A detection device and a detection method for a steered wheel assembly
By designing a testing device for steering wheel assemblies, the problem of incomplete testing was solved, achieving high-precision and convenient testing results, and accurately determining the qualification of bearings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2026-03-20
Smart Images

Figure CN119413126B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of detection device, and particularly relates to a detection device for a steering wheel assembly and a detection method. BACKGROUND
[0002] The steering wheel assembly is commonly used in some heavy load equipment, which mainly comprises a steering wheel and a brake disc coaxially arranged, the steering wheel and the brake disc are detachably connected through bolts, and a bearing is arranged at the center of the steering wheel and the center of the brake disc. In use, the steering wheel and the brake disc are installed by passing a rotating shaft through the bearings on the steering wheel and the brake disc in sequence, and the steering wheel and the brake disc can rotate at high speed relative to the rotating shaft, and when braking is needed, the caliper can be clamped on the brake disc.
[0003] The steering wheel assembly is a high-speed rotating member, and it often needs to be detected before leaving the factory and after long-term use to ensure its working performance. The bearings in the steering wheel, the bearings in the brake disc and the flatness of the brake disc are the main parts of the steering wheel assembly that need to be detected, and if they are unqualified, the brake disc will easily wear the caliper, so they need to be replaced in time. At present, there is no professional detection device for detecting the steering wheel assembly on the market. SUMMARY
[0004] In view of the above problems in the prior art, the technical problem to be solved by the present application is to provide a detection device for a steering wheel assembly, which is simple in structure, comprehensive in detection and convenient to operate, and a detection method for the steering wheel assembly.
[0005] The technical solution adopted by the present application to solve the technical problem is to provide a detection device for a steering wheel assembly, the steering wheel assembly comprising a steering wheel and a brake disc, the brake disc and the steering wheel being coaxially arranged and detachably connected; a first bearing is detachably arranged at the center of the steering wheel, and a second bearing is detachably arranged at the center of the brake disc; the detection device comprises:
[0006] A mounting seat comprising first and second mounting plates arranged in a spaced apart manner;
[0007] A clamping module for clamping the steering wheel assembly includes a first clamping shaft and a second clamping shaft coaxially arranged. The first clamping shaft and the second clamping shaft are respectively disposed on the first mounting plate and the second mounting plate, and both the first clamping shaft and the second clamping shaft have a clamping protrusion. One of the two is telescopically movable, so that the first clamping shaft and the second clamping shaft clamp or loosen the steering wheel assembly. When the clamping module clamps the steering wheel assembly: the first clamping shaft passes through the first bearing, and the clamping protrusion on the first clamping shaft abuts against the side of the first bearing; the second clamping shaft passes through the second bearing, and the clamping protrusion on the second clamping shaft abuts against the side of the second bearing; both the steering wheel and the brake disc can rotate around the first clamping shaft and the second clamping shaft.
[0008] The drive module includes a first motor, a second motor, a motor mount, and a drive wheel. The first motor is fixedly mounted on the motor mount, the drive wheel is disposed on the output shaft of the first motor, the motor mount is movably disposed on the mounting base, and the second motor is disposed on the mounting base and can drive the motor mount to move. When the clamping module clamps the steering wheel assembly, the second motor can drive the motor mount to move, causing the drive wheel to contact or separate from the steering wheel. When the drive wheel contacts the steering wheel, the drive wheel can drive the steering wheel through friction.
[0009] A flatness tester is installed on the second mounting plate and is used to test the flatness of the brake disc.
[0010] Furthermore, the mounting base is provided with a first positioning structure and a second positioning structure. The first positioning structure can position the steering wheel, and the second positioning structure can position the brake disc.
[0011] The mounting base is equipped with a push screw. When the steering wheel is positioned on the first positioning structure, the push screw can push the first bearing out of the steering wheel; when the brake disc is positioned on the second positioning structure, the push screw can push the second bearing out of the brake disc.
[0012] Furthermore, the second positioning structure includes a symmetrically arranged forward slot and a reverse slot, which can respectively position the brake disc in the forward direction and in the reverse direction to facilitate the ejection of the second bearing from the brake disc and the insertion of the second bearing.
[0013] Furthermore, the steering wheels can be positioned on the first positioning structure in both forward and reverse directions.
[0014] Further, one end of the pushing screw rod is provided with a pushing disc, and the other end of the pushing screw rod is provided with a first rotating hand wheel.
[0015] The mounting seat is provided with a first nut structure matched with the pushing screw rod.
[0016] Further, the second mounting plate is provided with a first sliding groove, and the flatness detection table is slidably arranged in the first sliding groove.
[0017] Further, the standard steering wheel and the standard brake disc are further included, the standard steering wheel is assembled with the brake disc to form a steering wheel assembly, and the standard brake disc is assembled with the steering wheel to form a steering wheel assembly.
[0018] Further, the mounting seat is provided with a guide sliding rail, the motor seat is provided with a second sliding groove, and the guide sliding rail is arranged in the second sliding groove.
[0019] The mounting seat is further provided with a rotating speed detection table for measuring the rotating speed of the steering wheel assembly.
[0020] Further, one end of the first clamping shaft is provided with a second rotating hand wheel.
[0021] The first mounting plate is provided with a second nut structure, the first clamping shaft is arranged in the second nut structure, and a screw nut mechanism is formed.
[0022] The technical solution adopted by the present application to solve the technical problems is that a detection method for a steering wheel assembly is further provided, which is applied to the detection device, and the detection method comprises the following steps:
[0023] The steering wheel assembly is clamped on the clamping module, wherein the first clamping shaft penetrates into the first bearing, the clamping protrusion on the first clamping shaft abuts against the side surface of the first bearing, the second clamping shaft penetrates into the second bearing, and the clamping protrusion on the second clamping shaft abuts against the side surface of the second bearing.
[0024] The second motor drives the motor seat to slide, so that the driving wheel on the first motor is in contact with the steering wheel on the steering wheel assembly.
[0025] The first motor drives the driving wheel to rotate, the driving wheel is frictionally driven to rotate the rotating wheel assembly, and the rotating speed of the rotating wheel assembly reaches a preset value.
[0026] The flatness detection table detects the flatness of the brake disc.
[0027] When the value detected by the flatness detection table is within the tolerance range, the steering wheel assembly is qualified; when the value detected by the flatness detection table exceeds the tolerance range, the steering wheel assembly is disassembled into a steering wheel and a brake disc, the disassembled steering wheel is assembled with a standard brake disc, and then placed on the detection device for detection; and the disassembled brake disc is assembled with a standard steering wheel, and then placed on the detection device for detection.
[0028] Compared with the prior art, the present application has at least the following beneficial effects:
[0029] In the present application, the first clamping shaft and the second clamping shaft in the clamping module respectively pass into the first bearing and the second bearing from both sides, and the clamping protrusions thereon abut against the side surface of the first bearing and the side surface of the second bearing respectively, so as to clamp and position the steering wheel assembly. The second motor drives the motor seat to move, so that the driving wheel on the first motor contacts the steering wheel on the steering wheel assembly, and the first motor drives the driving wheel to rotate, thereby frictionally driving the steering wheel assembly to rotate. Whether the steering wheel assembly is qualified can be judged by obtaining the flatness value detected by the flatness detection table. If the detected flatness value is within the allowable tolerance range, the steering wheel assembly is qualified, i.e. the first bearing and the second bearing are qualified. If the detected flatness value exceeds the allowable tolerance range, the steering wheel assembly is disassembled into a steering wheel and a brake disc, the disassembled steering wheel is assembled with a standard brake disc, and the disassembled brake disc is assembled with a standard steering wheel, and then detection is carried out respectively, so as to detect whether the first bearing or the second bearing is unqualified.
[0030] In the present application, the first positioning structure on the mounting seat can positively and negatively position the steering wheel respectively, the second positioning structure on the mounting seat can positively and negatively position the brake disc respectively, and a pushing screw rod is arranged on the mounting seat, which facilitates the disassembly and assembly of the first bearing and the second bearing, is convenient to use, and can effectively ensure the detection efficiency of the detection device. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a structural schematic view of the steering wheel assembly of the present application;
[0032] Figure 2 It is a structural schematic view of the steering wheel assembly of the present application; Figure 1 It is a structural schematic view of the steering wheel assembly of the present application;
[0033] Figure 3 It is a half-section schematic view of the steering wheel assembly;
[0034] Figure 4 It is a half-section schematic view of the steering wheel assembly; Figure 1 It is an exploded view of the steering wheel assembly;
[0035] Figure 5 It is a structural schematic view of the detection device of the present application;
[0036] Figure 6 Fig. 1 is a structural schematic diagram of a steering wheel assembly according to the present application; Figure 5 Fig. 2 is a structural schematic diagram of the steering wheel assembly according to the present application from another perspective;
[0037] Figure 7 Fig. 3 is a structural schematic diagram of the steering wheel assembly being clamped by a detection device according to the present application;
[0038] Figure 8 Fig. 4 is a structural schematic diagram of the steering wheel being positioned on a mounting base according to the present application;
[0039] Figure 9 Fig. 5 is a structural schematic diagram of a brake disc being positioned on a mounting base according to the present application from another perspective; Figure 8 Fig. 6 is a structural schematic diagram of the brake disc being positioned on a mounting base according to the present application from another perspective;
[0040] Figure 10 Fig. 7 is a structural schematic diagram of the brake disc being positioned on a mounting base according to the present application from another perspective;
[0041] Figure 11 Fig. 8 is a structural schematic diagram of the brake disc being positioned on a mounting base according to the present application from another perspective.
[0042] Fig. 1 is a structural schematic diagram of a steering wheel assembly according to the present application;
[0043] 1, steering wheel assembly; 11, steering wheel; 110, first bearing; 12, brake disc; 120, second bearing;
[0044] 2, mounting base; 21, first mounting plate; 210, guide slide rail; 22, second mounting plate; 220, first sliding slot; 23, first positioning structure; 24, second positioning structure; 241, forward clamping slot; 242, reverse clamping slot; 25, first nut structure; 26, second nut structure;
[0045] 3, clamping module; 31, first clamping shaft; 310, second rotating hand wheel; 32, second clamping shaft; 312, clamping protrusion;
[0046] 4, driving module; 41, first motor; 42, second motor; 43, motor base; 430, second sliding slot; 44, driving wheel;
[0047] 5, flatness detection table;
[0048] 6, pushing screw rod; 61, pushing disc; 62, first rotating hand wheel;
[0049] 7, rotating speed detection table. DETAILED DESCRIPTION
[0050] The following is a specific embodiment of the present application and further describes the technical solutions of the present application in conjunction with the accompanying drawings, but the present application is not limited to these embodiments.
[0051] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.
[0052] Furthermore, in this invention, descriptions involving terms such as "first," "second," and "a" are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0053] In this invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0054] Furthermore, the technical solutions of the various embodiments of the present invention can be combined with each other, but only if they are feasible for those skilled in the art. If the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.
[0055] like Figures 1-4 As shown, the steering wheel assembly 1 includes a steering wheel 11 and a brake disc 12. The brake disc 12 and the steering wheel 11 are coaxially arranged and detachably connected. A first bearing 110 is detachably provided at the center of the steering wheel 11, and a second bearing 120 is detachably provided at the center of the brake disc 12. Specifically, the steering wheel 11 has a metal hub and a rubber wheel fitted on the metal hub. The metal hub has six through holes for bolts to pass through, and the brake disc 12 has six corresponding threaded holes. The six bolts pass through two through holes and are threaded into the six threaded holes, detachably connecting the steering wheel 11 and the brake disc 12. When it is necessary to disassemble the steering wheel 11 and the brake disc 12, it is only necessary to unscrew the six bolts one by one, making disassembly and assembly simple.
[0056] like Figures 5-7As shown, the detection device for the steering wheel assembly 1 of the embodiment mainly comprises a mounting seat 2, a clamping module 3, a driving module 4, a flatness detection table 5, a pushing screw rod 6 and a rotating speed detection table 7. The clamping module 3 mainly comprises a first clamping shaft 31 and a second clamping shaft 32. The driving module 4 mainly comprises a first motor 41, a second motor 42, a motor seat 43 and a driving wheel 44.
[0057] The mounting seat 2 comprises a first mounting plate 21 and a second mounting plate 22 which are arranged in parallel and are fixedly connected by a bottom plate perpendicular to the two mounting plates. A plurality of reinforcing ribs are arranged between the first mounting plate 21 and the vertical plate and between the second mounting plate 22 and the vertical plate to ensure the overall strength of the mounting seat 2.
[0058] The clamping module 3 is used for clamping the steering wheel assembly 1. The clamping module 3 comprises coaxially arranged first and second clamping shafts 31 and 32 which are arranged on the first and second mounting plates 21 and 22 respectively. The first and second clamping shafts 31 and 32 each have a clamping protrusion 312 on the outer periphery thereof. One of the first and second clamping shafts 31 and 32 is telescopically movable so that the first and second clamping shafts 31 and 32 can clamp or loosen the steering wheel assembly 1. Specifically, the first clamping shaft 31 is telescopically movable, i.e., the first clamping shaft 31 is a screw rod. A second nut structure 26 is arranged on the first mounting plate 21, and the first clamping shaft 31 is arranged in the second nut structure 26 to form a screw nut structure, so that the first clamping shaft 31 can be telescopically moved. One end of the first clamping shaft 31 is provided with a second rotating handle 310 to facilitate the rotation of the first clamping shaft 31 and control the telescopic movement thereof. When the first clamping shaft 31 is adjusted to the desired position, the second rotating handle 310 can be locked to lock the position of the first clamping shaft 31. When the first clamping shaft 31 approaches the second clamping shaft 32, the steering wheel assembly 1 can be clamped to ensure that the steering wheel assembly is not shaken after being clamped and positioned and has good structural stability. When the first clamping shaft 31 moves away from the second clamping shaft 32, the steering wheel assembly 1 can be loosened. When the clamping module 3 clamps the steering wheel assembly 1, the first clamping shaft 31 penetrates into the first bearing 110, and the clamping protrusion 312 on the first clamping shaft 31 abuts against the side surface of the first bearing 110. The second clamping shaft 32 penetrates into the second bearing 120, and the clamping protrusion 312 on the second clamping shaft 32 abuts against the side surface of the second bearing 120. The steering wheel 11 and the brake disc 12 can rotate around the first and second clamping shafts 31 and 32.
[0059] Need to explain, when the first clamping shaft 31 and the second clamping shaft 32 clamp the steering wheel assembly 1, the steering wheel assembly 1 can rotate around the center of the first clamping shaft 31 and the second clamping shaft 32. During the clamping of the steering wheel assembly 1, the second clamping shaft 32 is first inserted into the inner ring of the second bearing 120 in the center of the brake disc 12, and then the second rotating handle 310 is rotated to move the first clamping shaft 31 towards the second clamping shaft 32, so that the first clamping shaft 31 is inserted into the inner ring of the first bearing 110 in the center of the steering wheel 11. When the clamping protrusions 312 on the first clamping shaft 31 abut against the side of the inner ring of the first bearing 110, and the clamping protrusions 312 on the second clamping shaft 32 abut against the side of the inner ring of the second bearing 120, the clamping of the steering wheel assembly 1 by the clamping module 3 is completed. Conversely, the steering wheel assembly 1 can be removed from the clamping module 3.
[0060] The driving module 4 includes a first motor 41, a second motor 42, a motor seat 43, and a driving wheel 44. The first motor 41 is fixedly installed on the motor seat 43, and the driving wheel 44 is arranged on the output shaft of the first motor 41. When the first motor 41 rotates, it can drive the driving wheel 44 to rotate. The motor seat 43 is movably arranged on the mounting seat 2, and the second motor 42 is arranged on the mounting seat 2 and can drive the motor seat 43 to move. Specifically, a guide rail 210 is arranged on the mounting seat 2, and a second sliding groove 430 is arranged on the motor seat 43. The guide rail 210 is arranged in the second sliding groove 430. The second sliding groove 430 is a dovetail groove arranged in the vertical direction, and the guide rail 210 matches the dovetail groove to ensure that the mounting seat 2 slides in and out of the groove without falling off the mounting seat 2. The second motor 42 is a lead screw motor, and a matching nut is arranged on the motor seat 43. The lead screw of the lead screw motor cooperates with the nut on the motor seat 43 to form a lead screw nut mechanism. The lead screw motor drives the motor seat 43 to move up and down, thereby driving the first motor 41 and the driving wheel 44 to move up and down. That is, after the clamping module 3 clamps the steering wheel assembly 1, the second motor 42 can drive the motor seat 43 to move, so that the driving wheel 44 contacts or separates from the steering wheel 11. When the driving wheel 44 contacts the rotating wheel, the driving wheel 44 can drive the steering wheel 11 through friction. In actual use, the extension and retraction of the motor seat 43 driven by the second motor 42 can drive the first motor 41 and the driving wheel 44 to move up and down, so that the rotating wheel and the steering wheel assembly 1 can contact and separate, that is, the steering wheel 11 can be rotated by the driving wheel 44 through friction from a stationary state, or it can gradually stop from a rotating state (the driving wheel 44 separates from the steering wheel assembly 1).
[0061] The flatness detection table 5 is arranged on the second mounting plate 22 and is used to detect the flatness of the brake disc 12. Specifically, the first sliding groove 220 is arranged on the second mounting plate 22 in the transverse direction, and the flatness detection table 5 is slidably arranged in the first sliding groove 220. Since the brake disc 12 needs to rotate at a high speed during the detection, the flatness detection table 5 in the embodiment can be adjusted by sliding along the first sliding groove 220 arranged in the transverse direction, i.e., adjusted along the radial direction of the brake disc 12, so that the flatness detection table 5 can detect the flatness of the outer side surface of the brake disc 12 comprehensively and ensure the accuracy of the detection result. The laser rotating speed detection table 7 is further arranged on the mounting seat 2, and the rotating speed detection table 7 is used to measure the rotating speed of the steering wheel assembly 1, i.e., the detection can be performed when the rotating speed of the steering wheel assembly 1 reaches a certain value during the actual detection.
[0062] As shown in Figures 7-11 The detection device in the embodiment is provided with the first positioning structure 23 and the second positioning structure 24 on the mounting seat 2, the first positioning structure 23 can position the steering wheel 11, and the second positioning structure 24 can position the brake disc 12. The mounting seat 2 is provided with the pushing screw rod 6, when the steering wheel 11 is positioned on the first positioning structure 23, the pushing screw rod 6 can push the first bearing 110 out of the steering wheel 11, and when the brake disc 12 is positioned on the second positioning structure 24, the pushing screw rod 6 can push the second bearing 120 out of the brake disc 12. Further, the second positioning structure 24 includes the forward clamping groove 241 and the reverse clamping groove 242 arranged symmetrically, the forward clamping groove 241 and the reverse clamping groove 242 can respectively position the brake disc 12 in the forward direction and the reverse direction, so as to facilitate the pushing of the second bearing 120 out of the brake disc 12 and the installation of the second bearing 120 into the brake disc 12. The steering wheel 11 can be positioned on the first positioning structure 23 in the forward direction and the reverse direction respectively, so as to facilitate the pushing of the first bearing 110 out of the steering wheel 11 and the installation of the first bearing 110 into the steering wheel 11. One end of the pushing screw rod 6 is provided with a pushing disc 61, the other end of the pushing screw rod 6 is provided with the first rotating handle 62, the mounting seat 2 is provided with the first nut structure 25 matched with the pushing screw rod 6, and the pushing screw rod 6 and the first nut structure 25 form a screw nut mechanism. In actual use, the first positioning structure 23 on the mounting seat 2 in the embodiment can position the steering wheel 11 in the forward direction and the reverse direction respectively, the second positioning structure 24 on the mounting seat 2 can position the brake disc 12 in the forward direction and the reverse direction respectively, and the mounting seat 2 is provided with the pushing screw rod 6, which facilitates the disassembly and assembly of the first bearing 110 and the second bearing 120, is convenient to use, and can effectively ensure the detection efficiency of the detection device.
[0063] The detection device of the embodiment is also provided with a standard steering wheel and a standard brake disc. The standard steering wheel can be assembled with the brake disc 12 to form the steering wheel assembly 1, and the standard brake disc can be assembled with the steering wheel 11 to form the steering wheel assembly 1. It needs to be explained that the standard steering wheel and the standard brake disc are both assembled to form the qualified steering wheel assembly 1, and the tolerance can be ignored. When the detection device detects that the steering wheel assembly 1 exceeds the allowable tolerance range, the standard steering wheel and the standard brake disc can be used to conveniently trace back to whether the first bearing 110 or the second bearing 120 needs to be replaced.
[0064] In actual use, the first clamping shaft 31 and the second clamping shaft 32 in the clamping module 3 of the embodiment respectively penetrate into the first bearing 110 and the second bearing 120 from both sides, and the clamping protrusions 312 thereon are respectively abutted against the side surface of the first bearing 110 and the side surface of the second bearing 120 to clamp and position the steering wheel assembly 1. The second motor 42 drives the motor seat 43 to move, so that the driving wheel 44 on the first motor 41 is in contact with the steering wheel 11 on the steering wheel assembly 1. The first motor 41 drives the driving wheel 44 to rotate to frictionally drive the steering wheel assembly 1 to rotate. The flatness value detected by the flatness detection table 5 can be used to judge whether the steering wheel assembly 1 is qualified. If the detected flatness value is within the allowable tolerance range, the steering wheel assembly 1 is qualified, that is, the first bearing 110 and the second bearing 120 are qualified. If it exceeds the allowable tolerance range, the steering wheel assembly 1 is disassembled into the steering wheel 11 and the brake disc 12, and then the disassembled steering wheel 11 is assembled with the standard brake disc, and the disassembled brake disc 12 is assembled with the standard steering wheel, and the two are respectively detected to determine whether the first bearing 110 or the second bearing 120 is unqualified.
[0065] In summary, the detection method for the steering wheel assembly 1 of the embodiment is applied to the detection device described above, and the detection method for the steering wheel assembly 1 comprises the following steps.
[0066] First, the steering wheel assembly 1 is clamped on the clamping module 3. The first clamping shaft 31 penetrates into the first bearing 110, and the clamping protrusion 312 on the first clamping shaft 31 abuts against the side surface of the first bearing 110. The second clamping shaft 32 penetrates into the second bearing 120, and the clamping protrusion 312 on the second clamping shaft 32 abuts against the side surface of the second bearing 120.
[0067] The second motor 42 drives the motor seat 43 to slide, so that the driving wheel 44 on the first motor 41 is in contact with the steering wheel on the steering wheel assembly 1. The first motor 41 drives the driving wheel 44 to rotate, and the driving wheel 44 frictionally drives the rotating wheel assembly to rotate, so that the rotating speed of the rotating wheel assembly reaches a preset value (the specific rotating speed can be measured by the laser rotating speed detection table 7).
[0068] The flatness detection table 5 detects the flatness of the brake disc 12;
[0069] When the value detected by the flatness detection table 5 is within the tolerance range, the steering wheel assembly 1 is qualified, i.e. the first bearing 110 and the second bearing 120 are qualified, and no replacement is needed. When the value detected by the flatness detection table 5 is out of the tolerance range, the steering wheel assembly 1 is disassembled into the steering wheel and the brake disc 12, the disassembled steering wheel is assembled with a standard brake disc, and then placed on the detection device for detection. If this detection is unqualified, it indicates that the first bearing 110 in the steering wheel is unqualified and needs to be replaced. If the detection is qualified, it indicates that the first bearing 110 in the steering wheel assembly 1 is qualified and no replacement is needed. Furthermore, the disassembled brake disc 12 is assembled with a standard steering wheel, and then placed on the detection device for detection. If this detection is qualified, it indicates that the second bearing 120 in the brake disc 12 is qualified and no replacement is needed. If the detection is unqualified, it indicates that the second bearing 120 is unqualified and needs to be replaced. Since the flatness of the brake disc 12 can be judged in advance by using a feeler gauge, the flatness of the brake disc 12 can be ensured to be qualified before the test.
[0070] In the scheme, the overall structure of the detection device is simple, the detection is comprehensive and accurate, and the operation during detection is convenient.
Claims
1. A testing device for a steering wheel assembly, characterized in that, The steering wheel assembly includes a steering wheel and a brake disc, the brake disc and the steering wheel being coaxially arranged and detachably connected; a first bearing is detachably provided at the center of the steering wheel, and a second bearing is detachably provided at the center of the brake disc; the detection device includes: The mounting base includes a first mounting plate and a second mounting plate arranged at intervals; A clamping module for clamping the steering wheel assembly includes a first clamping shaft and a second clamping shaft coaxially arranged. The first clamping shaft and the second clamping shaft are respectively disposed on the first mounting plate and the second mounting plate, and both the first clamping shaft and the second clamping shaft have a clamping protrusion. One of the two is telescopically movable, so that the first clamping shaft and the second clamping shaft clamp or loosen the steering wheel assembly. When the clamping module clamps the steering wheel assembly: the first clamping shaft passes through the first bearing, and the clamping protrusion on the first clamping shaft abuts against the side of the first bearing; the second clamping shaft passes through the second bearing, and the clamping protrusion on the second clamping shaft abuts against the side of the second bearing; both the steering wheel and the brake disc can rotate around the first clamping shaft and the second clamping shaft. The drive module includes a first motor, a second motor, a motor mount, and a drive wheel. The first motor is fixedly mounted on the motor mount, and the drive wheel is disposed on the output shaft of the first motor. The motor mount is movably disposed on the mounting base. The second motor is disposed on the mounting base and can drive the motor mount to move. When the clamping module clamps the steering wheel assembly, the second motor can drive the motor mount to move, causing the drive wheel to contact or separate from the steering wheel. When the drive wheel contacts the steering wheel, the drive wheel can drive the steering wheel through friction. A flatness tester is installed on the second mounting plate and is used to test the flatness of the brake disc.
2. The testing device for a steering wheel assembly according to claim 1, characterized in that, The mounting base is provided with a first positioning structure and a second positioning structure. The first positioning structure can position the steering wheel, and the second positioning structure can position the brake disc. The mounting base is equipped with a push screw. When the steering wheel is positioned on the first positioning structure, the push screw can push the first bearing out of the steering wheel; when the brake disc is positioned on the second positioning structure, the push screw can push the second bearing out of the brake disc.
3. The testing device for a steering wheel assembly according to claim 2, characterized in that, The second positioning structure includes a symmetrically arranged forward slot and a reverse slot, which can respectively position the brake disc in the forward direction and in the reverse direction to facilitate the ejection of the second bearing from the brake disc and the insertion of the second bearing.
4. The testing device for a steering wheel assembly according to claim 2, characterized in that, The steering wheels can be positioned on the first positioning structure in both forward and reverse directions.
5. The testing device for a steering wheel assembly according to claim 2, characterized in that, One end of the push screw is provided with a push plate, and the other end of the push screw is provided with a first rotating handwheel; The mounting base is provided with a first nut structure that cooperates with the push screw.
6. The testing device for a steering wheel assembly according to claim 1, characterized in that, A first chute is provided on the second mounting plate, and the flatness inspection gauge is slidably inserted into the first chute.
7. The testing device for a steering wheel assembly according to claim 1, characterized in that, It further includes a standard steering wheel and a standard brake disc. The standard steering wheel can be assembled with the brake disc to form a steering wheel assembly, and the standard brake disc can be assembled with the steering wheel to form a steering wheel assembly.
8. The testing device for a steering wheel assembly according to claim 1, characterized in that, A guide rail is provided on the mounting seat, and a second chute is provided on the motor seat. The guide rail is inserted into the second chute. A rotational speed inspection gauge is further provided on the mounting seat. The rotational speed inspection gauge is used to measure the rotational speed of the steering wheel assembly.
9. The testing device for a steering wheel assembly according to claim 1, characterized in that, A second rotating handwheel is provided at one end of the first clamping shaft. A second nut structure is configured on the first mounting plate. The first clamping shaft is inserted into the second nut structure and forms a screw-nut mechanism therewith.
10. A method for testing a steering wheel assembly, applied to the testing apparatus as described in any one of claims 1-9, characterized in that, The inspection method includes: Clamping the steering wheel assembly on the clamping module. Wherein, the first clamping shaft penetrates into the first bearing, and the clamping protrusion on the first clamping shaft abuts against the side surface of the first bearing. The second clamping shaft penetrates into the second bearing, and the clamping protrusion on the second clamping shaft abuts against the side surface of the second bearing. The second motor drives the motor seat to slide, so that the driving wheel on the first motor contacts the steering wheel on the steering wheel assembly. The first motor drives the driving wheel to rotate. The driving wheel frictionally drives the rotating wheel assembly to rotate, so that the rotating speed of the rotating wheel assembly reaches a preset value. The flatness inspection gauge inspects the flatness of the brake disc. If the value detected by the flatness inspection gauge is within the tolerance range, it is qualified; when the value detected by the flatness inspection gauge exceeds the tolerance range, the steering wheel assembly is disassembled into two parts, namely the steering wheel and the brake disc. After the removed steering wheel is assembled with the standard brake disc and placed on the inspection device for inspection; and, after the removed brake disc is assembled with the standard steering wheel and placed on the inspection device for inspection.
Citation Information
Patent Citations
Double-swing-arm motor power suspension system for steering wheel
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