Threaded tube waist hole processing equipment and method
By designing a threaded pipe waist hole processing equipment, and utilizing a support rotation, heating, grinding, and deburring mechanism, the problems of low processing efficiency and inconsistent quality in existing threaded pipe waist hole processing technologies have been solved, achieving efficient and precise waist hole processing, and improving processing quality and safety.
Patent Information
- Application Number
- CN202411354192.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-09-27
AI Technical Summary
Existing technologies struggle to achieve precise machining of threaded pipe waist holes, especially in post-machining surface finishing, leading to low efficiency, inconsistent quality, and limited applicability to large pipes, thus increasing rework and scrap rates.
A threaded pipe waist hole processing device was designed, including a platform, a support and rotation mechanism, a heating mechanism, a grinding mechanism and a deburring mechanism. The threaded pipe is fixed by the support and rotation mechanism, the hardness is reduced and impurities are removed by the heating mechanism, the internal impurities are removed by the slag discharge component, and then the grinding and deburring mechanisms are used for finishing.
It achieves efficient precision machining of threaded pipe waist holes, avoids assembly defects and fluid interference caused by burrs, improves machining safety and aesthetics, and significantly enhances machining quality and efficiency.
Smart Images

Figure CN119550185B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipe processing, and particularly relates to a threaded pipe waist hole processing device and method. BACKGROUND
[0002] Threaded pipes are used as key connecting elements in many industries, and the quality of the waist hole processing at the end of the threaded pipe is directly related to the performance and reliability of the entire system. The precise processing of the waist hole not only requires accuracy in size and shape, but also requires high standards in surface quality to avoid defects such as burrs that affect the sealing performance and fluid transmission efficiency of the pipe. These burrs are caused by material tearing during the cutting or drilling process, which not only affects the appearance of the threaded pipe, but more importantly, they can cause leaks at the pipe connection, reducing the overall performance of the system. However, the existing waist hole processing technology has encountered some challenges that are difficult to overcome in practical applications, especially in terms of surface finishing after waist hole processing.
[0003] Based on the special shape and location of the waist hole and the arc structure of the threaded pipe wall, the conventional technology at the present stage is difficult to achieve efficient processing of the precise finishing, and the general processing equipment and production line not only have low efficiency, but also are difficult to ensure the consistency and precision of the processing, and are difficult to be applicable to large pipe materials, thereby causing uneven product quality, increasing the rework and scrap rate. SUMMARY
[0004] Therefore, the technical problem to be solved by the present application is to overcome the problem that the existing technology is difficult to perform precise finishing of the waist hole of the threaded pipe, and to provide a threaded pipe waist hole processing device and method.
[0005] To solve the above technical problems, the application provides a threaded pipe waist hole processing equipment, which comprises a table body, a heating station, a polishing station and a deburring station arranged in sequence on the table body, a support rotating mechanism comprising a plurality of support assemblies and a plurality of pipe body rotating drive assemblies, at least one support assembly and at least one pipe body rotating drive assembly being arranged in the heating station, the polishing station and the deburring station, a threaded pipe to be processed being supported on the support assembly in the corresponding station during processing and rotating around the axis through the corresponding pipe body rotating drive assembly, a heating mechanism arranged in the heating station, the heating mechanism comprising at least one heating assembly and a slag removal assembly, the heating assembly being arranged towards the waist hole to be processed, the slag removal assembly being arranged at the end of the threaded pipe to be processed and comprising a gas supply part, the gas supply part supplying gas to the inside of the threaded pipe through a gas supply pipeline to blow away impurities generated after the threaded pipe is heated, a polishing mechanism arranged in the polishing station, the polishing mechanism comprising a polishing roller and a first adjusting module, the first adjusting module extending along the length direction of the waist hole, and the polishing roller being slidingly connected to the first adjusting module, and a deburring mechanism arranged in the deburring station, the deburring mechanism comprising an edge grinding assembly and a burr detection assembly, the edge grinding assembly being arranged in the waist hole and moving along the inner wall of the waist hole, and the burr detection assembly being arranged towards the waist hole.
[0006] In an embodiment of the application, the support rotating mechanism further comprises a base disc positioning assembly corresponding to the base disc of the threaded pipe to be processed, the base disc positioning assembly comprising a plurality of positioning plates, a plurality of the positioning plates surrounding at least one limiting clamping groove, and the base disc of the threaded pipe to be processed being embedded in at least one of the limiting clamping grooves.
[0007] In an embodiment of the application, the pipe body rotating drive assembly comprises a rotating motor, the base disc positioning assembly being connected to the working end of the rotating motor, or the pipe body rotating drive assembly comprising a rotating motor, a transmission belt and a plurality of transmission wheels, the threaded pipe to be processed being clamped between the plurality of transmission wheels, at least one of the transmission wheels being connected to the working end of the rotating motor, and the plurality of transmission wheels being connected through the transmission belt.
[0008] In an embodiment of the present application, the supporting assembly comprises a jacking driver, a lifting frame, two moving plates and a plurality of fixed wheels, wherein the lifting frame is connected to the working end of the jacking driver and is lifted and moved below the threaded pipe to be machined by the jacking driver, the lifting frame extends along the width direction of the threaded pipe to be machined, two pushing wheels are arranged at the two ends of the lifting frame, and two moving plates are arranged corresponding to the two pushing wheels, wherein the moving plate is provided with an inclined surface extending upward from the bottom end and gradually away from the threaded pipe to be machined, the inclined surface is supported on the corresponding pushing wheel and is moved towards / away from the threaded pipe to be machined by the pushing wheel, and a plurality of fixed wheels are symmetrically arranged on the two moving plates and synchronously moved with the moving plates to clamp / release the threaded pipe to be machined.
[0009] In an embodiment of the present application, the supporting assembly further comprises a bracket, a translation module and a buffer reset member, the bracket is arranged on the table body, the translation module extends along the width direction of the threaded pipe to be machined, the two moving plates are respectively slidably connected to the translation module, and the buffer reset member is arranged between the two moving plates.
[0010] In an embodiment of the present application, the heating assembly comprises a heat source, at least one spray head and at least one heat conduction pipe, the spray head is connected to the heat source through the corresponding heat conduction pipe, and the spray head is arranged towards the waist hole of the threaded pipe to be machined.
[0011] In an embodiment of the present application, the heating mechanism further comprises a temperature detection assembly arranged on one side of the heating assembly, which comprises a temperature detector and an adjusting bracket, the working end of the temperature detector is arranged towards the waist hole of the threaded pipe to be machined, and the temperature detector is moved around the threaded pipe to be machined through the adjusting bracket.
[0012] In an embodiment of the present application, the slag discharging assembly further comprises a mounting plate and a butt joint pipeline, the mounting plate is arranged between the threaded pipe to be machined and the gas supply member, one end of the butt joint pipeline is connected to the mounting plate, the other end penetrates into the pipe body of the threaded pipe to be machined, and the gas supply pipeline can be moved towards the butt joint pipeline to communicate with the butt joint pipeline.
[0013] In an embodiment of the present application, the polishing mechanism further comprises a roller driver and a first sliding seat, the first sliding seat is slidably connected to the first adjusting module, the roller driver is arranged on the first sliding seat, the surface of the polishing roller is covered with a brush, and the brush is connected to the working end of the roller driver.
[0014] In an embodiment of the present application, the deburring mechanism comprises a second adjusting module, a third adjusting module and a lifting adjusting module which are perpendicular to each other, the second adjusting module extends along the length direction of the threaded pipe to be processed, the third adjusting module extends along the width direction of the threaded pipe to be processed, the third adjusting module extends along the height direction of the deburring mechanism, the third adjusting module is connected to the second adjusting module through a second sliding base, the lifting adjusting module is connected to the third adjusting module through a third sliding base, and the edge grinding assembly moves along the lifting adjusting module to be arranged in the waist hole and moves along the inner wall of the waist hole.
[0015] In an embodiment of the present application, the burr detection assembly comprises a plurality of infrared detectors which are arranged towards the waist hole of the threaded pipe to be processed to detect the burr on the inner wall of the waist hole.
[0016] In an embodiment of the present application, the support rotating mechanism, the heating mechanism, the polishing mechanism and the deburring mechanism are connected to the control system.
[0017] The present application also provides a threaded pipe waist hole processing method which is processed by the threaded pipe waist hole processing device, and comprises the following steps: step S1, rotating the threaded pipe to be processed around its axis while heating the waist hole; step S2, after the heating is completed, introducing a purge gas into the interior of the threaded pipe to be processed to remove the impurities in the interior of the threaded pipe to be processed; step S3, rotating the threaded pipe to be processed around its axis again while polishing the waist hole; step S4, deburring the interior of the waist hole, then detecting the burr on the edge of the waist hole, and when the detection is qualified, standing and discharging; when the detection is unqualified, repeating step S4 until the detection is qualified.
[0018] In an embodiment of the present application, in step S1, the waist hole of the threaded pipe to be processed is heated by a flame spray gun; in step S2, the inert gas is provided into the interior of the pipe body of the threaded pipe to be processed by a gas supply member; in step S3, the polishing roller is moved to polish the outer wall of the threaded pipe to be processed during the rotation of the threaded pipe to be processed around its axis; and in step S4, the edge grinding assembly is arranged in the interior of the waist hole to polish the inner wall of the waist hole, and then is withdrawn from the waist hole, and at this time, the burr detection assembly detects the interior of the waist hole by the infrared detector to judge the burr removal effect.
[0019] In one embodiment of the present application, in steps S1 to S4, the pipe body of the threaded pipe to be processed is supported in the support assembly, and a plurality of rotation support points are formed on the pipe body by the fixing wheel, and the bottom disc is placed in the bottom disc positioning assembly to limit the placement angle of the threaded pipe to be processed; in steps S1 to S4, the threaded pipe to be processed is moved between the heating station, the polishing station and the deburring station by the external moving device.
[0020] The above technical scheme of the present application has the following advantages compared with the prior art:
[0021] The threaded pipe waist hole processing equipment and method provided by the present application fixes the threaded pipe to be processed in the corresponding station through the support rotating mechanism, providing a stable operation platform for the subsequent processing process, and the threaded pipe waist hole is heated by the heating mechanism, thereby reducing the hardness of the corresponding part and removing the impurities on the surface of the threaded pipe. Then, the zinc slag and other impurities inside the pipe body are blown out by the slag removal assembly, avoiding the influence of impurities on the subsequent processing and use process. Next, the threaded part is polished by the polishing mechanism and the burrs on the waist hole edge are removed by the deburring mechanism, thereby realizing the finishing process of the threaded pipe waist hole. The above processing can avoid the problems of poor assembly, affecting processing safety, disturbing fluid and affecting overall appearance caused by burrs on the waist hole during conventional use. Compared with the conventional technology at the present stage, the threaded pipe waist hole processing equipment and method provided by the present application has significant advantages in assembly and use. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to make the content of the present application easier to be clearly understood, the present application will be further described in detail below according to specific embodiments of the present application and in conjunction with the drawings.
[0023] Figure 1 is a schematic diagram of the threaded pipe structure in the prior art;
[0024] Figure 2 is a schematic diagram of the threaded pipe waist hole processing equipment in the preferred embodiment of the present application;
[0025] Figure 3 is Figure 2 is a schematic diagram of another perspective view of the threaded pipe waist hole processing equipment;
[0026] Figure 4 is Figure 2 is a schematic diagram of the support assembly in the threaded pipe waist hole processing equipment;
[0027] Figure 5 is Figure 2 is an enlarged schematic diagram of A in
[0028] Figure 6 is Figure 2Enlarged view of the middle B;
[0029] Figure 7 is Figure 3 Enlarged view of the middle C;
[0030] Figure 8 is Figure 2 Enlarged view of the middle D;
[0031] Figure 9 is Figure 2 Enlarged view of the middle E;
[0032] Figure 10 is Figure 3 Enlarged view of the middle F;
[0033] Description of the drawings: 100, table body; 200, support rotating mechanism; 210, chassis positioning assembly; 211, positioning plate; 212, limiting clamping groove; 220, pipe body rotating driving assembly; 221, rotating motor; 222, transmission wheel; 223, transmission belt; 230, support assembly; 231, jacking driver; 232, fixed wheel; 233, moving plate; 234, translation module; 235, lifting frame; 236, pushing wheel; 237, support; 238, buffer reset member; 300, heating mechanism; 310, heating assembly; 311, heat source; 312, spray head; 313, heat pipe; 320, temperature detection assembly; 321, temperature detector; 322, adjusting frame; 330, slag removal assembly; 331, gas supply member; 332, butt joint pipeline; 333, mounting plate; 400, polishing mechanism; 410, polishing roller; 420, roller driver; 430, first adjusting module; 440, first sliding seat; 500, deburring mechanism; 510, second adjusting module; 520, third adjusting module; 530, lifting adjusting module; 540, edge grinding assembly; 541, shell; 542, grinding shaft; 550, second sliding seat; 560, third sliding seat; 570, infrared detector; 600, threaded pipe; 610, waist hole; 620, chassis. DETAILED DESCRIPTION
[0034] The present application will be further described below in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the present application and implement it, but the embodiments are not limiting to the present application.
[0035] Example one
[0036] It should be noted that the present embodiment is as Figure 1The threaded pipe 600 shown is processed, one end is provided with a threaded structure, the waist hole 610 to be processed is located in the middle of the threaded structure, and penetrates the side wall in the thickness direction of the threaded pipe 600, and the other end is provided with a bottom disc 620. The threaded pipe waist hole processing equipment described in this embodiment mainly heats, polishes and deburrs the waist hole 610 of the threaded part.
[0037] Referring to Figure 2 and Figure 3 As shown, the threaded pipe waist hole processing equipment provided by the embodiment comprises a table body 100, a heating station, a polishing station and a deburring station are sequentially arranged on the table body 100; a support rotating mechanism 200, the support rotating mechanism 200 comprises a plurality of support assemblies 230 and a plurality of pipe body rotating driving assemblies 220, at least one support assembly 230 and at least one pipe body rotating driving assembly 220 are arranged in the heating station, the polishing station and the deburring station, the threaded pipe 600 to be processed is supported on the support assembly 230 in the corresponding station during processing, and rotates around the axis through the corresponding pipe body rotating driving assembly 220; a heating mechanism 300, the heating mechanism 300 is arranged in the heating station, and comprises at least one heating assembly 310 and a slag removal assembly 330, the heating assembly 310 is arranged towards the waist hole 610 to be processed, and the slag removal assembly 330 is arranged at the end of the threaded pipe 600 to be processed, and comprises a gas supply member 331, the gas supply member 331 supplies gas to the inside of the threaded pipe 600 through a gas supply pipeline to blow away impurities generated after the threaded pipe 600 is heated; a polishing mechanism 400, the polishing mechanism 400 is arranged in the polishing station, and comprises a polishing roller 410 and a first adjusting module 430, the first adjusting module extends along the length direction of the waist hole 610, and the polishing roller 410 is slidingly connected to the first adjusting module 430; a deburring mechanism 500, the deburring mechanism 500 is arranged in the deburring station, and comprises an edge grinding assembly 540 and a burr detection assembly, the edge grinding assembly 540 penetrates the waist hole 610 and moves along the inner wall of the waist hole 610, and the burr detection assembly is arranged towards the waist hole 610.
[0038] The threaded pipe waist hole processing equipment described in the embodiment fixes the threaded pipe 600 to be processed in the corresponding work station through the support rotating mechanism 200, provides a stable work platform for the subsequent processing process, and heats the waist hole 610 of the threaded pipe 600 through the heating mechanism 300, thereby reducing the hardness of the corresponding part and removing the impurities on the surface of the threaded pipe 600. Then the slag inside the pipe body is blown out through the slag removal assembly 330, so as to avoid the influence of the impurities on the subsequent processing and use process. Next, the threaded part is polished through the polishing mechanism 400 and the burr on the edge of the waist hole 610 is removed through the deburring mechanism 500, thereby realizing the finishing process of the waist hole 610 of the threaded pipe 600. The above processing can avoid the problems of poor assembly, influence on processing safety, interference with fluid, influence on overall appearance and the like caused by the burr on the waist hole 610 in the conventional use process, and has significant advantages in assembly and use compared with the conventional technology at the present stage.
[0039] Three table bodies 100 are specifically provided in the embodiment, and a heating station, a polishing station and a deburring station are sequentially arranged on the three table bodies 100, so as to provide different processing for the threaded pipe 600 to be processed. Further, the threaded pipe 600 in the embodiment is transferred by an external moving device, which is preferably a mechanical hand (not shown in the figure). When carrying, the whole threaded pipe 600 is transferred by clamping and fixing the middle section of the threaded pipe 600.
[0040] Referring to Figures 2 to 4As shown, in the embodiment, at least one supporting assembly 230 is included in the heating station, the polishing station and the deburring station to support and limit the pipe body of the threaded pipe 600. On the one hand, it can improve the stability of the threaded pipe 600 in the machining process and avoid the collapse and bending of the middle part of the pipe body under the action of gravity. On the other hand, it can also assist the pipe body to rotate around its axis. Specifically, the supporting assembly 230 in the embodiment includes a jacking drive 231, a lifting frame 235, two moving plates 233 and a plurality of fixed wheels 232. The lifting frame 235 is connected to the working end of the jacking drive 231 and is lifted and moved below the threaded pipe 600 to be machined by the jacking drive 231. The lifting frame 235 extends along the width direction of the threaded pipe 600 to be machined. Two jacking wheels 236 are arranged at the ends of the lifting frame 235. Two moving plates 233 are arranged corresponding to the two jacking wheels 236. The moving plate 233 is provided with an inclined surface extending upward from the bottom end and gradually away from the threaded pipe 600 to be machined. The inclined surface is supported on the corresponding jacking wheel 236 and moves towards / away from the threaded pipe 600 to be machined by the jacking wheel 236. A plurality of fixed wheels 232 are symmetrically arranged on the two moving plates 233 and move synchronously with the moving plates 233 to clamp / release the threaded pipe 600 to be machined. Further, the supporting assembly 230 further includes a bracket 237, a translation module 234 and a buffer reset member 238. The bracket 237 is arranged on the table body 100. The translation module 234 extends along the width direction of the threaded pipe 600 to be machined. The two moving plates 233 are respectively slidably connected to the translation module 234. The buffer reset member 238 is arranged between the two moving plates 233.
[0041] The process of the supporting assembly 230 will be introduced as follows: Before use, the moving plate 233 is at the lowest point, at which time the interval distance of the two moving plates 233 in the width direction of the threaded pipe 600 is the farthest, so that the threaded pipe 600 can smoothly enter between the two moving plates 233. Then the jacking drive 231 drives the lifting frame 235 and the jacking wheel 236 thereon to rise synchronously, and the moving plate 233 gradually approaches by the inclined surface of the moving plate 233 while rising, until the fixed wheel 232 on the moving plate 233 clamps and fixes the threaded pipe 600 thereon. During rotation, the fixed wheel 232 can assist the pipe body of the threaded pipe 600 to rotate, thereby reducing the friction between the threaded pipe 600 and the moving plate 233, protecting the threaded pipe 600 and improving the rotation driving efficiency. When the threaded pipe 600 needs to be released, the jacking drive 231 stops working, and the two moving plates 233 can return to the initial position under the action of the buffer reset member 238, waiting for the next fixing and supporting.
[0042] In the embodiment, the threaded pipe 600 needs to be supported and fixed during the processing, and the threaded pipe 600 is in a rotating state, therefore, in the embodiment, the base positioning assembly 210 and the pipe body rotating driving assembly 220 are arranged in the heating station, the polishing station and the deburring station, Figure 5 The pipe body rotating driving assembly 220 and the base positioning assembly 210 in the heating station and the polishing station are shown, in the embodiment, the base positioning assembly 210 is arranged corresponding to the base 620 of the threaded pipe 600 to be processed, and the base positioning assembly 210 includes a plurality of positioning plates 211, the plurality of positioning plates 211 surround at least one limiting clamping groove 212, the base 620 of the threaded pipe 600 to be processed is embedded in the at least one limiting clamping groove 212, based on this, the base 620 of the pipe body can be embedded in the limiting clamping groove 212 at a fixed angle, so that the initial processing position of the threaded pipe 600 can be fixed, and the processing precision and the stability of the processing quality are improved. Further, in the embodiment, the pipe body rotating driving assembly 220 that can drive the base positioning assembly 210 to rotate synchronously is arranged corresponding to the heating station and the polishing station, the pipe body rotating driving assembly 220 includes a rotating motor 221, and the base positioning assembly 210 is connected to the working end of the rotating motor 221, so as to provide driving effect for the rotation of the threaded pipe 600.
[0043] Referring to Figure 6 As shown in the figure, the heating mechanism 300 of the embodiment is provided with two heating assemblies 310, which can achieve the purposes of removing impurities on the surface of the pipe body and reducing the rigidity of the pipe body after heating towards the threaded part, so as to improve the quality of subsequent polishing processing. Specifically, any heating assembly 310 in the embodiment includes a heat source 311, at least one spray head 312 and at least one heat conducting pipe 313, the heat source 311 is preferably a flame spray gun, the spray head 312 is connected with the heat source 311 through the corresponding heat conducting pipe 313, and the spray head 312 is arranged towards the waist hole 610 of the threaded pipe 600 to be processed.
[0044] Further, in order to improve the machining stability and ensure the heating effect, the temperature detection assembly 320 is arranged on one side of the heating assembly 310 in the embodiment, which comprises a temperature detector 321 and an adjusting frame 322, the working end of the temperature detector 321 is arranged at the waist hole 610 of the threaded pipe 600 to be machined, and the temperature detector 321 moves around the threaded pipe 600 to be machined through the adjusting frame 322. Further, the temperature detector 321 in the embodiment is preferably an infrared temperature detector, and the operator can observe whether the heating assembly 310 effectively heats the waist hole 610 of the threaded pipe 600 through the temperature detector 321. Still further, the temperature detector 321 in the embodiment can adjust the detection site through the adjusting frame 322, so that it can be applied to pipes of different models or sizes.
[0045] It is worth noting that after heating, impurities attached to the pipe body and doped elements inside the pipe body will accumulate on the surface to form zinc slag and other impurities. If the above impurities fall into the pipe body, not only will it affect the cleanliness of the fluid during subsequent use, but also will increase the possibility of pipe body corrosion, thereby greatly shortening the service life of the pipe body. Therefore, the slag removal assembly 330 is arranged in the embodiment to blow and remove the zinc slag and other impurities generated after heating, so as to ensure the cleanliness inside the pipe body. Specifically, the slag removal assembly 330 in the embodiment further comprises a mounting plate 333 and a connecting pipe 332, the mounting plate 333 is arranged between the threaded pipe 600 to be machined and the gas supply part 331, one end of the connecting pipe 332 is connected to the mounting plate 333, and the other end penetrates the pipe body inside the threaded pipe 600 to be machined. The gas supply pipe can move towards the connecting pipe 332 to communicate with the connecting pipe 332.
[0046] Referring to Figure 7 and Figure 8As shown, the polishing mechanism 400 in the embodiment polishes the surface of the threaded part and the waist hole 610 by means of the polishing roller 410, which comprises a roller driver 420 and a first sliding seat 440, the first sliding seat 440 being slidingly connected to the first adjusting module 430, the roller driver 420 being arranged on the first sliding seat 440, and the polishing roller 410 being covered with a brush and connected to the working end of the roller driver 420. Based on this, during the polishing process, the polishing roller 410 is in a high-speed rotating state and can move along the first adjusting module 430, and the threaded pipe 600 to be processed can rotate around its own axis, thereby greatly improving the efficiency and uniformity of the polishing process. Specifically, the roller driver 420 in the embodiment is preferably a rotary motor 221, which can also be arranged as other structures or devices capable of driving the polishing roller 410 to rotate in different embodiments, and the present application does not make specific limitations on this. In addition, the support rotating mechanism 200 in the polishing mechanism 400 is arranged in the same way as the support rotating mechanism 200 in the heating station, which will not be described in detail here.
[0047] Referring to Figure 9 As shown, in the deburring station, the embodiment provides another structure of the pipe rotating drive assembly 220, which is clamped on the pipe body of the threaded pipe 600, thereby being capable of synchronously driving the pipe body to rotate from the middle to both ends, and at the same time playing a supporting effect on the pipe body. Compared with the pipe rotating drive assembly 220 in the heating station or the polishing station, the pipe rotating drive assembly 220 in the deburring station has the effects of higher efficiency, faster corresponding speed, and auxiliary support of the pipe body, and the specific structure is as follows: the pipe rotating drive assembly 220 comprises a rotary motor 221, a transmission belt 223, and a plurality of transmission wheels 222, the threaded pipe 600 to be processed is clamped between the plurality of transmission wheels 222, at least one transmission wheel 222 is connected to the working end of the rotary motor 221, and the plurality of transmission wheels 222 are connected by the transmission belt 223. Based on the above structure, the transmission wheel 222 not only can provide a rotating drive effect for the threaded pipe 600, but also can limit the threaded pipe 600 in the width direction, and only one rotary motor 221 can realize the synchronous rotation of the plurality of transmission wheels 222, thereby realizing a more optimal driving effect.
[0048] Referring to Figure 10As shown, the deburring mechanism 500 comprises a second adjusting module 510, a third adjusting module 520 and a lifting adjusting module 530 which are perpendicular to each other, the second adjusting module 510 extends along the length direction of the threaded pipe 600 to be machined, the third adjusting module 520 extends along the width direction of the threaded pipe 600 to be machined, the third adjusting module 520 extends along the height direction of the deburring mechanism 500, the third adjusting module 520 is slidingly connected to the second adjusting module 510 through a second sliding seat 550, the lifting adjusting module 530 is slidingly connected to the third adjusting module 520 through a third sliding seat 560, and the edge grinding assembly 540 moves along the lifting adjusting module 530 to be inserted into the waist hole 610 and move along the inner wall of the waist hole 610. Based on the above structure, the edge grinding assembly 540 can move in all directions and at multiple angles near the threaded pipe 600, thereby greatly reducing the dead angle of the edge grinding assembly 540. Further, the edge grinding assembly 540 in the embodiment comprises a housing 541 and a grinding shaft 542, wherein the housing 541 is connected to the lifting adjusting module 530, and the grinding shaft 542 extends towards the waist hole 610 of the threaded pipe 600 to be machined. During machining, the grinding shaft 542 is inserted into the waist hole 610.
[0049] Further, in order to ensure the deburring effect, the embodiment detects the burrs inside the waist hole 610 through a burr detection assembly. Specifically, the burr detection assembly comprises a plurality of infrared detectors 570 which are arranged towards the waist hole 610 of the threaded pipe 600 to be machined to detect the burrs on the inner wall of the waist hole 610.
[0050] The embodiment also comprises a control system, and the support rotating mechanism 200, the heating mechanism 300, the polishing mechanism 400 and the deburring mechanism 500 are respectively connected to the control system. In actual production and machining process, the operator can real-time control the above structure through the control system, thereby improving the use flexibility of the device, and the parameters can also be preset through the control system, thereby improving the automation degree of the device.
[0051] Embodiment two
[0052] The embodiment provides a threaded pipe waist hole machining method, which is implemented by the threaded pipe waist hole machining device in embodiment one, and comprises the following steps:
[0053] Step S1, rotating the threaded pipe 600 to be machined around its axis while heating the waist hole 610 thereof; in the embodiment, the waist hole 610 of the threaded pipe 600 to be machined is heated by a flame spray gun.
[0054] Step S2, after heating, the inside of the threaded pipe to be processed 600 is blown with a purge gas to remove impurities inside the threaded pipe to be processed 600; in this embodiment, the purging process is specifically through the gas supply member 331 to provide inert gas to the inside of the pipe body of the threaded pipe to be processed 600.
[0055] Step S3, rotate the threaded pipe to be processed 600 again around its axis, and polish the waist hole 610; in this embodiment, the polishing roller 410 moves along the outer wall of the threaded pipe to be processed 600 during the rotation of the threaded pipe to be processed 600 around its axis
[0056] Step S4, deburring treatment is performed on the inside of the waist hole 610, and then burr detection is performed on the edge of the waist hole 610, and when the detection is qualified, the workpiece is placed and discharged; when the detection is unqualified, step S4 is repeated until the detection is qualified. In this embodiment, the edge polishing assembly 540 is inserted into the waist hole 610 and polished along the inner wall of the waist hole 610, and then withdrawn from the waist hole 610. At this time, the burr detection assembly performs infrared detection on the inside of the waist hole 610 through the infrared detector 570 to judge the deburring effect.
[0057] It is worth noting that in steps S1 to S4, the pipe body of the threaded pipe to be processed 600 is supported in the support assembly 230, and a plurality of rotation support points are formed on the pipe body by the fixed wheel 232, and the bottom disc 620 is placed in the bottom disc positioning assembly 210 to limit the placement angle of the threaded pipe to be processed 600; in steps S1 to S4, the threaded pipe to be processed 600 is moved between the heating station, the polishing station and the deburring station by an external moving device. The external moving device includes but is not limited to a crane, a robot, a carrying robot, etc.
[0058] The threaded pipe waist hole processing equipment and method provided by the application fixes the threaded pipe to be processed 600 in the corresponding station through the support rotating mechanism 200, providing a stable working platform for the subsequent processing process, and heating the waist hole 610 of the threaded pipe 600 through the heating mechanism 300, thereby reducing the hardness of the corresponding part and removing the impurities on the surface of the threaded pipe 600. Then, the zinc slag and other impurities inside the pipe body are blown out by the slag removal assembly 330, avoiding the influence of impurities on the subsequent processing and use process. Next, the threaded part is polished by the polishing mechanism 400 and the burr on the edge of the waist hole 610 is removed by the deburring mechanism 500, thereby realizing the finishing process of the waist hole 610 of the threaded pipe 600. The above processing can avoid the problems of poor assembly, affecting the processing safety, disturbing the fluid and affecting the overall appearance caused by the burr on the waist hole 610 in the conventional use process, and has significant advantages in assembly and use compared with the conventional technology at present.
[0059] Obviously, the above embodiments are merely example for clearly illustrating, and are not limitation to the embodiments. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments need not and can not be exhausted. The obvious changes or variations derived therefrom are still within the scope of the present invention.
Claims
1. A threaded tube bore machining apparatus, characterized by: The utility model provides a thread pipe processing device, including: A table body is equipped with heating station, polishing station and deburring station in proper order; Support rotating mechanism, support rotating mechanism includes a plurality of support components and a plurality of pipe body rotating drive components, heating station, polishing station and deburring station are equipped with at least one support component and at least one pipe body rotating drive component, and the pipe body rotating drive component is rotated around its axial direction through corresponding pipe body rotating drive component in the machining process of the pipe body rotating drive component of support component in corresponding station is supported to the pipe body rotating drive component of machining thread pipe, and the pipe body rotating drive component is rotated around its axial direction through corresponding pipe body rotating drive component; Heating mechanism, heating mechanism is arranged in heating station, and it includes at least one heating component and slag removal component, the heating component is arranged towards the machining waist hole, and the slag removal component is arranged at the end of the machining thread pipe, and it includes gas supply part, the gas supply part is supplied with gas towards the inside of the thread pipe through gas supply pipeline to blow the impurities generated after the thread pipe is heated; Polishing mechanism, polishing mechanism is arranged in polishing station, and it includes polishing cylinder and first adjusting module, the first adjusting module extends along the length direction of the waist hole, and the polishing cylinder is slidably connected to the first adjusting module; Deburring mechanism, deburring mechanism is arranged in deburring station, and it includes edge grinding component and burr detection component, the edge grinding component is arranged towards the waist hole, and the edge grinding component moves along the inner wall of the waist hole, and the burr detection component is arranged towards the waist hole.
2. The threaded tubular bore machining apparatus of claim 1, further characterized by: The support rotating mechanism further includes a chassis positioning assembly, the chassis positioning assembly is provided corresponding to the chassis of the pipe to be machined, and includes a plurality of positioning plates, a plurality of positioning plates surround at least one limiting slot, and the chassis of the pipe to be machined is embedded in at least one limiting slot.
3. The threaded tubular bore machining apparatus of claim 2, further characterized by: The pipe rotating drive component includes a rotating motor, the chassis positioning assembly is connected to the working end of the rotating motor, or the pipe rotating drive component includes a rotating motor, a transmission belt and a plurality of transmission wheels, the pipe to be machined is clamped between a plurality of transmission wheels, at least one transmission wheel is connected to the working end of the rotating motor, and a plurality of transmission wheels are connected by the transmission belt.
4. The threaded tubular bore machining apparatus of claim 1, further characterized by: The support component includes a jacking drive, a lifting frame, two moving plates and a plurality of fixed wheels, wherein the lifting frame is connected to the working end of the jacking drive and moves up and down below the pipe to be machined by the jacking drive, the lifting frame extends along the width direction of the pipe to be machined, two jacking wheels are arranged at both ends of the lifting frame, and two moving plates are arranged corresponding to the two jacking wheels, wherein the moving plate is provided with an inclined surface which extends away from the pipe to be machined from the bottom end upward, the inclined surface is supported on the corresponding jacking wheel, and moves towards / away from the pipe to be machined through the jacking wheel, and a plurality of fixed wheels are symmetrically arranged on the two moving plates and move synchronously with the moving plates to clamp / release the pipe to be machined.
5. The threaded tubular hole making apparatus of claim 4, further characterized by: The support assembly further comprises a support, a translation module and a buffer reset member, the support is arranged on the table body, the translation module extends along the width direction of the threaded pipe to be machined, and two moving plates are respectively and slidingly connected to the translation module, and the buffer reset member is arranged between the two moving plates.
6. The threaded tubular bore machining apparatus of claim 1, further characterized by: The heating assembly comprises a heat source, at least one spray head and at least one heat conduction pipe, the spray head is connected with the heat source through the corresponding heat conduction pipe, and the spray head is arranged towards the waist hole of the threaded pipe to be machined.
7. The threaded tubular bore machining apparatus of claim 1, further characterized by: The heating mechanism further comprises a temperature detection assembly arranged on one side of the heating assembly, which comprises a temperature detector and an adjusting frame, the working end of the temperature detector is arranged towards the waist hole of the threaded pipe to be machined, and the temperature detector moves around the threaded pipe to be machined through the adjusting frame.
8. The threaded tubular bore machining apparatus of claim 1, further characterized by: The slag discharge assembly further comprises a mounting plate and a butt joint pipeline, the mounting plate is arranged between the threaded pipe to be machined and the gas supply member, one end of the butt joint pipeline is connected to the mounting plate, and the other end penetrates into the pipe body of the threaded pipe to be machined, and the gas supply pipeline can move towards the butt joint pipeline to communicate with the butt joint pipeline.
9. The threaded tubular bore machining apparatus of claim 1, further characterized by: The polishing mechanism further comprises a roller driver and a first sliding seat, the first sliding seat is slidingly connected to the first adjusting module, the roller driver is arranged on the first sliding seat, the surface of the polishing roller is covered with a brush, and the working end of the roller driver is connected.
10. The threaded tubular hole making apparatus of claim 1, further comprising: The burr detection assembly comprises a plurality of infrared detectors, and the plurality of infrared detectors are arranged towards the waist hole of the threaded pipe to be machined to detect the burr on the inner wall of the waist hole.
11. The threaded tubular hole making apparatus of claim 1, further characterized by: It further comprises a control system, and the support rotating mechanism, the heating mechanism, the polishing mechanism and the burr removing mechanism are respectively connected to the control system.
12. The threaded tubular hole making apparatus of claim 1, further characterized by: The threaded pipe waist hole machining equipment according to any one of claims 1-12 is used for threaded pipe waist hole machining, which comprises the following steps:
13. A method of threading a tubular nipple, characterized by: Step S1, rotating the threaded pipe to be machined around its axis while heating the waist hole thereof; Step S2, after the heating is completed, blowing purging gas into the interior of the threaded pipe to be machined to remove impurities in the interior of the threaded pipe to be machined; Step S3, rotating the threaded pipe to be machined around its axis again while polishing the waist hole thereof; Step S4, removing the burr in the waist hole, then detecting the burr on the edge of the waist hole, and when the detection is qualified, standing and discharging; when the detection is unqualified, repeating step S4 until the detection is qualified. 14. The method of threadedly tapping a tubular tubular bore of claim 13, wherein: In step S1, the waist hole of the threaded pipe to be processed is heated by a flame spray gun; in step S2, inert gas is supplied to the inside of the pipe body of the threaded pipe to be processed by a gas supply member; in step S3, the polishing is moved by fitting the polishing roller to the outer wall of the threaded pipe to be processed during the rotation of the threaded pipe to be processed around its axis; in step S4, the edge polishing assembly is fitted into the waist hole and polished against the inner wall of the waist hole, and then withdrawn from the waist hole; at this time, the burr detection assembly detects the inside of the waist hole by an infrared detector to determine the burr removal effect.
15. The method of threadedly tapping a tubular tubular bore of claim 13, wherein: In steps S1 to S4, the pipe body of the threaded pipe to be processed is supported in the support assembly, and a plurality of rotation support points are formed on the pipe body by the fixing wheel, and the bottom disc is placed in the bottom disc positioning assembly to limit the placement angle of the threaded pipe to be processed; in steps S1 to S4, the threaded pipe to be processed is moved between the heating station, the polishing station and the deburring station by the external moving device.
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