Online monitoring and deep purification method for phosphate fire-resistant oil

Through online monitoring and multi-stage deep processing processes, the deterioration indicators in phosphate fuel resistance are automatically identified, the treatment route is established, and the treatment process is dynamically adjusted, which solves the problem of inflexible treatment in the existing technology and achieves efficient phosphate resistance Deep fuel purification.

CN119296675APending Publication Date: 2025-01-10HUANENG GANSU ENERGY DEV CO LTD XIGU BRANCH +1
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Patent Information

Application Number
CN202411301744.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The existing phosphate fuel-resistant treatment methods cannot be dynamically adjusted according to actual conditions, resulting in poor treatment results.

Method used

Online monitoring is used to obtain initial performance parameters, identify deterioration indicators, establish multiple optimization processing routes for interconnecting deep processing processes, and dynamically adjust processing process control parameters until the standard threshold is met.

Benefits of technology

The depth treatment route is dynamically adjusted according to the oil quality of the phosphate fuel-resistant oil, reducing process redundancy and improving processing efficiency and effect.

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Abstract

The invention relates to the technical field of phosphate fire-resistant oil production, in particular to an online monitoring and deep purification method for phosphate fire-resistant oil. Comprising the following steps: performing online monitoring to obtain initial performance parameters of to-be-treated phosphate fire-resistant oil, identifying a plurality of degradation indexes from the initial performance parameters, evaluating the degradation indexes to determine corresponding treatment requirements, establishing a plurality of advanced treatment process interconnected advanced treatment routes, and performing dynamic adjustment to obtain an optimized treatment route. The processing performance parameters of the phosphate fire-resistant oil in any advanced treatment process are obtained through online monitoring, and the control parameters of the advanced treatment process are dynamically adjusted until the processing performance parameters of the phosphate fire-resistant oil meet the standard threshold value. According to the method, the process route of each advanced treatment process combination and the control parameters of the advanced treatment processes are monitored on line and dynamically adjusted, so that the treatment requirements of phosphate fire-resistant oil with different oil qualities are met, the optimal treatment effect and treatment efficiency are realized, and the process redundancy is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of phosphate fire-resistant oil production, in particular to an online monitoring deep purification method for phosphate fire-resistant oil. Background Art

[0002] Phosphate ester fire-resistant oil is a fire-resistant hydraulic oil. With the rapid development of electric power, some large-scale thermal power plants, nuclear power plants, and large-capacity high-parameter steam turbine generator sets are also increasing. In order to meet the high-parameter requirements of the speed control systems of these units and avoid fire accidents caused by high-pressure oil leakage in the system, their speed control systems have generally adopted phosphate ester fire-resistant oil as hydraulic medium.

[0003] The main component of phosphate fire-resistant oil is triaryl phosphate. As the working medium of the hydraulic speed control system, the stability and reliability of the performance of phosphate fire-resistant oil is directly related to the operating efficiency and life of the speed control system. With the growing demand for fire-resistant oil in industries such as electricity and aviation, how to ensure that the quality of phosphate fire-resistant oil reaches the best state has become an urgent problem to be solved in the industry. Therefore, after the preparation of phosphate fire-resistant oil, it is often necessary to treat the phosphate fire-resistant oil to improve its quality in order to improve the performance indicators of phosphate fire-resistant oil. Although the existing fire-resistant oil treatment methods can alleviate the problem of oil quality deterioration to a certain extent, they often lack pertinence and flexibility, and cannot be dynamically adjusted according to the actual conditions of the fire-resistant oil, thus failing to achieve the best treatment effect. Summary of the invention

[0004] The object of the present invention is to provide a method for online monitoring and deep purification of phosphate fire-resistant oil, so as to solve the problem that the fire-resistant oil treatment method in the prior art cannot be dynamically adjusted according to the actual condition of the fire-resistant oil.

[0005] In order to achieve the above object, the present invention adopts the following technical solution: The present invention discloses a method for online monitoring and deep purification of phosphate fire-resistant oil, comprising: S1. Obtaining initial performance parameters of the phosphate ester fire-resistant oil to be treated through online monitoring; S2, identifying a number of degradation indicators from the initial performance parameters, and evaluating the degradation indicators to determine corresponding processing requirements; S3, establishing a deep processing route in which multiple deep processing processes are interconnected, and dynamically adjusting the deep processing processes corresponding to the multiple processing requirements in sequence to form an optimized processing route according to the determined multiple processing requirements; S4. Obtain the processing performance parameters of the phosphate fire-resistant oil in any of the deep processing processes through online monitoring, identify degradation indicators from the processing performance parameters, and dynamically adjust the control parameters of the deep processing process according to the difference between the degradation indicators and the preset standard thresholds until the processing performance parameters of the phosphate fire-resistant oil meet the standard thresholds.

[0006] Optionally, the method of identifying a plurality of degradation indicators from the initial performance parameters and evaluating the degradation indicators to determine corresponding processing requirements includes: Acquire multiple groups of known performance parameters of phosphate ester fire-resistant oils of different oil qualities, select multiple basic performance indicators from all the known performance parameters, and determine standard thresholds of the multiple basic performance indicators; Comparing the initial performance parameters obtained through monitoring with the standard thresholds of the plurality of basic performance indicators, and determining the plurality of basic performance indicators that are different from the standard thresholds as the degradation indicators of the phosphate ester fire-resistant oil to be treated according to the comparison results; According to the determined degradation indicators, processing requirements corresponding to the degradation indicators are evaluated.

[0007] Optionally, the multiple basic performance indicators are acid value and resistivity indicators, moisture index and particle contamination index, and the processing requirements corresponding to the acid value and resistivity indicators are regeneration treatment, the processing requirements corresponding to the moisture index are dehydration treatment, and the processing requirements corresponding to the particle contamination index are filtration treatment.

[0008] Optionally, the method for establishing a deep processing route in which a plurality of deep processing processes are interconnected includes: According to the screened multiple basic performance indicators, assuming that the initial performance parameter and the standard threshold values ​​of the multiple basic performance indicators are different, determining that all the basic performance indicators are the degradation indicators of the phosphate ester fire-resistant oil to be treated; According to all the degradation indicators, the deep treatment route interconnected by the regeneration treatment process, the dehydration treatment process and the filtration treatment process is established, and the control parameters of the regeneration treatment process, the dehydration treatment process and the filtration treatment process are set, and the control parameters include the treatment time, the treatment temperature and the treatment pressure.

[0009] Optionally, the method of dynamically adjusting and sequentially conducting the deep processing processes corresponding to the plurality of processing requirements to form an optimized processing route includes: According to the determined processing requirements, matching the processing requirements with the deep processing processes in the deep processing route in a one-to-one correspondence; According to the matching result, the matched several deep processing processes are dynamically adjusted to be turned on in sequence, and the unmatched deep processing processes in the deep processing route are turned off to obtain the optimized processing route.

[0010] Optionally, the method of dynamically adjusting the matched plurality of deep processing processes to be turned on in sequence according to the matching result includes: When any one of the degradation indicators of the acid value and resistivity index, the moisture index and the particle contamination index is identified from the initial performance parameters, the degradation index is evaluated and a corresponding treatment requirement among the regeneration treatment process, the dehydration treatment process and the filtration treatment process is determined, and the optimized treatment route consisting of the corresponding deep treatment process among the regeneration treatment process, the dehydration treatment process and the filtration treatment process is dynamically adjusted; When multiple degradation indicators such as acid value and resistivity index, moisture index and particle contamination index are identified from the initial performance parameters, the degradation indicators are evaluated and the corresponding multiple processing requirements in regeneration treatment, dehydration treatment and filtration treatment are determined, and the optimized processing route composed of the corresponding multiple deep processing processes in the regeneration treatment process, dehydration treatment process and filtration treatment process being turned on in sequence is dynamically adjusted.

[0011] Optionally, the method further includes a method in which the phosphate fire-resistant oil to be treated is subjected to a regeneration treatment process, a dehydration treatment process and a filtration treatment process in sequence for deep purification: A regenerator equipped with an adsorbent is provided, the phosphate fire-resistant oil to be treated is introduced into the regenerator at a preset pressure, and regeneration treatment is performed within a preset time; A vacuum tank with a vacuum environment is pre-set, the regenerated phosphate fire-resistant oil is heated to a preset temperature and introduced into the vacuum tank, and the phosphate fire-resistant oil is dehydrated at a preset time by flash steam vaporization; A mechanical two-stage filter is preset in series, the dehydrated phosphate fire-resistant oil is introduced into the two-stage filter at a preset pressure, and filtered for a preset time to obtain a finished oil; The processing performance parameters of the finished oil are obtained through online monitoring. If the processing performance parameters do not meet the preset standards after comparison and analysis, the finished oil is circulated and repeated for deep processing.

[0012] Optionally, the method of heating the regenerated phosphate fire-resistant oil to a preset temperature and introducing the regenerated phosphate fire-resistant oil into the vacuum tank, and dehydrating the phosphate fire-resistant oil by flash steam vaporization within a preset time includes: Performing vacuum treatment on the vacuum tank, and obtaining the vacuum degree in the vacuum tank through online monitoring until the vacuum tank reaches a preset negative pressure value; The phosphate fire-resistant oil after the regeneration treatment is heated to a preset temperature and introduced into the vacuum tank, and the phosphate fire-resistant oil introduced into the vacuum tank is atomized at the same time; The temperature data in the vacuum tank is obtained through online monitoring, and the internal temperature of the vacuum tank is raised to a preset temperature required for flash vaporization. The water in the phosphate fire-resistant oil is separated through flash vaporization, and the vaporized and separated water is led out through condensation and liquefaction.

[0013] Optionally, the method further includes a pretreatment method before deep purification of the phosphate ester fire-resistant oil: A backwash filter is preset, the phosphate fire-resistant oil is introduced into the backwash filter at a preset pressure, and filtering pretreatment is performed within a preset time; A pipeline heater is preset, and in response to online monitoring that the phosphate ester fire-resistant oil filtering pretreatment reaches a preset time, the phosphate ester fire-resistant oil is introduced into the pipeline heater at a preset pressure for heating pretreatment; In response to online monitoring that the phosphate fire-resistant oil reaches a preset temperature after heating pretreatment, the phosphate fire-resistant oil is introduced into the optimized treatment route at a preset pressure for deep treatment.

[0014] Optionally, the invention also includes a method for recycling the phosphate ester fire-resistant oil during deep purification: A recovery tank including a filter is preset, and the recovery tank is vacuum treated, and the vacuum degree in the recovery tank is obtained through online monitoring until the recovery tank reaches a preset negative pressure value; According to the oil circuit of the consumable device to be replaced, the phosphate fire-resistant oil in the oil circuit is introduced into the recovery tank under negative pressure and filtered; After the replacement of the consumable components is completed, the phosphate fire-resistant oil in the recovery tank that has been filtered and treated is injected back into the oil passage from which the oil is drawn out at a preset pressure.

[0015] Compared with the prior art, the on-line monitoring deep purification method for phosphate fire-resistant oil provided by the embodiment of the present invention has the following beneficial effects: By combining online monitoring and multi-stage deep treatment process of phosphate ester fire-resistant oil, the degradation index in the phosphate ester fire-resistant oil to be treated is automatically identified, and the degradation index is evaluated to determine the corresponding treatment requirements. A deep treatment route with multiple deep treatment processes interconnected is established. According to the determined several treatment requirements, the deep treatment processes corresponding to several treatment requirements are dynamically adjusted in sequence to form an optimized treatment route, so as to dynamically adjust the deep treatment route according to the oil quality of the phosphate ester fire-resistant oil to adapt to the treatment requirements of phosphate ester fire-resistant oil of different oil quality, reducing process redundancy. And through online monitoring, the treatment performance parameters of phosphate ester fire-resistant oil in any deep treatment process are obtained in real time, and the control parameters of the deep treatment process are dynamically adjusted to achieve the best treatment effect and treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments, in which: Figure 1 A schematic block diagram of the process flow of the on-line monitoring and deep purification method of phosphate fire-resistant oil provided in an embodiment of the present invention; Figure 2 A schematic block diagram of the processing flow of the optimization processing route provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0017] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Now, in conjunction with the accompanying drawings, the preferred embodiments of the present invention are described in detail.

[0018] The present invention discloses a method for online monitoring and deep purification of phosphate fire-resistant oil. Figure 1 and Figure 2 As shown, including: S1. Obtaining initial performance parameters of the phosphate ester fire-resistant oil to be treated through online monitoring; S2. Identify several degradation indicators from the initial performance parameters, evaluate the degradation indicators and determine corresponding processing requirements; S3, establishing a deep processing route in which multiple deep processing processes are interconnected, and dynamically adjusting the deep processing processes corresponding to the multiple processing requirements in sequence to form an optimized processing route according to the determined multiple processing requirements; S4. Obtain the processing performance parameters of phosphate fire-resistant oil in any deep processing process through online monitoring, identify the degradation index from the processing performance parameters, and dynamically adjust the control parameters of the deep processing process according to the difference between the degradation index and the preset standard threshold value until the processing performance parameters of phosphate fire-resistant oil meet the standard threshold value.

[0019] Through the implementation of the above-mentioned online monitoring deep purification method for phosphate ester fire-resistant oil, combined with online monitoring and multi-stage deep treatment process of phosphate ester fire-resistant oil, the degradation index in the phosphate ester fire-resistant oil to be treated is automatically identified, and the degradation index is evaluated to determine the corresponding treatment requirements. A deep treatment route interconnected with multiple deep treatment processes is established, and according to the determined several treatment requirements, the deep treatment processes corresponding to the several treatment requirements are dynamically adjusted in sequence to form an optimized treatment route, so as to dynamically adjust the deep treatment route according to the oil quality of the phosphate ester fire-resistant oil to adapt to the treatment requirements of phosphate ester fire-resistant oils with different oil qualities, thereby reducing process redundancy. And through online monitoring, the processing performance parameters of phosphate ester fire-resistant oil in any deep treatment process are obtained in real time, and the control parameters of the deep treatment process are dynamically adjusted, so that the phosphate ester fire-resistant oil can monitor the control parameters such as temperature, pressure and processing time in real time in any deep treatment process, as well as the basic index parameters of phosphate ester fire-resistant oil such as particle contamination, resistivity, and moisture, so as to achieve the best treatment effect and treatment efficiency.

[0020] Further, a method of identifying several degradation indicators from the initial performance parameters and evaluating the degradation indicators to determine corresponding processing requirements includes: Obtaining multiple groups of known performance parameters of phosphate ester fire-resistant oils of different oil qualities, screening out multiple basic performance indicators from all the known performance parameters, and determining standard thresholds of the multiple basic performance indicators; The initial performance parameters obtained by monitoring are compared with the standard thresholds of multiple basic performance indicators, and according to the comparison results, several basic performance indicators that are different from the standard thresholds are determined as deterioration indicators of the phosphate ester fire-resistant oil to be treated; According to the determined degradation indicators, processing requirements corresponding to the degradation indicators are evaluated.

[0021] Through the implementation of the above-mentioned phosphate fire-resistant oil online monitoring deep purification method, it is preferred to obtain the initial performance parameters of the phosphate fire-resistant oil to be treated in real time through online monitoring through integrated sensors and monitoring equipment. Multiple basic performance indicators in the initial performance parameters include but are not limited to moisture, particle contamination, volume resistivity, viscosity, etc., to provide real-time data support for the dynamic adjustment mechanism and ensure dynamic optimization of the treatment process.

[0022] As mentioned above, the standard thresholds of multiple basic performance indicators are selected based on the new oil quality standards listed in DL / T 571 "Guidelines for Operation and Maintenance of Phosphate Ester Fire-Resistant Oil for Power Plants", as shown in the performance standard indicator table in Table 1: Table 1 Performance Standard Index Table

[0023] As stated in the performance standard index table, ISO VG32 is an internationally accepted way of expressing the viscosity of lubricating oils, which means that the kinematic viscosity at 40 degrees Celsius is approximately 32 mm² / s; ISO VG46 means that the kinematic viscosity at 40 degrees Celsius is approximately 46 mm² / s; SAE AS4059F grade is a particle contamination classification standard.

[0024] Furthermore, the multiple basic performance indicators are acid value and resistivity indicators, moisture index and particle contamination index, and the processing requirements corresponding to the acid value and resistivity indicators are regeneration processing, the processing requirements corresponding to the moisture index are dehydration processing, and the processing requirements corresponding to the particle contamination index are filtration processing.

[0025] Further, the method of establishing a deep processing route in which multiple deep processing processes are interconnected includes: Based on the multiple basic performance indicators screened out, assuming that there are differences between the initial performance parameters and the standard thresholds of the multiple basic performance indicators, it is determined that all the basic performance indicators are deterioration indicators of the phosphate ester fire-resistant oil to be treated; According to all degradation indicators, a deep treatment route interconnected by a regeneration treatment process, a dehydration treatment process and a filtration treatment process is established, and control parameters of the regeneration treatment process, the dehydration treatment process and the filtration treatment process are set, and the control parameters include treatment time, treatment temperature and treatment pressure.

[0026] Preferably, data collection and analysis preferably transmits real-time monitoring data to a central data processing system through integrated sensors and monitoring equipment, and uses data analysis algorithms to process the data obtained from online monitoring to quickly identify the degradation indicators of phosphate ester fire-resistant oils, so as to evaluate the treatment requirements of phosphate ester fire-resistant oils. The dynamic adjustment mechanism automatically optimizes the deep treatment route, treatment time, treatment temperature, etc. based on the data analysis results to ensure the pertinence and efficiency of the treatment process.

[0027] Furthermore, the method of dynamically adjusting the deep processing processes corresponding to a plurality of processing requirements and sequentially conducting them to form an optimized processing route includes: According to the determined processing requirements, the processing requirements are matched with the multiple deep processing processes in the deep processing route one by one; According to the matching result, several matched deep processing processes are dynamically adjusted to be turned on in sequence, and unmatched deep processing processes in the deep processing route are turned off to obtain an optimized processing route.

[0028] Furthermore, according to the matching result, the method of dynamically adjusting the matched multiple deep processing processes to be turned on in sequence includes: When any degradation index among the acid value and resistivity index, the moisture index and the particle contamination index is identified from the initial performance parameters, the degradation index is evaluated and a corresponding treatment requirement among the regeneration treatment, dehydration treatment and filtration treatment is determined, and an optimized treatment route consisting of the corresponding deep treatment process among the regeneration treatment process, the dehydration treatment process and the filtration treatment process is dynamically adjusted; When multiple degradation indicators such as acid value and resistivity, moisture and particle contamination are identified from the initial performance parameters, the degradation indicators are evaluated and the corresponding multiple processing requirements in regeneration, dehydration and filtration are determined, and an optimized processing route is dynamically adjusted, which is composed of multiple corresponding deep processing processes in the regeneration process, dehydration process and filtration process being turned on in sequence.

[0029] Furthermore, the invention also includes a method for deep purification of the phosphate fire-resistant oil to be treated by sequentially undergoing a regeneration process, a dehydration process and a filtration process: A regenerator equipped with an adsorbent is pre-set, and the phosphate ester fire-resistant oil to be treated is introduced into the regenerator at a preset pressure, and regenerated within a preset time; A vacuum tank with a vacuum environment is pre-set, the regenerated phosphate fire-resistant oil is heated to a preset temperature and introduced into the vacuum tank, and the phosphate fire-resistant oil is dehydrated within a preset time by flash steam vaporization; A mechanical two-stage filter connected in series is preset, the dehydrated phosphate fire-resistant oil is introduced into the two-stage filter at a preset pressure, and filtered within a preset time to obtain finished oil; The processing performance parameters of the finished oil are obtained through online monitoring. If the processing performance parameters do not meet the preset standards after comparison and analysis, the finished oil will be repeatedly cycled for deep processing.

[0030] Furthermore, the method of heating the regenerated phosphate fire-resistant oil to a preset temperature and introducing the regenerated phosphate fire-resistant oil into the vacuum tank, and dehydrating the phosphate fire-resistant oil by flash steam vaporization within a preset time includes: Perform vacuum treatment on the vacuum tank, and obtain the vacuum degree in the vacuum tank through online monitoring until the vacuum tank reaches a preset negative pressure value; The regenerated phosphate fire-resistant oil is heated to a preset temperature and introduced into a vacuum tank, and the phosphate fire-resistant oil introduced into the vacuum tank is atomized at the same time; The temperature data in the vacuum tank is obtained through online monitoring, and the internal temperature of the vacuum tank is raised to the preset temperature required for flash steam vaporization. The water in the phosphate fire-resistant oil is separated by flash steam vaporization, and the vaporized and separated water is led out by condensation and liquefaction.

[0031] Through the implementation of the above-mentioned phosphate fire-resistant oil online monitoring deep purification method, the deep purification treatment mainly includes three functions: regeneration treatment, dehydration treatment and filtration treatment. The regeneration treatment mainly targets the acid value and volume resistivity indicators. It uses molecular polar adsorbents and an oil pump to pressurize the phosphate fire-resistant oil. The phosphate fire-resistant oil is pressurized through a regenerator equipped with an adsorbent and fully reacts with the adsorbent in the process to complete the regeneration treatment of the phosphate fire-resistant oil, thereby reducing the acid value of the phosphate fire-resistant oil and improving the basic performance indicators such as the resistivity of the phosphate fire-resistant oil. The dehydration treatment mainly targets the moisture indicator. It uses physical vacuum flash evaporation to construct a vacuum environment and use the flash evaporation principle to remove the moisture in the phosphate fire-resistant oil. The vaporized moisture is collected in a condenser and condensed and liquefied before being removed to complete the dehydration treatment of the phosphate fire-resistant oil. Atomization treatment is used to fully vaporize the moisture in the phosphate fire-resistant oil, accelerate the vaporization speed, and ensure the degree of dehydration. The filtration treatment mainly targets the particle contamination indicator. A two-stage series mechanical impurity removal is used to connect different high-precision filters in series, so that the phosphate fire-resistant oil passes through the two-stage filter under the pressure of the oil pump. The filtration accuracy of the first-stage filter is 3 , the replacement range can be 3-10 ; The filtration accuracy of the secondary filter is 1 , the replacement range can be 1-3 The two-stage high-precision filter is connected in series to ensure that particulate impurities in the phosphate ester fire-resistant oil are fully removed. The above three processing functions can be operated separately or in conjunction, depending on the processing performance parameters of the phosphate ester fire-resistant oil obtained through online monitoring.

[0032] Furthermore, it also includes a method for pre-treating phosphate fire-resistant oil before deep purification: A backwash filter is preset, phosphate ester fire-resistant oil is introduced into the backwash filter at a preset pressure, and filtering pretreatment is performed within a preset time; A pipeline heater is preset, and in response to online monitoring that the phosphate ester fire-resistant oil filtering pretreatment reaches a preset time, the phosphate ester fire-resistant oil is introduced into the pipeline heater at a preset pressure for heating pretreatment; In response to online monitoring that the phosphate fire-resistant oil has reached a preset temperature after heating pretreatment, the phosphate fire-resistant oil is introduced into the optimized treatment route at a preset pressure for deep treatment.

[0033] Through the implementation of the above-mentioned phosphate fire-resistant oil online monitoring deep purification method, the backwash filter is used to initially and efficiently filter the large particle impurities in the phosphate fire-resistant oil, and the particle impurities accumulated in the backwash filter can be regularly removed to ensure the filtration efficiency. And the pipeline heater is used, preferably with high flow rate heating, so that the phosphate fire-resistant oil reaches the preset temperature when flowing in the pipeline, improves the treatment effect, ensures the stable heating of the phosphate fire-resistant oil, and avoids the local temperature rise of the phosphate fire-resistant oil. In addition, the heating temperature can be accurately controlled by temperature sensors and control systems to avoid overheating or underheating.

[0034] Furthermore, it also includes a method for recycling and treating phosphate ester fire-resistant oil during deep purification: A recovery tank containing a filter is preset, and the recovery tank is vacuum treated, and the vacuum degree in the recovery tank is obtained through online monitoring until the recovery tank reaches a preset negative pressure value; According to the oil circuit of the consumable device to be replaced, the phosphate fire-resistant oil in the oil circuit is introduced into the recovery tank under negative pressure and filtered; After the consumables are replaced, the filtered phosphate fire-resistant oil in the recovery tank is injected back into the oil line where the oil is drawn out at a preset pressure.

[0035] Through the implementation of the above-mentioned phosphate fire-resistant oil online monitoring deep purification method, the oil circuit of the consumable device to be replaced is used for recovery and filtration. When it is necessary to replace consumables such as the regenerator and the filter, the recovery tank is evacuated by a vacuum pump to form a negative pressure environment, and the oil circuit of the consumable device to be replaced is connected through online monitoring control, so that the phosphate fire-resistant oil flows back to the recovery tank under negative pressure. After the consumables are replaced, the phosphate fire-resistant oil in the recovery tank is 1 After the high-precision filter removes particulate impurities, the oil is pumped to the main oil circuit for further processing to achieve resource conservation and green and environmentally friendly production.

[0036] It should be understood that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. For those skilled in the art, the technical solutions described in the above embodiments can be modified, or some of the technical features therein can be replaced by equivalents; and all these modifications and replacements should fall within the scope of protection of the claims attached to the present invention.

Claims

1. A method for online monitoring and deep purification of phosphate fire-resistant oil, characterized in that: The on-line monitoring and deep purification method of phosphate fire-resistant oil comprises: S1. Obtaining initial performance parameters of the phosphate ester fire-resistant oil to be treated through online monitoring; S2, identifying a number of degradation indicators from the initial performance parameters, and evaluating the degradation indicators to determine corresponding processing requirements; S3, establishing a deep processing route in which multiple deep processing processes are interconnected, and dynamically adjusting the deep processing processes corresponding to the multiple processing requirements in sequence to form an optimized processing route according to the determined multiple processing requirements; S4. Obtain the processing performance parameters of the phosphate fire-resistant oil in any of the deep processing processes through online monitoring, identify degradation indicators from the processing performance parameters, and dynamically adjust the control parameters of the deep processing process according to the difference between the degradation indicators and the preset standard thresholds until the processing performance parameters of the phosphate fire-resistant oil meet the standard thresholds.

2. The method for online monitoring and deep purification of phosphate fire-resistant oil according to claim 1, characterized in that: The method of identifying a plurality of degradation indicators from the initial performance parameters and evaluating the degradation indicators to determine corresponding processing requirements includes: Acquire multiple groups of known performance parameters of phosphate ester fire-resistant oils of different oil qualities, select multiple basic performance indicators from all the known performance parameters, and determine standard thresholds of the multiple basic performance indicators; Comparing the initial performance parameters obtained through monitoring with the standard thresholds of the plurality of basic performance indicators, and determining the plurality of basic performance indicators that are different from the standard thresholds as the degradation indicators of the phosphate ester fire-resistant oil to be treated according to the comparison results; According to the determined degradation indicators, processing requirements corresponding to the degradation indicators are evaluated.

3. The method for online monitoring and deep purification of phosphate fire-resistant oil according to claim 2, characterized in that: The multiple basic performance indicators are acid value and resistivity indicators, moisture index and particle contamination index, and the processing requirements corresponding to the acid value and resistivity indicators are regeneration processing, the processing requirements corresponding to the moisture index are dehydration processing, and the processing requirements corresponding to the particle contamination index are filtration processing.

4. The method for online monitoring and deep purification of phosphate fire-resistant oil according to claim 3, characterized in that: The method for establishing a deep processing route in which multiple deep processing processes are interconnected includes: According to the screened multiple basic performance indicators, assuming that the initial performance parameter and the standard threshold values ​​of the multiple basic performance indicators are different, determining that all the basic performance indicators are the degradation indicators of the phosphate ester fire-resistant oil to be treated; According to all the degradation indicators, the deep treatment route interconnected by the regeneration treatment process, the dehydration treatment process and the filtration treatment process is established, and the control parameters of the regeneration treatment process, the dehydration treatment process and the filtration treatment process are set, and the control parameters include the treatment time, the treatment temperature and the treatment pressure.

5. The method for online monitoring and deep purification of phosphate fire-resistant oil according to claim 4, characterized in that: The method of dynamically adjusting and sequentially conducting the deep processing processes corresponding to the plurality of processing requirements to form an optimized processing route includes: According to the determined processing requirements, matching the processing requirements with the deep processing processes in the deep processing route in a one-to-one correspondence; According to the matching result, the matched several deep processing processes are dynamically adjusted to be turned on in sequence, and the unmatched deep processing processes in the deep processing route are turned off to obtain the optimized processing route.

6. The method for online monitoring and deep purification of phosphate fire-resistant oil according to claim 5, characterized in that: The method of dynamically adjusting the matched plurality of deep processing processes to be turned on in sequence according to the matching result includes: When any one of the degradation indicators of the acid value and resistivity index, the moisture index and the particle contamination index is identified from the initial performance parameters, the degradation index is evaluated and a corresponding treatment requirement among the regeneration treatment process, the dehydration treatment process and the filtration treatment process is determined, and the optimized treatment route consisting of the corresponding deep treatment process among the regeneration treatment process, the dehydration treatment process and the filtration treatment process is dynamically adjusted; When multiple degradation indicators such as acid value and resistivity index, moisture index and particle contamination index are identified from the initial performance parameters, the degradation indicators are evaluated and the corresponding multiple processing requirements in regeneration treatment, dehydration treatment and filtration treatment are determined, and the optimized processing route composed of the corresponding multiple deep processing processes in the regeneration treatment process, dehydration treatment process and filtration treatment process being turned on in sequence is dynamically adjusted.

7. The method for online monitoring and deep purification of phosphate fire-resistant oil according to any one of claims 4 to 6, characterized in that: The invention also includes a method for deep purification of the phosphate fire-resistant oil to be treated by sequentially subjecting the treated phosphate fire-resistant oil to a regeneration process, a dehydration process and a filtration process: A regenerator equipped with an adsorbent is provided, the phosphate fire-resistant oil to be treated is introduced into the regenerator at a preset pressure, and regeneration treatment is performed within a preset time; A vacuum tank with a vacuum environment is pre-set, the regenerated phosphate fire-resistant oil is heated to a preset temperature and introduced into the vacuum tank, and the phosphate fire-resistant oil is dehydrated at a preset time by flash steam vaporization; A mechanical two-stage filter is preset in series, the dehydrated phosphate fire-resistant oil is introduced into the two-stage filter at a preset pressure, and filtered for a preset time to obtain a finished oil; The processing performance parameters of the finished oil are obtained through online monitoring. If the processing performance parameters do not meet the preset standards after comparison and analysis, the finished oil is circulated and repeated for deep processing.

8. The method for online monitoring and deep purification of phosphate fire-resistant oil according to claim 7, characterized in that: The method of heating the regenerated phosphate fire-resistant oil to a preset temperature and introducing the regenerated phosphate fire-resistant oil into the vacuum tank, and dehydrating the phosphate fire-resistant oil within a preset time by flash steam vaporization comprises: Performing vacuum treatment on the vacuum tank, and obtaining the vacuum degree in the vacuum tank through online monitoring until the vacuum tank reaches a preset negative pressure value; The phosphate fire-resistant oil after the regeneration treatment is heated to a preset temperature and introduced into the vacuum tank, and the phosphate fire-resistant oil introduced into the vacuum tank is atomized at the same time; The temperature data in the vacuum tank is obtained through online monitoring, and the internal temperature of the vacuum tank is raised to a preset temperature required for flash vaporization. The water in the phosphate fire-resistant oil is separated through flash vaporization, and the vaporized and separated water is led out through condensation and liquefaction.

9. The method for online monitoring and deep purification of phosphate fire-resistant oil according to claim 7, characterized in that: It also includes a method for pre-treating phosphate ester fire-resistant oil before deep purification: A backwash filter is preset, the phosphate fire-resistant oil is introduced into the backwash filter at a preset pressure, and filtering pretreatment is performed within a preset time; A pipeline heater is preset, and in response to online monitoring that the phosphate ester fire-resistant oil filtering pretreatment reaches a preset time, the phosphate ester fire-resistant oil is introduced into the pipeline heater at a preset pressure for heating pretreatment; In response to online monitoring that the phosphate fire-resistant oil reaches a preset temperature after heating pretreatment, the phosphate fire-resistant oil is introduced into the optimized treatment route at a preset pressure for deep treatment.

10. The method for online monitoring and deep purification of phosphate fire-resistant oil according to claim 7, characterized in that: It also includes a method for recycling phosphate ester fire-resistant oil during deep purification: A recovery tank including a filter is preset, and the recovery tank is vacuum treated, and the vacuum degree in the recovery tank is obtained through online monitoring until the recovery tank reaches a preset negative pressure value; According to the oil circuit of the consumable device to be replaced, the phosphate fire-resistant oil in the oil circuit is introduced into the recovery tank under negative pressure and filtered; After the replacement of the consumable components is completed, the phosphate fire-resistant oil in the recovery tank that has been filtered and treated is injected back into the oil passage from which the oil is drawn out at a preset pressure.