Self-cleaning device for observation window glass of high-temperature dedusting pipeline detector of bag-type dust collector
By setting through holes and a bucket-shaped front chamber on the outer wall of the high-temperature dust removal pipeline, and using a stepper motor to drive the glass plate to rotate and clean the rubber strip and atomizing nozzle, the self-cleaning of the observation window glass of the high-temperature dust removal pipeline detector is achieved, which solves the problem of easy contamination of the detector, improves monitoring efficiency and reduces operation and maintenance costs.
Patent Information
- Application Number
- CN202510052985.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2045-01-14
AI Technical Summary
In existing technologies, the spark detector probes inside high-temperature dust removal pipelines are easily contaminated by smoke and dust particles, causing the infrared detectors to malfunction. Furthermore, conventional cleaning methods cannot achieve timely cleaning in high-temperature environments, posing safety hazards.
Through holes are machined on the outer wall of the high-temperature dust removal duct, and a bucket-shaped front chamber and a chassis are set up. A stepper motor is used to drive the glass disk to rotate. Combined with cleaning strips and atomizing nozzles, the optical glass is self-cleaned. Through pre-cleaning, washing and collecting wastewater, the detector is prevented from becoming blind.
The self-cleaning of the observation window glass of the high-temperature dust removal pipeline detector has been achieved, preventing detector failure, improving the working efficiency of the spark monitoring device, and reducing equipment operation and maintenance costs.
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Figure CN119456503B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of cleaning equipment, and particularly relates to a self-cleaning device for an observation window glass of a high-temperature dedusting pipeline detector of a bag-type dust collector. BACKGROUND
[0002] The bag-type dust filtration and removal device is widely used in various fields such as metallurgy, chemical industry and manufacturing industry due to its high filtration efficiency of pollution particulate matters. Since the tail gas of the metallurgical and chemical industries is often high-temperature, and some spark high-temperature particulate matters may be mixed in the emission due to process defects or operation reasons, the spark high-temperature particulate matters are easily and quickly introduced into the bag-type dust collector at the tail end of the dedusting pipeline due to the high flow speed of 20 m / s of the smoke dust in the pipeline at the front end of the bag-type dust collector, which ignites the combustible dust accumulated on the surface of the filter bag and causes deflagration, thereby causing a huge safety accident. At present, the far-infrared detector is mainly used to monitor the high-temperature spark particulate in the dedusting pipeline, and the detection head thereof is arranged at the opening position of the inner wall of the pipeline and is used to monitor the high-temperature spark in the pipeline so as to provide a judgment basis for the fire-fighting facilities downstream of the pipeline.
[0003] Since the high-temperature smoke dust particulate is quickly flowing in the pipeline, the spark detector probe is quickly attached and contaminated by the smoke dust particulate, which causes the infrared detector to be blind and lose the detection function, and the detector probe needs to be frequently disassembled and manually cleaned. Meanwhile, the internal temperature of the dedusting pipeline of the metallurgical industry is as high as about 350 DEG C, and the flow speed is 15-25 m / s, and the conventional cleaning method cannot realize the timely cleaning of the probe glass of the inner wall of the pipeline. SUMMARY
[0004] The technical problem to be solved by the application is to overcome the defects of the prior art, and to provide a self-cleaning device for an observation window glass of a high-temperature dedusting pipeline detector of a bag-type dust collector.
[0005] The technical scheme adopted to solve the above technical problems is: a second through hole is processed on the outer side wall of the high-temperature dust removal pipeline, the outer side wall of the high-temperature dust removal pipeline is provided with a bucket-shaped front chamber, one side of the bucket-shaped front chamber is processed with a first through hole which is in communication with the second through hole, the bucket-shaped front chamber is fixedly connected with the machine box bin through a connecting piece on one side, an observation port which is in communication with the first through hole is processed on the machine box bin, a fixed support is arranged on the inner bottom plate of the machine box bin, a stepping motor is arranged on the fixed support, an output shaft of the stepping motor is fixedly connected with a glass slide through a shaft coupler, optical glass for observing the inside of the high-temperature dust removal pipeline is uniformly processed in the circumferential direction of the glass slide, a spark detection device host for observing the inside of the high-temperature dust removal pipeline is arranged on the fixed support, a pre-cleaning rubber strip for scraping off floating dust on the surface of the optical glass is arranged on the inner side plate of the machine box bin, a main cleaning rubber strip for cleaning cleaning agent on the optical glass is arranged on the inner side plate of the machine box bin, and a liquid collecting rubber strip for guiding the cleaning agent on the optical glass is arranged on the inner side plate of the machine box bin, and the scraping surfaces of the main cleaning rubber strip, the pre-cleaning rubber strip and the liquid collecting rubber strip are respectively in contact with the optical glass.
[0006] Further, the observation port is located in front of the first through hole, the first through hole is located in front of the second through hole, and the horizontal center line of the observation port and the horizontal center line of the second through hole are respectively the same straight line as the horizontal center line of the first through hole.
[0007] Further, one side of the machine box bin is movably connected with a machine box door through a hinge, and the machine box door is located on the opening side of the machine box bin.
[0008] Further, a glass cleaning agent bin for storing cleaning agent is arranged at the bottom of the machine box bin, an inlet end of the glass cleaning agent bin is provided with a cleaning agent filling pipe in communication therewith, a filling port of the cleaning agent filling pipe is provided with a cover, a water pump for pumping the cleaning agent in the glass cleaning agent bin into a cleaning agent pipeline is arranged on the glass cleaning agent bin, an outlet end of the cleaning agent pipeline is provided with an atomizing nozzle, and the atomizing nozzle is located above the main cleaning rubber strip.
[0009] Further, a waste liquid emptying valve is arranged at the bottom outlet end of the glass cleaning agent bin.
[0010] Further, the inlet end of the glass cleaning agent bin is provided with a liquid collecting drainage pipe in communication therewith, and the outlet end of the liquid collecting rubber strip is in communication with the inlet end of the liquid collecting drainage pipe.
[0011] Further, a second heat insulation rubber ring is arranged at the connection between the bucket-shaped front chamber and the machine box bin, the second heat insulation rubber ring is respectively located outside the first through hole and the observation port, and an air inlet slit is processed on the bucket-shaped front chamber and located at the side of the second heat insulation rubber ring.
[0012] Further, a first heat insulation rubber ring is arranged between the spark detection device host and the optical glass located in front of the observation port on the front side of the glass slide.
[0013] Further, the inner side plate of the case warehouse and the optical glass between the back side of the glass plate and the observation port are provided with a third heat insulation rubber ring.
[0014] The beneficial effects of the present application are as follows: the present application adopts a stepping motor to periodically rotate the glass plate, and the cleaning mechanism automatically completes the cleaning of the contaminated glass while the glass plate is rotating, and the observation window glass is periodically replaced after cleaning, thereby realizing the self-cleaning of the observation window glass of the high-temperature dust removal pipeline detector, avoiding the blindness and failure of the detector, improving the working efficiency of the spark monitoring device, realizing the maintenance-free of the detector working period, and reducing the equipment operation and maintenance cost. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structural schematic view of an embodiment of the self-cleaning device for the observation window glass of the high-temperature dust removal pipeline detector of the bag-type dust collector.
[0016] Figure 2 is Figure 1 is a structural schematic view from another angle.
[0017] Figure 3 is a structural schematic view of the high-temperature dust removal pipeline.
[0018] Figure 4 is a structural schematic view of the internal structure of the case warehouse.
[0019] Figure 5 is a structural schematic view of the parts on the glass plate.
[0020] Figure 6 is Figure 5 is a structural schematic view from another angle.
[0021] Figure 7 is a structural schematic view of the hopper-shaped front chamber.
[0022] Figure 8 is a structural schematic view of the liquid collecting drainage pipe, the main cleaning rubber strip, the pre-cleaning rubber strip and the liquid collecting rubber strip on the case warehouse.
[0023] Figure 9 is a position structural schematic view of the atomizing nozzle and the main cleaning rubber strip.
[0024] Fig. 1: high-temperature dust removal pipeline; 2: bucket-shaped front chamber; 3: machine box bin; 4: glass cleaning agent bin; 5: connecting piece; 6: cover; 7: cleaning agent filling pipe; 8: glass carrier tray; 9: cleaning agent pipeline; 10: optical glass; 11: spark detection device main machine; 12: stepping motor; 13: fixed support; 14: water pump; 15: liquid collection drainage pipe; 16: waste liquid emptying valve; 17: machine box door; 18: first heat insulation rubber ring; 19: observation port; 20: second heat insulation rubber ring; 21: first through hole; 22: air inlet slit; 23: main cleaning rubber strip; 24: pre-cleaning rubber strip; 25: third heat insulation rubber ring; 26: liquid collection rubber strip; 27: atomizing nozzle; 28: second through hole. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0026] As shown in Figures 1 to 9 the bag-type dust collector high-temperature dust removal pipeline detector observation window glass self-cleaning device of the present embodiment is composed of a high-temperature dust removal pipeline 1, a bucket-shaped front chamber 2, a machine box bin 3, a glass cleaning agent bin 4, a connecting piece 5, a cover 6, a cleaning agent filling pipe 7, a glass carrier tray 8, a cleaning agent pipeline 9, optical glass 10, a spark detection device main machine 11, a stepping motor 12, a fixed support 13, a water pump 14, a liquid collection drainage pipe 15, a waste liquid emptying valve 16, a machine box door 17, a first heat insulation rubber ring 18, an observation port 19, a second heat insulation rubber ring 20, a first through hole 21, an air inlet slit 22, a main cleaning rubber strip 23, a pre-cleaning rubber strip 24, a third heat insulation rubber ring 25, a liquid collection rubber strip 26, an atomizing nozzle 27, and a second through hole 28.
[0027] The second through hole 28 is circular or polygonal, and the outer wall of the high-temperature dust removal pipeline 1 is provided with a bucket-shaped front chamber 2. One side of the bucket-shaped front chamber 2 is provided with a first through hole 21 in communication with the second through hole 28. The bucket-shaped front chamber 2 is fixedly connected to a cabinet bin 3 through a connecting piece 5. The cabinet bin 3 is movably connected to a cabinet door 17 through a hinge. The cabinet door 17 is located on the opening side of the cabinet bin 3. An observation hole 19 in communication with the first through hole 21 is formed in the cabinet bin 3. A second heat insulation rubber ring 20 is arranged at the connection between the bucket-shaped front chamber 2 and the cabinet bin 3. The second heat insulation rubber ring 20 is located outside the first through hole 21 and the observation hole 19, respectively. The second heat insulation rubber ring 20 is used to insulate the high temperature of the outer wall of the high-temperature dust removal pipeline 1. An air inlet slit 22 is formed in the bucket-shaped front chamber 2 and located at the side of the second heat insulation rubber ring 20. When the high-temperature dust removal pipeline 1 is working, the motor of the bag-type dust collector will produce negative pressure. The air inlet slit 22 will continuously suck in external air to form a low-temperature air curtain in front of the optical glass 10 of the observation hole 19, which can not only reduce the working temperature of the optical glass 10, but also greatly reduce the adhesion and pollution of smoke particles to the optical glass 10.
[0028] A fixed support 13 is arranged on the inner bottom plate of the cabinet bin 3. A stepping motor 12 is arranged on the fixed support 13. The output shaft of the stepping motor 12 is fixedly connected to a glass slide 8 through a shaft coupling. A first heat insulation rubber ring 18 is arranged between the spark detection device host 11 and the optical glass 10 located in front of the observation hole 19. The first heat insulation rubber ring 18 is used to insulate the high temperature of the outer wall of the high-temperature dust removal pipeline 1 and avoid the influence of external light on the spark detection device host 11. A third heat insulation rubber ring 25 is arranged between the inner side plate of the cabinet bin 3 and the optical glass 10 located in front of the observation hole 19.
[0029] The glass slide 8 is uniformly processed with multiple openings in the circumferential direction, each of which is inlaid with optical glass 10 for observing the inside of the high-temperature dust removal pipeline 1. The observation port 19 is located in front of the first through hole 21, the first through hole 21 is located in front of the second through hole 28, and the horizontal center line of the observation port 19 and the horizontal center line of the second through hole 28 are the same as the horizontal center line of the first through hole 21. The fixed support 13 is provided with a spark detection device host 11 for observing the inside of the high-temperature dust removal pipeline 1, which can also control the stepping motor 12 to work. The spark detector host uses the HS-IM-20 equipment host of the anti-consumption series of Shaanxi Huashu Cloud Intelligence Technology Co., Ltd. The inner side plate of the case compartment 3 is provided with a pre-cleaning rubber strip 24 for scraping off the dust on the surface of the glass. The inner side plate of the case compartment 3 is provided with a main cleaning rubber strip 23 for scraping off the cleaning agent on the optical glass 10. The inner side plate of the case compartment 3 is provided with a liquid collecting rubber strip 26 for guiding the collection of the cleaning agent on the optical glass 10. The scraping surfaces of the main cleaning rubber strip 23, the pre-cleaning rubber strip 24 and the liquid collecting rubber strip 26 are in contact with the optical glass 10.
[0030] The bottom of the case compartment 3 is provided with a glass cleaning agent compartment 4 for storing cleaning agent. The inlet end of the glass cleaning agent compartment 4 is provided with a liquid collecting drainage pipe 15 in communication therewith, and the outlet end of the liquid collecting rubber strip 26 is in communication with the inlet end of the liquid collecting drainage pipe 15. The inlet end of the glass cleaning agent compartment 4 is provided with a cleaning agent filling pipe 7 in communication therewith. The filling port of the cleaning agent filling pipe 7 is provided with a cover 6. The glass cleaning agent compartment 4 is provided with a water pump 14 for pumping the cleaning agent in the glass cleaning agent compartment 4 into the cleaning agent pipeline 9. The outlet end of the cleaning agent pipeline 9 is provided with an atomizing nozzle 27 located above the main cleaning rubber strip 23. The bottom outlet end of the glass cleaning agent compartment 4 is provided with a waste liquid emptying valve 16.
[0031] The working principle of the embodiment is as follows: the spark detection device host 11 sends an action signal to the stepping motor 12 according to a preset time period, the stepping motor 12 rotates by a preset fixed angle, the output shaft of the stepping motor 12 drives the clean optical glass 10 on the glass carrier 8 to rotate, the clean optical glass 10 rotates to the observation port position of the spark detection device host 11, at the same time, the clean optical glass 10 is located at the position in front of the observation port 19 of the machine box compartment 3, the first through hole 21 of the hopper-shaped front chamber 2 and the second through hole 28 of the high-temperature dust removal pipeline 1, and the contaminated optical glass 10 is rotated into the cleaning area. In the rotating process of the optical glass 10 on the glass carrier 8, the surface floating dust of the optical glass 10 is removed by the pre-cleaning rubber strip 24, the water pump 14 pumps the cleaning agent in the glass cleaning agent compartment 4 into the cleaning agent pipeline 9, the cleaning agent in the cleaning agent pipeline 9 sprays the glass cleaning agent to the optical glass 10 in the cleaning area through the atomizing nozzle 27, and the soot particles on the contaminated optical glass 10 are washed, the cleaned optical glass 10 passes through the main cleaning rubber strip 23 to scrape the sewage left on the optical glass 10, so as to ensure the cleanliness of the surface of the optical glass 10 after rotating out of the cleaning area, and the sewage generated in the cleaning process flows downward along the liquid collecting rubber strip 26 to the liquid collecting drainage pipe 15 through the gap between the inner wall of the machine box compartment 3 and the glass carrier 8, and then flows into the glass cleaning agent compartment 4 at the bottom of the machine box compartment 3. The cleaning agent in the glass cleaning agent compartment 4 can be periodically emptied and replaced according to the actual working condition, so as to ensure the cleaning effect of the glass.
[0032] The above merely describes the preferred embodiment of the present application, but is not used to limit the protection scope of the present application.
Claims
1. A self-cleaning device for the observation window glass of a high-temperature dust removal pipeline detector in a baghouse dust collector, characterized in that: A second through hole (28) is processed on the outer side wall of the high-temperature dust removal pipeline (1), the outer side wall of the high-temperature dust removal pipeline (1) is provided with a bucket-shaped front chamber (2), one side of the bucket-shaped front chamber (2) is processed with a first through hole (21) which is in communication with the second through hole (28), the bucket-shaped front chamber (2) is fixedly connected with a machine box bin (3) through a connecting piece (5) on one side, an observation port (19) which is in communication with the first through hole (21) is processed on the machine box bin (3), a fixed support (13) is arranged on the inner bottom plate of the machine box bin (3), a stepping motor (12) is arranged on the fixed support (13), the output shaft of the stepping motor (12) is fixedly connected with a glass slide carrier (8) through a shaft coupler, optical glasses (10) for observing the inside of the high-temperature dust removal pipeline (1) are uniformly processed in the circumferential direction on the glass slide carrier (8), a spark detection device host (11) for observing the inside of the high-temperature dust removal pipeline (1) is arranged on the fixed support (13), a pre-cleaning rubber strip (24) for scraping off floating dust on the surface of the optical glass (10) is arranged on the inner side plate of the machine box bin (3), a main cleaning rubber strip (23) for scraping off cleaning agent on the optical glass (10) is arranged on the inner side plate of the machine box bin (3), a liquid collecting rubber strip (26) for guiding the collection of the cleaning agent on the optical glass (10) is arranged on the inner side plate of the machine box bin (3), and the scraping surfaces of the main cleaning rubber strip (23), the pre-cleaning rubber strip (24) and the liquid collecting rubber strip (26) are respectively in contact with the optical glass (10); The observation port (19) is located in front of the first through hole (21), the first through hole (21) is located in front of the second through hole (28), and the horizontal center line of the observation port (19) and the horizontal center line of the second through hole (28) are respectively the same straight line as the horizontal center line of the first through hole (21); The bottom of the machine box bin (3) is provided with a glass cleaning agent bin (4) for storing cleaning agent, the inlet end of the glass cleaning agent bin (4) is provided with a cleaning agent filling pipe (7) which is in communication with the glass cleaning agent bin (4), the filling port of the cleaning agent filling pipe (7) is provided with a cover (6), the glass cleaning agent bin (4) is provided with a water pump (14) for pumping the cleaning agent in the glass cleaning agent bin (4) into a cleaning agent pipeline (9), the outlet end of the cleaning agent pipeline (9) is provided with an atomizing nozzle (27), and the atomizing nozzle (27) is located above the main cleaning rubber strip (23); The inlet end of the glass cleaning agent bin (4) is provided with a liquid collecting and draining pipe (15) which is in communication with the glass cleaning agent bin (4), and the outlet end of the liquid collecting rubber strip (26) is in communication with the inlet end of the liquid collecting and draining pipe (15); The connection between the bucket-shaped front chamber (2) and the machine box bin (3) is provided with a second heat insulation rubber ring (20), and the second heat insulation rubber ring (20) is located outside the first through hole (21) and the observation port (19) respectively.
2. The self-cleaning device for the observation window glass of the bag-type dust collector high-temperature dust removal pipeline probe according to claim 1, characterized in that: One side of the machine box bin (3) is movably connected with a machine box door (17) through a hinge, and the machine box door (17) is located on the opening side of the machine box bin (3).
3. The self-cleaning device for the observation window glass of the bag-type dust collector high-temperature dust removal pipeline probe according to claim 1, characterized in that: The bottom outlet end of the glass cleaning agent bin (4) is provided with a waste liquid emptying valve (16).
4. The self-cleaning device for the observation window glass of the bag-type dust collector high-temperature dust removal pipeline probe according to claim 1, characterized in that: The first heat insulation rubber ring (18) is arranged between the spark detection device host (11) and the optical glass (10) located in front of the observation port (19) on the front side of the glass slide disc (8).
5. The self-cleaning device for the observation window glass of the bag-type dust collector high-temperature dust removal pipeline probe according to claim 1, characterized in that: The third heat insulation rubber ring (25) is arranged between the inner side plate of the case bin (3) and the optical glass (10) located in front of the observation port (19) on the rear side of the glass slide disc (8).
Citation Information
Patent Citations
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