Plate blank flaw detection equipment

Abstract

The invention relates to the technical field of slab flaw detection, and discloses slab flaw detection equipment. The slab flaw detection equipment comprises a conveyor, a supporting frame is installed on one side of the conveyor, a flat seat is fixedly installed at the upper end of the supporting frame, a slab body is placed on the surface of the conveyor, a tooth plate belt is arranged on the surface of the flat seat, ratchet wheels are installed in the two ends of the tooth plate belt, and rotating motors are connected to the center lines of the ratchet wheels. A connecting seat is mounted on the surface of the tooth plate belt in a meshed mode, a hanging bracket is fixedly connected to one side of the connecting seat, and a hanging seat is mounted on the upper surface of the hanging bracket; the hanging bracket is connected with the tooth plate belt through the connecting base, the tooth plate belt can drive the connecting base to move, in this way, the position of the knocking hammer can be conveniently adjusted, the next hitting point is automatically selected, the internal damage condition of the plate blank is further determined, and by automatically selecting the multiple hitting points, the damage rate of the plate blank is further determined. And the judgment accuracy of the fracture crack condition in the plate blank is improved.

Description

Technical Field

[0001] The invention relates to the technical field of slab flaw detection, in particular to a slab flaw detection device. Background Art

[0002] Subcutaneous defects in slabs (including inclusions and pores) are extremely harmful to the surface quality of rolled plates. These defects are crushed or deformed during the rolling process and exposed on the surface of the rolled plates, causing linear defects in the rolled plates, which greatly harm the surface quality of the rolled plates and subsequent coating and plating performance. Slabs are widely used in automobiles, shipbuilding, wind power generation, pressure vessels, high-rise buildings, oil pipelines, engineering machinery, hydropower projects, highways, bridge construction and other fields. There are two basic ways to strengthen the metal materials of continuous casting billets. One is to make defect-free complete crystals to make their strength close to the theoretical strength; the other is to try to prevent the movement of dislocations in defective metal crystals.

[0003] The current slab flaw detection equipment selects one position on the slab surface during flaw detection, and generates resonance between the vibrating instrument and the slab, thereby utilizing vibration detection to detect the fracture inside the slab. However, during operation, in order to realize the flaw detection of the slab more efficiently, one position on the slab surface is selected, which makes it difficult to judge the precise longitudinal direction of the fracture inside the slab, and the selected knocking points are insufficient, thereby reducing the accuracy of judging the fracture pattern inside the slab. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the present invention provides a slab flaw detection device, which can select multiple knocking points to determine the fracture position inside the slab with high accuracy.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose of being able to select multiple knocking points to judge the fracture position inside the slab with high accuracy, the present invention provides the following technical scheme: it includes a conveyor, a support frame is installed on one side of the conveyor, and a flat seat is fixedly installed on the upper end of the support frame, a slab body is placed on the surface of the conveyor, a toothed plate belt is arranged on the surface of the flat seat, and ratchets are installed inside the two ends of the toothed plate belt, the center line of the ratchet is connected to a rotating motor, a connecting seat is meshingly installed on the surface of the toothed plate belt, a hanger is fixedly connected to one side of the connecting seat, and a hanger is installed on the upper surface of the hanger, a lifting cylinder is vertically installed downward on the surface of the hanger, the lower end of the lifting cylinder is connected to a connecting plate, the bottom of the connecting plate is movably connected to an adjusting frame, and a connecting arm frame is installed on the surface of the adjusting frame, a connecting frame is installed on the lower end of the connecting arm frame, and a rotating seat is movably installed on the surface of the connecting frame, and a knocking hammer is arranged on the surface of the rotating seat;

[0008] Side guide rails are fixedly installed on the left and right sides of the conveyor, and side moving seats are slidably installed on the surfaces of the side guide rails. A linear rail is fixedly connected to the inner side of the side moving seat, and a linear motor seat is installed on the surface of the linear rail. A vertical rail is installed on the front side of the linear motor seat, and a mounting seat is movably installed on the surface of the vertical rail. A vibration recorder is installed on the surface of the mounting seat, and a display is installed on one side of the vibration recorder.

[0009] Preferably, the adjustment frame is rotationally connected to the bottom of the connecting plate via a shaft, and a driving motor is fixedly connected to one side of the adjustment frame.

[0010] Preferably, the adjustment frame is connected to each other through a connecting arm frame and a connecting frame, and a bolt shaft is provided between the connecting frame and the rotating seat.

[0011] Preferably, the connecting frame cooperates with the rotating seat to form a rotating structure, and the adjusting frame is bilaterally symmetrical about the symmetry center line of the connecting plate.

[0012] Preferably, transmission screws for movement and adjustment are installed on both sides of the bottom of the hanging seat, and a sliding structure is provided between the hanging seat and the hanger bracket.

[0013] Preferably, the side moving seat and the side guide rail are in sliding connection, and the linear motor seat and the linear guide rail cooperate with each other to form a sliding connection.

[0014] Preferably, a vertical screw rod is installed at the front upper end of the linear motor seat, and the linear motor seat is connected to the mounting seat through the vertical screw rod.

[0015] Preferably, the toothed plate belt is connected to the hanger via a connecting seat, and a slideway is slidably installed inside the bottom of the connecting seat.

[0016] Preferably, the connecting seat and the toothed plate belt are in a meshing connection structure, and the connecting seat and the slideway cooperate with each other to form a sliding structure.

[0017] Compared with the prior art, the present invention provides a slab flaw detection device, which has the following beneficial effects:

[0018] 1. A support frame is installed at one end of the conveyor, and a toothed plate belt is arranged on the upper end of the support frame. The toothed plate belt is connected to the hanger through a connecting seat, and the hanger is connected to the connecting plate at the lower end through a lifting cylinder. An adjusting frame is movably installed at the bottom of the connecting plate, and a connecting arm frame is installed on the adjusting frame. The lower end of the connecting arm frame is connected to the percussion hammer through a connecting frame. The adjusting frame is driven to rotate by a driving motor, so that the connecting arm frame and the percussion hammer on the adjusting frame can hit the slab body on the conveyor from one side of the conveyor. When hitting, resonance is generated with the slab body and the inside of the slab. The vibration recorder arranged above will collect the vibration pattern signal of the slab on site. When a fracture occurs inside the slab, the vibration signal will change, and then locate the fracture position prepared inside the slab.

[0019] 2. The hanger is connected to the toothed plate belt through the connecting seat. The toothed plate belt will move with the connecting seat, which is conducive to adjusting the position of the striking hammer, so as to automatically select the next striking point and further determine the internal damage of the slab. By automatically selecting multiple striking points, the accuracy of judging the fracture lines inside the slab is improved. At the same time, as the hanger moves, the linear rail and the linear motor seat cooperate with each other, so that the vibration recorder installed on the linear motor seat can move with the position of the hanger, and then cooperate with the slab flaw detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the installation structure of the linear rail and the linear motor seat in the present invention;

[0022] Figure 3 It is a structural schematic diagram of the hanger in the present invention;

[0023] Figure 4 It is a structural schematic diagram of the hanger in the present invention from a second viewing angle;

[0024] Figure 5 It is a schematic diagram of the structure of the linear motor base in the present invention;

[0025] Figure 6 It is a schematic diagram of the support frame structure in the present invention.

[0026] Among them: 1. Conveyor; 2. Side guide rails; 3. Slab body; 4. Side moving seat; 5. Linear rails; 6. Linear motor seat; 7. Vertical rails; 8. Mounting seat; 9. Support frame; 10. Flat seat; 11. Toothed plate belt; 12. Connecting seat; 13. Hanger; 14. Slide; 15. Vertical screw; 16. Vibration recorder; 17. Display; 18. Hanging seat; 19. Transmission screw; 20. Lifting cylinder; 21. Connecting plate; 22. Adjusting frame; 23. Driving motor; 24. Connecting arm frame; 25. Connecting frame; 26. Rotating seat; 27. Percussion hammer; 28. Bolt shaft; 29. ​​Ratchet; 30. Rotating motor. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-6 A slab flaw detection device comprises a conveyor 1, a support frame 9 is installed on one side of the conveyor 1, and a flat seat 10 is fixedly installed on the upper end of the support frame 9, a slab body 3 is placed on the surface of the conveyor 1, a toothed plate belt 11 is arranged on the surface of the flat seat 10, and ratchets 29 are installed inside the two ends of the toothed plate belt 11, and a rotating motor 30 is connected to the center line of the ratchet 29, a connecting seat 12 is meshingly installed on the surface of the toothed plate belt 11, a hanger 13 is fixedly connected to one side of the connecting seat 12, and a hanger 18 is installed on the upper surface of the hanger 13, the toothed plate belt 11 is connected to each other through the connecting seat 12 and the hanger 13, and a slideway 14 is slidably installed inside the bottom of the connecting seat 12, the connecting seat 12 and the toothed plate belt 11 are meshing connection structures, and the connecting seat 12 and the slideway 14 cooperate with each other to form a sliding structure;

[0029] Specifically, the rotating motor 30 drives the ratchet 29 to rotate, and the inner wall of the toothed plate belt 11 has a serrated structure, so that the toothed plate belt 11 and the ratchet 29 form a meshing structure. At the same time, the interior of the connecting seat 12 is set to a tooth-like structure, which is conducive to the fixed connection with the toothed plate belt 11 through the meshing structure. In this way, it is convenient to use the toothed plate belt 11 to drive the connecting seat 12 to move, thereby realizing the movement and adjustment of the position of the hanger 13.

[0030] A lifting cylinder 20 is vertically mounted downward on the surface of the hanging seat 18, a connecting plate 21 is connected to the lower end of the lifting cylinder 20, an adjusting frame 22 is movably connected to the bottom of the connecting plate 21, and a connecting arm frame 24 is mounted on the surface of the adjusting frame 22, a connecting frame 25 is mounted on the lower end of the connecting arm frame 24, and a rotating seat 26 is movably mounted on the surface of the connecting frame 25, and a percussion hammer 27 is arranged on the surface of the rotating seat 26;

[0031] The left and right sides of the conveyor 1 are fixedly installed with side guide rails 2, and the surface of the side guide rails 2 is slidably installed with a side moving seat 4, the inner side of the side moving seat 4 is fixedly connected with a linear rail 5, and the surface of the linear rail 5 is installed with a linear motor seat 6, the front side of the linear motor seat 6 is installed with a vertical rail 7, and the surface of the vertical rail 7 is movably installed with a mounting seat 8, the surface of the mounting seat 8 is installed with a vibration recorder 16, and a display 17 is installed on one side of the vibration recorder 16, the adjustment frame 22 is rotatably connected to the bottom of the connecting plate 21 through the shaft, and one side of the adjustment frame 22 is fixedly connected to a driving motor 23, the adjustment frame 22 is mutually connected with the connecting frame 25 through the connecting arm frame 24, and a bolt shaft 28 is provided between the connecting frame 25 and the rotating seat 26, the connecting frame 25 cooperates with the rotating seat 26 through the bolt shaft 28 to form a rotating structure, and the adjustment frame 22 is symmetrical about the symmetry center line of the connecting plate 21.

[0032] Specifically, through the rotating structure between the adjusting frame 22 and the bottom of the connecting plate 21, the adjusting frame 22 is made rotatable, and the driving motor 23 will drive the adjusting frame 22 to rotate, and then the knocking hammer 27 installed under the adjusting frame 22 will realize the striking operation. Secondly, by utilizing the rotating structure between the rotating seat 26 and the bolt shaft 28, the striking angle of the knocking hammer 27 on the rotating seat 26 is adjusted to improve the striking accuracy.

[0033] Both sides of the bottom of the hanging seat 18 are installed with transmission screws 19 for movement and adjustment, and the hanging seat 18 and the hanger 13 are in a sliding structure, the side moving seat 4 and the side guide rail 2 are in a sliding connection, the linear motor seat 6 and the linear guide rail cooperate with each other to form a sliding connection, and a vertical screw 15 is installed on the front upper end of the linear motor seat 6, and the linear motor seat 6 is connected to the mounting seat 8 through the vertical screw 15;

[0034] Specifically, a pulley is arranged inside the side movable seat 4, so that the side movable seat 4 and the side guide rail 2 cooperate with each other and move along the side guide rail 2, thereby adjusting the detection position of the vibration recorder 16 to improve the operational flexibility. The vertical screw rod 15 is arranged to adjust the lifting and lowering of the vibration recorder 16 on the mounting seat 8, thereby performing vibration detection close to the surface of the slab body 3.

[0035] When in use, first, place the slab body 3 on the conveyor 1, and use the conveyor 1 to convey the slab body 3 to the other end of the conveyor 1, and the lifting cylinder 20 will lower the height of the connecting plate 21, so that the knocking hammer 27 under the connecting plate 21 is close to one side of the slab body 3. At the same time, according to the distance between the knocking hammer 27 and the slab body 3, the transmission screw 19 is used to adjust the position of the hanger 18 to get closer to the slab body 3. Secondly, the driving motor 23 will drive the adjusting frame 22 to rotate, and the adjusting frame 22 will drive the knocking hammer 27 on the lower end connecting frame 25 to move through the setting of the connecting arm frame 24. The knocking hammer 27 will realize the striking operation on the slab. When striking, it will resonate with the slab body 3 and the inside of the slab, and the vibration recorder 16 arranged above will collect the vibration pattern signal of the slab on site. When a fracture occurs inside the slab, the vibration signal changes, and then the prepared fracture position inside the slab is located. Secondly, the rotating motor 30 drives the ratchet 29 to rotate, and the ratchet 29 drives the toothed plate belt 11 to rotate, and the toothed plate belt 11 drives the connecting seat 12 to move, and the connecting seat 12 drives the hanger 13 to move, thereby adjusting the position of the striking hammer 27. In this way, the next striking point is automatically selected, and multiple striking points are automatically selected by the toothed plate belt 11 driving the connecting seat 12, thereby improving the accuracy of judging the fracture pattern inside the slab. When the hanger 13 moves, the linear rail 5 and the linear motor seat 6 cooperate with each other, driving the vibration recorder 16 on the linear motor seat 6 to cooperate with the position movement of the hanger 13, and cooperate with the striking hammer 27 to perform slab flaw detection.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slab flaw detection device, comprising a conveyor (1), characterized in that: A support frame (9) is installed on one side of the conveyor (1), and a flat seat (10) is fixedly installed on the upper end of the support frame (9); a slab body (3) is placed on the surface of the conveyor (1); a toothed plate belt (11) is arranged on the surface of the flat seat (10), and ratchets (29) are installed inside both ends of the toothed plate belt (11); a rotating motor (30) is connected to the center line of the ratchet (29); a connecting seat (12) is meshingly installed on the surface of the toothed plate belt (11), and a hanger (13) is fixedly connected to one side of the connecting seat (12), and the hanger (13) is fixedly connected to the one side of the connecting seat (12); A hanging seat (18) is installed on the upper surface of the frame (13), a lifting cylinder (20) is vertically installed downward on the surface of the hanging seat (18), the lower end of the lifting cylinder (20) is connected to a connecting plate (21), the bottom of the connecting plate (21) is movably connected to an adjusting frame (22), and a connecting arm frame (24) is installed on the surface of the adjusting frame (22), a connecting frame (25) is installed on the lower end of the connecting arm frame (24), and a rotating seat (26) is movably installed on the surface of the connecting frame (25), and a percussion hammer (27) is arranged on the surface of the rotating seat (26); The conveyor (1) is fixedly provided with side guide rails (2) on both left and right sides, and a side moving seat (4) is slidably provided on the surface of the side guide rails (2), a linear rail (5) is fixedly connected to the inner side of the side moving seat (4), and a linear motor seat (6) is provided on the surface of the linear rail (5), a vertical rail (7) is provided on the front side of the linear motor seat (6), and a mounting seat (8) is movably provided on the surface of the vertical rail (7), a vibration recorder (16) is provided on the surface of the mounting seat (8), and a display (17) is provided on one side of the vibration recorder (16).

2. A slab flaw detection device according to claim 1, characterized in that: The adjusting frame (22) is rotatably connected to the bottom of the connecting plate (21) via a shaft, and a driving motor (23) is fixedly connected to one side of the adjusting frame (22).

3. The slab flaw detection equipment according to claim 1, characterized in that: The adjusting frame (22) is connected to the connecting frame (25) through the connecting arm frame (24), and a bolt shaft (28) is arranged between the connecting frame (25) and the rotating seat (26).

4. The slab flaw detection equipment according to claim 1, characterized in that: The connecting frame (25) cooperates with the rotating seat (26) through the bolt shaft (28) to form a rotating structure, and the adjusting frame (22) is bilaterally symmetrical about the symmetry center line of the connecting plate (21).

5. The slab flaw detection equipment according to claim 1, characterized in that: Transmission screw rods (19) for movement and adjustment are installed on both sides of the bottom of the hanging seat (18), and a sliding structure is provided between the hanging seat (18) and the hanger (13).

6. The slab flaw detection equipment according to claim 1, characterized in that: The side moving seat (4) and the side guide rail (2) are in sliding connection, and the linear motor seat (6) and the linear guide rail cooperate with each other to form a sliding connection.

7. The slab flaw detection equipment according to claim 1, characterized in that: A vertical screw rod (15) is installed at the front upper end of the linear motor seat (6), and the linear motor seat (6) is connected to the mounting seat (8) via the vertical screw rod (15).

8. The slab flaw detection equipment according to claim 1, characterized in that: The toothed plate belt (11) is connected to the hanger (13) via a connecting seat (12), and a slideway (14) is slidably installed inside the bottom of the connecting seat (12).

9. The slab flaw detection equipment according to claim 1, characterized in that: The connection seat (12) and the toothed plate belt (11) are in a meshing connection structure, and the connection seat (12) and the slideway (14) cooperate with each other to form a sliding structure.

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