A device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission

By designing an internal cleanliness detection device for engineering machinery fuel tanks based on visual transmission, using a touch screen controller and detection cable to drive the detection probe to dangle in the fuel tank, the problem of lever structure in the prior art is not conducive to single-person operation, and convenient detection of the inner wall of large-volume fuel tanks is achieved.

CN119715587BActive Publication Date: 2025-05-16DALIAN KOMATSU XIONGLIAN MASCH MAKING CO LTD
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Patent Information

Application Number
CN202510220081.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-05-16
Estimated Expiration
2045-02-27

AI Technical Summary

Technical Problem

When the existing internal cleanliness detection device of the construction machinery fuel tank uses a lever structure to control the camera's deflection shooting and detection, it is not conducive to single-person operation for large-volume construction machinery fuel tanks.

Method used

A detection device based on visual transmission is designed, using a touch screen controller and a fixed-connected grip. The detection probe is driven to hang in the fuel tank through the detection cable and guide cylinder, and the shooting angle of the detection probe is controlled by the main control rope and pull ring to achieve convenient single-person control and detection.

Benefits of technology

It realizes comprehensive shooting and inspection of the inner wall of large-volume construction machinery fuel tanks, simplifies the operation process, avoids heavy fatigue of long-term handhelds, and improves the efficiency and convenience of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an internal cleanliness detection device for an engineering machinery oil tank based on visual transmission, belonging to the technical field of detection equipment. In order to solve the problem that when the existing detection device uses a lever structure to control the camera to deflect and shoot in the oil tank for detection, the relatively long main rod and connecting rod and other structures are not conducive to single-person operation; the present invention comprises a touch screen controller, a grip, a sealing shell, a guide cylinder and a detection cable and other components. When working, the detection probe is inserted from the top of the oil tank, and the detection cable exposed at the guide cylinder is dragged to drive the winding roller in the sealing shell to rotate and release and contract the first spring, so that after the detection cable is pulled out, the detection probe is suspended in the oil tank under the action of the gravity of the counterweight block, and the main control rope is driven to move. Then, the pull ring on the main control rope can be pulled to bend the detection cable under the counterweight block, thereby controlling the shooting angle of the detection probe, and the inner wall of the oil tank can be fully photographed and detected in coordination with the rotation of the touch screen controller, which is convenient to use.
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Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and in particular to a device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission. Background Art

[0002] The main function of the oil tank is to store oil. For some oil tanks on machinery, especially those on some precision machines, some require the oil to be of high cleanliness. If the oil is not clean enough, it may affect the normal use of the machine and even cause damage to the machine. Traditional inspections mostly test the oil and ignore the inspection of the oil tank. If the oil tank is not clean enough, the oil quality cannot achieve the expected effect after cleaning. The inspection of the cleanliness of the oil tank is generally carried out by taking pictures with 3D visual equipment.

[0003] For example, the patent with announcement number CN110779929A ​​discloses a fuel tank cleanliness detection device based on 3D vision, including: a mounting plate; a main rod, the main rod is fixedly mounted on the bottom of the mounting plate; a threaded sleeve, the inner wall and the outer wall of the threaded sleeve are both provided with threads, and the threaded sleeve is threadedly mounted on the mounting plate; a first screw rod, the first screw rod passes through the threaded sleeve and is threadedly connected with the threaded sleeve; a connecting rod, the connecting rod is rotatably mounted at the lower part of the screw rod; an elbow, the elbow is arranged at the bottom end of the connecting rod, and the detection device can enter the fuel tank through the fuel tank port and can take pictures and detect all six sides of the fuel tank. However, the existing detection device relies on the length of the main rod and the connecting rod to cooperate with the control rotating rod to push the camera to deflect inside the fuel tank to take pictures and detect the inner wall of the fuel tank. For large-volume large-scale engineering machinery fuel tanks, it is not conducive to single-person operation when adapting to longer main rods and connecting rods and other structural detection.

[0004] Therefore, a device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide an internal cleanliness detection device for an engineering machinery oil tank based on visual transmission, aiming to solve the problem in the above-mentioned background technology that the existing detection device uses a lever structure to control the camera to deflect and shoot in the oil tank for detection, but it is not conducive to single-person operation to adapt to the long main rod and connecting rod structures for the large-volume engineering machinery oil tank.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission, comprising a touch screen controller and a handle fixedly connected to the bottom of the touch screen controller, a sealed shell fixedly connected to the back plate of the touch screen controller, a guide cylinder fixedly connected to the outer wall of the sealed shell away from the touch screen controller, a detection cable installed inside the sealed shell, one end of the detection cable is electrically connected to the touch screen controller, and the other end passes through the end of the guide cylinder, and the end of the detection cable is fixedly connected to a detection probe after passing through the guide cylinder, a counterweight is fixedly connected to the outer wall of the detection cable at one end of the detection probe, and limiting plates are fixedly connected to the outer walls on both sides of the end of the guide cylinder respectively, and winding posts are movably provided on the outer wall of the limiting plate close to the sealing shell, and a main control rope is wound on the outer wall of the winding post on one side of the guide cylinder, and the main control rope movably passes through the limiting plate and the end is fixedly connected to the outer wall of the detection cable adjacent to the detection probe;

[0007] The sealed shell is provided with an installation cavity inside, and partition plates are respectively provided between the side walls at both ends of the installation cavity, and a positioning shaft is movably provided at the middle of the partition plate, and a winding roller is fixedly connected between the positioning shafts, and a first spring is fixedly connected to the outer wall of the positioning shaft at one end of the winding roller, and a sleeve is fixedly connected to the side wall of the partition plate outside the first spring, and the inner wall of the sleeve is fixedly connected to the outer end of the first spring, and an adapter is embedded in the interior of the winding roller away from the end of the sleeve, and the adapter passes through the positioning shaft on the same side and extends to the outside thereof, and a conductive ring electrically connected to the touch screen controller is fixedly connected to the inner wall of the installation cavity opposite to the adapter, and the end of the adapter is plugged into the conductive ring, one end of the detection cable is fixedly connected to the adapter, and the other end extends through and extends to the outside of the winding roller and is wound on its outer wall, and a plurality of positioning rings are fixedly connected to the inner wall of the installation cavity on one side of the guide cylinder, and the detection cable is inserted into the positioning ring and then extends into the guide cylinder.

[0008] Furthermore, the detection probe includes a mounting head fixedly connected to the end of the detection cable outside the guide cylinder, a camera and a lighting bulb are fixedly connected to the outer wall of the mounting head in sequence, and a transparent isolation cover is fixedly connected to the outer wall of the mounting head outside the camera and the lighting bulb.

[0009] Furthermore, the winding column includes a movable shaft movably connected to the outer wall of the limiting plate and a second spring wound on the outer wall of the movable shaft, a protective cover is fixedly connected to the outer wall of the limiting plate outside the second spring, the movable shaft extends through and extends to the outside of the protective cover, and the rear end is fixedly connected to a rotating column, the rear end of the rotating column is fixedly connected to a positioning plate, the main control rope is wound and rolled up on the outer wall of the rotating column, and the rear end movably passes through the positioning plate, and the end of the main control rope outside the positioning plate is fixedly connected to a pull ring.

[0010] Furthermore, when the main control rope is completely reeled onto the outer wall of the rotating column, the second spring maintains a normal relaxed state, and at this time, the counterweight is arranged in contact with the outer wall of the end of the guide cylinder.

[0011] Furthermore, the guide cylinder includes a cylinder body fixedly connected to the outer wall of the sealing shell and a cap movably clamped on the outer wall of the cylinder end, an elastic component is fixedly connected between the inner walls on both sides of the cap and the outer walls on both sides of the cylinder port, an annular plate is fixedly connected between the inner walls of the cylinder, spring rods are fixedly connected to the inner walls on both sides of the cylinder outside the annular plate, locking rings are fixedly connected to the ends of the spring rods, and guide wheels are fixedly connected to the outer walls on both sides of the annular plate and the inner walls on both sides of the cap, and adjusting ropes are fixedly connected to the locking rings on both sides of the cylinder, and the two groups of adjusting ropes are S-shaped and wound around the outer wall of the guide wheel, and the ends are fixedly connected to the inner walls on both sides of the cylinder.

[0012] Furthermore, when the elastic component maintains a normal relaxed state, the locking rings on both sides of the cylinder are staggered, and the spring rod is in a compressed state. On the contrary, the two groups of locking rings are coaxially arranged with the annular plate and the middle hole on the cap.

[0013] Furthermore, an auxiliary component is fixedly connected to the outer wall of the detection cable between the counterweight block and the detection probe, the auxiliary component includes a chuck fixedly connected to the outer wall of the detection cable and a fixed block fixedly connected to the side wall of the chuck, a deflection rod is movably connected to the bottom end of the fixed block, a torsion spring is fixedly connected between the side wall of the deflection rod and the bottom plate of the fixed block, an auxiliary control rope is fixedly connected to the side wall of the deflection rod outside the torsion spring, the auxiliary control rope movably passes through the chuck and is reeled and wound around the outer wall of the winding column on the limit plate away from the side of the main control rope, a fixed rod is fixedly connected to the side wall of the deflection rod outside the auxiliary control rope, a ring arranged around the detection cable is fixedly connected to the end of the fixed rod, a deflection head is movably provided at the end of the deflection rod, and a detection swab is movably connected to the end of the deflection head.

[0014] Furthermore, the setting method of the auxiliary control rope and the winding column is the same as the setting method of the main control rope and the winding column. After the auxiliary control rope and the main control rope are movably passed through the limit plates on both sides of the guide cylinder, the auxiliary control rope and the main control rope are respectively wound and rolled up on the outer wall of the rotating column on the limit plates on both sides of the guide cylinder, and after the end of the auxiliary control rope passes through the positioning plate at the end of the rotating column on the same side, the end of the auxiliary control rope is fixedly connected with a pull ring.

[0015] Furthermore, a mounting groove is provided at the end of the deflection rod, a deflection head is movably arranged between the inner walls of the mounting groove, a thin rubber rod is fixedly connected to the inner wall of the mounting groove, a piston cavity is provided at the deflection head corresponding to the thin rubber rod, the end of the thin rubber rod extends into the interior of the piston cavity, and the end of the thin rubber rod in the piston cavity is fixedly connected to a piston head, the piston head is movably engaged between the inner walls of the piston cavity, an elastic membrane is fixedly connected between the inner walls at the bottom port of the piston cavity, a positioning rod is fixedly connected at the middle part of the elastic membrane, the end of the positioning rod extends to the outside of the bottom port of the piston cavity, two groups of movable connecting rods are movably connected to the end of the positioning rod, limiting holes are respectively provided at the ends of the two groups of movable connecting rods, L-shaped limiting rods are respectively fixedly connected to the outer walls on both sides of the bottom port of the piston cavity, the ends of the two groups of movable connecting rods are respectively movably clamped on the outer walls of the cross bars of the L-shaped limiting rods on both sides of the bottom port of the piston cavity through the limiting holes, and the movable connecting rods are used to limit the detection swab.

[0016] Furthermore, a limiting groove is provided in the middle of the upper end of the detection swab, and an annular flexible protrusion is fixedly connected to the top of the detection swab outside the limiting groove. An annular groove is provided at the bottom of the deflection head corresponding to the annular flexible protrusion. When the piston head is set in contact with the elastic membrane, the detection swab is set in contact with the bottom of the deflection head. At this time, the movable connecting rod is located in the limiting groove, and the end of the movable connecting rod close to the limiting hole is set horizontally in contact with the inner wall of the limiting groove port.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention proposes an internal cleanliness detection device for an engineering machinery oil tank based on visual transmission. The detection probe is inserted from the top port of the oil tank, and the detection cable exposed at the guide cylinder is dragged to drive the winding roller in the sealed shell to rotate, release and contract the first spring, so that after the detection cable is pulled out, the detection probe is suspended in the oil tank under the action of the gravity of the counterweight block, and the main control rope is driven to move. Then, the pull ring on the main control rope is pulled to bend the detection cable under the counterweight block, thereby controlling the shooting angle of the detection probe, and cooperating with the rotating touch screen controller to fully shoot and detect the inner wall of the oil tank, realizing single-person convenient control and detection, avoiding the inconvenience of using a long lever structure to control the deflection of the camera, and alleviating the heavy fatigue of the staff due to long-term hand-holding, thereby improving the efficiency and convenience of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention in the AB viewing angle state;

[0020] Figure 2 It is a schematic diagram of the overall structure of the present invention under the BA viewing angle state;

[0021] Figure 3 It is a schematic diagram of the internal structure of the sealed housing of the present invention;

[0022] Figure 4 This is a schematic diagram of the auxiliary components and detection cable installation structure of the present invention;

[0023] Figure 5 This is a schematic diagram of the assembly structure of the detection probe of the present invention;

[0024] Figure 6 It is a schematic cross-sectional view of the guide tube of the present invention;

[0025] Figure 7 For the present invention Figure 2 The enlarged structural diagram at A in the middle;

[0026] Figure 8 It is a schematic diagram of the winding column structure of the present invention;

[0027] Fig. 9 It is a schematic diagram of the installation structure of the deflection rod, the deflection head and the detection swab of the present invention;

[0028] Fig.10 For the present invention Fig. 9 Enlarged structural diagram at B in the middle.

[0029] In the figure: 1. touch screen controller; 11. grip; 12. sealed housing; 121. mounting cavity; 122. partition plate; 123. positioning shaft; 124. winding roller; 125. first spring; 126. sleeve; 127. conductive ring; 128. positioning ring; 2. guide cylinder; 21. cylinder; 22. cap; 23. elastic component; 24. annular plate; 25. spring rod; 26. locking ring; 27. guide wheel; 28. adjustment rope; 3. detection cable; 31. counterweight; 32. adapter; 33. detection probe; 331. mounting head; 332. camera; 333. lighting bulb; 334. transparent isolation cover; 4. limit plate; 5. Main control rope; 51. Pull ring; 6. Winding column; 61. Movable shaft; 62. Second spring; 63. Protective cover; 64. Rotating column; 65. Positioning plate; 7. Auxiliary components; 71. Chuck; 711. Fixed block; 712. Torsion spring; 72. Deflection rod; 721. Thin rubber rod; 722. Piston head; 73. Auxiliary control rope; 74. Fixed rod; 75. Ring; 76. Deflection head; 761. Piston cavity; 762. Elastic membrane; 763. Positioning rod; 764. Movable connecting rod; 765. Limiting hole; 766. L-shaped limiting rod; 767. Annular groove; 77. Detection swab; 771. Limiting groove; 772. Annular flexible protrusion. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] In order to solve the problem that the existing detection device uses a lever structure to control the camera to deflect and shoot in the fuel tank, the long main rod and connecting rod are not conducive to single-person operation. Figure 1-Figure 5 and Figure 7-Figure 8 , provide the following preferred technical solutions:

[0032] A device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission, the device comprising a touch screen controller 1, a handle 11, a sealed shell 12, a guide cylinder 2, a detection cable 3 and other components, the shell of the detection cable 3 is a plastic material with a certain toughness, so that the short-distance detection cable 3 can maintain a horizontal suspension state, a touch screen controlled display screen is arranged on the front outer wall of the detection cable 3, a cylindrical handle 11 is fixedly connected to the bottom of the touch screen controller 1, an anti-slip sleeve is wound around the outer wall of the handle 11, a power switch is arranged on the outer wall of the connection between the touch screen controller 1 and the handle 11, a sealed shell 12 is fixedly connected to the back plate of the touch screen controller 1, and the sealed shell 12 is far away from one end of the touch screen controller 1 A guide cylinder 2 is fixedly connected to the outer wall of the sealed housing 12, a detection cable 3 is installed inside the sealed housing 12, one end of the detection cable 3 is electrically connected to the touch screen controller 1, and the other end passes through the end of the guide cylinder 2, and the end of the detection cable 3 passes through the guide cylinder 2 and is fixedly connected to a detection probe 33, a counterweight 31 is fixedly connected to the outer wall of the detection cable 3 at one end of the detection probe 33, and limiting plates 4 are fixedly connected to the outer walls on both sides of the end of the guide cylinder 2, and the limiting plates 4 are movably provided with winding posts 6 on the outer wall of the side close to the sealed housing 12, and a main control rope 5 is wound on the outer wall of the winding post 6 on one side of the guide cylinder 2, and the main control rope 5 movably passes through the limiting plate 4 and the end is fixedly connected to the outer wall of the detection cable 3 adjacent to the detection probe 33;

[0033] The sealing shell 12 is provided with an installation cavity 121 inside, and a partition plate 122 is provided between the side walls at both ends of the installation cavity 121, and a positioning shaft 123 is movably provided at the middle of the partition plate 122, and a winding roller 124 is fixedly connected between the positioning shafts 123, and a first spring spring 125 is fixedly connected to the outer wall of the positioning shaft 123 at one end of the winding roller 124, and a sleeve 126 is fixedly connected to the side wall of the partition plate 122 outside the first spring spring 125, and the sleeve 126 surrounds the outside of the first spring spring 125, and the inner wall of one side of the sleeve 126 is fixedly connected to the outer end of the first spring spring 125, and the winding roller 124 is away from the sleeve 12 6 is internally embedded with an adapter 32, which passes through the positioning shaft 123 on the same side and extends to the outside thereof. A conductive ring 127 is fixedly connected to the inner wall of the installation cavity 121 opposite to the adapter 32. The conductive ring 127 is electrically connected to the touch screen controller 1 through a wire. The end of the adapter 32 is plugged into the conductive ring 127. One end of the detection cable 3 is fixedly connected to the adapter 32, and the other end extends through and extends to the outside of the winding roller 124 and is wound on its outer wall. A plurality of positioning rings 128 are fixedly connected to the inner wall of the installation cavity 121 on one side of the guide cylinder 2. The detection cable 3 is inserted into the positioning ring 128 and then extends into the guide cylinder 2.

[0034] The detection probe 33 includes a mounting head 331 fixedly connected to the end of the detection cable 3 outside the guide cylinder 2, and a camera 332 and a lighting bulb 333 are fixedly connected to the outer wall of the mounting head 331 in sequence. A transparent isolation cover 334 is fixedly connected to the outer wall of the mounting head 331 outside the camera 332 and the lighting bulb 333, and the transparent isolation cover 334 is made of acrylic board material.

[0035] The winding column 6 includes a movable shaft 61 movably connected to the outer wall of the limit plate 4 and a second clockwork spring 62 wound on the outer wall of the movable shaft 61. A protective cover 63 is fixedly connected to the outer wall of the limit plate 4 outside the second clockwork spring 62. The movable shaft 61 extends through and extends to the outside of the protective cover 63. The rear end is fixedly connected to a rotating column 64. The rear end of the rotating column 64 is fixedly connected to a positioning plate 65. The main control rope 5 is wound and reeled on the outer wall of the rotating column 64. The rear end movably passes through the positioning plate 65. The rear end of the main control rope 5 outside the positioning plate 65 is fixedly connected to a pull ring 51. When the main control rope 5 is completely reeled on the outer wall of the rotating column 64, the second clockwork spring 62 maintains a normal relaxed state. At this time, the counterweight block 31 is arranged to fit the outer wall of the end of the guide cylinder 2.

[0036] Specifically, the detection probe 33 is inserted into the top port of the engineering machinery oil tank, and the detection cable 3 at the end of the guide cylinder 2 is dragged by hand to drive the winding roller 124 inside the sealing shell 12 to rotate between the partition plates 122 based on the positioning shaft 123. The detection cable 3 rotates in the conductive ring 127 based on the adapter 32 at the end of the winding roller 124 and is connected to the touch screen controller 1. The winding roller 124 rotates to release the wound detection cable 3 and contracts the first spring 125 at the same time. After the detection cable 3 is pulled out of the guide cylinder 2, the detection probe 33 at the end is dragged to suspend inside the oil tank under the action of the gravity of the counterweight block 31. When the counterweight block 31 drags the detection cable 3 to move, it simultaneously drives the main control rope 5 on the outer wall of the winding column 6 to move into the oil tank until the two are released and completely lock the detection cable 3. At this time, the pull ring 51 at the tail of the main control rope 5 is pulled upwards, and the counterweight block 3 The detection cable 3 at the top of the detection cable 3 is kept stationary due to the influence of the gravity of the counterweight 31, so that the detection cable 3 between the detection probe 33 and the counterweight 31 is bent. The detection probe 33 is pushed by the main control rope 5 to drive the detection cable 3 to deflect based on the height of the lower end of the counterweight 31, thereby controlling the angle of the detection probe 33 to shoot and detect the inner wall of the oil tank. At the same time, the touch screen controller 1 is controlled to rotate at the top of the oil tank mouth, so that when the angle of the detection probe 33 changes, the side walls and the upper and lower bottom surfaces around the oil tank can be comprehensively visually photographed and inspected. The main control rope 5 is used to control the bending of the detection cable 3, so that a single person can conveniently control the cleanliness inspection of the inner wall of the oil tank, avoids the inconvenience of the existing detection equipment using a long lever structure to control the camera 332 to deflect and shoot in the oil tank, and relieves the heavy fatigue of the staff when holding it for a long time during the inspection. It is convenient and practical.

[0037] In order to ensure the stability of the detection cable 3 and the detection probe 33, Figure 2 , Figure 3 and Figure 6 As shown, this embodiment provides the following technical solutions:

[0038] The guide cylinder 2 includes a cylinder body 21 fixedly connected to the outer wall of the sealing shell 12 and a cap 22 movably clamped on the outer wall of the end of the cylinder body 21, the limit plates 4 are symmetrically distributed on the outer walls on both sides of the cap 22, elastic components 23 are fixedly connected between the inner walls on both sides of the cap 22 and the outer walls on both sides of the port of the cylinder body 21, an annular plate 24 is fixedly connected between the inner walls of the cylinder body 21, spring rods 25 are fixedly connected to the inner walls on both sides of the cylinder body 21 outside the annular plate 24, and locking rings 26 are fixedly connected to the ends of the spring rods 25, and guide wheels 27 are fixedly connected to the outer walls on both sides of the annular plate 24 and the inner walls on both sides of the cap 22, and adjusting ropes 28 are fixedly connected to the locking rings 26 on both sides of the cylinder body 21. The two sets of adjusting ropes 28 are S-shaped and wound around the outer wall of the guide wheel 27, and the ends are fixedly connected to the inner walls on both sides of the cylinder body 21.

[0039] When the elastic component 23 maintains a normal relaxed state, the locking rings 26 on both sides of the cylinder 21 are staggered. At this time, the spring rod 25 is in a compressed state. On the contrary, the two sets of locking rings 26 are coaxially arranged with the annular plate 24 and the middle hole on the cap 22. At this time, the detection cable 3 passes straight through the locking ring 26, the annular plate 24 and the middle hole on the cap 22.

[0040] Specifically, the portion of the detection cable 3 with the detection probe 33 and the counterweight 31 on the outside of the guide cylinder 2 is extended into the port of the engineering machinery tank. At this time, due to the action of the limit plates 4 on both sides of the cap 22, the touch screen controller 1 can be placed flat on the top of the engineering machinery tank port based on the restriction of the limit plates 4 on the engineering machinery tank port. The touch screen controller 1 uses its own gravity to push the cap 22 to compress the elastic component 23 based on the restriction of the limit plates 4, so that the cap 22 completely fits the protruding part of the bottom port of the cylinder 21. In this process, the distance between the guide wheels 27 in the cylinder 21 and the cap 22 becomes shorter, and the adjustment rope 28 is relaxed, so that the compressed spring rod 25 is extended. The spring rod 25 pushes the middle holes of the locking rings 26 on both sides of the cylinder 21 to align with the middle holes on the annular plate 24 and the cap 22, and the locking rings 26 release the staggered pulling lock on the detection cable 3. At this time, use the fingers of both hands to press on both sides of the cylinder 21 with the engineering machinery The unlocked detection cable 3 can be dragged alternately and continuously in the gap between the fuel tank ports, so that the detection cable 3 and the detection probe 33 are suspended into the fuel tank under the action of the counterweight block 31, so as to visually detect the cleanliness of the inner wall thereof. After the detection cable 3 is pulled and the touch screen controller 1 is lifted to disengage the cap 22 from the fuel tank port of the engineering machinery, the cap 22 is reset under the action of the elastic component 23, thereby pulling the adjustment rope 28 in the opposite direction to compress the spring rod 25, so that the locking ring 26 at the end of the spring rod 25 again pulls the detection cable 3 to both sides alternately, so as to realize the staggered locking restriction of the detection cable 3, and ensure the stability of the detection cable 3 when the main control rope 5 is adjusted by one hand. After pressing the cap 22 again, the detection cable 3 can be automatically reeled onto the outer wall of the reel-up roller 124 in the sealed housing 12 under the action of the first clockwork spring 125, so as to realize the automatic arrangement of the detection cable 3 after the detection is completed, which is convenient to use.

[0041] like Figure 2 , Figure 4 and Figure 7-Figure 8 As shown, in order to achieve fine control of the detection probe 33, this embodiment provides the following technical solutions:

[0042] An auxiliary component 7 is fixedly connected to the outer wall of the detection cable 3 between the counterweight block 31 and the detection probe 33, and the auxiliary component 7 includes a chuck 71 fixedly connected to the outer wall of the detection cable 3 and a fixed block 711 fixedly connected to the side wall of the chuck 71, a deflection rod 72 is movably connected to the bottom of the end of the fixed block 711, a torsion spring 712 is fixedly connected between the side wall of the deflection rod 72 and the bottom plate of the fixed block 711, an auxiliary control rope 73 is fixedly connected to the side wall of the deflection rod 72 outside the torsion spring 712, and the auxiliary control rope 73 movably passes through the chuck 71 and then is reeled and wound around the outer wall of the winding column 6 on the limit plate 4 away from the side of the main control rope 5, a fixed rod 74 is fixedly connected to the side wall of the deflection rod 72 outside the auxiliary control rope 73, and a ring 75 arranged around the detection cable 3 is fixedly connected to the end of the fixed rod 74, a deflection head 76 is movably provided at the end of the deflection rod 72, and a detection swab 77 is movably connected to the end of the deflection head 76.

[0043] The setting method of the auxiliary control rope 73 and the winding column 6 is the same as the setting method of the main control rope 5 and the winding column 6. After the auxiliary control rope 73 and the main control rope 5 are movably passed through the limit plates 4 on both sides of the guide cylinder 2, the auxiliary control rope 73 and the main control rope 5 are respectively wound and rolled up on the outer wall of the rotating column 64 on the limit plates 4 on both sides of the guide cylinder 2, and after the end of the auxiliary control rope 73 passes through the positioning plate 65 at the end of the rotating column 64 on the same side, the end of the auxiliary control rope 73 is fixedly connected to the pull ring 51.

[0044] Specifically, after the bending control of the detection cable 3 at the bottom of the counterweight 31 is completed by pulling the main control rope 5, one hand holds the main control rope 5 and the touch screen controller 1 to keep the angle of the detection probe 33 stable, and the other hand pulls the pull ring 51 at the top of the auxiliary control rope 73. The auxiliary control rope 73 pulls the deflection rod 72 to deflect based on the bottom of the end of the fixed block 711 and compresses the torsion spring 712. When the deflection rod 72 deflects and approaches the detection probe 33, the detection probe 33 at the detection probe 33 is squeezed and pushed by the cooperation of the fixed rod 74 and the ring 75, so as to fine-tune the shooting of the detection probe 33, so as to perform fine shooting and detection of different parts of the inner wall of the fuel tank. When the deflection rod 72 deflects and tilts, it can also push the detection swab 77 at the end of the deflection head 76 to wipe the inner wall of the fuel tank. After the detection is completed, when the detection probe 33 is pulled out of the fuel tank, the cleanliness of the inner wall of the fuel tank can be further understood by observing the stains on the detection swab 77.

[0045] Furthermore, in order to facilitate the rapid replacement of the detection swab 77 to detect different engineering machinery oil tanks, such as Fig. 9 and Fig.10 As shown, this implementation provides the following technical solutions:

[0046] A mounting groove is provided at the end of the deflection rod 72, and a deflection head 76 is movably arranged between the inner walls of the mounting groove. A thin rubber rod 721 is fixedly connected to the inner wall of the mounting groove. A piston cavity 761 is provided on the deflection head 76 corresponding to the thin rubber rod 721. The end of the thin rubber rod 721 extends into the interior of the piston cavity 761, and a piston head 722 is fixedly connected to the end of the thin rubber rod 721 in the piston cavity 761. The piston head 722 is movably engaged between the inner walls of the piston cavity 761. An elastic membrane 762 is fixedly connected between the inner walls at the bottom port of the piston cavity 761, and a fixed portion of the elastic membrane 762 is provided at the middle of the elastic membrane 762. A positioning rod 763 is fixedly connected, and the end of the positioning rod 763 extends to the outside of the bottom port of the piston chamber 761. The end of the positioning rod 763 is movably connected to two groups of movable connecting rods 764. The ends of the two groups of movable connecting rods 764 are respectively provided with limiting holes 765. L-shaped limiting rods 766 are respectively fixedly connected to the outer walls on both sides of the bottom port of the piston chamber 761. The ends of the two groups of movable connecting rods 764 are respectively movably clamped on the outer walls of the cross bars of the L-shaped limiting rods 766 on both sides of the bottom of the piston chamber 761 through the limiting holes 765. The movable connecting rods 764 are used to limit the detection swab 77.

[0047] A limiting groove 771 is provided in the middle of the upper end of the detection swab 77, and an annular flexible protrusion 772 is fixedly connected to the top of the detection swab 77 outside the limiting groove 771. An annular groove 767 is provided at the bottom of the deflection head 76 corresponding to the annular flexible protrusion 772. When the piston head 722 is set in contact with the elastic membrane 762, the detection swab 77 is set in contact with the bottom of the deflection head 76. At this time, the movable connecting rod 764 is located in the limiting groove 771, and one end of the movable connecting rod 764 close to the limiting hole 765 is set horizontally in contact with the inner wall of the limiting groove 771 port.

[0048] Specifically, the detection swab 77 is pushed to drive the deflection head 76 to deflect 90 degrees at the bottom of the deflection rod 72. During the deflection, the deflection head 76 uses the piston cavity 761 to elastically bend the thin rubber rod 721. After bending, the thin rubber rod 721 drives the piston head 722 to move away from the bottom port of the piston cavity 761 to create a negative pressure environment between the piston head 722 and the elastic membrane 762. The negative pressure pulls the elastic membrane 762 to deform concavely inside the piston cavity 761. The elastic membrane 762 pulls the positioning rod 763 to move into the piston cavity 761. The positioning rod 763 drives the movable connecting rod 764 to deflect and move on the outer wall of the cross bar of the L-shaped limiting rod 766 based on the limiting hole 765. When one end of the limiting hole 765 is away from the positioning rod 763 and fits into the cross bar of the L-shaped limiting rod 766, the movable connecting rod 764 is controlled to disengage from the limiting groove 771 at the top of the detection swab 77. At this time, the detection swab 77 can be removed and replaced. On the contrary, after the annular flexible protrusion 772 on the new detection swab 77 is pressurized and engaged in the annular groove 767 at the bottom of the deflection head 76, the detection swab 77 is rotated to push the deflection head 76 to restore the straight state with the deflection rod 72. After the movable connecting rod 764 is deflected to the horizontal again, it is restricted to the lower ends of the top plates on both sides of the limiting groove 771 at the top of the detection swab 77, thereby realizing the locking of the new detection swab 77, which is convenient and quick.

[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission, comprising a touch screen controller (1) and a handle (11) fixedly connected to the bottom of the touch screen controller (1), a sealed housing (12) fixedly connected to the back plate of the touch screen controller (1), characterized in that: A guide cylinder (2) is fixedly connected to the outer wall of the sealed shell (12) at one end away from the touch screen controller (1), a detection cable (3) is installed inside the sealed shell (12), one end of the detection cable (3) is electrically connected to the touch screen controller (1), and the other end passes through the end of the guide cylinder (2), and the end of the detection cable (3) passes through the guide cylinder (2) and is fixedly connected to a detection probe (33), a counterweight (31) is fixedly connected to the outer wall of the detection cable (3) at one end of the detection probe (33), and limiting plates (4) are fixedly connected to the outer walls on both sides of the end of the guide cylinder (2), and winding posts (6) are movably provided on the outer wall of the limiting plates (4) close to the sealed shell (12), and a main control rope (5) is wound on the outer wall of the winding post (6) on one side of the guide cylinder (2), and the main control rope (5) is movably passed through the limiting plate (4) and the end is fixedly connected to the outer wall of the detection cable (3) adjacent to the detection probe (33); The sealing shell (12) is provided with an installation cavity (121) inside, and partition plates (122) are provided between the side walls at both ends of the installation cavity (121), and a positioning shaft (123) is movably provided in the middle of the partition plate (122) and penetrates therethrough, and a winding roller (124) is fixedly connected between the positioning shafts (123), and a first spring spring (125) is fixedly connected to the outer wall of the positioning shaft (123) at one end of the winding roller (124), and a sleeve (126) is fixedly connected to the side wall of the partition plate (122) outside the first spring spring (125), and the inner wall of the sleeve (126) is fixedly connected to the outer end of the first spring spring (125), and the inner wall of the winding roller (124) away from the sleeve (126) is fixedly connected to the inner wall of the winding roller (124) at one end of the winding roller (124). The adapter (32) is provided in a mosaic manner, the adapter (32) passes through the positioning shaft (123) on the same side and extends to the outside thereof, a conductive ring (127) electrically connected to the touch screen controller (1) is fixedly connected to the inner wall of the installation cavity (121) opposite to the adapter (32), and the end of the adapter (32) is inserted into the conductive ring (127), one end of the detection cable (3) is fixedly connected to the adapter (32), and the other end passes through and extends to the outside of the winding roller (124) and is wound on the outer wall thereof, a plurality of positioning rings (128) are fixedly connected to the inner wall of the installation cavity (121) on one side of the guide cylinder (2), and the detection cable (3) is inserted into the positioning ring (128) and then extends into the guide cylinder (2); The guide cylinder (2) comprises a cylinder (21) fixedly connected to the outer wall of the sealing shell (12) and a cover cap (22) movably clamped on the outer wall of the end of the cylinder (21); elastic components (23) are fixedly connected between the inner walls on both sides of the cover cap (22) and the outer walls on both sides of the end of the cylinder (21); an annular plate (24) is fixedly connected between the inner walls of the cylinder (21); spring rods (25) are fixedly connected to the inner walls on both sides of the cylinder (21) outside the annular plate (24); locking rings (26) are fixedly connected to the ends of the spring rods (25); and the outer walls on both sides of the annular plate (24) and the cover cap (22) are fixedly connected to the outer walls. Guide wheels (27) are fixedly connected to the inner walls of the side walls, and adjusting ropes (28) are fixedly connected to the locking rings (26) on both sides of the cylinder (21). The two sets of adjusting ropes (28) are wound around the outer walls of the guide wheels (27) in an S shape, and the ends are fixedly connected to the inner walls on both sides of the cylinder (21). When the elastic component (23) maintains a normal relaxation state, the locking rings (26) on both sides of the cylinder (21) are staggered. At this time, the spring rod (25) is in a compressed state. On the contrary, the two sets of locking rings (26) are coaxially arranged with the middle hole on the annular plate (24) and the cover cap (22).

2. The device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission according to claim 1, characterized in that: The detection probe (33) comprises a mounting head (331) fixedly connected to the end of the detection cable (3) outside the guide cylinder (2); a camera (332) and a lighting bulb (333) are fixedly connected in sequence to the outer wall of the mounting head (331); and a transparent isolation cover (334) is fixedly connected to the outer wall of the mounting head (331) outside the camera (332) and the lighting bulb (333).

3. The device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission according to claim 1, characterized in that: The winding column (6) comprises a movable shaft (61) movably connected to the outer wall of the limit plate (4) and a second spring (62) wound around the outer wall of the movable shaft (61); a protective cover (63) is fixedly connected to the outer wall of the limit plate (4) outside the second spring (62); the movable shaft (61) extends through and extends to the outside of the protective cover (63); the rear end is fixedly connected to a rotating column (64); the rear end of the rotating column (64) is fixedly connected to a positioning plate (65); the rear end of the main control rope (5) is movably connected to the positioning plate (65) after it is wound and rolled around the outer wall of the rotating column (64); and the rear end of the main control rope (5) outside the positioning plate (65) is fixedly connected to a pull ring (51).

4. The device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission as claimed in claim 3, characterized in that: When the main control rope (5) is completely reeled onto the outer wall of the rotating column (64), the second spring (62) maintains a normal relaxed state. At this time, the counterweight (31) is arranged in contact with the outer wall of the end of the guide tube (2).

5. The device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission as claimed in claim 4, characterized in that: An auxiliary component (7) is fixedly connected to the outer wall of the detection cable (3) between the counterweight block (31) and the detection probe (33), the auxiliary component (7) comprising a chuck (71) fixedly connected to the outer wall of the detection cable (3) and a fixed block (711) fixedly connected to the side wall of the chuck (71), a deflection rod (72) is movably connected to the bottom of the end of the fixed block (711), a torsion spring (712) is fixedly connected between the side wall of the deflection rod (72) and the bottom plate of the fixed block (711), and a torsion spring (712) is fixedly connected to the side wall of the deflection rod (72) outside the torsion spring (712). A secondary control rope (73) is fixedly connected, and the secondary control rope (73) is movably connected to the chuck (71) and then wound around the outer wall of the winding column (6) on the limit plate (4) away from the side of the main control rope (5). A fixed rod (74) is fixedly connected to the side wall of the deflection rod (72) outside the secondary control rope (73), and a ring (75) arranged around the detection cable (3) is fixedly connected to the end of the fixed rod (74). A deflection head (76) is movably arranged at the end of the deflection rod (72), and a detection swab (77) is movably connected to the end of the deflection head (76).

6. The device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission as claimed in claim 5, characterized in that: The auxiliary control rope (73) and the winding column (6) are arranged in the same manner as the main control rope (5) and the winding column (6). After the auxiliary control rope (73) and the main control rope (5) are movably passed through the limit plates (4) on both sides of the guide cylinder (2), the auxiliary control rope (73) and the main control rope (5) are respectively wound and rolled up on the outer wall of the rotating column (64) on the limit plates (4) on both sides of the guide cylinder (2), and after the end of the auxiliary control rope (73) passes through the positioning plate (65) at the end of the rotating column (64) on the same side, the end of the auxiliary control rope (73) is fixedly connected to the pull ring (51).

7. The device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission as claimed in claim 5, characterized in that: The deflection rod (72) has a mounting groove at its end, a deflection head (76) is movably arranged between the inner walls of the mounting groove, a thin rubber rod (721) is fixedly connected to the inner wall of the mounting groove, a piston cavity (761) is provided on the deflection head (76) at a position corresponding to the thin rubber rod (721), the end of the thin rubber rod (721) extends into the piston cavity (761), and a piston head (722) is fixedly connected to the end of the thin rubber rod (721) in the piston cavity (761), the piston head (722) is movably engaged between the inner walls of the piston cavity (761), an elastic membrane (762) is fixedly connected between the inner walls at the bottom port of the piston cavity (761), and a fixed portion of the elastic membrane (762) is formed at the middle of the elastic membrane (762). A positioning rod (763) is fixedly connected, and the end of the positioning rod (763) extends to the outside of the bottom port of the piston chamber (761). The end of the positioning rod (763) is movably connected to two groups of movable connecting rods (764). The ends of the two groups of movable connecting rods (764) are respectively provided with limiting holes (765). The outer walls on both sides of the bottom port of the piston chamber (761) are respectively fixedly connected with L-shaped limiting rods (766). The ends of the two groups of movable connecting rods (764) are respectively movably clamped on the outer walls of the cross bars of the L-shaped limiting rods (766) on both sides of the bottom of the piston chamber (761) through the limiting holes (765). The movable connecting rods (764) are used to limit the detection swab (77).

8. The device for detecting the internal cleanliness of an engineering machinery oil tank based on visual transmission as claimed in claim 7, characterized in that: A limiting groove (771) is provided in the middle of the upper end of the detection swab (77), and an annular flexible protrusion (772) is fixedly connected to the top of the detection swab (77) outside the limiting groove (771). An annular groove (767) is provided at the bottom of the deflection head (76) corresponding to the annular flexible protrusion (772). When the piston head (722) is arranged in contact with the elastic membrane (762), the detection swab (77) is arranged in contact with the bottom of the deflection head (76). At this time, the movable connecting rod (764) is located in the limiting groove (771), and one end of the movable connecting rod (764) close to the limiting hole (765) is arranged to horizontally contact the inner wall of the end of the limiting groove (771).

Citation Information

Patent Citations

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