A lead alloy ingot forming device

The design of the circulating water tank and multi-faceted grinding mechanism enables efficient multi-faceted grinding and cleaning of lead alloy ingots, solving the problems of low efficiency, poor safety and resource waste in existing technologies, and improving processing efficiency and equipment life.

CN119501716BActive Publication Date: 2025-10-21JIANGXI JINYANG METAL CO LTD
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Patent Information

Application Number
CN202510019737.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-10-21
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

In the existing lead alloy ingot forming process, mechanical cleaning is inefficient, the debris is harmful to human health, water resources are not utilized efficiently, and the grinding machine is prone to clogging, affecting efficiency and lifespan.

Method used

It adopts a circulating water tank and a multi-faceted grinding mechanism, combined with brush and drive components to achieve simultaneous multi-faceted grinding and cleaning. Rubber baffles control the water flow for targeted cooling, preventing debris from scattering and water waste.

Benefits of technology

It improves the processing and cleaning efficiency of lead alloy ingot forming, extends the service life of the grinding machine, and reduces water consumption and the health hazards of debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a lead alloy ingot forming device and relates to the technical field of lead alloy ingot processing. The device comprises a circulating water tank and a cleaning mechanism one. A supporting mechanism is arranged on the circulating water tank, and a polishing mechanism, the cleaning mechanism one and the cleaning mechanism two are arranged on the supporting mechanism. The polishing mechanism comprises an inverted U-shaped frame one, an inverted U-shaped frame two and a polishing assembly for polishing the blocky lead alloy ingot on multiple surfaces at the same time. The device has the advantages that two polishing machines one and two are matched to polish three sides of the blocky lead alloy to be processed in two stages, so that the processing efficiency is improved; the polishing mechanism and the cleaning mechanism one are matched to improve the cleaning efficiency; the polishing mechanism and the cleaning mechanism two are matched, and the rubber baffle intermittently opens the water outlet, so that targeted cooling operation is performed on the blocky lead alloy being processed, the debris is prevented from flying during polishing, and water resource waste caused by large-scale spraying is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of lead alloy ingot processing, in particular to a lead alloy ingot forming device. Background Art

[0002] The forming of lead alloy ingots usually refers to the process of cooling and solidifying the molten lead alloy into a predetermined shape through a specific process, which usually includes the following steps: smelting, pouring, cooling and solidification, demoulding and surface cleaning, etc. The surface cleaning step helps to remove defects that may be formed during the casting process, such as burrs, oxide scale, gate residues, etc., and can also improve the appearance of the product.

[0003] In the current surface cleaning process of lead alloy ingots, mechanical cleaning is usually used. An electric grinder is used to grind the surface of the lead alloy ingot to remove rough parts and small defects. During processing, a coarser-grained grinder is used to start grinding to remove obvious defects such as large burrs and gate residues, and then a fine-grained grinder is used to continue grinding. However, grinding each surface of the lead alloy ingot one by one and frequently changing the grinder requires improvement in processing efficiency. During processing and grinding, if the flying lead alloy chips are inhaled into the human body, they may cause serious damage to the body. It can cause damage to the respiratory system. Usually, large-area water spraying is used to suppress dust generation and prevent local overheating. However, large-area spraying cannot effectively suppress local overheating, and water spraying operations that are not in the grinding area will cause useless work. After a period of processing, the grinding disc of the grinder will be blocked by dust or debris, and disassembling the grinder for maintenance will stop the grinding operation, which will affect the processing efficiency. If no maintenance is performed for a long time, the performance and service life of the grinder will be reduced, and the processing effect will also be affected.

[0004] Therefore, in order to improve the efficiency and effect of grinding processing and increase the utilization rate of water resources, the present invention provides a lead alloy ingot forming device. Summary of the Invention

[0005] The purpose of the present invention is to solve the problems existing in the prior art and to propose a lead alloy ingot forming device.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A lead alloy ingot forming device comprises a circulating water tank and a cleaning mechanism 1, wherein the circulating water tank is provided with a supporting mechanism, and the supporting mechanism is provided with a grinding mechanism, a cleaning mechanism 1 and a cleaning structure 2; the supporting mechanism comprises a supporting seat 1, and the top wall of the circulating water tank is snap-connected with the supporting seat 1, the top wall of the supporting seat 1 is connected to the supporting seat 2 via a plurality of columns fixed in a matrix shape, and the top wall of the supporting seat 2 is fixedly connected to the supporting seat 3 in a left-right symmetrical manner; the grinding mechanism comprises an inverted U-shaped frame 1, an inverted U-shaped frame 2 and a grinding assembly for simultaneously grinding multiple sides of the block lead alloy ingot.

[0008] The cleaning mechanism 1 includes a brush sweeping assembly for cleaning the polishing mechanism and a driving assembly for cooperating with the polishing mechanism to drive the brush sweeping assembly. The brush sweeping assembly includes a metal brush 1 and a metal brush 2, and the front and rear side walls of the two support seats 3 are symmetrically connected to the metal brush 1, and the top walls of the two support seats 3 are both rotatably connected to the metal brush 2.

[0009] In the above-mentioned lead alloy ingot forming device, the top wall of the support seat 2 is symmetrically provided with left and right sliding rails, and the middle part of the top wall of the support seat 1 is provided with multiple leakage holes. The two slide rails are connected to an inverted U-shaped frame 1 through an electric slider 1, and are connected to an inverted U-shaped frame 2 through an electric slider 5. The inverted U-shaped frame 1 and the inverted U-shaped frame 2 are symmetrically distributed on the left and right, and the grinding assembly includes a grinder 1 and a grinder 2.

[0010] In the above-mentioned lead alloy ingot forming device, a slide groove 1 is provided on the outer wall of the side where the front and rear vertical sections of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 are close to each other, and a slide groove 2 is provided on the bottom wall of the horizontal section of the inverted U-shaped frame 1 and the inverted U-shaped frame 2. The slide groove 1 on the vertical section distributed front and rear of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 is connected to the grinder 1 by sliding up and down through the electric slider 2, and the slide groove 2 on the bottom wall of the horizontal section of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 is connected to the grinder 2 by sliding back and forth through the electric slider 3.

[0011] In the above-mentioned lead alloy ingot forming device, grinder 1 is adapted to metal brush 1, grinder 2 is adapted to metal brush 2, the drive assembly includes a No. 1 bevel gear, and the outer walls of the two front and rear corresponding metal brushes close to each other are fixedly connected to the No. 1 bevel gear, and the bottom wall of the metal brush 2 is fixedly connected to the No. 2 bevel gear, and the top wall of the No. 2 bevel gear is meshed with the bottom walls of the two corresponding No. 1 bevel gears.

[0012] In the above-mentioned lead alloy ingot forming device, the bottom wall of the second bevel gear is coaxially fixedly connected to the third gear, and the bottom wall of the shaft connecting the second bevel gear and the third gear is rotatably connected to the support seat 1.

[0013] In the above-mentioned lead alloy ingot forming device, the bottom walls of the inverted U-shaped frame one and the inverted U-shaped frame two are fixedly connected to a U-shaped fixing frame, and the U-shaped fixing frames are fixedly connected to a rack, and the two U-shaped fixing frames are respectively engaged with the corresponding No. 3 gear through the racks thereon.

[0014] In the above-mentioned lead alloy ingot forming device, the rear part of the top wall of the support seat is hingedly connected to a protective cover, and the front part of the top wall of the support seat is symmetrically fixedly connected to a support column, and the protective cover is provided with a water flow component and a water discharge component.

[0015] In the above-mentioned lead alloy ingot forming device, the water flow component includes a water flow channel, and a plurality of water flow channels running through the front and back are evenly opened inside the protective cover from left to right, the front and rear parts of the bottom wall of the protective cover are both installed with water pipes connected to the water flow channel, and a plurality of water outlets connected to the water flow channel are evenly opened in the middle part of the bottom wall of the protective cover from front to back, and a hole adapted to the water pipe is opened on the support seat.

[0016] In the above-mentioned lead alloy ingot forming device, the water discharge component includes a through hole, and a through hole staggered with the water outlet is opened in the middle of the bottom wall of the protective cover. The interior of the through hole is connected to an adjusting member 1 for sliding up and down, and the top walls of the front and rear corresponding adjusting members 1 are fixedly connected to an arc-shaped rubber baffle arranged inside the water channel, and the top wall of the rubber baffle is connected to the inner wall of the water channel through a spring.

[0017] In the above-mentioned lead alloy ingot forming device, the adjusting member 1 is composed of a rod 1 connected to the through hole and a horizontally oriented triangular prism 1 fixed to the bottom wall of the rod 1, the top walls of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 are fixedly connected with an adjusting member 2 corresponding to the adjusting member 1, and the adjusting member 2 is composed of a rod 2 connected to the inverted U-shaped frame 1 and the inverted U-shaped frame 2 and a horizontally oriented triangular prism 2 fixed to the top wall of the rod 2, and the inclined side wall of the triangular prism 1 of the adjusting member 1 is adapted to the inclined side wall of the triangular prism 2 of the adjusting member 2.

[0018] Compared with the existing technology, the advantages of the present invention are:

[0019] 1. By cooperating with two sets of grinders, a first grinder and a second grinder, two-stage grinding is performed on the three sides of the block lead alloy to be processed, which is beneficial to improving processing efficiency; after the first grinder and the second grinder on the inverted U-shaped frame 1 reciprocate from left to right and then from right to left once for the first stage of grinding, the first grinder and the second grinder on the inverted U-shaped frame 2 reciprocate from right to left and then from left to right once for the second stage of grinding; the first grinder and the second grinder grind the three sides of the block lead alloy simultaneously.

[0020] 2. Through the cooperation of the grinding mechanism and the cleaning mechanism 1, when one group of grinders 1 and 2 are processing, the cleaning mechanism 1 is driven to clean the other group of grinders 1 and 2, which is beneficial to improving the cleaning efficiency; the inverted U-shaped frame 1 and the inverted U-shaped frame 2 alternately drive the corresponding cleaning mechanism pair to clean the corresponding unoperated grinding components, the metal brush pair scrapes and cleans the grinding disc of the corresponding grinder 1, and the metal brush 2 scrapes and cleans the grinding disc of the corresponding grinder 2, which is beneficial to extending the service life of the grinders 1 and 2.

[0021] 3. Through the cooperation of the grinding mechanism and the cleaning mechanism, the intermittent opening of the rubber baffle to the water outlet is conducive to the targeted cooling operation of the block lead alloy being processed, preventing the flying of debris during grinding, and also avoiding the waste of water resources caused by large-scale spraying; the mobile drive adjustment member 2 of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 cooperates with the adjustment member 1, so that the rubber baffle is intermittently moved up and down, controlling the circulating water to flow down through the water outlet, and cooling the grinding components and block lead alloy being ground below. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, wherein:

[0023] Figure 1 A schematic diagram of the overall structure.

[0024] Figure 2 It is a partial structural diagram of the supporting mechanism and the grinding mechanism.

[0025] Figure 3 It is a structural diagram of the inverted U-shaped frame after it moves.

[0026] Figure 4 Schematic diagram of the structure of the grinding mechanism and drive components.

[0027] Figure 5 A schematic diagram of the structure of the drive component.

[0028] Figure 6 This is a partial structural diagram of the cleaning mechanism 2.

[0029] Figure 7 Schematic diagram of the cross-sectional structure of the protective cover.

[0030] Figure 8 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0031] Figure: 1, circulating water tank; 2, support mechanism; 21, support base 1; 22, support base 2; 23, slide rail; 24, water leakage port; 25, support base 3; 3, grinding mechanism; 31, inverted U-shaped frame 1; 32, inverted U-shaped frame 2; 33, grinding assembly; 331, grinding machine 1; 332, grinding machine 2; 4, cleaning mechanism 1; 41, brush sweeping assembly; 411, metal brush 1; 412, metal brush 2; 42, drive Components; 421. Bevel gear No. 1; 422. Bevel gear No. 2; 423. Gear No. 3; 424. Rack; 425. U-shaped fixing bracket; 5. Cleaning mechanism II; 51. Protective cover; 52. Support column; 53. Water flow component; 531. Water pipe; 532. Water flow channel; 533. Water outlet; 54. Drain assembly; 541. Rubber baffle; 542. Through hole; 543. Adjustment part 1; 544. Adjustment part 2. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figure 1 A lead alloy ingot forming device includes a circulating water tank 1 and a cleaning mechanism 4. The circulating water tank 1 is provided with a supporting mechanism 2, and the supporting mechanism 2 is provided with a grinding mechanism 3, a cleaning mechanism 4 and a cleaning mechanism 5.

[0034] The circulating water tank 1 and the supporting mechanism 2 support the grinding mechanism 3, the cleaning mechanism 1 4 and the cleaning mechanism 2 5. After the block lead alloy is formed, it is placed on the supporting mechanism 2. After being clamped and limited by an external clamping device, the grinding mechanism 3 grinds the front and back upper three sides of the block lead alloy at the same time. After two-stage grinding, it is turned over and the remaining three sides are polished to improve the processing efficiency. When the grinding mechanism 3 is processing, the grinding mechanism 3 is cleaned by the cleaning mechanism 1 4, which is beneficial to extend the service life of the grinding mechanism 3. When the grinding mechanism 3 is processing, the cleaning mechanism 2 5 is used to simultaneously perform a water spraying operation to prevent the temperature at the grinding location from rising and to reduce dust. The water sprayed can be recycled through the circulating water tank 1.

[0035] Reference Figures 1 to 2The support mechanism 2 includes a support seat 21, the top wall of the circulating water tank 1 is snap-connected with the support seat 1 21, the top wall of the support seat 1 21 is connected to the support seat 2 22 through a plurality of columns fixed in a matrix shape, and the top wall of the support seat 2 22 is fixedly connected to the support seat 3 25 symmetrically on the left and right; the top wall of the support seat 2 22 is symmetrically provided with left and right sliding rails 23, and a plurality of water leakage holes 24 are provided in the middle of the top wall of the support seat 1 21.

[0036] Reference Figures 2 to 3 The grinding mechanism 3 includes an inverted U-shaped frame 1 31, an inverted U-shaped frame 2 32 and a grinding assembly 33 for simultaneously grinding multiple surfaces of a block of lead alloy ingot; the two slide rails 23 are connected to the inverted U-shaped frame 1 31 through an electric slider 1, and are connected to the inverted U-shaped frame 2 32 through an electric slider 5. The inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 are symmetrically distributed on the left and right; the grinding assembly 33 includes a grinder 1 331 and a grinder 2 332, the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 A slide groove 1 is provided on the outer wall of the side where the front and rear vertical sections of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 are close to each other, and a slide groove 2 is provided on the bottom wall of the horizontal section of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32. The slide groove 1 on the vertical section distributed front and back of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 is connected to the grinder 1 331 by sliding up and down through the electric slider 2, and the slide groove 2 on the bottom wall of the horizontal section of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 is connected to the grinder 2 332 by sliding back and forth through the electric slider 3.

[0037] Reference Figures 3 and 4 The cleaning mechanism 4 includes a brush sweeping assembly 41 for cleaning the grinding mechanism 3 and a driving assembly 42 for cooperating with the grinding mechanism 3 to drive the brush sweeping assembly 41. The brush sweeping assembly 41 includes a metal brush 1 411 and a metal brush 2 412. The front and rear side walls of the two support seats 3 25 are symmetrically connected to the metal brush 1 411, and the top walls of the two support seats 3 25 are both rotatably connected to the metal brush 2 412.

[0038] Reference Figures 3 to 5 , grinder 1 331 is adapted to metal brush 1 411, grinder 2 332 is adapted to metal brush 2 412, the driving assembly 42 includes a No. 1 bevel gear 421, and the outer walls of the two front and rear corresponding metal brushes 1 411 close to each other are fixedly connected to the No. 1 bevel gear 421, and the bottom wall of metal brush 2 412 is fixedly connected to the No. 2 bevel gear 422, and the top wall of the No. 2 bevel gear 422 is meshed with the bottom walls of the two corresponding No. 1 bevel gears 421.

[0039] Reference Figures 4 and 5The bottom wall of the No. 2 bevel gear 422 is coaxially fixedly connected to the No. 3 gear 423, and the bottom wall of the shaft connecting the No. 2 bevel gear 422 and the No. 3 gear 423 is rotatably connected to the support seat 1 21; the bottom walls of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 are fixedly connected to the U-shaped fixing frame 425, and the U-shaped fixing frame 425 is fixedly connected to the rack 424, and the two U-shaped fixing frames 425 are respectively engaged with the corresponding No. 3 gear 423 through the rack 424 thereon.

[0040] First, a block of lead alloy is placed in the middle of the top wall of the second support seat 22. After being clamped and limited by an external clamping device, the coarse grains of the grinding discs of the grinder 1 331 and the grinder 2 332 on the inverted U-shaped frame 1 31 are coarser than the coarse grains of the grinding discs of the grinder 1 331 and the grinder 2 332 on the inverted U-shaped frame 2 32. The inverted U-shaped frame 1 31 drives the grinder 1 331 and the grinder 2 332 to reciprocate from left to right and then from right to left on the slide rail 23 on the second support seat 22 through the electric slider 1. After one level of grinding, the inverted U-shaped frame 2 32 drives the grinder 1 331 and the grinder 2 332 to move back and forth from right to left and then from left to right on the slide rail 23 on the support seat 2 2 through the electric slider 5 to perform secondary grinding; the grinder 1 331 can move up and down in the slide groove 1 of the inverted U-shaped frame 1 31 through the electric slider 2, and the grinder 2 332 can move left and right in the slide groove 2 of the inverted U-shaped frame 2 32 through the electric slider 3, which is convenient for fully grinding large block lead alloys.

[0041] When the inverted U-shaped frame 1 31 moves and drives the grinding assembly 33 to grind, the inverted U-shaped frame 1 31 drives the corresponding bottom fixed U-shaped fixing frame 425 and the rack 424 to move toward the inverted U-shaped frame 2 32, and the rack 424 drives the corresponding No. 3 gear 423 and No. 2 bevel gear 422 to rotate. The rotation of the No. 2 bevel gear 422 drives the metal brush 2 412 to scrape the bottom wall of the grinding disk of the corresponding grinder 2 332. At the same time, the rotation of the No. 2 bevel gear 422 drives the No. 1 bevel gear 421 and the metal brush 2 to scrape the bottom wall of the grinding disk of the corresponding grinder 2 332. When the brush 1 411 rotates, the metal brush 1 411 scrapes the side wall of the grinding disk of the corresponding grinder 1 331 , and the metal brush 1 411 and the second bevel gear 422 synchronously clean the grinder 1 331 and the grinder 2 332 , and the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 alternately drive the corresponding cleaning mechanism 1 4 to clean the corresponding unoperated grinding assembly 33 , thereby improving the processing and cleaning efficiency and helping to extend the service life of the grinder 1 331 and the grinder 2 332 .

[0042] Reference Figure 1 、 Figure 6 and Figure 7A protective cover 51 is hinged on the rear part of the top wall of the support seat 21, and a support column 52 is fixedly connected to the front part of the top wall of the support seat 21 symmetrically on the left and right. A water passing component 53 and a water discharge component 54 are provided on the protective cover 51; the water passing component 53 includes a water passage 532, and a plurality of water passages 532 running through the front and back are evenly opened inside the protective cover 51 from left to right. Water pipes 531 connected to the water passages 532 are installed on the front and rear parts of the bottom wall of the protective cover 51, and a plurality of water outlets 533 connected to the water passages 532 are evenly opened in the middle part of the bottom wall of the protective cover 51 from front to back, and holes adapted to the water pipes 531 are opened on the support seat 21.

[0043] Reference Figure 2 、 Figures 6 to 8 The drain assembly 54 includes a through hole 542. The middle part of the bottom wall of the protective cover 51 is provided with a through hole 542 staggered with the water outlet 533. The inside of the through hole 542 is connected to an adjusting member 543 for sliding up and down. The top wall of the adjusting member 543 corresponding to the front and rear is fixedly connected to an arc-shaped rubber baffle 541 arranged inside the water channel 532. The top wall of the rubber baffle 541 is connected to the inner wall of the water channel 532 through a spring; the adjusting member 543 is connected to the through hole 542. The top walls of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 are fixedly connected with an adjusting member 2 544 corresponding one to the adjusting member 1 543. The adjusting member 2 544 is composed of a rod 2 connected to the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 and a horizontally oriented triangular prism 2 fixed to the top wall of the rod 2. The inclined side wall of the triangular prism 1 of the adjusting member 1 543 is adapted to the inclined side wall of the triangular prism 2 of the adjusting member 2 544.

[0044] After the block of lead alloy is placed in the middle of the top wall of the support seat 22 and before being polished, the protective cover 51 is flipped around the rear part of the top wall of the support seat 1 21 until the front bottom wall of the protective cover 51 is in contact with the top wall of the support column 52, and the water pipe 531 at the front of the bottom wall of the protective cover 51 is passed through the corresponding hole on the support seat 1 21. The bottom wall of the water pipe 531 connected to the front part of the bottom wall of the protective cover 51 is provided with a filter screen, and the bottom end of the water pipe 531 at the rear part of the bottom wall of the protective cover 51 is connected to a water pump. The bottom end of the water pipe 531 is located below the water surface inside the circulating water tank 1 during the processing. The water inside the circulating water tank 1 enters the protective cover 51 through the water pipe 531 on the rear side through the water pump, and is then discharged into the circulating water tank 1 through the water pipe 531 on the front side, thereby realizing the recycling of water and saving water resources.

[0045] During the movement of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32, the corresponding adjusting member 2 544 can be driven to move, and the adjusting member 2 544 gradually moves close to the corresponding adjusting member 1 543. After the triangular prism 2 of the adjusting member 2 544 fits with the side wall of the triangular prism 1 of the adjusting member 1 543, the adjusting member 2 544 pushes the adjusting member 1 543 to move upward in the through hole 542, and the rubber baffle 541 moves upward accordingly. The spring connected between the rubber baffle 541 and the inner wall of the water passage 532 is compressed; the adjusting member 2 544 continues to move and then gradually moves away from the adjusting member 1 543. After the adjusting member 1 543 is no longer pushed upward by the adjusting member 2 544, it is driven to move downward and reset through the rebound of the spring connected between the rubber baffle 541 and the inner wall of the water passage 532.

[0046] When water enters the water passage 532 in the protective cover 51, as the inverted U-shaped frame 31 drives the grinding assembly 33 to operate, the rubber baffle 541 moves up and down intermittently. When the rubber baffle 541 moves upward, the rubber baffle 541 changes the water outlet 533 from a blocked state to an open state, and the circulating water flows down through the water outlet 533 to cool the grinding assembly 33 and the block lead alloy below that are undergoing grinding operations, while preventing debris from flying during grinding. The intermittent opening of the rubber baffle 541 to the water outlet 533 is conducive to targeted cooling operations on the block lead alloy being processed, and also avoids the waste of water resources caused by large-scale spraying. The water on the support seat 21 flows down to the circulating water tank 1 through the leak 24.

[0047] The specific operating steps of the lead alloy ingot forming device are as follows:

[0048] The block of lead alloy to be processed is placed in the middle of the top wall of the support seat 22. After being clamped and limited by an external clamping device, the three surfaces are simultaneously subjected to two-stage grinding by the grinder 1 331 and the grinder 2 332. The inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 alternately drive the corresponding cleaning mechanism 1 4 to clean the corresponding unoperated grinding components 33. The metal brush 1 411 scrapes and cleans the grinding disc of the corresponding grinder 1 331, and the metal brush 2 412 scrapes and cleans the grinding disc of the corresponding grinder 2 332.

[0049] During the grinding process of the block lead alloy to be processed, the rubber baffle 541 is driven to move through the cooperation of the adjusting part 2 544 and the adjusting part 1 543, and the circulating water flows down through the water outlet 533 to cool the grinding assembly 33 and the block lead alloy being ground below, while preventing debris from flying during grinding.

[0050] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A lead alloy ingot forming device, comprising a circulating water tank (1) and a cleaning mechanism (4), characterized in that: The circulating water tank (1) is provided with a support mechanism (2), and the support mechanism (2) is provided with a polishing mechanism (3), a cleaning mechanism 1 (4) and a cleaning mechanism 2 (5); The support mechanism (2) includes a support seat 1 (21), and the top wall of the circulating water tank (1) is snap-connected with the support seat 1 (21), the top wall of the support seat 1 (21) is connected to the support seat 2 (22) via a plurality of columns fixed in a matrix shape, and the top wall of the support seat 2 (22) is fixedly connected to the support seat 3 (25) in a left-right symmetrical manner; The grinding mechanism (3) comprises an inverted U-shaped frame 1 (31), an inverted U-shaped frame 2 (32), and a grinding assembly (33) for simultaneously grinding multiple surfaces of a block-shaped lead alloy ingot; The cleaning mechanism (4) comprises a brush sweeping assembly (41) for cleaning the grinding mechanism (3) and a driving assembly (42) for driving the brush sweeping assembly (41) in cooperation with the grinding mechanism (3). The brush sweeping assembly (41) comprises a metal brush (411) and a metal brush (412). The front and rear side walls of the two support seats (25) are symmetrically connected to the metal brush (411), and the top walls of the two support seats (25) are both connected to the metal brush (412) in a rotatable manner.

2. A lead alloy ingot forming device according to claim 1, characterized in that: The top wall of the support seat 2 (22) is symmetrically provided with left-right oriented slide rails (23), and the middle part of the top wall of the support seat 1 (21) is provided with a plurality of water leakage holes (24). The two slide rails (23) are slidably connected to an inverted U-shaped frame 1 (31) through an electric slider 1, and are slidably connected to an inverted U-shaped frame 2 (32) through an electric slider 5. The inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) are symmetrically distributed left and right. The grinding assembly (33) includes a grinder 1 (331) and a grinder 2 (332).

3. A lead alloy ingot forming device according to claim 2, characterized in that: The outer wall of the side of the vertical sections of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) that are close to each other is provided with a slide groove 1, and the bottom wall of the horizontal section of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) is provided with a slide groove 2. The slide groove 1 on the vertical sections of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) that are distributed front and back are connected to the grinder 1 (331) through the electric slider 2, and the slide groove 2 on the bottom wall of the horizontal section of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) is connected to the grinder 2 (332) through the electric slider 3.

4. A lead alloy ingot forming device according to claim 2, characterized in that: The grinder 1 (331) is adapted to the metal brush 1 (411), and the grinder 2 (332) is adapted to the metal brush 2 (412). The driving assembly (42) includes a first bevel gear (421), and the outer walls of the two front and rear corresponding metal brushes 1 (411) close to each other are fixedly connected to the first bevel gear (421). The bottom wall of the metal brush 2 (412) is fixedly connected to the second bevel gear (422), and the top wall of the second bevel gear (422) is meshed with the bottom walls of the two corresponding first bevel gears (421).

5. A lead alloy ingot forming device according to claim 4, characterized in that: The bottom wall of the second bevel gear (422) is coaxially fixedly connected to the third gear (423), and the bottom wall of the shaft connecting the second bevel gear (422) and the third gear (423) is rotatably connected to the support seat (21).

6. A lead alloy ingot forming device according to claim 5, characterized in that: The bottom walls of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) are both fixedly connected to a U-shaped fixing frame (425), and a rack (424) is fixedly connected to the U-shaped fixing frame (425). The two U-shaped fixing frames (425) are respectively engaged with the corresponding number three gear (423) through the racks (424) thereon.

7. The lead alloy ingot forming device according to claim 1, characterized in that: The rear portion of the top wall of the support seat 1 (21) is hingedly connected to a protective cover (51), and the front portion of the top wall of the support seat 1 (21) is fixedly connected to a support column (52) in a left-right symmetrical manner. The protective cover (51) is provided with a water passage component (53) and a water discharge component (54).

8. The lead alloy ingot forming device according to claim 7, characterized in that: The water-passing assembly (53) includes a water-passing channel (532), and a plurality of water-passing channels (532) are uniformly provided inside the protective cover (51) from left to right and extending forward and backward. Water pipes (531) connected to the water-passing channels (532) are installed at the front and rear of the bottom wall of the protective cover (51), and a plurality of water outlets (533) connected to the water-passing channels (532) are uniformly provided at the middle of the bottom wall of the protective cover (51) from front to rear. Holes adapted to the water pipes (531) are provided on the support seat (21).

9. The lead alloy ingot forming device according to claim 8, characterized in that: The water discharge assembly (54) includes a through hole (542), and the middle part of the bottom wall of the protective cover (51) is provided with a through hole (542) staggered with the water outlet (533). The interior of each through hole (542) is connected to an adjusting member (543) in an upward and downward sliding manner, and the top walls of the front and rear corresponding adjusting members (543) are fixedly connected to an arc-shaped rubber baffle (541) arranged inside the water passage (532). The top wall of the rubber baffle (541) is connected to the inner wall of the water passage (532) via a spring.

10. The lead alloy ingot forming device according to claim 9, characterized in that: The adjusting member 1 (543) is composed of a rod 1 connected to the through hole (542) and a horizontally oriented triangular prism 1 fixed to the bottom wall of the rod 1. The top walls of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) are fixedly connected with an adjusting member 2 (544) corresponding to the adjusting member 1 (543). The adjusting member 2 (544) is composed of a rod 2 connected to the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) and a horizontally oriented triangular prism 2 fixed to the top wall of the rod 2. The inclined side wall of the triangular prism 1 of the adjusting member 1 (543) is adapted to the inclined side wall of the triangular prism 2 of the adjusting member 2 (544).

Citation Information

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