Automatic labeling, testing, taping and packaging machine and process for AI server inductors

By designing an automatic labeling test tape and packaging machine for AI server inductors, the collaborative work of negative pressure adsorption devices and multiple stations is used to solve the problem of low automation in the existing technology, and efficient automation of inductor production is achieved.

CN119749955AInactive Publication Date: 2025-04-04JINDONGLI INTELLINGENT TECH (SZ) CO LTD
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Patent Information

Application Number
CN202510260198.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the automated production of AI server inductors, the degree of automation in the existing technology is relatively low, resulting in high labor costs and low production efficiency.

Method used

Design an automatic labeling test tape and packaging integrated machine, through the coordinated work of the negative pressure adsorption device and multiple stations, the integrated automatic production of inductor labeling, testing and tape and packaging processes is realized.

Benefits of technology

It realizes integrated automated production of inductor labeling, testing and tape braiding and packaging processes, reduces labor costs and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic labeling, testing, taping and packaging integrated machine and process for AI server inductors. The automatic labeling, testing, taping and packaging integrated machine includes a workpiece operation mechanism, which includes a split turntable and a plurality of negative pressure adsorption devices installed on the split turntable and arranged in a circumferential interval, and the negative pressure adsorption device is used to suck materials downward; the automatic labeling, testing, taping and packaging integrated machine is sequentially provided with a label loading station, a first correction station, a product loading station, a loading detection station, a first NG unloading station, a second correction station, a product testing station, a second NG unloading station, a third correction station, a pre-taping detection station and a taping packaging station along the moving path of the negative pressure adsorption device. The automatic labeling, testing, taping and packaging integrated machine and process of the present invention can realize the integrated automated production of labeling, testing and taping packaging processes of inductors, thereby reducing labor costs and improving production efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of intelligent manufacturing of inductors, and in particular to an automatic labeling, testing, taping and packaging all-in-one machine and process for AI server inductors. Background Art

[0002] In recent years, artificial intelligence technology has developed rapidly, and important achievements such as large language models, autonomous driving, and video generation have continued to emerge. As AI technology is increasingly used in all walks of life, artificial intelligence has become an important driving force for a new round of scientific and technological revolution and industrial transformation. The key to supporting the rapid development of artificial intelligence technology lies in the large-scale production and application of AI servers with high-performance computing capabilities and large-capacity storage space, which has led to a significant increase in the demand for inductors related to AI servers.

[0003] In the automated production of AI server inductors, the inductor products need to undergo processes such as labeling, testing, and taping. These processes are usually performed separately by multiple production equipment, so workers are required to coordinate work between the various processes, resulting in a low degree of automation, high labor costs, and reduced production efficiency. Summary of the invention

[0004] In order to overcome the shortcomings of the prior art, the purpose of the present invention is to provide an automatic labeling, testing and taping packaging all-in-one machine and process for AI server inductors, which is used to realize the integrated automated production of labeling, testing and taping packaging processes of inductors, thereby reducing labor costs and improving production efficiency.

[0005] The automatic labeling, testing, taping and packaging integrated machine for AI server inductors of the present invention is implemented by the following technical solutions: An automatic labeling, testing, taping and packaging integrated machine for AI server inductors, comprising a workpiece moving mechanism, the workpiece moving mechanism comprising a dividing turntable and a plurality of negative pressure adsorption devices installed on the dividing turntable and arranged at intervals in a circle, the negative pressure adsorption device being used for sucking materials downwards; The automatic labeling, testing, taping and packaging integrated machine is provided with the following stations in sequence along the moving path of the negative pressure adsorption device: Label loading station, used for loading inductor labels; The first calibration station is used to calibrate the position and posture of the label; Product loading station, used for loading inductor products; The loading inspection station is used to detect whether the product is successfully loaded; The first NG unloading station is used to recycle labels when the test result of the loading and testing station is NG; The second correction station is used to correct the posture of the labeled product; Product testing station, used to test labeled products; The second NG unloading station is used to recycle NG products when the test result of the product testing station is NG; The third calibration station is used to calibrate the posture of the tested products; The pre-taping inspection station is used to detect whether the tested products are missing; The taping and packaging station is used to tape and package the products that have passed the test.

[0006] Furthermore, the label loading station is provided with a label loading rack, which is provided with a label tape reel, a label tape peeling assembly and a peeling label waiting table. The label tape peeling assembly is used to receive the label tape released from the label tape reel and transport the label tape toward the direction of the peeling label waiting table so that the label on the label tape is peeled off and placed on the peeling label waiting table.

[0007] Furthermore, the product loading station is provided with a tray assembly, a loading fixture assembly and a feeding belt assembly. The loading fixture assembly is used to grab the product from the tray assembly to the feeding belt assembly. A product positioning assembly is provided at the front end of the feeding belt assembly.

[0008] Further, the product testing station includes a current testing station, a CCD bottom surface detection station, an L1 external testing station and an L2 internal testing station, and the current testing station, the CCD bottom surface detection station, the L1 external testing station and the L2 internal testing station are sequentially arranged between the second calibration station and the second NG unloading station; The second NG unloading station is used to recycle NG products when any test result in the current test station, the CCD bottom surface test station, the L1 external test station and the L2 internal test station is NG.

[0009] Furthermore, the first correction station is provided with a parallel opening and closing four-claw cylinder and an in-place photoelectric switch; the second correction station is provided with a parallel opening and closing four-claw cylinder and an in-place photoelectric switch, and the third correction station is provided with a parallel opening and closing four-claw cylinder and an in-place photoelectric switch.

[0010] Furthermore, the feeding inspection station is provided with a product detection photoelectric switch; and the pre-taping inspection station is provided with a product detection photoelectric switch.

[0011] Furthermore, the braiding and packaging station is provided with a carrier tape reel, a carrier tape conveying assembly, a cover tape reel, a hot pressing tool assembly, a shearing assembly and a blanking reel; The carrier tape conveying assembly is used to receive the carrier tape released from the carrier tape reel and convey the carrier tape to the unloading reel; The hot pressing tool assembly is arranged above the carrier tape conveying assembly and is used to hot press the cover tape released from the cover tape reel onto the carrier tape; The unloading reel is used to receive the carrier tape with the heat-pressed cover tape from the carrier tape conveying assembly; The shearing assembly is arranged between the carrier tape conveying assembly and the unloading reel, and is used for shearing and separating the carrier tape that has been hot-pressed with the cover tape.

[0012] Furthermore, the tape packaging station is also provided with a CCD detection device, a material changing fixture, an NG product recovery box and a good product feeding assembly; The good product loading assembly is arranged on the side of the carrier conveying assembly; The CCD detection device is located above the carrier conveyor assembly and before the hot pressing tool assembly; The material replacement fixture is used to grab NG products from the carrier of the carrier conveyor assembly to the NG product recovery box when the detection result of the CCD detection device is NG, and to grab qualified products from the good product loading assembly to the carrier of the carrier conveyor assembly, thereby replenishing the storage cavity of the carrier that originally loaded NG products with qualified products.

[0013] Furthermore, the automatic labeling, testing, taping and packaging integrated machine is also provided with a material clearing station, which is located between the taping and packaging station and the label loading station.

[0014] The automatic labeling, testing, taping and packaging integrated machine for AI server inductors of the present invention is implemented by the following technical solutions: An automatic labeling test taping packaging process for AI server inductors, which is applied to the above-mentioned automatic labeling test taping packaging all-in-one machine, comprises: The split turntable of the workpiece moving mechanism drives the negative pressure adsorption device to move along a circular path; The negative pressure adsorption device moves to the label loading station to adsorb the upper surface of the inductor label; The negative pressure adsorption device moves the label to the first correction station, and the first correction station corrects the position and posture of the label; The negative pressure adsorption device moves the label to the product loading station, and presses the lower surface of the label down to the upper surface of the inductor product, and the label and the product are attached and fixed by the adhesive on the lower surface of the label; The negative pressure adsorption device moves the label and product to the loading inspection station, which then checks whether the product has been successfully loaded. If the detection result of the loading inspection station is NG, the negative pressure adsorption device will perform a release action when it moves to the first NG unloading station, so that the first NG unloading station can recycle the label. If not, the negative pressure adsorption device will skip the first NG unloading station and move the labeled product to the second correction station, and the second correction station will correct the posture of the labeled product. The negative pressure adsorption device moves the labeled products to the product testing station, where the labeled products are tested; If the test result of the product testing station is NG, the negative pressure adsorption device will perform the release action when it moves to the second NG unloading station, so that the second NG unloading station can recycle the NG product. If not, the negative pressure adsorption device will skip the second NG unloading station and move the tested OK product to the third correction station, and the third correction station will correct the posture of the tested OK product. When the negative pressure adsorption device carries the tested OK products through the pre-taping inspection station, the pre-taping inspection station will check whether the tested OK products are missing; The negative pressure adsorption device moves the tested OK products to the taping and packaging station, and the taping and packaging station tapes and packages the tested OK products.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The automatic labeling, testing, and taping packaging all-in-one machine and process for AI server inductors provided by the present invention can realize the integrated automated production of labeling, testing, and taping packaging of inductors, thereby reducing labor costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of an automatic labeling, testing, taping and packaging integrated machine for AI server inductors according to an embodiment of the present invention; Figure 2 for Figure 1 The automatic labeling, testing, taping and packaging machine shown is a top view omitting the workpiece moving mechanism; Figure 3 for Figure 2 The enlarged view of point A in the middle; Figure 4 for Figure 1 The structural schematic diagram of the workpiece running mechanism of the automatic labeling, testing, taping and packaging all-in-one machine shown; Figure 5 for Figure 1 The structural schematic diagram of the label loading station of the automatic labeling test taping and packaging all-in-one machine shown; Figure 6 for Figure 1 The structural schematic diagram of the first calibration station of the automatic labeling test taping packaging all-in-one machine shown; Figure 7 for Figure 1 The structural schematic diagram of the product loading station of the automatic labeling, testing, taping and packaging all-in-one machine shown; Figure 8 for Figure 1 The structural schematic diagram of the feeding and testing station of the automatic labeling, testing, taping and packaging integrated machine shown; Fig. 9 for Figure 1The structural schematic diagram of the taping and packaging station (with the carrier reel omitted) of the automatic labeling test and taping and packaging all-in-one machine shown; Fig.10 for Fig. 9 A structural schematic diagram of the taping and packaging station from another perspective; Fig.11 Position Fig.10 Enlarged view of point B in the middle.

[0017] In the figure: 100. Workpiece moving mechanism; 101. Splitting turntable; 102. Negative pressure adsorption device; 200, label loading station; 201, label loading rack; 202, label tape reel; 203, label tape peeling assembly; 204, label peeling waiting table; 300, first calibration station; 301, parallel opening and closing four-claw cylinder; 302, in-position photoelectric switch; 400, product loading station; 401, tray assembly; 402, loading fixture assembly; 403, feeding belt assembly; 404, product positioning assembly; 500, feeding inspection station; 501, product inspection photoelectric switch; 600, first NG unloading station; 700, second calibration station; 800, product testing station; 801, current testing station; 802, CCD bottom surface inspection station; 803, L1 external testing station; 804, L2 internal testing station; 900, the second NG unloading station; 1000, the third calibration station; 1100, pre-taping inspection station; 1200, taping and packaging station; 1201, carrier tape reel; 1202, carrier tape conveying assembly; 1203, cover tape reel; 1204, hot pressing tool assembly; 1205, shearing assembly; 1206, unloading reel; 1207, CCD detection device; 1208, material changing fixture; 1209, NG product recovery box; 1210, good product loading assembly.

[0018] 1300. Material cleaning station. DETAILED DESCRIPTION

[0019] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0020] refer to Figure 1-Figure 11The embodiment of the present invention provides an automatic labeling test taping packaging all-in-one machine and an automatic labeling test taping packaging process for AI server inductors. The automatic labeling test taping packaging all-in-one machine of the embodiment of the present invention includes a workpiece moving mechanism 100, which includes a dividing turntable 101 and a plurality of negative pressure adsorption devices 102 installed on the dividing turntable 101 and arranged at intervals in a circle, and the negative pressure adsorption device 102 is used to suck materials downward; wherein, the workpiece moving mechanism 100 is powered by a servo motor to drive the dividing turntable 101 to rotate.

[0021] Specifically, the automatic labeling, testing, taping and packaging integrated machine is provided with a label loading station 200, a first correction station 300, a product loading station 400, a loading inspection station 500, a first NG unloading station 600, a second correction station 700, a product testing station 800, a second NG unloading station 900, a third correction station 1000, a pre-taping inspection station 1100, and a taping packaging station 1200 in sequence along the moving path of the negative pressure adsorption device 102; of course, the automatic labeling, testing, taping and packaging integrated machine also includes a frame, and the workpiece operation mechanism 100 and the above-mentioned stations are arranged on the frame, and these stations are distributed in a circle.

[0022] Specifically, there is a ball bushing in the negative pressure adsorption device 102, and the ball bushing + nozzle rod are used to position the guide of the nozzle, and the cam divider in the middle of the turntable drives the entire rotating assembly to perform 16-part lifting and lowering movements.

[0023] The label loading station 200 is used for loading inductor labels; the first correction station 300 is used for correcting the position and posture of the label; the product loading station 400 is used for loading inductor products; the loading detection station 500 is used to detect whether the product is successfully loaded; the first NG unloading station 600 is used to recycle the label when the detection result of the loading detection station 500 is NG; the second correction station 700 is used to correct the position and posture of the labeled product; the product testing station 800 is used to test the labeled product; the second NG unloading station 900 is used to recycle NG products when the detection result of the product testing station 800 is NG; the third correction station 1000 is used to correct the position and posture of the test OK product; the pre-taping detection station 1100 is used to detect whether the test OK product is lost; the taping packaging station 1200 is used to tape and package the test OK product.

[0024] In the automatic labeling, testing, taping and packaging integrated machine of the embodiment of the present invention, the label loading station 200 is provided with a label loading rack 201, and the label loading rack 201 is provided with a label tape reel 202, a label tape stripping assembly 203 and a stripping label waiting table 204. The label tape stripping assembly 203 is used to receive the label tape released from the label tape reel 202, and convey the label tape to the direction of the stripping label waiting table 204, so that the label on the label tape is stripped to the stripping label waiting table 204. There is a gap formed between the label tape stripping assembly 203 and the stripping label waiting table 204. When the label tape passes through the gap, the bottom tape of the label tape begins to separate from the label, and the bottom tape passes through the gap. At the same time, the label is stripped to the stripping label waiting table 204, so as to be adsorbed by the negative pressure adsorption device 102.

[0025] In the automatic labeling, testing, taping and packaging machine of the embodiment of the present invention, the product loading station 400 is provided with a tray assembly 401, a loading fixture assembly 402 and a feeding belt assembly 403. The loading fixture assembly 402 is used to grab the product from the tray assembly 401 to the feeding belt assembly 403. The front end of the feeding belt assembly 403 is provided with a product positioning assembly 404; the product positioning assembly 404 is a parallel opening and closing double-claw cylinder, which can well fix the inductor product to facilitate the pasting and fixation of the inductor label and the inductor product.

[0026] In the automatic labeling, testing, taping and packaging integrated machine of the embodiment of the present invention, the product testing station 800 includes a current testing station 801, a CCD bottom surface detection station 802, an L1 external testing station 803 and an L2 internal testing station 804; wherein the current testing station 801, the CCD bottom surface detection station 802, the L1 external testing station 803 and the L2 internal testing station 804 are sequentially arranged between the second calibration station 700 and the second NG unloading station 900. Specifically, the second NG unloading station 900 is used to recycle NG products when any of the detection results of the current testing station 801, the CCD bottom surface detection station 802, the L1 external testing station 803 and the L2 internal testing station 804 are NG. It should be noted that the number of stations of the product testing station 800 can be determined according to actual conditions, for example, it can be adjusted according to the number of coils of the inductor product.

[0027] In the automatic labeling, testing, taping and packaging integrated machine of the embodiment of the present invention, the first correction station 300 is provided with a parallel opening and closing four-claw cylinder 301 and an in-place photoelectric switch 302; the in-place photoelectric switch 302 is used to detect whether the workpiece (product or label) is in place, so as to control the parallel opening and closing four-claw cylinder 301, and the parallel opening and closing four-claw cylinder 301 is used to correct the posture (i.e., position and posture) of the workpiece from four directions through its four claws, so as to ensure the smooth progress of subsequent processes. Similar to the first correction station 300, the second correction station 700 can also be provided with a parallel opening and closing four-claw cylinder and an in-place photoelectric switch, and the third correction station 1000 can also be provided with a parallel opening and closing four-claw cylinder and an in-place photoelectric switch.

[0028] In the automatic labeling, testing, taping and packaging integrated machine of the embodiment of the present invention, the loading detection station 500 is provided with a product detection photoelectric switch 501; the product detection photoelectric switch 501 is used to detect whether the negative pressure adsorption device 102 actually carries a product, or whether the product is lost. Similarly, the pre-taping detection station 1100 can also be provided with a product detection photoelectric switch.

[0029] In the automatic labeling, testing and taping packaging integrated machine of the embodiment of the present invention, the taping packaging station 1200 is provided with a carrier reel 1201, a carrier conveying assembly 1202, a cover tape reel 1203, a hot pressing tool assembly 1204, a shearing assembly 1205 and a blanking reel 1206.

[0030] The carrier tape conveying assembly 1202 is used to receive the carrier tape released from the carrier tape reel 1201 and convey the carrier tape to the unloading reel 1206; wherein, the negative pressure adsorption device 102 loads the tested OK products into the storage cavity of the carrier tape, and each time a product is loaded, the carrier tape moves forward one grid distance.

[0031] The hot pressing tool assembly 1204 is disposed above the carrier tape conveying assembly 1202 and is used to hot press the cover tape released from the cover tape reel 1203 onto the carrier tape.

[0032] The unloading reel 1206 is used to receive the carrier tape with the heat-pressed cover tape from the carrier tape conveying assembly 1202 .

[0033] The shearing assembly 1205 is arranged between the carrier conveying assembly 1202 and the unloading reel 1206, and is used to perform a shearing and separation process on the carrier tape that has been heat-pressed and covered; wherein, when the unloading reel 1206 has rolled up enough carrier tape, it can be sheared and separated by the shearing assembly 1205 to facilitate the removal of the carrier tape for the packaged product.

[0034] In the automatic labeling, testing, taping and packaging integrated machine of the embodiment of the present invention, the taping and packaging station 1200 is also provided with a CCD detection device 1207, a material changing fixture 1208, an NG product recovery box 1209 and a good product feeding component 1210; wherein the good product feeding component 1210 and the carrier conveying component 1202 can adopt similar conveyor belt products. Fig.11 The material changing fixture 1208 includes a reciprocating material changing rod and two suction nozzles arranged on the bottom surface of the material changing rod, and the two suction nozzles can move simultaneously.

[0035] The good product loading assembly 1210 is arranged on the side of the carrier conveying assembly 1202; the good product loading assembly 1210 is used to place and move the replenishment carrier, and qualified products are placed on the replenishment carrier.

[0036] The CCD detection device 1207 is located above the carrier conveyor assembly 1202 and in front of the hot pressing tool assembly 1204, that is, the products placed in the carrier conveyor assembly 1202 must be inspected by the CCD detection device 1207 (to detect whether the label is lost, worn or contaminated) before they can be packaged by the cover tape.

[0037] The material change fixture 1208 is used to grab the NG products from the carrier of the carrier conveying assembly 1202 to the NG product recovery box 1209 when the detection result of the CCD detection device 1207 is NG, and grab the qualified products from the good product loading assembly 1210 to the carrier of the carrier conveying assembly 1202, and then replenish the qualified products to the storage cavity of the carrier that originally loaded the NG products. Through the CCD detection device 1207, the material change fixture 1208, the NG product recovery box 1209 and the good product loading assembly 1210, the good product rate of the packaged products can be well guaranteed.

[0038] The automatic labeling, testing, taping and packaging integrated machine of the embodiment of the present invention is also provided with a material clearing station 1300, which is located between the taping and packaging station 1200 and the label loading station 200; when the negative pressure adsorption device 102 moves to the material clearing station 1300, it will perform a release action regardless of its own situation to avoid residual materials on the negative pressure adsorption device 102 and affect the processing cycle. Among them, the material clearing station 1300, the first NG unloading station 600 and the second NG unloading station 900 can all be provided with corresponding recycling boxes, and the waste materials can be recycled through the recycling boxes.

[0039] The automatic labeling test taping packaging process for AI server inductors according to an embodiment of the present invention is applied to the automatic labeling test taping packaging all-in-one machine as described in the embodiment of the present invention. The working principle of the all-in-one machine can refer to the process.

[0040] The automatic labeling test tape packaging process of the embodiment of the present invention includes the following steps.

[0041] Step 1: The split turntable 101 of the workpiece moving mechanism 100 drives the negative pressure adsorption device 102 to move along a circular path.

[0042] Step 2: The negative pressure adsorption device 102 moves to the label loading station 200 to adsorb the upper surface of the inductor label.

[0043] Step 3: The negative pressure adsorption device 102 moves the label to the first correction station 300, and the first correction station 300 corrects the position (position and posture) of the label to ensure the smooth progress of subsequent steps.

[0044] Step 4: The negative pressure adsorption device 102 moves the label to the product loading station 400, and presses the lower surface of the label down to the upper surface of the inductor product, and fixes the label and the product by the adhesive on the lower surface of the label; in this way, the negative pressure adsorption device 102 can carry the label and the product at the same time.

[0045] Step 5: The negative pressure adsorption device 102 moves the label and the product to the loading inspection station 500, and the loading inspection station 500 detects whether the product is successfully loaded, that is, whether the product is successfully attached and fixed to the label; Step 5-1: If the detection result of the loading detection station 500 is NG, the negative pressure adsorption device 102 performs a release action when it moves to the first NG unloading station 600, so that the first NG unloading station 600 can recycle the label; Step 5-2: If not (i.e. the detection result of the loading detection station 500 is OK), the negative pressure adsorption device 102 skips the first NG unloading station 600 and moves the labeled product to the second correction station 700, which corrects the posture of the labeled product.

[0046] Step 6: The negative pressure adsorption device 102 moves the labeled product to the product testing station 800, and the product testing station 800 tests the labeled product; Step 6-1: If the test result of the product testing station 800 is NG, the negative pressure adsorption device 102 performs a release action when it moves to the second NG unloading station 900, so that the second NG unloading station 900 can recycle the NG product; Step 6-2: If no (i.e. the test result of the product testing station 800 is OK), the negative pressure adsorption device 102 skips the second NG unloading station 900 and moves the tested OK product to the third correction station 1000, which corrects the posture of the tested OK product.

[0047] Step 7: When the negative pressure adsorption device 102 carries the tested OK product through the pre-taping inspection station 1100, the pre-taping inspection station 1100 inspects whether the tested OK product is missing.

[0048] Step 8: The negative pressure adsorption device 102 moves the tested OK products to the taping and packaging station 1200, and the taping and packaging station 1200 performs taping and packaging on the tested OK products; wherein the taping and packaging includes steps 8-1 to 8-4.

[0049] Step 8-1: The negative pressure adsorption device 102 performs a loosening action and places the tested OK product into the storage cavity of the carrier tape. The carrier tape conveying assembly 1202 moves the carrier tape forward by one grid distance (which can be understood as the center distance between two adjacent storage cavities) and waits for the next negative pressure adsorption device 102 to place the tested OK product.

[0050] Step 8-2: The carrier conveyor assembly 1202 moves the carrier loaded with the tested products to the unloading reel 1206. When the carrier passes through the CCD detection device 1207, the CCD detection device 1207 detects the products on the carrier (for example, whether the label is missing, worn or contaminated).

[0051] Step 8-2: When the detection result of the CCD detection device 1207 is NG, the material replacement fixture 1208 grabs the NG product from the carrier of the carrier conveyor component 1202 to the NG product recovery box 1209, and grabs the qualified product from the good product loading component 1210 to the carrier of the carrier conveyor component 1202, and then replenishes the storage cavity of the carrier that originally loaded the NG product with qualified products; if the detection result of the CCD detection device 1207 is OK, the carrier conveyor component 1202 continues to convey the carrier.

[0052] Step 8-3: The heat pressing tool assembly 1204 heat presses the cover tape onto the carrier tape, and the unloading reel 1206 receives the carrier tape with the heat pressed cover tape.

[0053] Step 8-4: When the unloading reel 1206 has enough (i.e., reaches the preset capacity) carrier tape, the shearing assembly 1205 performs a shearing and separation action to separate the carrier tape for packaged products from the carrier tape in the process of being packaged.

[0054] The automatic labeling, testing, taping and packaging all-in-one machine and process for AI server inductors provided in the embodiments of the present invention can realize the integrated automated production of labeling, testing, taping and packaging processes of inductors, thereby reducing labor costs and improving production efficiency; and through multiple inspections and feeding processes, the yield of packaged products can be well guaranteed.

[0055] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. An automatic labeling, testing, taping and packaging machine for AI server inductors, characterized in that: The workpiece moving mechanism includes a dividing turntable and a plurality of negative pressure adsorption devices installed on the dividing turntable and arranged at intervals in a circumference, and the negative pressure adsorption devices are used to suck materials downward; The automatic labeling, testing, taping and packaging integrated machine is provided with the following stations in sequence along the moving path of the negative pressure adsorption device: Label loading station, used for loading inductor labels; The first calibration station is used to calibrate the position and posture of the label; Product loading station, used for loading inductor products; The loading inspection station is used to detect whether the product is successfully loaded; The first NG unloading station is used to recycle labels when the test result of the loading and testing station is NG; The second correction station is used to correct the posture of the labeled product; Product testing station, used to test labeled products; The second NG unloading station is used to recycle NG products when the test result of the product testing station is NG; The third calibration station is used to calibrate the posture of the tested products; The pre-taping inspection station is used to detect whether the tested products are missing; The taping and packaging station is used to tape and package the products that have passed the test.

2. The automatic labeling, testing, taping and packaging integrated machine as claimed in claim 1, characterized in that: The label loading station is provided with a label loading rack, which is provided with a label tape reel, a label tape peeling assembly and a peeling label waiting table. The label tape peeling assembly is used to receive the label tape released from the label tape reel and transport the label tape toward the direction of the peeling label waiting table so that the label on the label tape is peeled off and placed on the peeling label waiting table.

3. The automatic labeling, testing, taping and packaging integrated machine as claimed in claim 1, characterized in that: The product loading station is provided with a tray assembly, a loading fixture assembly and a feeding belt assembly. The loading fixture assembly is used to grab the product from the tray assembly to the feeding belt assembly. The front end of the feeding belt assembly is provided with a product positioning assembly.

4. The automatic labeling, testing, taping and packaging integrated machine as claimed in claim 1, characterized in that: The product testing station includes a current testing station, a CCD bottom surface detection station, an L1 external testing station and an L2 internal testing station, and the current testing station, the CCD bottom surface detection station, the L1 external testing station and the L2 internal testing station are sequentially arranged between the second calibration station and the second NG unloading station; The second NG unloading station is used to recycle NG products when any test result in the current test station, the CCD bottom surface test station, the L1 external test station and the L2 internal test station is NG.

5. The automatic labeling, testing, taping and packaging integrated machine as claimed in claim 1, characterized in that: The first correction station is provided with a parallel opening and closing four-claw cylinder and an in-place photoelectric switch; the second correction station is provided with a parallel opening and closing four-claw cylinder and an in-place photoelectric switch, and the third correction station is provided with a parallel opening and closing four-claw cylinder and an in-place photoelectric switch.

6. The automatic labeling, testing, taping and packaging integrated machine as claimed in claim 1, characterized in that: The material feeding detection station is provided with a product detection photoelectric switch; the pre-taping detection station is provided with a product detection photoelectric switch.

7. The automatic labeling, testing, taping and packaging integrated machine as claimed in claim 1, characterized in that: The tape packaging station is provided with a carrier tape reel, a carrier tape conveying assembly, a cover tape reel, a hot pressing tool assembly, a shearing assembly and a blanking reel; The carrier tape conveying assembly is used to receive the carrier tape released from the carrier tape reel and convey the carrier tape to the unloading reel; The hot pressing tool assembly is arranged above the carrier tape conveying assembly and is used to hot press the cover tape released from the cover tape reel onto the carrier tape; The unloading reel is used to receive the carrier tape with the heat-pressed cover tape from the carrier tape conveying assembly; The shearing assembly is arranged between the carrier tape conveying assembly and the unloading reel, and is used for shearing and separating the carrier tape that has been hot-pressed with the cover tape.

8. The automatic labeling, testing, taping and packaging integrated machine as claimed in claim 7, characterized in that: The taping and packaging station is also provided with a CCD detection device, a material changing fixture, an NG product recovery box and a good product feeding assembly; The good product loading assembly is arranged on the side of the carrier conveying assembly; The CCD detection device is located above the carrier conveyor assembly and before the hot pressing tool assembly; The material replacement fixture is used to grab NG products from the carrier of the carrier conveyor assembly to the NG product recovery box when the detection result of the CCD detection device is NG, and to grab qualified products from the good product loading assembly to the carrier of the carrier conveyor assembly, thereby replenishing the storage cavity of the carrier that originally loaded NG products with qualified products.

9. The automatic labeling, testing, taping and packaging integrated machine as claimed in claim 1, characterized in that: The automatic labeling, testing, taping and packaging integrated machine is also provided with a material clearing station, which is located between the taping and packaging station and the label feeding station.

10. An automatic labeling test tape packaging process for AI server inductors, which is applied to the automatic labeling test tape packaging integrated machine as described in any one of claims 1 to 9, characterized in that: include: The split turntable of the workpiece moving mechanism drives the negative pressure adsorption device to move along a circular path; The negative pressure adsorption device moves to the label loading station to adsorb the upper surface of the inductor label; The negative pressure adsorption device moves the label to the first correction station, and the first correction station corrects the position and posture of the label; The negative pressure adsorption device moves the label to the product loading station, and presses the lower surface of the label down to the upper surface of the inductor product, and the label and the product are attached and fixed by the adhesive on the lower surface of the label; The negative pressure adsorption device moves the label and product to the loading inspection station, which then checks whether the product has been successfully loaded. If the detection result of the loading detection station is NG, the negative pressure adsorption device will perform the release action when it moves to the first NG unloading station, so that the first NG unloading station can recycle the label. If not, the negative pressure adsorption device will skip the first NG unloading station and move the labeled product to the second correction station, and the second correction station will correct the posture of the labeled product. The negative pressure adsorption device moves the labeled products to the product testing station, where the labeled products are tested; If the test result of the product testing station is NG, the negative pressure adsorption device will perform the release action when it moves to the second NG unloading station, so that the second NG unloading station can recycle the NG product. If not, the negative pressure adsorption device will skip the second NG unloading station and move the tested OK product to the third correction station, and the third correction station will correct the posture of the tested OK product. When the negative pressure adsorption device carries the tested OK products through the pre-taping inspection station, the pre-taping inspection station will check whether the tested OK products are missing; The negative pressure adsorption device moves the tested OK products to the taping and packaging station, and the taping and packaging station tapes and packages the tested OK products.

Citation Information

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