Talc cake making process and production device thereof

By using annular rubber inflatable airbags and filter body design in the talc cake making process, the talc powder is squeezed and water-removed, and drying with high-pressure hot gas, the problem of low dehydration efficiency in the prior art is solved, and the effect of efficient cake making and cost-saving is achieved.

CN119659069APending Publication Date: 2025-03-21LIAONING AIHAI TALC CO LTD
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Patent Information

Application Number
CN202510068676.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The dewatering process of existing slurry dehydration devices is inefficient and require additional drying devices to achieve the expected moisture, resulting in waste of resources and increased costs.

Method used

The talc powder is extruded and removed by water, and high-pressure hot gas is used to dry it, so as to achieve a unified process of settlement, extrusion and drying.

Benefits of technology

It improves the efficiency of cake making, reduces moisture residue, saves costs, and realizes efficient filtration of fine powder slurry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of talc processing equipment, and particularly discloses a talc cake making process and a production device thereof, and the talc cake making process specifically comprises the following steps: S1, preparing a talc ore pulp raw material and a flocculating agent; s2, 95-99.7 parts of talc ore pulp raw materials are taken, and 0.1-0.3 part of a flocculating agent is taken. According to the invention, the talcum powder body between the rubber inflatable air bag and the filter body is extruded by extruding the annular filter body through the annular rubber inflatable air bag, and the pressing area is greatly increased through the annular design of the rubber inflatable air bag and the filter body, so that the production efficiency is improved; meanwhile, the pressure of the rubber inflatable air bag is increased in a mode that water is introduced into the rubber inflatable air bag to extrude and compress the filter body, the talcum powder body is extruded more thoroughly, the cake making efficiency can be greatly improved on the whole, meanwhile, water in the talcum powder body is filtered through the sieve holes of the filter body, use of filter cloth in a traditional process is omitted, and the production cost is reduced. And meanwhile, the filtering of the fine powder ore pulp is also met.
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Description

Technical Field

[0001] The invention relates to the technical field of talc processing equipment, in particular to a talc cake making process and a production device thereof. Background Art

[0002] Talc is a hydrothermal alteration mineral. Magnesium-rich minerals often become talc after hydrothermal alteration, so talc often appears as minerals such as olivine, enstatite, hornblende, tremolite, etc. Talc is a common silicate mineral. It is very soft and has a slippery feel. People have selected 10 minerals to represent 10 hardness levels, called Mohs hardness. Among these 10 levels, the first one is talc. Soft talc can replace chalk to draw white marks. Talc is generally in block, leaf, fibrous or radial shape, white, grayish white, and may have various colors due to other impurities. Talc has many uses, such as refractory materials, papermaking, rubber fillers, insulating materials, lubricants, pesticide absorbents, leather coatings, cosmetic materials and carving materials, etc.

[0003] In talc cake making, some wet processed ore pulp usually needs to be caked for subsequent grinding applications, and the same is true for talc. The existing ore pulp dehydration device has a relatively long dehydration process and low efficiency, and requires an additional drying device to achieve the expected moisture content. Therefore, in order to solve such problems, a talc cake making process and production device are proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a talc cake making process and a production device thereof.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A talc cake making process specifically comprises the following steps:

[0007] S1: prepare talc slurry raw materials and flocculant;

[0008] S2: Take 95-99.7 parts of talc slurry raw material and 0.1-0.3 parts of flocculant;

[0009] S3: putting talc slurry raw materials and flocculant into talc cake production equipment;

[0010] S4: using talc cake production equipment to settle the talc slurry raw material;

[0011] S5: using talc cake production equipment to squeeze out the water in the talc slurry raw material after settling to obtain a talc pressed cake;

[0012] S6: drying the talc cake after squeezing out the water by using a talc cake production equipment;

[0013] S7: discharging the dried talc pressed cake using the talc cake making equipment.

[0014] Preferably, the talc slurry raw material is 99.7 parts and the flocculant is 0.3 parts.

[0015] Preferably, the flocculant is polyacrylamide, and the moisture content of the talc cake is ≤3%.

[0016] A talc cake production device for a talc cake making process comprises a chassis, wherein the top of the chassis is connected to a box body through a fixing frame, a sedimentation box is installed on the top of the box body, an outer wall of the sedimentation box is connected to a drainage port, the sedimentation box and the box body are connected through a discharge port, an electronic valve is installed in the discharge port, an annular rubber inflatable airbag is installed in the box body, an electric telescopic rod is installed on the top of the chassis, a cylindrical filter body is installed at the end of the piston rod of the electric telescopic rod, a plurality of sieve holes are provided on the outer surface of the filter body, a circular opening connected to the box body is provided at the bottom of the box body, the diameter of the circular opening is equal to the diameter of the filter body, the filter body is located at the inner circle of the rubber inflatable airbag, the top of the filter body is connected to a bellows, the end of the bellows is connected to an air inlet port, and the air inlet port is installed on the outer wall of the box body.

[0017] Preferably, a water tank is installed on the outer wall of the box body, a first delivery pipe is connected to the top of the water tank, the first delivery pipe is connected to the rubber inflatable airbag, and a first water pump is arranged in the first delivery pipe, a second delivery pipe is connected to the bottom of the water tank, the second delivery pipe is connected to the rubber inflatable airbag, and a second water pump is arranged in the second delivery pipe.

[0018] Preferably, a mounting plate is installed at the end of the piston rod of the electric telescopic rod, a fixing rod is installed on the top of the mounting plate, a circular collecting box is installed on the top of the fixing rod, the diameter of the collecting box is equal to the diameter of the filter body, and a plurality of collecting holes connected to the collecting box are opened on the top of the collecting box, the collecting holes are located below the filter body, and a water outlet pipe is connected to the bottom of the collecting box.

[0019] Preferably, a receiving tray is installed on the top of the chassis, the bottom end of the electric telescopic rod is installed on the inner bottom wall of the receiving tray, and the receiving tray is located below the box body.

[0020] Preferably, a fixing plate is installed on the outer wall of the box body, the bottom end of the fixing frame is installed on the top of the chassis, and the top end of the fixing frame is installed on the side of the fixing plate.

[0021] Preferably, the top of the sedimentation box is connected with a feed inlet and a drug addition inlet respectively.

[0022] Preferably, a plurality of mounting holes are provided in a ring shape on the top of the chassis.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1: In the present invention, the annular filter body is squeezed by an annular rubber airbag to squeeze the talc powder between the rubber airbag and the filter body. The annular design of the rubber airbag and the filter body greatly increases the pressure area, thereby improving the production efficiency. At the same time, the rubber airbag is used to squeeze and compress the filter body through water, thereby increasing the pressure of the rubber airbag, making the talc powder more thoroughly squeezed, and the overall cake making efficiency will be greatly improved. At the same time, the sieve holes of the filter body are used to filter the water in the talc powder, eliminating the use of filter cloth in the traditional process, and also meeting the filtering of fine powder slurry.

[0025] 2: In the present invention, the rubber inflatable airbag is expanded by water pressure, and the extrusion pressure can reach a higher level, the water extrusion effect is better, and the residual moisture can be discharged from the capillary water of the cake body by inputting high-pressure hot air into the filter body, so that a lower filter cake moisture can be achieved. In addition, through this device, the process of sedimentation, extrusion and drying is carried out in the same equipment, thereby saving costs and improving efficiency.

[0026] 3: In the present invention, the talcum powder is squeezed by the colliding rubber inflatable airbag. After the talcum powder is squeezed by the rubber inflatable airbag and the filter body, the moisture in the talcum powder can be squeezed into the filter body through the sieve holes on the outer surface of the filter body, and then the moisture in the talcum powder is squeezed out again to remove the moisture in the talcum powder. By introducing high-pressure hot air into the air inlet port, the high-pressure hot air enters the filter body through the air inlet port and the bellows, and the high-pressure hot air entering the filter body can pass through the sieve holes on the outer surface of the filter body to dry the talc powder between the rubber inflatable airbag and the filter body. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A schematic structural diagram of a talc cake production device from a first perspective of a talc cake making process proposed by the present invention;

[0028] Figure 2 A schematic structural diagram of a talc cake production device from a second perspective of a talc cake making process proposed by the present invention;

[0029] Figure 3 A schematic diagram of the connection between a box body and a sedimentation box of a talc cake production device of a talc cake making process proposed by the present invention;

[0030] Figure 4 A partial cross-sectional view of a sedimentation box of a talc cake production device of a talc cake making process proposed by the present invention;

[0031] Figure 5A partial cross-sectional view of a box of a talc cake production device for a talc cake making process proposed by the present invention;

[0032] Figure 6 A schematic diagram of the connection between a filter body and a bellows of a talc cake production device of a talc cake production process proposed by the present invention;

[0033] Figure 7 A schematic diagram of the structure of a collecting box of a talc cake production device of a talc cake making process proposed by the present invention;

[0034] Figure 8 A schematic diagram of the structure of a box of a talc cake production device for a talc cake making process proposed by the present invention;

[0035] Fig. 9 The present invention provides a schematic diagram of the connection between a box and a rubber inflatable airbag of a talc cake production device in a talc cake making process.

[0036] In the figure: 1. chassis; 2. fixing frame; 3. fixing plate; 4. box body; 5. sedimentation box; 6. feed port; 7. dosing port; 8. drainage port; 9. air inlet port; 10. receiving tray; 11. electric telescopic rod; 12. mounting plate; 13. fixing rod; 14. collecting box; 15. water outlet pipe; 16. water tank; 17. first conveying pipe; 18. first water pump; 19. second conveying pipe; 20. second water pump; 21. bellows; 22. filter body; 23. rubber inflatable airbag; 24. discharge port; 25. collecting hole; 26. circular opening. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0038] A talc cake making process specifically comprises the following steps:

[0039] S1: prepare talc slurry raw materials and flocculant;

[0040] S2: Take 95-99.7 parts of talc slurry raw material and 0.1-0.3 parts of flocculant;

[0041] S3: putting talc slurry raw materials and flocculant into talc cake production equipment;

[0042] S4: using talc cake production equipment to settle the talc slurry raw material;

[0043] S5: using talc cake production equipment to squeeze out the water in the talc slurry raw material after settling to obtain a talc pressed cake;

[0044] S6: drying the talc cake after squeezing out the water by using a talc cake production equipment;

[0045] S7: discharging the dried talc pressed cake using the talc cake making equipment.

[0046] As a technical optimization solution of the present invention, the talc slurry raw material is 99.7 parts and the flocculant is 0.3 parts.

[0047] As a technical optimization solution of the present invention, the flocculant is polyacrylamide, and the moisture content of the talc cake is ≤3%.

[0048] Reference Figure 1-9 A talc cake production device of a talc cake making process comprises a chassis 1, a box body 4 is connected to the top of the chassis 1 through a fixing frame 2, a sedimentation box 5 is installed on the top of the box body 4, a drainage port 8 is connected to the outer wall of the sedimentation box 5, the sedimentation box 5 is connected to the box body 4 through a discharge port 24, an electronic valve is installed in the discharge port 24, an annular rubber inflatable airbag 23 is installed in the box body 4, an electric telescopic rod 11 is installed on the top of the chassis 1, a cylindrical filter body 22 is installed at the end of the piston rod of the electric telescopic rod 11, a plurality of sieve holes are provided on the outer surface of the filter body 22, a circular opening 26 connected to the box body 4 is provided at the bottom of the box body 4, the diameter of the circular opening 26 is equal to the diameter of the filter body 22, the filter body 22 is located in the inner circle of the rubber inflatable airbag 23, a bellows 21 is connected to the top of the filter body 22, an air inlet port 9 is connected to the end of the bellows 21, and the air inlet port 9 is installed on the outer wall of the box body 4.

[0049] As a technical optimization scheme of the present invention, a water tank 16 is installed on the outer wall of the box body 4, and a first delivery pipe 17 is connected to the top of the water tank 16, and the first delivery pipe 17 is connected to the rubber inflatable airbag 23, and a first water pump 18 is arranged in the first delivery pipe 17, and a second delivery pipe 19 is connected to the bottom of the water tank 16, and the second delivery pipe 19 is connected to the rubber inflatable airbag 23, and a second water pump 20 is arranged in the second delivery pipe 19. Through the coordinated use of the second delivery pipe 19 and the second water pump 20, the water in the rubber inflatable airbag 23 can be easily pumped into the water tank 16. After the water in the rubber inflatable airbag 23 is pumped into the water tank 16, the inner diameter of the rubber inflatable airbag 23 can be increased, so that the gap between the inner circle of the rubber inflatable airbag 23 and the filter body 22 is reset again, which is convenient for squeezing the talcum powder to remove the moisture in the talcum powder next time.

[0050] As a technical optimization solution of the present invention, a mounting plate 12 is installed at the end of the piston rod of the electric telescopic rod 11, a fixing rod 13 is installed on the top of the mounting plate 12, and a circular collecting box 14 is installed on the top of the fixing rod 13. The diameter of the collecting box 14 is equal to the diameter of the filter body 22. A plurality of collecting holes 25 connected to the collecting box 14 are opened on the top of the collecting box 14. The collecting holes 25 are located below the filter body 22. The bottom of the collecting box 14 is connected to a water outlet pipe 15. The mounting plate 12 and the fixing rod 13 can facilitate the connection between the end of the piston rod of the electric telescopic rod 11 and the collecting box 14.

[0051] As a technical optimization scheme of the present invention, a receiving tray 10 is installed on the top of the chassis 1, and the bottom end of the electric telescopic rod 11 is installed on the bottom wall of the receiving tray 10. The receiving tray 10 is located below the box body 4. The receiving tray 10 can facilitate the receiving and processing of the talcum powder after the cake making is completed, and can facilitate the unified collection and processing of the talcum powder after the cake making is completed, which is convenient for its later packaging and packaging.

[0052] As a technical optimization solution of the present invention, a fixing plate 3 is installed on the outer wall of the box body 4, the bottom end of the fixing frame 2 is installed on the top of the chassis 1, and the top end of the fixing frame 2 is installed on the side of the fixing plate 3. Through the coordinated use of the fixing frame 2 and the fixing plate 3, it is convenient to provide support for the box body 4 and the sedimentation box 5, and to facilitate the connection between the box body 4 and the sedimentation box 5 and the chassis 1.

[0053] As a technical optimization solution of the present invention, the top of the sedimentation box 5 is respectively connected with a feed port 6 and a drug addition port 7.

[0054] As a technical optimization solution of the present invention, a plurality of mounting holes are provided in a ring shape on the top of the chassis 1. The plurality of mounting holes on the top of the chassis 1 can facilitate the installation of the chassis 1, and further facilitate the installation of the device.

[0055] When the present invention is used, when it is necessary to make cakes of talc slurry, first, the talc slurry raw material is introduced into the sedimentation box 5 through the feed port 6, and the flocculant is introduced into the sedimentation box 5 through the dosing port 7. At this time, the talc slurry raw material will react with the flocculant in the sedimentation box 5. Adding polyacrylamide flocculant to the talc slurry raw material can effectively increase the sedimentation rate of talc particles in the talc slurry raw material, and at the same time, the fine particles in the talc slurry raw material are deposited together to reduce waste.

[0056] The talc slurry raw material is reacted with the flocculant in the sedimentation box 5 to sediment the talc slurry raw material. The talc slurry raw material will settle to the bottom wall of the sedimentation box 5 to form a layer of talc powder and water. At this time, the clear liquid in the upper layer is discharged through the drainage port 8 to separate the water in the talc slurry raw material from the talc slurry raw material. Most of the water in the talc slurry raw material after sedimentation can be removed to obtain talc powder.

[0057] After the talc slurry raw material has settled in the sedimentation box 5, the electronic valve in the discharge port 24 is opened, and the talc powder obtained after settling in the sedimentation box 5 can fall into the box body 4 through the discharge port 24, and the talc powder is located between the rubber inflatable airbag 23 and the filter body 22.

[0058] At this time, the first water pump 18 is started, and the first water pump 18 can pump the water in the water tank 16 into the first delivery pipe 17. The water entering the first delivery pipe 17 can enter the rubber inflatable airbag 23. After the water enters the rubber inflatable airbag 23, a collision occurs, and the box body 4 restricts the rubber inflatable airbag 23. Then, the rubber inflatable airbag 23 collides with the filter body 22, and the talcum powder is between the rubber inflatable airbag 23 and the filter body 22. When the rubber inflatable airbag 23 collides, the talcum powder can be squeezed by the colliding rubber inflatable airbag 23, and the talcum powder is squeezed. After the talc powder is squeezed by the rubber inflatable airbag 23 and the filter body 22, the moisture in the talc powder can be squeezed into the filter body 22 through the sieve holes on the outer surface of the filter body 22, and then the moisture in the talc powder is squeezed out again, and the water entering the filter body 22 through the sieve holes on the outer surface of the filter body 22 can flow downward under the action of gravity, and drip into the collection box 14 through the collection hole 25, and the water entering the collection box 14 can be discharged through the water outlet pipe 15. At this time, high-pressure hot air is introduced into the air inlet port 9, and the high-pressure hot air is passed through the air inlet port 9. The high-pressure hot air enters the filter body 22 through the air inlet port 9 and the bellows 21, and the high-pressure hot air entering the filter body 22 can dry the talc powder between the rubber inflatable airbag 23 and the filter body 22 through the sieve holes on the outer surface of the filter body 22. The talc powder between the rubber inflatable airbag 23 and the filter body 22 can be dried at high temperature to further remove the moisture in the talc powder, so as to complete the talc cake making process and obtain a talc cake. The annular filter body 22 is squeezed by the annular rubber inflatable airbag 23 to dry the talc powder between the rubber inflatable airbag 23 and the filter body 22. The talc powder between the rubber inflatable airbag 23 and the filter body 22 is squeezed, and the pressure zone area is greatly increased through the annular design of the rubber inflatable airbag 23 and the filter body 22, thereby improving the production efficiency. At the same time, the rubber inflatable airbag 23 is used to pass water to extrude and compress the filter body 22, thereby increasing the pressure of the rubber inflatable airbag 23, and the talc powder is squeezed more thoroughly. The overall cake making efficiency will be greatly improved. At the same time, the sieve holes of the filter body 22 are used to filter the water in the talc powder, eliminating the use of traditional filter cloth, and also meeting the filtering of fine powder slurry.

[0059] The rubber inflatable airbag 23 is expanded by water pressure, and the extrusion pressure can reach a higher level, the water extrusion effect is better, and the residual moisture can be discharged from the capillary moisture of the cake body by inputting high-pressure hot air into the filter body 22, so that a lower filter cake moisture can be achieved. In addition, through this device, the process of sedimentation, extrusion and drying is carried out in the same equipment, thereby saving costs and improving efficiency.

[0060] After the talcum powder is dried, the electric telescopic rod 11 is started, and the piston rod of the electric telescopic rod 11 is retracted to drive the collecting box 14 and the filter body 22 to move downward, and the filter body 22 can move downward through the circular opening 26 at the bottom of the box body 4 until the filter body 22 moves down to the bottom of the box body 4 and stops. At this time, the talcum powder between the rubber inflatable airbag 23 and the filter body 22 can fall downward through the circular opening 26 due to the downward movement of the filter body 22, and the dried talcum powder can be discharged into the receiving tray 10, which is convenient for unloading the dried talcum powder. In addition, by injecting water into the rubber inflatable airbag 23 again to reduce the inner diameter of the rubber inflatable airbag 23, the talcum powder is pushed, which can also assist the unloading of the talcum powder in the box body 4.

[0061] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A talc cake making process, characterized in that: The specific steps include: S1: prepare talc slurry raw materials and flocculant; S2: Take 95-99.7 parts of talc slurry raw material and 0.1-0.3 parts of flocculant; S3: putting talc slurry raw materials and flocculant into talc cake production equipment; S4: using talc cake production equipment to settle the talc slurry raw material; S5: using talc cake production equipment to squeeze out the water in the talc slurry raw material after settling to obtain a talc pressed cake; S6: drying the talc cake after squeezing out the water by using a talc cake production equipment; S7: discharging the dried talc pressed cake using the talc cake making equipment.

2. A talc cake making process according to claim 1, characterized in that: The talc slurry raw material is 99.7 parts, and the flocculant is 0.3 parts.

3. A talc cake making process according to claim 1, characterized in that: The flocculant is polyacrylamide, and the moisture content of the talc cake is ≤3%.

4. A talc cake production device according to any one of claims 1 to 3, comprising a chassis (1), characterized in that: The top of the chassis (1) is connected to a box body (4) via a fixing frame (2), a sedimentation box (5) is installed on the top of the box body (4), an outer wall of the sedimentation box (5) is connected to a drainage port (8), the sedimentation box (5) and the box body (4) are connected via a discharge port (24), an electronic valve is installed in the discharge port (24), an annular rubber inflatable airbag (23) is installed in the box body (4), an electric telescopic rod (11) is installed on the top of the chassis (1), and the piston rod end of the electric telescopic rod (11) is installed A cylindrical filter body (22) is provided, and a plurality of sieve holes are provided on the outer surface of the filter body (22). A circular opening (26) connected to the box body (4) is provided at the bottom of the box body (4), and the diameter of the circular opening (26) is equal to the diameter of the filter body (22). The filter body (22) is located in the inner circle of the rubber inflatable airbag (23), and the top of the filter body (22) is connected to a bellows (21), and the end of the bellows (21) is connected to an air inlet port (9), and the air inlet port (9) is installed on the outer wall of the box body (4).

5. The talc cake production device of the talc cake making process according to claim 4, characterized in that: A water tank (16) is installed on the outer wall of the box body (4); a first delivery pipe (17) is connected to the top of the water tank (16); the first delivery pipe (17) is connected to the rubber inflatable airbag (23); a first water pump (18) is arranged in the first delivery pipe (17); a second delivery pipe (19) is connected to the bottom of the water tank (16); the second delivery pipe (19) is connected to the rubber inflatable airbag (23); a second water pump (20) is arranged in the second delivery pipe (19).

6. The talc cake production device of the talc cake making process according to claim 4, characterized in that: A mounting plate (12) is installed at the piston rod end of the electric telescopic rod (11), a fixing rod (13) is installed on the top of the mounting plate (12), a circular collecting box (14) is installed on the top of the fixing rod (13), the diameter of the collecting box (14) is equal to the diameter of the filter body (22), a plurality of collecting holes (25) connected to the collecting box (14) are opened on the top of the collecting box (14), the collecting holes (25) are located below the filter body (22), and the bottom of the collecting box (14) is connected to a water outlet pipe (15).

7. The talc cake production device of the talc cake making process according to claim 4, characterized in that: A material receiving tray (10) is installed on the top of the chassis (1), and the bottom end of the electric telescopic rod (11) is installed on the inner bottom wall of the material receiving tray (10), and the material receiving tray (10) is located below the box body (4).

8. The talc cake production device of the talc cake making process according to claim 4, characterized in that: The outer wall of the box body (4) is installed with a fixing plate (3), the bottom end of the fixing frame (2) is installed on the top of the chassis (1), and the top end of the fixing frame (2) is installed on the side of the fixing plate (3).

9. The talc cake production device of the talc cake making process according to claim 4, characterized in that: The top of the sedimentation box (5) is respectively connected with a feed inlet (6) and a drug addition inlet (7).

10. The talc cake production device of the talc cake making process according to claim 4, characterized in that: The top of the chassis (1) is provided with a plurality of mounting holes in a ring shape.