Improved degumming rubber ring mold
By designing an improved degumming ring mold, including automated cleaning and improved mold release mechanism, the existing mold operation and mold release problems are solved, and efficient production and product quality improvement are achieved.
Patent Information
- Application Number
- CN202411834808.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing degumming ring molds require manual removal of excess glue during use, which is complicated to operate, reduces production efficiency, and is difficult to demold after molding and is prone to damage.
An improved degumming ring mold is designed, including a forming assembly, a cleaning assembly, a screw drive mechanism and a mold removal assembly. The screw drive mechanism drives the cleaning assembly to move, and the outer blade and the inner blade cut the overflowing glue, and the scraper automatically removes excess glue, simplifying operation. At the same time, the cylinder drives the arc module to move and release the mold, and the ejection mechanism reduces the difficulty of release.
It realizes automatic cleaning of rubber, simplifies operating procedures, improves production efficiency, reduces workers' labor, and improves the quality of product after molding and avoids damage to rubber rings through an improved mold release mechanism.
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Figure CN119635922A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber ring moulds, in particular to an improved anti-slip rubber ring mould. Background Art
[0002] A rubber ring mold refers to a tool used to mold rubber materials into specific shapes and sizes during the production of rubber products. The main function of a rubber ring mold is to mold rubber materials through the mold to ensure the accuracy and quality of rubber products. Currently, in the production process of anti-slip rubber rings, molds are usually used to press hard rubber and soft rubber together for composite molding.
[0003] During use of the existing anti-slip rubber ring mold, after pressing the hard rubber and the soft rubber, it is usually necessary to manually use special tools to remove the excess rubber from the middle mold. The operation is cumbersome, time-consuming and labor-intensive, which increases the workload of workers and reduces production efficiency. In addition, after the anti-slip rubber ring is formed, it is difficult to demold it and the rubber ring is easily damaged. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides an improved anti-slip rubber ring mold, which solves the problem that the excess rubber material from the middle mold usually needs to be removed manually using special tools, which is cumbersome to operate and reduces production efficiency, and the anti-slip rubber ring is difficult to demold after molding.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an improved anti-slip rubber ring mold, including a base, an upper mold base and a lower mold base, and also includes:
[0006] Two molding components are arranged on the top of the lower mold base, the molding components include a boss, a middle mold is arranged on the top of the lower mold base and located on the periphery of the boss, mounting grooves are opened around the bosses, and an anti-slip tooth box is arranged inside the mounting groove, and a fixed pressure cover is arranged on the top of the anti-slip tooth box;
[0007] Two cleaning components are arranged on the rear side of the base for automatically cleaning the overflowed rubber;
[0008] The screw drive mechanism is arranged on the back of the base and is used to drive the cleaning component to move forward and backward;
[0009] The mold removal assembly is arranged on the front and rear sides of the lower mold base and is used to split the middle mold.
[0010] Preferably, the cleaning assembly includes an electric telescopic rod, the top of the electric telescopic rod is fixedly connected to a connecting plate, and the front side of the connecting plate is fixedly connected to a cross plate, the bottom of the cross plate is fixedly connected to two first motors, and the output end of the first motor is fixedly connected to a rotating shaft, the surface of the rotating shaft is fixedly connected to a support plate, and the bottom of the support plate is respectively fixedly connected to an outer blade and an inner blade, and the rear sides of the outer blade and the inner blade are fixedly connected to scrapers.
[0011] Preferably, the screw drive mechanism includes a mounting seat, a second motor is fixedly connected to the bottom of the inner wall of the mounting seat, and a screw is fixedly connected to the output end of the second motor, a movable block is threadedly connected to the surface of the screw, and a slide plate fixedly connected to the top of the movable block is provided on the top of the mounting seat, and the top of the slide plate is fixedly connected to the bottom of the electric telescopic rod.
[0012] Preferably, the demolding assembly includes two cylinders, a cavity is provided inside the lower mold base, the middle mold is composed of a first arc module and a second arc module, the bottoms of the first arc module and the second arc module are fixedly connected with a fixing plate, and the bottom of the fixing plate is slidably connected to the bottom of the inner wall of the cavity, one end of the cylinder output shaft is fixedly connected to one side of the fixing plate, and the top of the lower mold base is provided with a movable groove adapted to the fixing plate.
[0013] Preferably, an ejection mechanism is provided inside the cavity, and the ejection mechanism includes an electric push rod, one end of the output shaft of the electric push rod is fixedly connected to an annular plate through a mounting plate, and the top of the annular plate is fixedly connected to a ejector rod that penetrates to the outside of the lower mold base.
[0014] Preferably, the lower die seat is fixed to the top of the base, and the top of the upper die seat is fixedly connected to a top plate.
[0015] Preferably, the molding assembly further includes a soft rubber molding mold and a hard rubber molding mold, the bottoms of the soft rubber molding mold and the hard rubber molding mold are both provided with a rubber molding cavity, and the tops of the soft rubber molding mold and the hard rubber molding mold are both provided with a through hole.
[0016] Preferably, cooling cavities are provided inside the first arc module and the second arc module, a heat conducting layer is provided on the inner wall of the middle mold, and a plurality of water inlet connectors are provided on the surface of the first arc module and the second arc module.
[0017] The present invention provides an improved anti-slip rubber ring mold, which has the following beneficial effects:
[0018] (1) After the hard rubber and the soft rubber are pressed, the improved anti-slip rubber ring mold separates the upper mold base from the lower mold base, and then drives the two cleaning components to move to the top of the middle mold through the screw drive mechanism. The outer blade and the inner blade rotate to cut the overflowed rubber and the rubber ring body. Then, during the rotation process, the scraper simultaneously removes the excess rubber after cutting from the fixed pressure cover and the middle mold. The operation is automated, simple and fast, which reduces the labor of workers and improves production efficiency.
[0019] (2) The improved anti-slip rubber ring mold, after the anti-slip rubber ring is formed, the first arc module and the second arc module are driven by the cylinder to move in opposite directions, the edge of the rubber ring is first demolded, and then the anti-slip rubber ring is moved upward by the ejection mechanism, which reduces the difficulty of demolding, avoids damage to the anti-slip rubber ring, and improves the quality of the product after molding.
[0020] (3) When the hard rubber and the soft rubber are hot pressed, the heat conductive layer of the improved anti-slip rubber ring mold conducts heat to the cooling cavity, and simultaneously supplies water to the cooling cavity of the middle mold through multiple water inlet connectors, so that the cooling temperature of each area is close, the product can be cooled evenly and quickly, and the two materials can be firmly combined together, thereby improving work efficiency and quality after molding. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the disassembly of the lower die base structure of the present invention;
[0023] Figure 3 This is a front view of the soft rubber molding die of the present invention;
[0024] Figure 4 It is a front view of the hard plastic molding die of the present invention;
[0025] Figure 5 A schematic diagram of the cleaning component structure of the present invention;
[0026] Figure 6 It is a side view of the internal structure of the lower die base of the present invention;
[0027] Figure 7 It is a schematic diagram of the ejection mechanism structure of the present invention;
[0028] Figure 8 It is a top view of the internal structure of the middle mold of the present invention.
[0029] In the figure: 1, base; 2, upper die seat; 3, lower die seat; 4, boss; 5, middle die; 51, first arc module; 52, second arc module; 6, mounting groove; 7, anti-slip gear box; 8, fixed gland; 9, cleaning assembly; 91, electric telescopic rod; 92, connecting plate; 93, horizontal plate; 94, first motor; 95, rotating shaft; 96, support plate; 97, outer blade; 98, inner blade; 99, scraper; 10, mounting seat; 11, The second motor; 12. the screw rod; 13. the movable block; 14. the slide plate; 15. the cylinder; 16. the cavity; 17. the fixed plate; 18. the movable groove; 19. the ejection mechanism; 191. the electric push rod; 192. the mounting plate; 193. the annular plate; 194. the ejector rod; 20. the ejector plate; 21. the soft rubber molding mold; 22. the hard rubber molding mold; 23. the rubber molding cavity; 24. the through hole; 25. the cooling cavity; 26. the heat conducting layer; 27. the water inlet connector. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Embodiment 1
[0032] See also Figures 1 to 5 As shown, the present invention provides an improved anti-slip rubber ring mold, including a base 1, an upper mold base 2 and a lower mold base 3, the lower mold base 3 is fixed on the top of the base 1, and the top of the upper mold base 2 is fixedly connected with a top plate 20, and also includes:
[0033] Two molding components are arranged on the top of the lower die base 3, and the molding components include a boss 4 fixed on the top of the lower die base 3, a middle die 5 is arranged on the top of the lower die base 3 and located on the periphery of the boss 4, and mounting grooves 6 are opened around the boss 4, and an anti-slip tooth box 7 is arranged inside the mounting groove 6, and a fixed pressure cover 8 is arranged on the top of the anti-slip tooth box 7, and the fixed pressure cover 8 is used to limit the anti-slip tooth box 7;
[0034] The molding assembly also includes a soft-glue molding mold 21 and a hard-glue molding mold 22. The bottom of the soft-glue molding mold 21 and the hard-glue molding mold 22 are both provided with a molding cavity 23. The top of the soft-glue molding mold 21 and the hard-glue molding mold 22 are both provided with a through hole 24. The through hole 24 is adapted to the top of the boss 4.
[0035] Two cleaning components 9 are arranged on the rear side of the base 1 and are used for automatically cleaning the overflowed rubber. The cleaning component 9 includes an electric telescopic rod 91. The top of the electric telescopic rod 91 is fixedly connected with a connecting plate 92, and the front side of the connecting plate 92 is fixedly connected with a transverse plate 93. The bottom of the transverse plate 93 is fixedly connected with two first motors 94. The midpoint of the first motor 94 is consistent with the midpoint of the boss 4, so that the outer blade 97 and the inner blade 98 can rotate to remove the excess rubber. The output end of the first motor 94 is fixedly connected with a rotating shaft 95, and the surface of the rotating shaft 95 is fixedly connected with a support plate 96, and the bottom of the support plate 96 is respectively fixedly connected with an outer blade 97 and an inner blade 98, and the rear sides of the outer blade 97 and the inner blade 98 are fixedly connected with a scraper 99;
[0036] The screw drive mechanism is arranged on the back of the base 1, and is used to drive the cleaning assembly 9 to move forward and backward. The screw drive mechanism includes a mounting seat 10 fixed on the back of the base 1, and the bottom of the inner wall of the mounting seat 10 is fixedly connected to a second motor 11, and the output end of the second motor 11 is fixedly connected to a screw rod 12, one end of the screw rod 12 is rotatably connected to the inner wall of the mounting seat 10, and the surface of the screw rod 12 is threadedly connected to a movable block 13, and the top of the mounting seat 10 is provided with a slide plate 14 fixedly connected to the top of the movable block 13, and the slide plate 14 is located at the top of the mounting seat 10, and the top of the mounting seat 10 is provided with a through groove adapted to the movable block 13, and the top of the slide plate 14 is fixedly connected to the bottom of the electric telescopic rod 91;
[0037] The mold removal assembly is arranged on the front and rear sides of the lower mold base 3 and is used to remove the middle mold 5 .
[0038] Through the arrangement of the above structure, the two cleaning components 9 are driven by the screw drive mechanism to move to the top of the middle mold 5, and the outer blade 97 and the inner blade 98 rotate to cut the overflowed rubber and the rubber ring body. Then, during the rotation process, the scraper 99 simultaneously removes the excess rubber after cutting from the fixed pressure cover 8 and the middle mold 5. The operation is automated, simple and fast, which reduces the workload of workers and improves production efficiency.
[0039] Embodiment 2
[0040] Based on Example 1, please refer to Figure 1 , Figure 6 and Figure 7As shown, the specific improvements are as follows: the demolding assembly includes two cylinders 15 fixed on the top of the base 1, and are respectively located on the front and rear sides of the lower die base 3. A cavity 16 is provided inside the lower die base 3. The middle die 5 is composed of a first arc module 51 and a second arc module 52. The bottoms of the first arc module 51 and the second arc module 52 are fixedly connected with a fixing plate 17, and the bottom of the fixing plate 17 is slidably connected to the bottom of the inner wall of the cavity 16. One end of the output shaft of the cylinder 15 is fixedly connected to one side of the fixing plate 17. A movable groove 18 adapted to the fixing plate 17 is provided on the top of the lower die base 3.
[0041] An ejection mechanism 19 is provided inside the cavity 16, and the ejection mechanism 19 includes an electric push rod 191 fixed to the bottom of the inner wall of the cavity 16, one end of the output shaft of the electric push rod 191 is fixedly connected to an annular plate 193 through a mounting plate 192, and the top of the annular plate 193 is fixedly connected to a ejector rod 194 that penetrates to the outside of the lower mold base 3.
[0042] Through the setting of the above structure, the cylinder 15 drives the first arc module 51 and the second arc module 52 to move in opposite directions, first demolding the edge of the rubber ring, and then moving the anti-stripping rubber ring upward through the ejection mechanism 19, thereby reducing the difficulty of demolding, avoiding damage to the anti-stripping rubber ring, and improving the quality of the product after molding.
[0043] Embodiment 3
[0044] In conjunction with Example 1 and Example 2, please refer to Figure 1 and Figure 8 As shown, the specific improvements are as follows: a cooling cavity 25 is provided inside the first arc module 51 and the second arc module 52, and a heat-conducting layer 26 is provided on the inner wall of the middle mold 5. The heat-conducting layer 26 is made of graphite material, which has good thermal conductivity and improves the cooling efficiency. The surfaces of the first arc module 51 and the second arc module 52 are provided with multiple water inlet connectors 27, which are connected to the external water supply mechanism. A water outlet pipe is also provided on one side of the surface of the middle mold 5 to facilitate water circulation.
[0045] Through the arrangement of the above structure, the heat-conducting layer 26 conducts heat to the cooling cavity, and simultaneously supplies water to the cooling cavity 25 of the middle mold 5 through multiple water inlet connectors 27, so that the cooling temperatures of various areas are close, the product can be cooled evenly and quickly, and the two materials can be firmly combined together, thereby improving work efficiency and quality after molding.
[0046] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment compatible with the equipment can be used.
[0047] When in use, multiple anti-slip tooth boxes 7 are respectively installed on the edges of the boss 4, and then the fixed pressure cover 8 is placed on the anti-slip tooth box 7. After limiting the anti-slip tooth box 7, the worker places the soft glue on the inner side of the middle mold 5, presses the soft glue molding mold 21 on the top of the lower mold base 3, drives the upper mold base 2 to move downward through the external driving mechanism, and presses the soft glue through the soft glue molding mold 21. After the pressing is completed, the upper mold base 2 and the soft glue molding mold 21 are moved away from the lower mold base 3, and the second motor 11 is started to drive the screw rod 12 to move forward. The cleaning assembly 9 is driven to move to the top of the middle mold 5 under the sliding guidance of the movable block 13. The midpoint of the first motor 94 is consistent with the midpoint of the boss 4. Then the first motor 94 drives the support plate 96 to rotate through the rotating shaft 95. The support plate 96 drives the outer blade 97 and the inner blade 98 to rotate to cut the overflowed rubber and the rubber ring body. Then, during the rotation process, the scraper 99 removes the excess rubber from the fixed gland 8 and the middle mold 5. The excess rubber is automatically removed, saving time and effort.
[0048] After the soft glue is cleaned, the cleaning component 9 is restored to its original position, and then the hard glue strip is rolled on the top of the soft glue, and the hard glue molding mold 22 is pressed on the top of the lower mold base 3. Similarly, the upper mold base 2 moves downward to composite the hard glue and the soft glue. After molding, the same operation is performed. After the overflowed glue is processed, the cylinder 15 is started to drive the first arc module 51 and the second arc module 52 to separate. The edge of the anti-stripping rubber ring is demolded first, and then the electric push rod 191 is started to drive the annular plate 193 to move upward. The annular plate 193 drives the ejector rod 194 to move upward, and the anti-stripping rubber ring after the edge is demolded is ejected upward to reduce the difficulty of demolding;
[0049] During the composite molding process of the hard rubber and the soft rubber, the external water supply mechanism is connected to multiple water inlet connectors 27 to simultaneously deliver cooling water to the cooling cavity 25 in different areas, thereby avoiding uneven cooling temperature due to the order in which the cooling water passes through a single water inlet. The heat conductive layer 26 accelerates the conduction of heat to the cooling cavity 25, and then the cooling water can quickly and evenly cool the product, so that the two materials can be firmly combined together.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An improved anti-slip rubber ring mold, comprising a base (1), an upper mold base (2) and a lower mold base (3), characterized in that: Also includes: Two molding components are arranged on the top of the lower mold base (3), the molding components include a boss (4), a middle mold (5) is arranged on the top of the lower mold base (3) and located on the periphery of the boss (4), a mounting groove (6) is opened around the boss (4), and an anti-slip tooth box (7) is arranged inside the mounting groove (6), and a fixed pressure cover (8) is arranged on the top of the anti-slip tooth box (7); Two cleaning components (9) are arranged on the rear side of the base (1) and are used to automatically clean the overflowed rubber; A screw drive mechanism is arranged on the back of the base (1) and is used to drive the cleaning assembly (9) to move forward and backward; The mold removal assembly is arranged on the front and rear sides of the lower mold base (3) and is used to remove the middle mold (5).
2. The improved anti-slip rubber ring mold according to claim 1 is characterized in that: The cleaning assembly (9) comprises an electric telescopic rod (91), the top of the electric telescopic rod (91) is fixedly connected to a connecting plate (92), and the front side of the connecting plate (92) is fixedly connected to a transverse plate (93), the bottom of the transverse plate (93) is fixedly connected to two first motors (94), and the output end of the first motor (94) is fixedly connected to a rotating shaft (95), the surface of the rotating shaft (95) is fixedly connected to a supporting plate (96), and the bottom of the supporting plate (96) is respectively fixedly connected to an outer blade (97) and an inner blade (98), and the rear sides of the outer blade (97) and the inner blade (98) are fixedly connected to a scraper (99).
3. The improved anti-slip rubber ring mold according to claim 1 is characterized in that: The screw drive mechanism comprises a mounting seat (10), a second motor (11) is fixedly connected to the bottom of the inner wall of the mounting seat (10), a screw (12) is fixedly connected to the output end of the second motor (11), a movable block (13) is threadedly connected to the surface of the screw (12), and a slide plate (14) is provided at the top of the mounting seat (10) and is fixedly connected to the top of the movable block (13).
4. The improved anti-slip rubber ring mold according to claim 1 is characterized in that: The demoulding assembly comprises two cylinders (15), a cavity (16) is provided inside the lower die base (3), the middle die (5) is composed of a first arc module (51) and a second arc module (52), the bottoms of the first arc module (51) and the second arc module (52) are fixedly connected with a fixing plate (17), and the bottom of the fixing plate (17) is slidably connected to the bottom of the inner wall of the cavity (16), one end of the output shaft of the cylinder (15) is fixedly connected to one side of the fixing plate (17), and the top of the lower die base (3) is provided with a movable groove (18) adapted to the fixing plate (17).
5. The improved anti-slip rubber ring mold according to claim 4 is characterized in that: An ejection mechanism (19) is arranged inside the cavity (16), and the ejection mechanism (19) comprises an electric push rod (191), one end of the output shaft of the electric push rod (191) is fixedly connected to an annular plate (193) via a mounting plate (192), and the top of the annular plate (193) is fixedly connected to an ejector rod (194) that penetrates the outside of the lower die base (3).
6. The improved anti-slip rubber ring mold according to claim 1 is characterized in that: The lower die seat (3) is fixed on the top of the base (1), and the top of the upper die seat (2) is fixedly connected with a top plate (20).
7. The improved anti-slip rubber ring mold according to claim 1 is characterized in that: The molding component further comprises a soft rubber molding mold (21) and a hard rubber molding mold (22), the bottom of each of the soft rubber molding mold (21) and the hard rubber molding mold (22) are provided with a rubber molding cavity (23), and the top of each of the soft rubber molding mold (21) and the hard rubber molding mold (22) are provided with a through hole (24).
8. The improved anti-slip rubber ring mold according to claim 4 is characterized in that: The first arc-shaped module (51) and the second arc-shaped module (52) are both provided with cooling cavities (25), the inner wall of the middle mold (5) is provided with a heat-conducting layer (26), and the surfaces of the first arc-shaped module (51) and the second arc-shaped module (52) are both provided with a plurality of water inlet connectors (27).