A double-roller transmission device with deviation adjustment function

By using the design of components such as driving gear rods, adjusting parts and electrical telescopic rods in the double-roll transmission device, the complex structure, hydraulic oil leakage, slow response speed and static electricity of the traditional biasing mechanism are solved, and efficient and stable material transmission is achieved.

CN119409003BActive Publication Date: 2025-04-18HAINING SENDE LEATHER
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Patent Information

Application Number
CN202510028218.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-04-18
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

The bias adjustment mechanism of the traditional double-roll transmission device has complex structure, hydraulic oil leakage, slow response speed and static electricity problems, resulting in high equipment maintenance costs and production continuity and stability.

Method used

A double-roll transmission device with bias adjustment function is designed, using components such as driving gear rods, adjusting parts and electrical telescopic rods to replace the hydraulic cylinders to realize the bias adjustment function, and an electrostatic elimination component is added to the transmission roller.

Benefits of technology

The structure of the bias adjustment device is simplified, the equipment manufacturing cost and space occupation is reduced, the hydraulic oil leakage problem is avoided, the bias adjustment response speed is improved, the material offset caused by static electricity is reduced, and the production continuity and stability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a double-roller transmission device with an adjustment function, which relates to the technical field of double-roller transmission, including: an auxiliary body, a material piece, the auxiliary body is fixedly connected to the ground, the material piece is transmitted and transported in the auxiliary body, and also includes: a first component, a second component, and a third component, the second component is located above the first component, and the third component is located on one side of the second component; the innovative double-roller transmission device adjustment mechanism proposed in the present invention, in terms of driving force utilization and adjustment convenience, achieves flexible adjustment of the force arm through the unique design of cleverly introducing an adjustment piece as a lever and an adjustment rod as a lever fulcrum. The driving device only needs to apply a small force to control the first transmission roller to adjust the position; compared with the traditional adjustment device that relies on hydraulic cylinders or other rigid driving methods, the above design can greatly improve the efficiency and convenience of the adjustment operation while reducing the consumption of driving energy.
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Description

Technical Field

[0001] The invention relates to the technical field of double-roller transmission, in particular to a double-roller transmission device with a deviation adjustment function. Background Art

[0002] In the field of material transportation in industrial production, double-roller transmission devices are widely used in various production lines to achieve stable and efficient material transmission. During its normal operation, it is crucial to ensure that the transported items always remain on the accurate transmission path, which relies on a precise and reliable deviation adjustment mechanism.

[0003] The traditional double-roller transmission device deviation adjustment technology mainly uses a combination of telescopic rods and hydraulic cylinders to adjust the position of the double rollers, thereby correcting the deviation of the material; although this adjustment method can meet basic work needs to a certain extent, with the continuous development of industrial production technology and the increasing diversification of production environment, its disadvantages are gradually becoming apparent.

[0004] First, from the perspective of equipment structure and space occupation, the hydraulic cylinder, as the core component of the deviation actuator, needs to be equipped with a complete hydraulic system, including oil pumps, oil tanks, control valves, pipelines and many related components; this whole system has a complex structure and occupies a large amount of equipment installation space, which seriously restricts the layout and optimization of the equipment, and increases the company's site costs and equipment installation difficulty;

[0005] Secondly, in the actual operation process, hydraulic oil leakage occurs frequently. The roller applies a large pressure to the hydraulic cylinder, which makes the hydraulic oil tank prone to leakage due to excessive pressure when used to push or pull the heavier roller. The leakage of hydraulic oil not only pollutes the production environment, but also damages the surrounding equipment and materials, while also increasing the maintenance cost and downtime of the equipment, seriously affecting the continuity and stability of production.

[0006] Furthermore, slow response speed is also an issue that cannot be ignored. Due to the large number of components in the hydraulic cylinder system, the flow of hydraulic oil needs to overcome greater resistance and pass through a complex piping system. When the control system issues an adjustment command, the hydraulic oil needs a certain amount of time to drive the piston of the hydraulic cylinder to move, thereby driving the roller to adjust its position. In some production scenarios that require a high adjustment speed, such as high-speed automated production lines, this response delay may cause the material to continue to be transported for a distance in an offset state, thereby increasing the risk of collision or jamming between the material and equipment components, and reducing production efficiency and product quality.

[0007] In addition, during the process of double rollers conveying materials, static electricity also brings great trouble to the stable transmission of materials. Due to the friction between the material and the double rollers and the characteristics of the material itself, static electricity is easily generated on the surface of the material; once the material is charged with static electricity, it will generate static adsorption force, making it easy to be adsorbed to the surrounding objects with opposite charges or objects that can be charged by static electricity, which will cause the material to be skewed and deviated during the transmission process; this material deviation caused by static electricity is not only difficult to predict and control, but also will further aggravate the friction and wear between the material and the double rollers, shorten the service life of the equipment, and also have a serious impact on the quality of the product and the stability of production.

[0008] Therefore, the present invention proposes a double-roller transmission device with a deviation adjustment function to solve the above problems. Summary of the invention

[0009] In view of this, the technical problem to be solved by the present invention is to propose a double-roller transmission device with a deviation adjustment function to solve the problems existing in the prior art.

[0010] To achieve the above object, the present invention provides the following technical solution: a double-roller transmission device with deviation adjustment function, comprising: an auxiliary body, a material piece, the auxiliary body is fixedly connected to the ground, the material piece is transmitted and transported in the auxiliary body, and also comprises: a first component, a second component, and a third component, the second component is located above the first component, and the third component is located on one side of the second component;

[0011] The first component and the second component are used together to handle and eliminate the adverse factors caused by mechanical aspects in the deviation adjustment work;

[0012] The third component is used to process and eliminate factors that are unfavorable to the deviation adjustment when static electricity exists.

[0013] Preferably, the first component comprises a driving gear rod fixedly connected to the ground, an adjusting member is arranged above the driving gear rod, an adjusting ring is fixedly connected to the adjusting member at equal intervals, and an adjusting rod is inserted into the adjusting ring.

[0014] Preferably, a support frame is fixedly connected to the ground, the support frame is located on one side of the adjusting member, plug holes are fixedly connected to the support frame at equal intervals, a vertical groove is opened at the upper end of the adjusting member, and a first transmission roller is rotatably connected to the support frame.

[0015] Preferably, a sliding column is slidably connected in the vertical groove, and a second transmission roller is fixedly connected to one end of the sliding column.

[0016] Preferably, the second component includes a transverse groove opened on the upper part of the adjusting member, an electric telescopic rod is fixedly connected in the transverse groove, a transverse plate is slidably connected in the transverse groove, the bottom of the transverse plate is fixedly connected to the electric telescopic rod, an oblique groove is opened on the transverse plate, the sliding column is located in the oblique groove, and an auxiliary plate is fixedly connected to the middle of the sliding column.

[0017] Preferably, the third component includes a first buckle cover shell covering the second transmission roller, a sleeve-type connecting piece is fixedly connected to the bottom end of the first buckle cover shell, a second buckle cover shell is covered on the first transmission roller, and an annular groove is opened on the outer ring wall of the second buckle cover shell.

[0018] Preferably, a sliding member is slidably connected in the annular groove, an adjustable connecting rod is fixedly connected to the bottom of the sliding member, and a detection sheet is fixedly connected to the bottom end of the adjustable connecting rod.

[0019] Preferably, the movable sleeve at the bottom of the adjustable connecting rod is provided with a spherical body, a feedback cavity is opened in the spherical body, and the detection piece is located in the feedback cavity.

[0020] Preferably, the sliding column is slidably adapted in the vertical groove.

[0021] Preferably, all parts of the third component are made of metal.

[0022] Compared with the prior art, the present invention provides a double-roller transmission device with deviation adjustment function, which has the following beneficial effects:

[0023] 1. The matching design of the first component and the second component of the present invention does not require the use of a hydraulic cylinder as the deviation adjustment mechanism of the double-roller transmission device, which has significant advantages and beneficial effects;

[0024] First, the above-mentioned component structure design greatly simplifies the overall structure of the deviation adjustment device. By adopting the design of driving gear rod, adjusting member and adjusting plug rod as the main frame to replace the hydraulic cylinder, a large number of auxiliary parts are reduced, so that the size of the device is reduced, which not only reduces the manufacturing cost of the equipment, but also saves valuable production space for the enterprise and facilitates the layout and optimization of the equipment;

[0025] Secondly, it solves the problem of hydraulic oil leakage, which has long plagued traditional deviation adjustment devices. In the actual production process, it avoids environmental pollution caused by hydraulic oil leakage, ensures the cleanliness and safety of the production area, and eliminates potential damage to surrounding equipment and materials due to hydraulic oil leakage, reduces the maintenance frequency and cost of equipment, reduces the production interruption time caused by equipment downtime for maintenance, and effectively improves the continuity and stability of production;

[0026] Furthermore, after the driving gear rod moves, the adjusting part can adjust the inserted rod to rotate as the rotation axis, which effectively improves the response speed of the adjustment mechanism. Compared with the traditional hydraulic cylinder adjustment device, it can make adjustments quickly at the moment the material is offset, so that the offset of the material during the transmission process can be controlled within a very small range, which greatly reduces the risk of collision or jamming between the material and equipment components, reduces the defective rate of products, and improves the quality and qualified rate of products.

[0027] 2. The innovative double-roller transmission device deviation adjustment mechanism proposed in the present invention, in terms of driving force utilization and adjustment convenience, achieves flexible adjustment of the force arm through the unique design of cleverly introducing an adjustment piece as a lever and an adjustment rod as a lever fulcrum. The above structural design enables the drive device to control the second transmission roller for position adjustment by applying only a small force when faced with the need to adjust the deviation of the heavier second transmission roller; compared with traditional deviation adjustment devices that rely on hydraulic cylinders or other rigid drive methods, the above design can greatly improve the efficiency and convenience of deviation adjustment operations while reducing drive energy consumption; for example, in some large-scale industrial production lines, frequent deviation adjustment operations often require a large amount of energy, and the present application can reduce drive energy consumption, which not only reduces the company's operating costs, but also complies with the current industrial development trend of energy conservation and environmental protection;

[0028] From the perspective of equipment life, smaller driving force means significantly reduced wear and stress on equipment components. In traditional deviation adjustment devices, since a large force is required to push or pull the heavier second transmission roller, related transmission components such as screws, nuts, and gears are often subjected to huge pressure and friction, which leads to faster wear of components and increased maintenance and replacement frequency of equipment, which seriously affects the service life of the equipment and the continuity of production; however, this application effectively disperses and reduces the pressure on each component by optimizing the force action mode, thereby reducing the wear rate of key components of the equipment, greatly extending the overall service life of the equipment, and reducing the downtime of the equipment for maintenance.

[0029] 3. The innovative double-roller transmission device adjustment mechanism proposed in the present invention, in terms of driving force utilization and adjustment convenience, achieves flexible adjustment of the force arm while improving the adjustment accuracy and stability through the unique design of cleverly introducing an adjustment piece as a lever and an adjustment rod as a lever fulcrum. The above-mentioned adjustable lever design can achieve more precise and stable position control; by accurately adjusting the position of the lever fulcrum, the operator can flexibly change the force arm ratio according to the actual offset of the material and the weight distribution of the second transmission roller, thereby achieving precise control of small angle changes of the second transmission roller; this is in sharp contrast to the relatively fixed force transmission and adjustment methods in traditional adjustment technologies. Traditional technologies often find it difficult to achieve high-precision adjustment effects under different working conditions, while the present application can effectively improve the adjustment accuracy, ensure the stability and accuracy of the material during the double-roller transmission process, effectively reduce the loss and defective rate of the material due to transmission offset, and improve product quality and production efficiency.

[0030] 4. The present invention adds an electrostatic elimination component to the first transmission roller and the second transmission roller of the double-roller transmission device. This design, as the third component of the electrostatic elimination component, can effectively prevent the deviation of material parts due to electrostatic adsorption in terms of material transmission stability. In the traditional double-roller transmission process, the friction between the material and the double rollers is very likely to generate static electricity, causing the material to be affected by the electrostatic adsorption force and deviate from the predetermined transmission path, thereby causing the material to collide with the equipment parts, get stuck or even fall, seriously affecting the stability and continuity of the transmission; and the third component of the present invention eliminates the influence of static electricity on the adsorption of material parts by transferring the charge on the surface of the first transmission roller and the second transmission roller to the ground through the adjustable connecting rod and the sphere, ensuring that the material can be smoothly transmitted on the double rollers along the accurate trajectory, effectively improving the stability of the production process, reducing the number of downtimes and production interruption time caused by unstable material transmission, and providing a solid guarantee for the efficient production of enterprises.

[0031] 5. In addition to being used for the static elimination work on the first transmission roller and the second transmission roller, the third component of the present invention realizes real-time feedback on the deformation of the key component, the first transmission roller connecting shaft, in terms of equipment status monitoring and early warning, by opening a feedback cavity in the sphere and adding a detection piece at the bottom of the adjustable connecting rod. In the industrial production process, the long-term operation of the equipment often leads to wear and deformation of the components, and the deformation of the connecting shaft will seriously affect the performance and stability of the equipment, and even cause failures and shutdown accidents; traditional equipment usually lacks effective monitoring means for such potential problems, and can only be detected by regular manual inspection or after the failure occurs; however, the present invention enables the detection piece at the bottom of the adjustable connecting rod to move accordingly in the feedback cavity when the connecting shaft of the first transmission roller is deformed as the use time increases, thereby intuitively reflecting the deformation state of the first transmission roller; the above-mentioned real-time deformation feedback mechanism can timely remind the operator of potential problems of the equipment, effectively avoiding sudden equipment failures and long-term shutdowns caused by the aggravated deformation of the connecting shaft, and greatly improving the safety and continuity of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is the appearance diagram of the present invention;

[0033] Figure 2 For the present invention Figure 1 A partial enlarged view of the structure at center A;

[0034] Figure 3 It is a side view of the main structure of the present invention;

[0035] Figure 4 For the present invention Figure 3 A partial enlarged view of the structure at B in the middle;

[0036] Figure 5 For the present invention Figure 3 A partial enlarged view of the structure at C in the middle;

[0037] Figure 6 It is a front view of the main structure of the present invention;

[0038] Figure 7 This is a structural diagram related to the adjusting ring, adjusting rod, and plug hole in the present invention;

[0039] Figure 8 It is a three-dimensional schematic diagram of the second component of the present invention when it is working;

[0040] Fig. 9 It is a three-dimensional schematic diagram from another perspective when the second component of the present invention is working;

[0041] Fig.10 This is a disassembled diagram of the main structure of the present invention;

[0042] Fig.11 This is a related structural diagram when the third component of the present invention is working.

[0043] In the figure:

[0044] 1. Ground; 2. Auxiliary machine; 3. Material parts;

[0045] 4. First component; 401. Driving gear rod; 402. Adjusting member; 403. Adjusting ring; 4031. Adjusting plug rod; 404. Support frame; 405. Plug hole; 406. Vertical slot; 407. First transmission roller; 408. Sliding column; 409. Second transmission roller;

[0046] 5. Second component; 501. Horizontal slot; 502. Electric telescopic rod; 503. Transverse plate; 504. Oblique slot; 505. Auxiliary plate;

[0047] 6. The third component; 601. The first buckle cover; 602. The sleeve-type connecting piece; 603. The second buckle cover; 604. The annular groove; 605. The sliding piece; 606. The adjustable connecting rod; 607. The detection piece; 608. The ball; 609. The feedback chamber. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0049] The present invention is further described in detail below based on the accompanying drawings and embodiments.

[0050] Example

[0051] Please refer to Figures 1 to 4 , Figures 6 to 8 , Fig.10 As shown:

[0052] In order to solve the problem mentioned in the technical solution, the embodiment of the present application provides a double-roller transmission device with a deviation adjustment function, including: an auxiliary body 2, a material piece 3, the auxiliary body 2 is fixedly connected to the ground 1, and the material piece 3 is transmitted and transported in the auxiliary body 2, and also includes: a first component 4, a second component 5, and a third component 6, the second component 5 is located above the first component 4, and the third component 6 is located on one side of the second component 5;

[0053] The first component 4 and the second component 5 are used together to deal with and eliminate the mechanical disadvantages in the deviation adjustment work;

[0054] The first component 4 includes a driving gear rod 401 fixedly connected to the ground 1, an adjusting member 402 is arranged above the driving gear rod 401, an adjusting ring 403 is fixedly connected to the adjusting member 402 at an equal distance, an adjusting plug rod 4031 is inserted in the adjusting ring 403, a supporting frame 404 is fixedly connected to the ground 1, the supporting frame 404 is located on one side of the adjusting member 402, and plug holes 405 are fixedly connected to the supporting frame 404 at an equal distance, a vertical groove 406 is opened at the upper end of the adjusting member 402, and a first transmission roller 407 is rotatably connected to the supporting frame 404, and a vertical transmission roller 407 is rotated to rotate ... A sliding column 408 is slidably connected in the groove 406, and a second transmission roller 409 is fixedly connected to one end of the sliding column 408. The second component 5 includes a transverse groove 501 opened on the upper part of the adjusting member 402, an electric telescopic rod 502 is fixedly connected in the transverse groove 501, a transverse shifting piece 503 is slidably connected in the transverse groove 501, the bottom of the transverse shifting piece 503 is fixedly connected to the electric telescopic rod 502, an oblique groove 504 is opened on the transverse shifting piece 503, the sliding column 408 is located in the oblique groove 504, and an auxiliary piece 505 is fixedly connected to the middle of the sliding column 408.

[0055] in:

[0056] The auxiliary body 2 is used for post-processing of the material 3 .

[0057] The driving gear rod 401 is meshed with the teeth at the bottom of the adjusting member 402 , and the adjusting ring 403 and the plug hole 405 are used to cooperate with the adjusting plug rod 4031 to work.

[0058] The adjusting member 402 can be used as a lever. By inserting the adjusting rod 4031 into different adjusting rings 403 and the plug hole 405, the rotation fulcrum of the lever can be changed, and the length of the force arm on both sides can be changed.

[0059] The sliding post 408 is slidably fitted in the vertical slot 406 .

[0060] The first component 4 and the second component 5 are used together to deal with and eliminate the unfavorable factors caused by the mechanical aspects during the deviation adjustment work; that is, the unfavorable factors caused by the hydraulic oil leakage of the machinery and the weight of the components affecting the adjustment accuracy.

[0061] The electric telescopic rod 502 placed horizontally for working is different from the existing skewed working state, and the working state is more stable.

[0062] The auxiliary sheet 505 is mainly used to assist the second transport roller 409 in working stably and to perform an auxiliary supporting function.

[0063] For further examples, please refer to Figure 1 , Figure 3 , Figure 5 , Figures 9 to 11 As shown:

[0064] The third component 6 is used to process and eliminate the factors that are unfavorable to the deviation adjustment when static electricity exists;

[0065] The third component 6 includes a first buckle cover shell 601 covered on the second transmission roller 409, the bottom end of the first buckle cover shell 601 is fixedly connected with a sleeve-type connecting member 602, the first transmission roller 407 is covered with a second buckle cover shell 603, the outer ring wall of the second buckle cover shell 603 is provided with an annular groove 604, a sliding member 605 is slidably connected in the annular groove 604, an adjustable connecting rod 606 is fixedly connected to the bottom of the sliding member 605, the bottom end of the adjustable connecting rod 606 is fixedly connected with a detection piece 607, the bottom of the adjustable connecting rod 606 is movably sleeved with a sphere 608, a feedback cavity 609 is provided in the sphere 608, and the detection piece 607 is located in the feedback cavity 609.

[0066] in:

[0067] The third component 6 is used to process and eliminate the factors that are unfavorable to the deviation adjustment when static electricity exists.

[0068] All parts of the third component 6 are made of metal and are used to conduct the charges on the first transmission roller 407 and the second transmission roller 409 to the ground 1, so as to achieve static electricity elimination.

[0069] The sleeve-type connecting piece 602 can perform follow-up contraction or extension when the relative positions of the first buckle cover shell 601 and the second buckle cover shell 603 change.

[0070] The adjustable connecting rod 606 is mainly used to adjust the position of the detection piece 607 in the feedback cavity 609. During the initial adjustment, the detection piece 607 needs to be adjusted to the top of the feedback cavity 609. In this way, if the connecting shaft of the first transmission roller 407 is deformed over time, the detection piece 607 at the bottom of the adjustable connecting rod 606 will move in the feedback cavity 609, thereby performing deformation feedback of the first transmission roller 407.

[0071] The sphere 608 is always located on the ground 1 .

[0072] It should be noted that: during the operation of the existing double-roller transmission device, the sensor monitors the position of the transmitted object in real time; when the object deviates to the left or right, the sensor sends the detected position deviation signal to the control system. The control system determines the direction and amplitude that need to be adjusted through calculation and analysis, and then sends a corresponding control instruction to the deviation adjustment actuator. The deviation adjustment actuator acts according to the instruction, such as pushing or pulling one end of the transmission roller to cause a slight angle change of the transmission roller. In this way, when the object passes through the double rollers, due to the friction of the roller surface and the angle adjustment of the roller, its transmission direction will be gradually corrected and returned to the predetermined center position, thereby realizing the automatic deviation adjustment function for the transmitted objects, ensuring that the objects can be accurately and stably transmitted on the double rollers, avoiding problems such as objects falling, jamming or colliding with equipment parts due to deviation, and improving the reliability and production efficiency of the transmission process.

[0073] Everything in the above example works like this:

[0074] The following is the working process of the first component 4 and the second component 5:

[0075] It should be noted that before each batch of material pieces 3 are conveyed, the adjustment rod 4031 will be inserted through the adjustment ring 403 according to the specific adjustment accuracy and the weight of the second transmission roller 409 and finally inserted and fixed in the corresponding insertion hole 405 on the support frame 404, so as to work as a rotation fulcrum of the adjustment member 402;

[0076] When in use, when the material piece 3 located between the first conveying roller 407 and the second conveying roller 409 is detected to be offset by the sensor, the sensor sends the detected position deviation signal to the control system, and the control system determines the direction and amplitude to be adjusted after calculation and analysis, and then sends corresponding control instructions to the deviation adjustment actuator, specifically, adjusting the horizontal and vertical positions of the second conveying roller 409 according to the specific situation;

[0077] When the second transmission roller 409 is adjusted laterally, the driving gear rod 401 will move laterally under the action of the drive, and the teeth meshing with the driving gear rod 401 at the bottom of the adjusting member 402 will move relative to the driving gear rod 401. At this time, the adjusting member 402 will rotate with the adjusting rod 4031 as the rotation center under the action of the adjusting ring 403, and the sliding column 408 located in the vertical groove 406 above the adjusting member 402 will move the second transmission roller 409 in position during the rotation;

[0078] When the second transport roller 409 is adjusted longitudinally, the electric telescopic rod 502 located in the transverse groove 501 will pull the transverse moving piece 503 to move in the transverse groove 501. In this process, the sliding column 408 inserted in the oblique groove 504 and the vertical groove 406 will be forced to move. Specifically, since the adjustment member 402 will not move at this time, the sliding column 408 will be forced to move up and down in the vertical groove 406 during the active movement of the oblique groove 504 during the movement of the transverse moving piece 503, that is, move longitudinally.

[0079] Furthermore, under the design of the first component 4 and the second component 5, in terms of driving force utilization and adjustment convenience, the flexible adjustment of the force arm is achieved by cleverly introducing the unique design of the adjusting member 402 as a lever and the adjusting rod 4031 as the lever fulcrum. The above structural design enables the driving device to control the second transmission roller 409 to adjust its position by applying only a small force when facing the need to adjust the deviation of the heavier second transmission roller 409; compared with the traditional deviation adjustment device that relies on hydraulic cylinders or other rigid driving methods, the above design can greatly improve the efficiency and convenience of the deviation adjustment operation while reducing the consumption of driving energy; for example, in some large-scale industrial production lines, frequent deviation adjustment operations often consume a lot of energy, and the present application can reduce the driving energy consumption, which not only reduces the operating costs of the enterprise, but also conforms to the current industrial development trend of energy conservation and environmental protection;

[0080] From the perspective of equipment life, smaller driving force means significantly reduced wear and stress on equipment components. In traditional deviation adjustment devices, since greater force is required to push or pull the heavier second transmission roller 409, related transmission components such as screws, nuts, and gears are often subjected to tremendous pressure and friction, which leads to faster wear of components and increased maintenance and replacement frequency of equipment, which seriously affects the service life of the equipment and the continuity of production; however, this application optimizes the force action mode, effectively disperses and reduces the pressure on each component, reduces the wear rate of key components of the equipment, greatly extends the overall service life of the equipment, and reduces the downtime of equipment maintenance;

[0081] In terms of driving force utilization and adjustment convenience, by cleverly introducing the unique design of adjusting member 402 as a lever and adjusting rod 4031 as a lever fulcrum, flexible adjustment of the force arm is achieved while improving the adjustment accuracy and stability. The above-mentioned adjustable lever design can achieve more precise and stable position control; by accurately adjusting the position of the lever fulcrum, the operator can flexibly change the force arm ratio according to the actual offset of the material and the weight distribution of the second transmission roller 409, thereby achieving precise control of small angle changes of the second transmission roller 409; this is in sharp contrast to the relatively fixed force transmission and adjustment methods in traditional adjustment technology. Traditional technology often finds it difficult to achieve high-precision adjustment effects under different working conditions, while the present application can effectively improve the adjustment accuracy, ensure the stability and accuracy of the material during the double-roller transmission process, effectively reduce the loss and defective rate of the material due to transmission offset, and improve product quality and production efficiency.

[0082] Furthermore, through the coordinated design of the first component 4 and the second component 5, there is no need to use a hydraulic cylinder as the deviation adjustment mechanism of the double-roller transmission device, which has significant advantages and beneficial effects; firstly, the above component structure design greatly simplifies the overall structure of the deviation adjustment device. By using the driving gear rod 401, the adjustment member 402, and the adjustment plug rod 4031 as the main frame design to replace the hydraulic cylinder, a large number of auxiliary components are reduced, so that the size of the device is reduced, which not only reduces the manufacturing cost of the equipment, but also saves valuable production site space for the enterprise, and facilitates the layout and optimization of the equipment;

[0083] Secondly, it solves the problem of hydraulic oil leakage, which has long plagued traditional deviation adjustment devices. In the actual production process, it avoids environmental pollution caused by hydraulic oil leakage, ensures the cleanliness and safety of the production area, and eliminates potential damage to surrounding equipment and materials due to hydraulic oil leakage, reduces the maintenance frequency and cost of equipment, reduces the production interruption time caused by equipment downtime and maintenance, and effectively improves the continuity and stability of production; furthermore, after the drive gear rod 401 moves, the adjustment member 402 can adjust the plug rod 4031 to rotate as the rotation axis, which effectively improves the response speed of the deviation adjustment mechanism. Compared with the traditional hydraulic cylinder deviation adjustment device, it can quickly make adjustments at the moment when the material is offset, so that the offset of the material during the transmission process is controlled within a very small range, greatly reducing the risk of collision or jamming between the material and equipment parts, reducing the defective rate of the product, and improving the quality and qualified rate of the product.

[0084] Please refer to the above working process Figures 1 to 4 , Figures 6 to 8 , Fig.10 .

[0085] The following is the working process of the third component 6:

[0086] Furthermore, when the first transmission roller 407 and the second transmission roller 409 are conveying the material 3, the first buckle cover 601 located thereon is connected to the second buckle cover 603 through the sleeve-type connecting member 602. If static electricity is generated on the first transmission roller 407 and the second transmission roller 409, the sliding member 605 slidably connected in the annular groove 604 on the second buckle cover 603 will transfer the charge on the first transmission roller 407 and the second transmission roller 409 to the ground 1 through the adjustable connecting rod 606 and the ball 608;

[0087] Furthermore, static elimination components are added to the first transmission roller 407 and the second transmission roller 409 of the double-roller transmission device. This design, in terms of material transmission stability, can effectively prevent the deviation of the material 3 due to electrostatic adsorption for the third component 6 as a static elimination component. In the traditional double-roller transmission process, the friction between the material and the double rollers is very likely to generate static electricity, causing the material to be affected by the electrostatic adsorption force and deviate from the predetermined transmission path, thereby causing the material to collide with the equipment parts, get stuck or even fall, seriously affecting the stability and continuity of the transmission; while the third component 6 of the present invention, by transferring the charge on the surface of the first transmission roller 407 and the second transmission roller 409 to the ground 1 through the adjustable connecting rod 606 and the ball 608, eliminates the influence of static electricity on the adsorption of the material 3, ensures that the material can be smoothly transmitted on the double rollers along the accurate trajectory, effectively improves the stability of the production process, reduces the number of downtimes and production interruption time caused by unstable material transmission, and provides a solid guarantee for the efficient production of the enterprise.

[0088] Furthermore, in addition to being used for static electricity elimination on the first transmission roller 407 and the second transmission roller 409, the third component 6, by opening a feedback cavity 609 in the sphere 608 and adding a detection piece 607 at the bottom of the adjustable connecting rod 606, realizes real-time feedback on the deformation of the key component, namely the connecting shaft of the first transmission roller 407, in terms of equipment status monitoring and early warning. In the industrial production process, the long-term operation of equipment often leads to wear and deformation of components, and the deformation of the connecting shaft will seriously affect the performance and stability of the equipment, and even cause failures and shutdown accidents; traditional equipment usually lacks effective monitoring means for such potential problems, and can only rely on regular manual inspections or detect them after a failure occurs; however, the present invention enables the detection piece 607 at the bottom end of the adjustable connecting rod 606 to move accordingly in the feedback cavity 609 when the connecting shaft of the first transmission roller 407 is deformed over time, thereby intuitively reflecting the deformation state of the first transmission roller 407; the above-mentioned real-time deformation feedback mechanism can promptly remind the operator of potential problems with the equipment, effectively avoid sudden equipment failures and long-term shutdowns caused by aggravated deformation of the connecting shaft, and greatly improve the safety and continuity of the production process.

[0089] Please refer to the above working process Figure 1 , Figure 3 , Figure 5 , Figures 9 to 11 .

[0090] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0091] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-roller transmission device with deviation adjustment function, comprising: An auxiliary body (2) and a material piece (3), wherein the auxiliary body (2) is fixedly connected to the ground (1), and the material piece (3) is transported and delivered in the auxiliary body (2), and is characterized in that it also comprises: a first component (4), a second component (5), and a third component (6), wherein the second component (5) is located above the first component (4), and the third component (6) is located on one side of the second component (5); the first component (4) and the second component (5) are used together to process and eliminate adverse factors caused by mechanical aspects during deviation adjustment; The third component (6) is used to process and eliminate factors that are unfavorable to the deviation adjustment caused by the presence of static electricity; The first component (4) comprises a driving gear rod (401) fixedly connected to the ground (1), an adjusting member (402) is arranged above the driving gear rod (401), an adjusting ring (403) is fixedly connected to the adjusting member (402) at equal intervals, and an adjusting rod (4031) is inserted into the adjusting ring (403); A support frame (404) is fixedly connected to the ground (1), the support frame (404) is located on one side of the adjusting member (402), plug holes (405) are fixedly connected to the support frame (404) at equal intervals, a vertical groove (406) is provided at the upper end of the adjusting member (402), and a first transmission roller (407) is rotatably connected to the support frame (404); A sliding column (408) is slidably connected in the vertical groove (406), and one end of the sliding column (408) is fixedly connected to a second transmission roller (409); The second component (5) comprises a transverse groove (501) provided on the upper part of the adjusting member (402), an electric telescopic rod (502) being fixedly connected in the transverse groove (501), a transverse moving piece (503) being slidably connected in the transverse groove (501), a bottom of the transverse moving piece (503) being fixedly connected to the electric telescopic rod (502), an oblique groove (504) being provided on the transverse moving piece (503), the sliding column (408) being located in the oblique groove (504), and an auxiliary piece (505) being fixedly connected in the middle of the sliding column (408); The sliding column (408) is slidably adapted in the vertical slot (406).

2. A double-roller transmission device with deviation adjustment function according to claim 1, characterized in that: The third component (6) comprises a first buckle cover shell (601) which is covered on the second transmission roller (409), a sleeve-type connecting member (602) being fixedly connected to the bottom end of the first buckle cover shell (601), a second buckle cover shell (603) being covered on the first transmission roller (407), and an annular groove (604) being provided on the outer ring wall of the second buckle cover shell (603); A sliding member (605) is slidably connected in the annular groove (604), an adjustable connecting rod (606) is fixedly connected to the bottom of the sliding member (605), and a detection sheet (607) is fixedly connected to the bottom end of the adjustable connecting rod (606); A spherical body (608) is movably sleeved at the bottom of the adjustable connecting rod (606), a feedback cavity (609) is provided in the spherical body (608), and the detection sheet (607) is located in the feedback cavity (609); All parts of the third component (6) are made of metal.

Citation Information

Patent Citations

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