Adjustable corner cutting device and using method

By designing an adjustable angle cutting device, the problem of low efficiency and poor accuracy in cutting corners of decorative materials is solved, achieving fast and accurate material corner cutting and reducing environmental pollution, reducing cutting costs and labor costs.

CN119346980APending Publication Date: 2025-01-24MCC TIANGONG GROUP TIANJIN CO LTD
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Patent Information

Application Number
CN202411643289.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

In the prior art, the angle cutting efficiency of decorative materials is low and the accuracy is poor, resulting in waste of materials and environmental pollution, and manual operations are complex, which increases labor costs.

Method used

Design an adjustable angle cutting device, including a support part, a cutting part and a discharge plate. The cutting angle is adjusted through the angle detection part and the fixed rod. It is combined with the dust reduction part and the collection box to achieve fast and accurate material angle cutting and reduce the environment. pollute.

Benefits of technology

Achieve fast and accurate material cutting angle, reduce cutting costs, improve production efficiency, and reduce environmental pollution and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an adjustable corner cutting device and a using method, the adjustable corner cutting device comprises a supporting part, a cutting part and a material placing plate used for placing a cut material, the cutting part is connected with the supporting part, and the material placing plate is rotatably connected with the supporting part to adjust the cutting angle of the cut material. According to the using method of the adjustable corner cutting device, the cutting angle is adjusted by adjusting the inclination angle of the discharging plate, chippings and waste generated during cutting can be collected through the collecting box, a dust falling component can be optimized and added, and the cutting environment is improved in a spraying mode. The material corner cutting device has the beneficial effects that material corner cutting can be rapidly and accurately carried out, environmental hazards in the cutting process are reduced, the cutting cost can be reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of building construction, and in particular relates to an adjustable angle cutting device and a use method thereof. Background Art

[0002] In the existing technology, decorative materials need to be cut at the corners to ensure the decorative effect and aesthetics. In traditional processes, workers usually use saws to cut, which is not only inefficient but also cannot guarantee the product qualification rate. Cutting errors lead to an increase in scraps, which not only wastes materials, but also requires grinding and trimming, which affects production efficiency and increases labor costs. The need for cutting at different angles is more challenging for manual skills. Frequent replacement of cutting tools leads to low cutting efficiency and poor manual cutting accuracy. The cutting operation is exposed to the air, and the dust and waste debris generated will cause harm to the environment and human body. When artificial dust reduction is used, labor is increased, resulting in a waste of labor costs. There are technical problems such as poor cutting accuracy leading to waste of cutting materials and manpower, low cutting efficiency, high labor costs, and dust and debris generated by cutting affecting the working environment. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides an adjustable angle cutting device and a method of use, which are particularly suitable for fast and accurate material angle cutting, ensuring construction costs while reducing environmental pollution.

[0004] The technical solution adopted by the present invention is: an adjustable cutting angle device, including a supporting component, a cutting component and a discharge plate for placing the cut material, the cutting component is connected to the supporting component, and the discharge plate is rotatably connected to the supporting component to adjust the cutting angle of the cut material.

[0005] Furthermore, it also includes a supporting plate, which is slidably connected to the discharge plate to support the cut material.

[0006] Furthermore, the working surface of the unloading plate is provided with at least one movable ridge to facilitate the movement of the cut material.

[0007] Furthermore, it also includes a dust reduction component, which includes a liquid reservoir and a spray pipe connected to the supporting component, the input end of the spray pipe is connected to the liquid reservoir, and the output end of the spray pipe is used for dust reduction.

[0008] Furthermore, it also includes an angle detection component, which includes an angle disk connected to the supporting component and a pointer connected to the unloading plate, and the pointer can cooperate with the angle disk to detect the inclination angle of the unloading plate.

[0009] Furthermore, it also includes a fixing rod, one end of which is connected to the supporting component, and the other end of which is used to fix the inclination angle of the discharge plate.

[0010] Furthermore, it also includes a collection box, which is connected to the supporting component to collect waste generated during cutting.

[0011] Furthermore, a waste opening is provided on the discharge plate, and the waste opening corresponds to the cutting component so as to guide the waste to the collection box.

[0012] Furthermore, the supporting component includes a main box body and a plurality of retractable sealing plates, the cutting component is connected to the main box body, the discharge plate is rotatably connected to the main box body, the side opening of the main box body toward the discharge plate is used to collect waste falling from the waste opening, and a plurality of sealing plates are arranged between the discharge plate and the main box body to seal and form a closed space to prevent waste from splashing, and the interior of the collection box is connected to the interior of the main box body to collect waste entering the main box body.

[0013] Furthermore, the present invention also provides a method for using the adjustable angle cutting device, comprising the following steps:

[0014] According to the cutting angle requirements, adjust the inclination angle of the discharge plate, place the material to be cut on the working surface of the discharge plate, start the cutting part and move the material to be cut towards the cutting part to cut the angle, and collect the waste generated during cutting through the collection box.

[0015] The advantages and positive effects of the present invention are: due to the adoption of the above technical solution, the material angle cutting can be carried out quickly and accurately, reducing the environmental damage of the cutting process; it has the advantages of reducing cutting costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention;

[0017] Figure 2 For easy viewing Figure 1 A schematic diagram of the enlarged structure of the middle angle detection component 5;

[0018] Figure 3 It is a left side view of an embodiment of the present invention;

[0019] Figure 4 is a top view of an embodiment of the present invention;

[0020] Figure 5 is a front view of an embodiment of the present invention;

[0021] In the figure:

[0022] 1. Support component 2. Cutting component 3. Unloading plate

[0023] 5. Angle detection component 6. Collection box 7. Fixing rod

[0024] 11. Sealing plate 31, supporting plate 32, movable corrugation

[0025] 33. Waste outlet 41. Spray pipe 42. Liquid storage tank

[0026] 43, liquid reservoir mounting frame 51, angle plate 52, pointer

[0027] 61. Handle DETAILED DESCRIPTION

[0028] The embodiments of the present invention are described below in conjunction with the drawings. The described embodiments are only a part of the embodiments of the invention, rather than all the embodiments.

[0029] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions.

[0030] The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. In the description of the present invention, it should be understood that the terms "installation", "connection", "fixation" and the like should be understood in a broad sense, and may refer to direct connection, installation or fixation, or indirect connection, installation or fixation, and the present invention does not limit this.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the structure or unit referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0032] like Figures 1 to 5 As shown, a schematic diagram of an embodiment of an adjustable angle cutting device of the present invention includes a support component 1, a cutting component 2 and a material discharge plate 3 for placing the material to be cut, the cutting component 2 is connected to the support component 1, and the material discharge plate 3 is rotatably connected to the support component 1 to adjust the cutting angle of the material to be cut. In this embodiment, the cutting component 2 can be installed on the support component 1 using a small cutting machine, which includes a cutting saw blade that can be replaced according to the use requirements. The cutting angle is adjustable to meet the cutting angle requirements within the range of 0° to 90°, the operation is simple, and it can be promoted for use.

[0033] In this embodiment, a support plate 31 is further included, and the support plate 31 is slidably connected to the material discharge plate 3 to support the cut material. In this embodiment, slide grooves are provided on both sides of the material discharge plate 3, and the two ends of the support plate 31 are respectively connected to the adjustment bolts, and the adjustment bolts are slidably arranged in the slide grooves and are fastened by being threadedly connected with the adjustment nuts. In this embodiment, the movable support plate 31 can not only fix the cut materials of different sizes, but also ensure that the cut materials will not slide when placed on the material discharge plate 3 at any inclined angle. When the cut material is cut and moved, it can move along the support plate 31. The support plate 31 also plays a cutting positioning function, ensuring the cutting flexibility and the safety and stability of the use process.

[0034] In this embodiment, at least one movable rib 32 is provided on the working surface of the material discharge plate 3 to facilitate the movement of the cut material. The movable rib 32 can be a plurality of strips and fixedly connected to the working surface of the material discharge plate 3 at intervals. The cut material is supported by the movable rib 32, so that the cut material is separated from the material discharge plate 3 to reduce the friction when the cut material moves, which is convenient for operation, and can improve the construction efficiency and reduce the physical exertion of moving the cut material during operation; in other embodiments, the movable rib 32 can also be rotatably connected to the material discharge plate 3, such as the movable rib 32 includes a roller rotatably connected to the material discharge plate 3, and the rotatable connection technology and specific assembly method of the roller and the material discharge plate 3 are existing technologies, and this design will not be described separately. The rotatable connection can better drive the cut material to move.

[0035] In this embodiment, a dust reduction component is also included. The dust reduction component includes a liquid reservoir 42 and a spray pipe 41 connected to the support component 1. The input end of the spray pipe 41 is connected to the liquid reservoir 42 to drain the spray liquid, and the output end of the spray pipe 41 is used for dust reduction. In this embodiment, the output end of the spray pipe 41 is mainly used for spraying at the interface between the cutting saw blade and the cut material. In this embodiment, the dust reduction component also includes a liquid reservoir mounting frame 43. The liquid reservoir 42 is installed on the support component 1 through the liquid reservoir mounting frame 43. The liquid reservoir mounting frame 43 can play a good fixing role on the liquid reservoir 42, which can adapt to complex installation environments and ensure the safety and stability of the device. In this embodiment, the liquid reservoir 42 is installed on the top of the support component 1 through the liquid reservoir mounting frame 43, which can save space. The top-to-bottom spraying method is conducive to the spraying effect, which can ensure the dust reduction effect and facilitate promotion and use. The spray pipe 41 is made of a retractable material, which is convenient for the spray pipe 41 to adjust the spray angle and better achieve the dust reduction effect. In this embodiment, the spray liquid mainly includes water, which ensures the cutting cost and reduces the pollution of the cutting environment, thereby better ensuring the safety and health of the cutting environment.

[0036] In this embodiment, an angle detection component 5 is also included. The angle detection component 5 includes an angle disc 51 connected to the support component 1 and a pointer 52 connected to the discharge plate 3. The pointer 52 can cooperate with the angle disc 51 to detect the inclination angle of the discharge plate 3, and then determine the cutting angle of the cut material. In this embodiment, the angle adjustment component is arranged on the side of the support component 1, which is convenient for personnel to detect and confirm; the angle disc 51 includes a quarter-circle protractor, which needs to be calibrated before each use to ensure the cutting quality. In this embodiment, the angle detection component 5 can ensure the accuracy of the cutting angle and improve the cutting quality; it can also assist the rotation adjustment of the discharge plate 3, and can quickly confirm whether the adjustment angle of the discharge plate 3 meets the cutting requirements, thereby improving the construction efficiency and being simple and convenient to operate.

[0037] In this embodiment, a fixing rod 7 is also included, one end of which is connected to the support component 1, and the other end is used to fix the inclination angle of the discharge plate 3. In this embodiment, the fixing rod 7 can be installed by selecting an appropriate length according to the inclination requirements of the discharge plate 3. One end of the fixing rod 7 is connected to the support component 1, and the other end is used to fix the side of the discharge plate 3 away from the working surface; in another embodiment, the fixing rod 7 can be retracted to adjust the inclination angle of the discharge plate 3; in other embodiments, the fixing rod 7 can also be fixed in length and rotatably connected to the support component 1, and the discharge plate 3 with different inclination angle requirements can be fixed by the rotatable connection. In this embodiment, a rubber pad is set at the end of the fixing rod 7 used to fix the discharge plate 3 to better ensure the fixing effect.

[0038] In this embodiment, a collection box 6 is also included, which is connected to the support component 1 to collect debris, waste, etc. generated during cutting. The collection box 6 can ensure the cutting environment, and can also recycle cutting debris and waste for reuse, thereby better reducing cutting costs and improving cutting environment.

[0039] In this embodiment, the collection box 6 is detachably connected to the support component 1 and a handle 61 is provided on at least one side of the collection box 6 to facilitate pushing and pulling, thereby facilitating operation by construction personnel and improving construction efficiency.

[0040] In this embodiment, a waste opening 33 is formed on the discharge plate 3 , and the waste opening 33 corresponds to the cutting component 2 to guide the waste to the collection box 6 .

[0041] In other embodiments, waste can be led to the collection box 6 at the waste opening 33 through a conduit; in this embodiment, the support component 1 includes a main box body and a plurality of retractable blocking plates 11, the cutting component 2 is connected to the main box body 1, the discharge plate 3 is rotatably connected to the main box body, the main box body is opened toward the side of the discharge plate 3 to collect waste falling from the waste opening 33, a plurality of blocking plates 11 are arranged between the discharge plate 3 and the main box body to block and form a closed space to prevent waste from splashing, and the interior of the collection box 6 is connected to the interior of the main box body to collect waste entering the main box body. The collection box 6, the main box body, the plurality of blocking plates 11 and the discharge plate 3 are connected to each other to form a structure that is closed except for the waste opening 33, so as to better prevent the splashing of cutting debris, improve the cutting environment, and ensure the safety of the cutting personnel.

[0042] In this embodiment, the collection box 6 is in the shape of a drawer with an open top, the main box body is arranged on the top of the collection box 6 and the bottom of the main box body is opened to communicate with the collection box 6. In this embodiment, the main box body includes a hanging axis, a top plate, a rear side plate and two trapezoidal side plates arranged opposite to each other. The four sides of each trapezoidal side plate are composed of a positioning bevel for positioning the cutting angle, a fixed side opposite to the positioning bevel, and a top side and a bottom side parallel to each other. Since the commonly used cutting angle requirement is 45°, in this embodiment, the positioning bevel and the bottom side are 45°. The tops of the two trapezoidal side plates are connected by a top plate, and the top plate is used to install the liquid storage mounting frame 43 and the cutting component 2. A hanging axis is arranged on the edge of the top plate, and the hanging axis is made of steel pipe; the discharge plate 3 is provided with a hook that can be hung outside the hanging axis, and the discharge plate 3 is rotatably connected to the main box body through the hook and the hanging axis. The positioning bevel of the trapezoidal side panel faces the unloading plate 3. When performing the commonly used 45° cutting operation, the unloading plate 3 can be directly fitted with the positioning bevel of the trapezoidal side panel to quickly set the unloading plate 3 to be tilted at 45°; in different embodiments, the angle between the positioning bevel and the bottom edge can be set to the most commonly used cutting angle as needed, that is, the unloading plate 3 can be quickly positioned at the tilt angle of the unloading plate 3 by fitting the positioning bevel of the trapezoidal side panel, so that the unloading plate 3 can be quickly adjusted to meet the commonly used cutting requirements. Each trapezoidal side panel is also connected by a rear side panel, which is arranged on one side of the fixed edge, that is, the top panel, the rear side panel and the two trapezoidal side panels mutually enclose each other to form a box structure with a bottom and a side opening toward the unloading plate. In this embodiment, the fixing rod 7 is arranged on the outer side of the trapezoidal side panel for adjustment, and the fixing rod 7 is arranged vertically; in this embodiment, the fixing edge of each trapezoidal side panel is arranged vertically to the bottom edge, so that the trapezoidal side panel forms a right-angled trapezoid, and the length of the top edge of the trapezoidal side panel is half the length of the bottom edge. In other embodiments, the size or shape can be adaptively adjusted according to usage requirements.

[0043] In this embodiment, the multiple retractable sealing plates 11 include multiple foldable plastic plates, two of which are fan-shaped and used to connect with the positioning bevels of the discharge plate 3 and the trapezoidal side plates, and one foldable plastic plate can be rectangular and used to connect with the discharge plate 3, the main box body and the fan-shaped foldable plastic plates arranged on both sides. The multiple foldable plastic plates are spliced ​​with each other to form an accordion-like retractable and foldable sealing structure, which can not only seal the side opening of the main box body toward the discharge plate 3, but also does not affect the adjustment of the inclination angle of the discharge plate 3.

[0044] On the other hand, the present invention also provides a method for using the adjustable angle cutting device, comprising the following steps:

[0045] According to the cutting angle requirements, the inclination angle of the discharge plate 3 is adjusted, the material to be cut is placed on the working surface of the discharge plate 3, the cutting component 2 is started and the material to be cut is moved toward the cutting component 2 to cut the angle, and the waste falling from the waste port 33 during cutting can be collected through the collection box 6.

[0046] The specific working process of the present invention is as follows:

[0047] When the cutting angle requirement is the commonly used 45°, the material discharge plate 3 can be fitted with the support component 1 for quick positioning. According to the size of the cut material, the position of the support plate 31 can be slid and adjusted to support the bottom of the cut material to ensure that the cut material can be penetrated by the cutting component 2 at one time. At the same time, the movement stability of the cut material can be ensured to improve the cutting quality. The output end of the spray pipe 41 is adjusted to an appropriate position to assist in cutting dust reduction. The dust reduction component is started, and the flow rate of the spray liquid is adjusted to reach the junction between the cutting saw blade and the cut material. In this embodiment, the spray liquid can be water. After the adjustment of each component is completed, the cutting component 2 is started, and the cut material is moved along the support plate 31 toward the cutting component 2 to cut the angle. The movable rib 32 facilitates the removal or movement of the cut material. The debris, waste, etc. during cutting can enter the closed structure in the main box body through the waste opening 33. The closed structure can better prevent the debris, waste, etc. from splashing, and then be recovered through the collection box 6 for centralized treatment. The handle 61 facilitates the free pushing and pulling of the collection box 6, improves the waste treatment efficiency, and is convenient for the installation of the collection box 6. It can reduce the pollution of the cutting environment, ensure the cutting efficiency, and protect the working environment.

[0048] When the cutting angle needs to be adjusted, the unloading plate 3 is rotated to adjust the inclination angle of the unloading plate 3. The angle between the unloading plate 3 and the horizontal can be re-measured by the angle detection component 5 to quickly and accurately position it. After the inclination angle of the unloading plate 3 is adjusted, the unloading plate 3 is fixed by the fixing rod 7 of the appropriate length. The multiple blocking plates 11 can not only adapt to the rotation adjustment of the unloading plate 3, but also ensure that the debris, waste, etc. enter the closed structure through the waste opening 33 to prevent splashing. .

[0049] The invention can adapt to various processing requirements by adjusting the cutting angle, without the need to frequently change tools or equipment, thereby saving time and cost and improving cutting efficiency. The semi-automatic design reduces the need for manual intervention, increases production speed, and saves manpower.

[0050] The present invention can improve the cutting accuracy. The cutting angle can be accurately and quickly positioned through the angle detection component 5. The support plate 31 can prevent the cut material from shifting when moving. The material discharge plate 3 can be flexibly adjusted in the tilt angle. The multi-function combination can realize precise angle adjustment together, thereby ensuring the accuracy of cutting or forming, reducing secondary processing steps such as grinding or trimming, further improving the overall production efficiency, and ensuring the labor cost of cutting.

[0051] The present invention can reduce resource waste. The accurate cutting angle can maximize the use of raw materials, reduce the generation of scraps, and reduce material costs. The efficient cutting process reduces energy consumption, which can significantly reduce costs for large-scale production.

[0052] The present invention can improve the level of environmental protection, reduce material waste and control dust. The adjustable cutting angle device can reduce the splashing of cutting debris, waste materials, etc. through the closed structure design, and can also collect waste materials to reduce pollutant emissions, thereby protecting the working environment and the health of users.

[0053] The invention has flexibility and versatility, and the adjustable characteristic enables the device to process materials or components of various sizes, thereby increasing the versatility and adaptability of the equipment and facilitating its popularization and use.

[0054] The embodiments of the present invention are described in detail above, but the contents described are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of application of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. An adjustable cutting angle device, comprising a supporting component, a cutting component and a material placing plate for placing the cut material, characterized in that: The cutting component is connected to the supporting component, and the material placing plate is rotatably connected to the supporting component to adjust the cutting angle of the cut material.

2. The adjustable angle cutting device according to claim 1, characterized in that: It also includes a supporting plate, which is slidably connected to the material discharge plate to support the cut material.

3. The adjustable angle cutting device according to claim 1, characterized in that: The working surface of the unloading plate is provided with at least one moving ridge to facilitate the movement of the cut material.

4. The adjustable angle cutting device according to claim 1, characterized in that: It also includes a dust reduction component, which includes a liquid reservoir and a spray pipe connected to the supporting component, the input end of the spray pipe is connected to the liquid reservoir, and the output end of the spray pipe is used for dust reduction.

5. The adjustable angle cutting device according to claim 1, characterized in that: It also includes an angle detection component, which includes an angle disk connected to the support component and a pointer connected to the discharge plate. The pointer can cooperate with the angle disk to detect the inclination angle of the discharge plate.

6. The adjustable angle cutting device according to claim 1, characterized in that: It also includes a fixing rod, one end of which is connected to the supporting component, and the other end of which is used to fix the inclination angle of the discharge plate.

7. The adjustable angle cutting device according to any one of claims 1 to 6, characterized in that: The invention also comprises a collecting box connected to the supporting component to collect waste materials generated during cutting.

8. The adjustable angle cutting device according to claim 7, characterized in that: The discharge plate is provided with a waste opening, and the waste opening corresponds to the cutting component so as to guide the waste to the collection box.

9. The adjustable angle cutting device according to claim 8, characterized in that: The supporting component includes a main box body and a plurality of retractable blocking plates, the cutting component is connected to the main box body, the discharge plate is rotatably connected to the main box body, the main box body is opened toward the side of the discharge plate to collect the waste falling from the waste opening, a plurality of blocking plates are arranged between the discharge plate and the main box body to block and form a closed space to prevent the waste from splashing, and the interior of the collecting box is communicated with the interior of the main box body to collect the waste entering the main box body.

10. A method for using an adjustable angle cutting device, comprising the adjustable angle cutting device according to claim 8 or 9, characterized in that: The usage steps include: According to the cutting angle requirements, the inclination angle of the material placing plate is adjusted, the material to be cut is placed on the working surface of the material placing plate, the cutting component is started and the material to be cut is moved toward the cutting component to cut the angle, and the waste generated during cutting is collected by the collection box.