130 may be in a relaxed state and located in the center perpendicular direction of the second fixed pulley 612 on the goose head frame 610. In order to ensure that the auxiliary lifting pulley group 320 does not touch the main lifting rope 210 during operation, it is necessary to ensure that the main lifting rope 210 cannot touch the outer contour of the auxiliary lifting pulley group 320 located at the center perpendicular position of the second fixed pulley 612 on the goose head frame 610.

[0106] At the same time, when the grab bucket 110 is in the unloading open state, the first release length L1 of the opening and closing rope 130 should meet the following requirements: It can be deduced that

[0107] Therefore, according to the calculation formula of the minimum value of the first release length L1, the length of the opening and closing rope 130 can be directly designed, and the designed length of the opening and closing rope 130 can meet the requirement that the lateral spacing between the auxiliary lifting pulley block 320 and the main lifting rope 210 is greater than or equal to the maximum deflection distance of the main lifting rope 210 under the action of the lateral deflection external force. Therefore, when designing the length of the opening and closing rope 130, it is not necessary to first verify whether the lateral spacing between the auxiliary lifting pulley block 320 and the main lifting rope 210 is greater than or equal to the maximum deflection distance of the main lifting rope 210 under the action of the lateral deflection external force, in order to determine whether the current design meets the requirements. If the verification result is that the lateral spacing is less than the maximum deflection distance, the length of the opening and closing rope 130 needs to be redesigned. Of course, the present invention is not limited to this. After designing the length of the opening and closing rope 130 by calculating the minimum value of the first release length L1, it is also possible to verify the reliability of the design during pre-installation by verifying whether the lateral spacing between the auxiliary lifting pulley group 320 and the main lifting rope 210 is greater than or equal to the maximum swing distance of the main lifting rope 210 under the action of the lateral swing external force.

[0108] In one embodiment of the present invention, the height H' from the grab body 110 to the arm head of the crane arm 600 is set to be equal to the vertical height of the crane arm 600, and the first release length L1 is further set to satisfy:

[0109]

[0110] Wherein, L' represents the arm length of the boom 600, Lc represents the pulley center distance between the first fixed pulley 611 on the arm head of the boom 600 and the second fixed pulley 612 on the goose head frame 610, ɑ represents the horizontal angle of the boom 600, β represents the angle between the pulley center line of the first fixed pulley 611 and the second fixed pulley 612 and the axis of the boom 600, Hh1 represents the total width of the auxiliary lifting pulley block 320, It represents the pulley body width of the main lifting pulley group 220, and θ represents the maximum deflection angle of the main lifting rope 210 under the action of the lateral deflection external force.

[0111] Please see again Figures 1 to 4 In one embodiment of the present invention, the length L* of the lifting connection member 120 is set to satisfy:

[0112] L*≥max[(Hh2×arctan(ɑ-β) / 2), (Hh2×arcsin(ɑ-β) / 2)];

[0113] In the formula, Hh2 represents the total width of the main lifting pulley group 220, ɑ represents the horizontal angle of the boom 600, and β represents the angle between the line connecting the pulley centers of the first fixed pulley 611 and the second fixed pulley 612 and the axis of the boom 600.

[0114] Furthermore, in the entire working process, in order to prevent the main lifting pulley block 220 from hitting the opening and closing rope 130, the main lifting pulley block 220 should be high enough, that is, the length L* of the lifting connection 120 should be guaranteed. However, if the length L* of the lifting connection 120 is too large, it will affect the lifting height of the grab body 110. Therefore, it is necessary to determine the minimum value of the length L* of the lifting connection 120 that satisfies the condition that the main lifting pulley block 220 does not hit the opening and closing rope 130. At the same time, in order to ensure that the main lifting pulley block 220 does not hit the opening and closing rope 130 during the active grabbing and unloading process, see Fig.11 The first aspect needs to be satisfied: when the main lifting pulley block 220 is on the center vertical line of the first fixed pulley 611, the main lifting pulley block 220 does not touch the opening and closing rope 130; see Fig.12 The second aspect needs to be satisfied: when the auxiliary lifting pulley block 320 is on the central vertical line of the second fixed pulley 612, the main lifting pulley block 220 does not touch the opening and closing rope 130.

[0115] Furthermore, when the main lifting pulley block 220 is on the center vertical line of the first fixed pulley 611, in order to prevent the main lifting pulley block 220 from hitting the opening and closing rope 130, the length L* of the lifting connection member 120 should satisfy: L*≥(Hh2×arctan(ɑ-β) / 2). In addition, when the auxiliary lifting pulley block 320 is on the center vertical line of the second fixed pulley 612, in order to prevent the main lifting pulley block 220 from hitting the opening and closing rope 130, the length L* of the lifting connection member 120 should satisfy: L*≥(Hh2×arcsin(ɑ-β) / 2). Based on this, the length L* of the lifting connection member 120 should take the larger value of the minimum value calculation formula in the two cases.

[0116] Therefore, by limiting the minimum length of the lifting connection member 120, it can be ensured that the main lifting pulley block 220 and the opening and closing rope 130 have a sufficient lateral spacing to ensure that the main lifting pulley block 220 does not wear the opening and closing rope 130. Preferably, the length of the lifting connection member 120 can be set to be greater than or equal to 5m. It should be particularly noted that since the opening and closing rope 130 is a single rope, even if the opening and closing rope 130 hits the main lifting pulley block 220, the opening and closing rope 130 can avoid it, so the wear probability of the opening and closing rope 130 is lower than that of the main lifting rope 210.

[0117] like Figure 1 and Figure 7 As shown, in one embodiment of the present invention, the opening and closing rope 130 includes a base section 131 and an extension section 132. The base section 131 can drive the grab body 110 to switch between an unloading open state and a grabbing closed state. The extension section 132 is detachably arranged between the base section 131 and the auxiliary lifting pulley block 320 to extend the release length of the opening and closing rope 130, and the number of extension sections 132 used is determined according to the arm length of the lifting arm 600 on the lifting machinery body. That is, the opening and closing rope 130 is of a modular type, the length of the base section 131 of the opening and closing rope 130 is a fixed value, and the base section 131 can enable the grab body 110 to switch between the unloading open state and the grabbing closed state, so that there will be no connection points inside the grab body 110, thereby ensuring the smooth opening and closing of the grab body 110. The extension section 132 is added to meet the requirement that when the arm length of the lifting arm 600 increases, the lateral spacing between the auxiliary lifting pulley group 320 and the main lifting rope 210 can still meet the condition of being greater than or equal to the maximum shaking threshold of the auxiliary lifting pulley group 320, so as to achieve the purpose of improving the versatility of the grab lifting system.

[0118] Specifically, both ends of the extension section 132 may be provided with a shackle 133, and the number of the extension section 132 is not limited to one. The number of the extension section 132 is determined according to the arm length of the lifting arm 600. When the arm length of the lifting arm 600 of the lifting machinery is the shortest, in order to ensure the lifting height of the grab body 110, the extension section 132 may not be used, and the auxiliary lifting pulley block 320 may be directly connected through the base section 131. When the arm length of the lifting arm 600 increases by a certain length, an extension section 132 of the same length may be added to extend the release length of the opening and closing rope 130. The last extension section 132 is connected to the auxiliary lifting pulley block 320. Different arm lengths of the lifting arm 600 use different combinations of opening and closing ropes 130.

[0119] See also Figures 1 to 3 ,as well as Figure 6In one embodiment of the present invention, a wear-resistant roller 400 is provided on one side of the main lifting pulley block 220 and / or the auxiliary lifting pulley block 320 close to another lifting device. The addition of the wear-resistant roller 400 can ensure that during the operation, even if the lifting pulley collides with the lifting rope due to the shaking of the grab bucket, the lifting rope will only contact the wear-resistant roller 400, thereby achieving wear-free lifting. Specifically, the wear-resistant roller 400 includes but is not limited to a nylon roller, and rollers made of other wear-resistant materials that do not damage the lifting rope are also possible. The lifting rope includes but is not limited to a steel wire rope.

[0120] In one embodiment of the present invention, the main lifting pulley block 220 and / or the auxiliary lifting pulley block 320 are both configured as multi-ratio pulley blocks, that is, the main lifting pulley block 220 and / or the auxiliary lifting pulley block 320 include but are not limited to pulley blocks with a double ratio, and may also be pulley blocks with a higher ratio.

[0121] In one embodiment of the present invention, the grab bucket lifting system further includes a control device, which is respectively connected to the lifting drive components of the main lifting device 200 and the auxiliary lifting device 300 and is configured as follows:

[0122] When it is determined that the grab body 110 is switched to the grab closed state, if a first control instruction for increasing the pulley height difference is received, the lifting drive component is controlled to prohibit the execution of the first control instruction, wherein the pulley height difference is set to the height difference between the main lifting pulley block 220 and the auxiliary lifting pulley block 320;

[0123] When it is determined that the grab body 110 is switched to the unloading open state, if a second control instruction for reducing the pulley height difference is received, the lifting drive component is controlled to prohibit the execution of the second control instruction.

[0124] Specifically, when the grab body 110 switches to the grabbing closed state, since the grab body 110 is completely closed, if the lifting drive of the main lifting device 200 and / or the auxiliary lifting device 300 continues to execute the first control instruction to increase the pulley height difference, the first control instruction may be: controlling the lifting drive of the auxiliary lifting device 300 to continue to recover the auxiliary lifting rope 310 or controlling the lifting drive of the main lifting device 200 to continue to release the main lifting rope 210. Both of the above will cause the main lifting rope 210 to become loose, thereby causing the problem of rope tangling and rope grinding due to the inability to ensure the lateral spacing between the two lifting devices. Therefore, after determining that the first control instruction has been received, the corresponding lifting drive may be controlled not to respond to avoid the above problems.

[0125] At the same time, when the grab body 110 switches to the unloading open state, since the grab body 110 is fully opened, if the lifting drive of the main lifting device 200 and / or the auxiliary lifting device 300 continues to execute the second control instruction to reduce the pulley height difference, the second control instruction can be: control the lifting drive of the auxiliary lifting device 300 to continue to release the auxiliary lifting rope 310 or control the lifting drive of the main lifting device 200 to continue to recover the main lifting rope 210. All of the above will cause the auxiliary lifting rope 310 to become loose, thereby causing the rope to be tangled and the lateral spacing between the two lifting devices cannot be guaranteed, resulting in rope grinding. Therefore, after determining that the second control instruction has been received, the corresponding lifting drive can be controlled not to respond to avoid the above problems.

[0126] More specifically, the main lifting device 200 and the auxiliary lifting device 300 are respectively provided with a main operating handle and an auxiliary operating handle, and the main lifting rope 210 can be retracted and released by operating the main operating handle, and the auxiliary lifting rope 310 can be retracted and released by operating the auxiliary operating handle. When the grab body 110 is determined to be switched to the grab closed state, even if the auxiliary operating handle is operated to continue to be turned in the direction of recovering the auxiliary lifting rope 310, or the main operating handle is operated to continue to be turned in the direction of releasing the main lifting rope 210, the corresponding lifting drive components will not respond and stop the action; when the grab body 110 is determined to be switched to the unloading open state, even if the auxiliary operating handle is operated to continue to be turned in the direction of releasing the auxiliary lifting rope 310, or the main operating handle is operated to continue to be turned in the direction of recovering the main lifting rope 210, the corresponding lifting drive components will not respond and stop the action.

[0127] In one embodiment of the present invention, the control device is further configured to:

[0128] When it is determined that the grab body 110 is switched to the grab closed state, if a third control instruction for reducing the pulley height difference is received, the lifting drive component is controlled to execute the third control instruction;

[0129] When it is determined that the grab bucket 110 is switched to the unloading open state, if a fourth control instruction for increasing the pulley height difference is received, the lifting drive component is controlled to execute the fourth control instruction.

[0130] Specifically, when the grab body 110 switches to the grabbing closed state, due to receiving the third control instruction for reducing the pulley height difference, the lifting rope will not be relaxed but the grab body 110 will be controlled to open, so the corresponding lifting drive can be controlled to respond. It can be understood that the third control instruction can be: control the lifting drive of the auxiliary lifting device 300 to continue to release the auxiliary lifting rope 310 or control the lifting drive of the main lifting device 200 to continue to retract the main lifting rope 210, and can even control the lifting drive of the auxiliary lifting device 300 to release and control the lifting drive of the main lifting device 200 to retract at the same time.

[0131] At the same time, when the grab body 110 is switched to the unloading open state, due to receiving the third control instruction for increasing the pulley height difference, the lifting rope will not be relaxed but the grab body 110 will be controlled to open, so the corresponding lifting drive can be controlled to respond. It can be understood that the fourth control instruction can be: control the lifting drive of the auxiliary lifting device 300 to continue to recycle the auxiliary lifting rope 310 or control the lifting drive of the main lifting device 200 to continue to release the main lifting rope 210, and can even control the lifting drive of the auxiliary lifting device 300 to recycle and control the lifting drive of the main lifting device 200 to release at the same time.

[0132] More specifically, when it is determined that the grab bucket 110 is switched to the grabbing closed state, if the auxiliary operating handle is continued to be turned in the direction of releasing the auxiliary lifting rope 310, or the main operating handle is continued to be turned in the direction of recovering the main lifting rope 210, the corresponding lifting drive component will respond; when it is determined that the grab bucket 110 is switched to the unloading open state, if the auxiliary operating handle is continued to be turned in the direction of recovering the auxiliary lifting rope 310, or the main operating handle is continued to be turned in the direction of releasing the main lifting rope 210, the corresponding lifting drive component will respond.

[0133] In one embodiment of the present invention, the control device is further configured to:

[0134] Respectively receive control instructions from the main operating handle and the auxiliary operating handle;

[0135] Determine the pulley height difference to be adjusted according to the control command;

[0136] When the grab body 110 is in a closed state for grabbing or an open state for unloading, the pulley height difference to be adjusted is compared with the current pulley height difference;

[0137] Determine whether the control command is effective based on the comparison result.

[0138] Specifically, the control instruction may include not only the control direction information of the first control instruction, the second control instruction, the third control instruction and the fourth control instruction, but also the control height information. The control height information may be reflected by the toggle stroke of the operating handle. Different toggle strokes correspond to different control height information. The control instruction with the control direction information and the control height information may determine the height to be adjusted of the lifting pulley in the corresponding lifting device, and then determine the pulley height difference to be adjusted. When it is determined to be in the grasping closed state or the unloading open state, the pulley height difference to be adjusted is compared with the current pulley height difference to determine whether the control instruction is to increase or decrease the pulley height difference. Based on the comparison result, it may be determined whether the corresponding lifting drive responds to the control instruction. By adding the main operating handle and the auxiliary operating handle, the operation and adjustment of the main lifting device 200 and the auxiliary lifting device 300 are more convenient.

[0139] In one embodiment of the present invention, the control device includes a controller, a first detector and a second detector, the first detector and the second detector are used to determine the positions of the main lifting pulley block 220 and the auxiliary lifting pulley block 320 respectively, and the controller is respectively connected to the first detector, the second detector and the lifting drive components of the main lifting device 200 and the auxiliary lifting device 300, and is configured as follows:

[0140] Receiving detection data from the first detector and the second detector respectively;

[0141] Determine the pulley height difference based on the detection data;

[0142] When the pulley height difference reaches a preset maximum height difference, the grab body 110 is determined to be switched to a grab closed state;

[0143] When the pulley height difference reaches the preset minimum height difference, it is determined that the grab bucket body 110 is switched to the unloading open state.

[0144] Furthermore, the opening and closing state of the grab bucket 110 is determined by the pulley height difference monitored in real time, which can ensure the reliability of the control. Figure 4 and Figure 5 As shown, when the grab body 110 is switched to the grab closed state, the second release length L2 of the opening and closing rope 130 extending from the grab body 110 is greater than the aforementioned first release length, and the preset maximum height difference is set to the second release length minus the length of the lifting connection 120, and the preset minimum height difference is set to the first release length minus the length of the lifting connection 120.

[0145] In one embodiment of the present invention, the first detector is set as a first encoder installed on the lifting drive member of the main lifting device 200; and / or, the second detector is set as a second encoder installed on the lifting drive member of the auxiliary lifting device 300. The addition of the first encoder and the second encoder makes it possible to determine the height of the lifting pulley by the rotation angle of the corresponding lifting drive member. Of course, the present invention is not limited to this, and the height of the corresponding lifting pulley can also be detected by directly setting the first detector and the second detector as distance detectors.

[0146] Therefore, the grab bucket lifting system provided by the present invention has the following advantages:

[0147] 1. By using a double-rate pulley to connect the auxiliary lifting rope and the opening and closing rope, and limiting the first release length of the opening and closing rope when the grab body is in the unloading and open state, it not only solves the problem of the pulley hook grinding the lifting rope, but also makes the maximum lifting weight of the grab body connected to the lifting machinery no longer determined by the single rope tension, so as to exert a greater lifting capacity.

[0148] 2. The height difference between the main lifting pulley block and the auxiliary lifting pulley block is limited by the control device, which avoids the main lifting rope or the auxiliary lifting rope from becoming loose during operation and causing the rope to become tangled, thereby improving the reliability of the grab body connection and the grabbing efficiency.

[0149] In addition, the present invention also provides a lifting machinery, wherein the lifting machinery includes the grab bucket lifting system described above. Since the lifting machinery adopts all the technical solutions of the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here. Specifically, the lifting machinery includes but is not limited to a crawler crane.

[0150] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0151] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0152] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0153] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A grab bucket lifting system, characterized in that: The grab bucket lifting system comprises: A grab bucket device (100) comprises a grab bucket body (110), a lifting connection piece (120) and an opening and closing rope (130), wherein the lifting connection piece (120) is fixedly arranged at the upper end of the grab bucket body (110), and the opening and closing rope (130) can drive the grab bucket body (110) to switch between an unloading open state and a grabbing closed state; A main lifting device (200) is arranged on the main body of the lifting machine, and a main lifting rope (210) of the main lifting device (200) is connected to the lifting connection member (120) via a main lifting pulley block (220); A secondary lifting device (300) is arranged on the main body of the lifting machine, and a secondary lifting rope (310) of the secondary lifting device (300) is connected to the opening and closing rope (130) through a secondary lifting pulley block (320); Wherein, when the grab body (110) is in an unloading open state, the auxiliary lifting pulley block (320) is located above the main lifting pulley block (220), and the first release length of the opening and closing rope (130) is set to enable the lateral spacing between the auxiliary lifting pulley block (320) and the main lifting rope (210) to be greater than or equal to the maximum deflection distance of the main lifting rope (210) under the action of a lateral deflection external force.

2. The grab bucket lifting system according to claim 1, characterized in that: The calculation formula of the maximum swing distance Lp is set as: Lp=H' / tanθ; In the formula, H' represents the height from the grab bucket (110) to the arm head of the crane arm (600), and θ represents the maximum deflection angle of the main hoisting rope (210) under the action of the lateral deflection external force; The calculation formula of the maximum deflection angle θ is set as: θ=arctan[(mω 2 (La+L'×cosɑ)+F' max ) / mg]; Wherein, m represents the weight of the grab body (110) and the grabbed object, ω represents the angular velocity of the lifting machine, La represents the lateral distance between the arm root hinge point of the lifting arm (600) and the rotation center of the lifting machine, L' represents the arm length of the lifting arm (600), ɑ represents the horizontal angle of the lifting arm (600), and F' represents the horizontal angle of the lifting arm (600). max It represents the maximum value of the wind load on the grab bucket body (110), and g represents the acceleration due to gravity.

3. The grab bucket lifting system according to claim 2, characterized in that: The maximum value F' of the wind load on the grab bucket (110) max Set to: F' max =n×(mω 2 (La+L'×cosɑ)); In the formula, m represents the weight of the grab body (110) and the grabbed object, ω represents the rotation angular velocity of the lifting machinery, La represents the lateral distance between the arm root hinge point of the lifting arm (600) and the rotation center of the lifting machinery, L' represents the arm length of the lifting arm (600), ɑ represents the horizontal angle of the lifting arm (600), and n is set to be between 0.1 and 0.

3.

4. The grab bucket lifting system according to claim 1, characterized in that: The first release length L1 is set to satisfy: L1≥H'-[Lc×cos(ɑ-β)-(Hh1) / 2-(φ1) / 2)]×tanθ; In the formula, H' represents the height from the grab body (110) to the arm head of the crane arm (600), Lc represents the pulley center distance between the first fixed pulley (611) on the arm head of the crane arm (600) and the second fixed pulley (612) on the goose head frame (610), ɑ represents the horizontal angle of the crane arm (600), β represents the angle between the pulley center line of the first fixed pulley (611) and the second fixed pulley (612) and the axis of the crane arm (600), Hh1 represents the total width of the auxiliary lifting pulley group (320), φ1 represents the pulley body width of the main lifting pulley group (220), and θ represents the maximum deflection angle of the main lifting rope (210) under the action of the lateral deflection external force.

5. The grab bucket lifting system according to claim 4, characterized in that: The height H' from the grab body (110) to the arm head of the crane arm (600) is set to be equal to the vertical height of the crane arm (600), and the first release length L1 is further set to satisfy: L1≥(L'×sinɑ)-[Lc×cos(ɑ-β)-(Hh1) / 2-(φ1) / 2)]×tanθ; In the formula, L' represents the arm length of the crane arm (600), Lc represents the pulley center distance between the first fixed pulley (611) on the arm head of the crane arm (600) and the second fixed pulley (612) on the goose head frame (610), ɑ represents the horizontal angle of the crane arm (600), β represents the angle between the pulley center line of the first fixed pulley (611) and the second fixed pulley (612) and the axis of the crane arm (600), Hh1 represents the total width of the auxiliary lifting pulley group (320), φ1 represents the pulley body width of the main lifting pulley group (220), and θ represents the maximum deflection angle of the main lifting rope (210) under the action of the lateral deflection external force.

6. The grab bucket lifting system according to claim 1, characterized in that: The length L* of the lifting connection member (120) is set to satisfy: L*≥max[(Hh2×arctan(ɑ-β) / 2), (Hh2×arcsin(ɑ-β) / 2)]; In the formula, Hh2 represents the total width of the main lifting pulley group (220), ɑ represents the horizontal angle of the boom (600), and β represents the angle between the center line of the first fixed pulley (611) and the second fixed pulley (612) and the axis of the boom (600).

7. The grab bucket lifting system according to claim 1, characterized in that: The opening and closing rope (130) comprises a base section (131) and an extension section (132), wherein the base section (131) can drive the grab bucket (110) to switch between an unloading open state and a grabbing closed state, and the extension section (132) can be detachably arranged between the base section (131) and the auxiliary lifting pulley block (320) to extend the release length of the opening and closing rope (130), and the number of the extension sections (132) used is determined according to the arm length of the lifting arm (600) on the lifting machine body; and / or, the main lifting pulley block (220) and / or the auxiliary lifting pulley block (320) are both provided with a wear-resistant roller (400) on one side close to another lifting device, And / or, the main lifting pulley block (220) and / or the auxiliary lifting pulley block (320) are both configured as multi-ratio pulley blocks.

8. The grab bucket lifting system according to any one of claims 1 to 7, characterized in that: The grab bucket lifting system further comprises a control device, which is respectively connected to the lifting drive components of the main lifting device (200) and the auxiliary lifting device (300) for communication and is configured as follows: When it is determined that the grab body (110) is switched to a grab closed state, if a first control instruction for increasing the pulley height difference is received, the lifting drive component is controlled to prohibit execution of the first control instruction, wherein the pulley height difference is set to be the height difference between the main lifting pulley group (220) and the auxiliary lifting pulley group (320); When it is determined that the grab bucket body (110) is switched to the unloading open state, if a second control instruction for reducing the pulley height difference is received, the lifting drive component is controlled to prohibit the execution of the second control instruction.

9. The grab bucket lifting system according to claim 8, characterized in that: The control device is further configured to: When it is determined that the grab body (110) is switched to the grab closed state, if a third control instruction for reducing the pulley height difference is received, the lifting drive component is controlled to execute the third control instruction; When it is determined that the grab bucket body (110) is switched to the unloading open state, if a fourth control instruction for increasing the pulley height difference is received, the lifting drive component is controlled to execute the fourth control instruction.

10. The grab bucket lifting system according to claim 8, characterized in that: The control device comprises a controller, a first detector and a second detector, wherein the first detector and the second detector are used to determine the positions of the main lifting pulley block (220) and the auxiliary lifting pulley block (320) in a one-to-one correspondence, respectively, and the controller is respectively connected to the first detector, the second detector and the lifting drive components of the main lifting device (200) and the auxiliary lifting device (300) for communication, and is configured as follows: Receiving detection data from the first detector and the second detector respectively; Determine the pulley height difference based on the detection data; When the height difference of the pulleys reaches a preset maximum height difference, determining that the grab body (110) is switched to a grab closed state; When the pulley height difference reaches a preset minimum height difference, it is determined that the grab bucket body (110) is switched to the unloading open state.

11. The grab bucket lifting system according to claim 10, characterized in that: The first detector is configured as a first encoder installed on a lifting drive component of the main lifting device (200); and / or the second detector is configured as a second encoder installed on a lifting drive component of the auxiliary lifting device (300).

12. A lifting machine, characterized in that: The lifting machinery comprises a grab bucket hoisting system according to any one of claims 1 to 11.

Citation Information

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