A method, device, air cooler, and medium for controlling the water pump flow of an air cooler.

By monitoring the water level in real time and calculating the water pump flow rate, precise control of the cooling fan water pump flow rate is achieved, solving the problem of insufficient flexibility in traditional control methods, improving energy efficiency and equipment stability, and reducing production costs.

CN119755106BActive Publication Date: 2025-11-14GREE ELECTRIC APPLIANCE INC OF ZHUHAI
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Patent Information

Application Number
CN202411796630.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-14
Estimated Expiration
2044-12-09

AI Technical Summary

Technical Problem

Traditional water pump flow control methods lack flexibility and real-time response capabilities, resulting in low energy efficiency, unstable equipment operation, and the need for customized design when matching different models, which increases production costs and maintenance difficulty.

Method used

By monitoring the water level in the storage tank in real time, the current flow rate is calculated using the water level and a preset function, and the pump speed is adjusted according to the current flow rate and the preset standard flow rate to achieve precise flow control.

Benefits of technology

It improves energy efficiency, ensures equipment stability, reduces production costs, and enhances the versatility and market competitiveness of different models.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a method, device, fan, and medium for controlling the flow rate of a water pump in an air cooler. The method includes: acquiring the water level in a water storage tank; determining the current flow rate of the water pump based on the water level and the preset water level when the water level is higher than a preset water level; determining a reference water pump velocity based on the current water pump flow rate and a preset standard flow rate; and controlling the flow rate of the water pump based on the reference water pump velocity to adjust the water pump flow rate to the preset standard flow rate. This invention can accurately and in real-time monitor the actual flow rate of the water pump at different water levels. This effectively solves the problems of lack of flexibility and real-time response capability in traditional control methods, allowing the water pump flow rate to be flexibly adjusted according to changes in water level, thereby significantly improving energy utilization efficiency and avoiding energy waste caused by improper flow control.
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Description

Technical Field

[0001] This invention relates to the field of water pump flow control technology, and in particular to a water pump flow control method, device, water pump, and medium for a cooling fan. Background Technology

[0002] In many equipment applications involving water pumps, such as air coolers and humidifiers, effective control of water pump flow rate has always been a critical issue that needs to be addressed. Traditional water pump flow control methods have significant drawbacks, relying heavily on preset fixed parameters or manual adjustment. This approach has strong limitations. In actual operation, especially in devices like air coolers, the water level in the storage tank is constantly changing, directly affecting the pump's head and flow rate requirements. Because traditional control methods cannot dynamically and accurately adjust the pump's output flow rate based on real-time changes in water level, low energy efficiency often occurs during operation, resulting in significant energy waste. Furthermore, inaccurate flow control can lead to equipment instability or even malfunction, impacting overall performance and equipment lifespan. Furthermore, when matching equipment and water pumps of different models, the lack of universality of traditional control methods often necessitates customized design for specific models. This undoubtedly increases the overall production cost and extends the production cycle, while also causing numerous inconveniences in later maintenance and parts replacement, severely restricting the promotion, application, and technological upgrading of related equipment in the market. Summary of the Invention

[0003] In view of the above problems, embodiments of the present invention are proposed to provide a water pump flow control method, apparatus, air cooler, and medium for overcoming or at least partially solving the above problems.

[0004] To address the aforementioned problems, this invention discloses a method for controlling the water pump flow rate of a cooling fan, wherein the cooling fan includes a water storage tank and a water pump, and the method includes:

[0005] Obtain the water level in the water storage tank;

[0006] When the water level is higher than the preset water level, the current flow rate of the water pump is determined based on the water level and the preset water level.

[0007] Determine the reference pump flow rate based on the current flow rate of the pump and the preset standard flow rate;

[0008] The flow rate of the water pump is controlled according to the reference water pump flow rate so that the flow rate of the water pump is adjusted to the preset standard flow rate.

[0009] Optionally, when the water level is higher than a preset water level, obtaining the current flow rate of the water pump based on the water level, the preset water level, and a preset flow function includes:

[0010] When the water level is higher than the preset water level, the current flow rate of the water pump is determined based on the water level, the preset water level, the preset initial flow rate of the water pump, and the preset water pressure resistance coefficient.

[0011] Optionally, when the water level is higher than a preset water level, determining the current flow rate of the water pump based on the water level, the preset water level, the preset initial flow rate of the water pump, and the preset water pressure resistance coefficient includes:

[0012] When the water level is higher than the preset water level, the current flow rate of the water pump is determined according to the following formula based on the water level:

[0013] Q1 = Q0 - (H1 - H) * a, where Q1 is the current flow rate of the water pump, Q0 is the preset initial flow rate of the water pump, H is the preset water level height, a is the preset water pressure resistance coefficient, and H1 is the water level height.

[0014] Optionally, determining the reference pump flow rate based on the current flow rate of the water pump and the preset standard flow rate includes:

[0015] If the current flow rate of the water pump is less than the preset standard flow rate, a reference water pump flow rate is determined based on the current flow rate of the water pump and the preset standard flow rate.

[0016] Optionally, controlling the flow rate of the water pump according to the reference water pump flow rate to adjust the flow rate of the water pump to the preset standard flow rate includes:

[0017] If the current flow rate of the water pump is less than the preset standard flow rate, the flow rate of the water pump is increased according to the reference water pump flow rate, so that the value of the water pump flow rate is adjusted to the value of the preset flow rate standard.

[0018] Optionally, the method further includes:

[0019] If the current flow rate of the water pump is greater than the preset standard flow rate, the initial flow rate of the water pump is obtained;

[0020] The reference pump flow rate is determined based on the initial flow rate of the pump, the current flow rate of the pump, the preset standard flow rate, and the preset flow rate function.

[0021] Optionally, controlling the flow rate of the water pump according to the reference water pump flow rate to adjust the flow rate of the water pump to the preset standard flow rate includes:

[0022] If the current flow rate of the water pump is greater than the preset standard flow rate, the flow rate of the water pump is reduced according to the reference water pump flow rate, so that the value of the water pump flow rate is adjusted to the value of the preset flow rate standard.

[0023] Optionally, the method further includes:

[0024] When the water level in the storage tank is lower than the preset water level, the reference pump flow rate is determined based on the preset standard flow rate and the preset flow rate function.

[0025] The flow rate of the water pump is controlled according to the reference water pump flow rate so that the flow rate of the water pump is adjusted to the preset standard flow rate.

[0026] On the other hand, embodiments of the present invention also disclose a water pump flow control device for an air cooler, the air cooler including a water storage tank and a water pump, the device comprising:

[0027] A water level acquisition module is used to acquire the water level of the water storage tank;

[0028] The current flow acquisition module is used to determine the current flow rate of the water pump based on the water level and the preset water level when the water level is higher than the preset water level.

[0029] The reference flow rate acquisition module is used to determine the reference water pump flow rate based on the current flow rate of the water pump and the preset standard flow rate.

[0030] The water pump control module is used to control the flow rate of the water pump according to the reference water pump flow rate, so as to adjust the flow rate of the water pump to the preset standard flow rate.

[0031] Optionally, the current traffic acquisition module includes:

[0032] The first current flow acquisition submodule is used to determine the current flow rate of the water pump based on the water level, the preset water level, the preset initial flow rate of the water pump, and the preset water pressure resistance coefficient when the water level is higher than the preset water level.

[0033] Optionally, the first current traffic acquisition submodule includes:

[0034] The second current flow acquisition unit is used to determine the current flow rate of the water pump according to the water level height and the following formula when the water level height is higher than the preset water level height:

[0035] Q1 = Q0 - (H1 - H) * a, where Q1 is the current flow rate of the water pump, Q0 is the preset initial flow rate of the water pump, H is the preset water level height, a is the preset water pressure resistance coefficient, and H1 is the water level height.

[0036] Optionally, the reference flow rate acquisition module includes:

[0037] If the current flow rate of the water pump is less than the preset standard flow rate, a reference water pump flow rate is determined based on the current flow rate of the water pump and the preset standard flow rate.

[0038] Optionally, the water pump control module includes:

[0039] The flow rate increase submodule is used to increase the flow rate of the water pump according to the reference water pump flow rate when the current flow rate of the water pump is less than the preset standard flow rate, so as to adjust the value of the water pump flow rate to the value of the preset flow rate standard.

[0040] Optionally, the device further includes:

[0041] The initial flow rate acquisition submodule is used to acquire the initial flow rate of the water pump when the current flow rate of the water pump is greater than the preset standard flow rate.

[0042] The first reference acquisition submodule is used to determine the reference pump flow rate based on the initial flow rate of the pump, the current flow rate of the pump, the preset standard flow rate, and the preset flow rate function.

[0043] Optionally, the water pump control module includes:

[0044] The flow rate reduction submodule is used to reduce the flow rate of the water pump according to the reference water pump flow rate when the current flow rate of the water pump is greater than the preset standard flow rate, so as to adjust the value of the water pump flow rate to the value of the preset flow rate standard.

[0045] Optionally, the device further includes:

[0046] The second reference flow rate acquisition submodule is used to determine the reference water pump flow rate based on the preset standard flow rate and the preset flow rate function when the water level in the water storage tank is lower than the preset water level.

[0047] The second flow rate control submodule is used to control the flow rate of the water pump according to the reference water pump flow rate, so as to adjust the flow rate of the water pump to the preset standard flow rate.

[0048] Accordingly, this invention discloses an air cooler, including: a processor, a memory, and a computer program stored in the memory and capable of running on the processor. When the computer program is executed by the processor, it implements the various steps of the above-described air cooler water pump flow control method embodiment.

[0049] Accordingly, this invention discloses a computer-readable storage medium storing a computer program, which, when executed by a processor, implements the various steps of the above-described embodiment of the water pump flow control method for a cooling fan.

[0050] The embodiments of this invention have the following advantages: First, by acquiring the water level in the storage tank and determining the current flow rate of the water pump based on the water level, a preset water level, and a preset flow function, the actual flow rate of the water pump at different water levels can be accurately and in real time. This effectively solves the problems of lack of flexibility and real-time response capability in traditional control methods, allowing the water pump flow rate to be flexibly adjusted according to changes in water level, thereby significantly improving energy utilization efficiency, avoiding energy waste caused by improper flow control, ensuring the stability of equipment operation, and reducing the risk of adverse effects on normal equipment operation due to abnormal flow. Second, by determining the reference water pump flow rate based on the current water pump flow rate, a preset standard flow rate, and a preset flow velocity function, and then controlling the water pump flow rate to adjust the flow rate to the preset standard flow rate, precise control of the water pump flow rate is achieved. This precise control feature helps improve the versatility between different types of water pumps, eliminating the need for customized design for different models, greatly reducing the overall production cost, improving the market competitiveness and adaptability of the product, and facilitating the promotion and use of related equipment in a wider range of application scenarios and achieving efficient and stable operation. Attached Figure Description

[0051] Figure 1 This is a flowchart illustrating the steps of an embodiment of a water pump flow control method for a cooling fan according to the present invention;

[0052] Figure 2 This is a flowchart illustrating the steps of another embodiment of the water pump flow control method for a cooling fan according to the present invention;

[0053] Figure 3 This is a schematic diagram of the execution logic of an embodiment of a water pump flow control method for a cooling fan according to the present invention;

[0054] Figure 4 This is a schematic diagram of the structure of a cooling fan product according to an embodiment of the water pump flow control method for a cooling fan of the present invention;

[0055] Figure 5 This is a structural block diagram of an embodiment of a water pump flow control device for a cooling fan according to the present invention. Detailed Implementation

[0056] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0057] Flow rate (Q) refers to the volume of fluid passing through a cross-section per unit time. Velocity (v) refers to the distance the fluid travels per unit time. For a given pipe or channel, the relationship between them can be expressed by the formula Q = A * v, where is the cross-sectional area of ​​the pipe. That is, with a fixed cross-sectional area, flow rate is directly proportional to velocity. For example, when the velocity of a water pump increases, if the cross-sectional area of ​​the pipe remains constant, the flow rate of the water pump will also increase accordingly.

[0058] A water-cooled air conditioner, also known as an eco-friendly air conditioner, water-cooled air conditioner, energy-saving air conditioner, or simply a cooler, is a popular cooling device in modern summers. Water-cooled air conditioners utilize the principle of natural cool air, cooling through the physical phenomenon of water evaporation absorbing heat. Specifically, a circulating water pump circulates water from a tank to an evaporator filter, and then a fan draws in indoor air and blows it over the evaporator filter. During evaporation, the water absorbs heat from the air, resulting in cool airflow. A typical water-cooled air conditioner's main structure includes an evaporator filter, a fan, a water circulation system, and an electronic control unit to adjust the airflow. The water circulation system mainly includes a water tank and a water pump.

[0059] One of the core concepts of this invention is to use a preset function of water level and flow rate to calculate the current water pump flow rate by real-time monitoring of the water level, and then further control the water pump flow rate in real time based on the calculated current flow rate and the preset optimal flow rate.

[0060] Reference Figure 1 The diagram illustrates a step flowchart of an embodiment of a water pump flow control method for a cooling fan according to the present invention, which may specifically include the following steps:

[0061] Step 101: Obtain the water level in the water storage tank;

[0062] The first step is to determine the water level in the outlet tank, which is the foundation for the following steps.

[0063] In one example, the water level in the outlet tank can be obtained by a sensor; for example, a hydrostatic water level sensor, an ultrasonic water level sensor, and a capacitive water level sensor. Other types of sensors can also be used to obtain the water level, and this embodiment of the invention does not limit this.

[0064] Step 102: When the water level is higher than the preset water level, determine the current flow rate of the water pump based on the water level and the preset water level.

[0065] In this step, the water level in the storage tank needs to be monitored continuously or periodically, as this is the fundamental data for flow control. The specific monitoring method can be dynamically set according to different products and business operations, whether it is continuous monitoring or monitoring at a certain time period.

[0066] The preset water level is a pre-defined threshold used to determine when the water pump flow rate needs to be adjusted. When the actual water level exceeds this preset value, the corresponding adjustment logic is executed.

[0067] Step 103: Determine the reference pump flow rate based on the current flow rate of the water pump and the preset standard flow rate;

[0068] The current flow rate is calculated from step 102 and represents the flow rate that the pump should output at the current water level. The preset standard flow rate is the flow rate that the pump should output under ideal or standard conditions, and is the target value for flow control.

[0069] Step 104: Control the flow rate of the water pump according to the reference water pump flow rate, so that the flow rate of the water pump is adjusted to the preset standard flow rate.

[0070] The reference pump flow rate is calculated in step 103 and represents the pump flow rate required to achieve the preset standard flow rate. Based on the reference pump flow rate, the actual pump flow rate is changed by adjusting the impeller speed. By controlling the pump flow rate, the system can gradually bring the actual pump output flow rate closer to and eventually reach the preset standard flow rate, thereby achieving precise flow control.

[0071] First, by acquiring the water level in the storage tank and determining the current flow rate of the water pump based on the water level, a preset water level, and a preset flow function, the actual flow rate of the water pump at different water levels can be monitored in real time and with precision. This effectively solves the problems of inflexibility and real-time response capability of traditional control methods, allowing the water pump flow rate to be flexibly adjusted according to changes in water level, thereby significantly improving energy utilization efficiency, avoiding energy waste caused by improper flow control, ensuring the stability of equipment operation, and reducing the risk of adverse effects on normal equipment operation due to abnormal flow. Second, by determining the reference water pump flow rate based on the current water pump flow rate, a preset standard flow rate, and a preset flow velocity function, and then controlling the water pump flow rate to adjust the flow rate to the preset standard flow rate, precise control of the water pump flow rate is achieved. This precise control feature helps improve the versatility between different water pump models, eliminating the need for customized designs for different models, greatly reducing the overall production cost, improving the market competitiveness and adaptability of the product, and facilitating the promotion and use of related equipment in a wider range of application scenarios and achieving efficient and stable operation.

[0072] Reference Figure 2The diagram illustrates a step flowchart of another embodiment of the water pump flow control method for a cooling fan according to the present invention, which may specifically include the following steps:

[0073] Step 201: Obtain the water level in the water storage tank;

[0074] The first step is to determine the water level in the outlet tank, which is the foundation for the following steps.

[0075] In one example, the water level in the outlet tank can be obtained by a sensor; for example, a hydrostatic water level sensor, an ultrasonic water level sensor, and a capacitive water level sensor. Other types of sensors can also be used to obtain the water level, and this embodiment of the invention does not limit this.

[0076] Step 202: When the water level is higher than the preset water level, determine the current flow rate of the water pump based on the water level, the preset water level, the preset initial flow rate of the water pump, and the preset water pressure resistance coefficient.

[0077] In this step, the water level in the storage tank needs to be monitored continuously or periodically, as this is the fundamental data for flow control. The specific monitoring method can be dynamically set according to different products and business operations, whether it is continuous monitoring or monitoring at a certain time period.

[0078] The preset water level is a pre-defined threshold used to determine when the water pump flow rate needs to be adjusted. When the actual water level exceeds this preset value, the corresponding adjustment logic is executed.

[0079] The preset initial flow rate of the water pump is a preset threshold value used for the initial operating flow rate of the air conditioning water pump.

[0080] The preset water pressure resistance coefficient is an empirically determined coefficient used to adjust the calculation results of the function based on the water level.

[0081] In one embodiment, step 202 includes the following sub-steps:

[0082] Sub-step S11: When the water level is higher than the preset water level, the current flow rate of the water pump is determined according to the following formula based on the water level:

[0083] Q1 = Q0 - (H1 - H) * a, where Q1 is the current flow rate of the water pump, Q0 is the preset initial flow rate of the water pump, H is the preset water level height, a is the preset water pressure resistance coefficient, and H1 is the water level height.

[0084] In one example, 'a' represents the water pressure resistance coefficient; H1 is the water level height detected by the water level sensor; H is the preset water level height, here taken as H = 400; Q1 is the water pump outlet flow rate at the corresponding water level height. The preset initial flow rate of the water pump is taken as Q0 = v0 * S = 800, where v0 is the initial flow velocity of the water pump, taken as 10; S is the cross-sectional area of ​​the corrugated pipe connecting the water pump and the outlet. S is taken as S = 80.

[0085] Step 203: Determine the reference pump flow rate based on the current flow rate of the water pump and the preset standard flow rate;

[0086] The current flow rate is calculated in step 202 and represents the flow rate that the pump should output at the current water level. The preset standard flow rate is the flow rate that the pump should output under ideal or standard conditions, and is the target value for flow control.

[0087] In one embodiment, step 203 includes the following sub-steps:

[0088] Sub-step S21: If the current flow rate of the water pump is less than the preset standard flow rate, determine the reference water pump flow rate based on the current flow rate of the water pump and the preset standard flow rate.

[0089] In one example, when the current flow rate of the water pump is less than the preset standard flow rate, the reference water pump velocity v2 can be calculated according to the following formula: v2=Q1 / S-(Q1-Q) / S, where Q represents the preset standard flow rate, which is 500;

[0090] In one embodiment, the method further includes the following steps:

[0091] If the current flow rate of the water pump is greater than the preset standard flow rate, the initial flow rate of the water pump is obtained;

[0092] The reference pump flow rate is determined based on the initial flow rate of the pump, the current flow rate of the pump, the preset standard flow rate, and the preset flow rate function.

[0093] In one example, when the current flow rate of the water pump is greater than the preset standard flow rate, the reference water pump velocity is determined according to the following formula: v1=v0-(Q1-Q) / S

[0094] Step 204: Control the flow rate of the water pump according to the reference water pump flow rate, so that the flow rate of the water pump is adjusted to the preset standard flow rate.

[0095] The reference pump flow rate is calculated in step 203 and represents the pump flow rate required to achieve the preset standard flow rate. Based on the reference pump flow rate, the actual pump flow rate is changed by adjusting the impeller speed. By controlling the pump flow rate, the system can make the actual output flow rate of the pump gradually approach and eventually reach the preset standard flow rate, thereby achieving precise flow control.

[0096] In one embodiment, step 204 includes the following sub-steps:

[0097] Sub-step S31: If the current flow rate of the water pump is less than the preset standard flow rate, increase the flow rate of the water pump according to the reference water pump flow rate, so that the value of the water pump flow rate is adjusted to the value of the preset flow rate standard.

[0098] If the current flow rate of the water pump is less than the preset standard flow rate, the impeller speed of the water pump needs to be increased. Based on the calculated reference water pump flow rate, the flow rate is increased to further meet the required flow rate.

[0099] In one embodiment, step 204 includes the following sub-steps:

[0100] Sub-step S41: If the current flow rate of the water pump is greater than the preset standard flow rate, reduce the flow rate of the water pump according to the reference water pump flow rate, so that the value of the water pump flow rate is adjusted to the value of the preset flow rate standard.

[0101] If the current flow rate of the water pump is greater than the preset standard flow rate, the impeller speed of the water pump needs to be reduced. Based on the calculated reference water pump flow rate, the flow rate is reduced to reduce unnecessary energy consumption while meeting the required flow rate.

[0102] In one embodiment, the method further includes:

[0103] When the water level in the storage tank is lower than the preset water level, the reference pump flow rate is determined based on the preset standard flow rate and the preset flow rate function.

[0104] In one example, when the water level in the storage tank is lower than the preset water level, the reference water pump flow rate is determined by the following formula: v3 = Q / S

[0105] The flow rate of the water pump is controlled according to the reference water pump flow rate so that the flow rate of the water pump is adjusted to the preset standard flow rate.

[0106] First, by acquiring the water level in the storage tank and determining the current flow rate of the water pump based on the water level, a preset water level, and a preset flow function, the actual flow rate of the water pump at different water levels can be monitored in real time and with precision. This effectively solves the problems of inflexibility and real-time response capability of traditional control methods, allowing the water pump flow rate to be flexibly adjusted according to changes in water level, thereby significantly improving energy utilization efficiency, avoiding energy waste caused by improper flow control, ensuring the stability of equipment operation, and reducing the risk of adverse effects on normal equipment operation due to abnormal flow. Second, by determining the reference water pump flow rate based on the current water pump flow rate, a preset standard flow rate, and a preset flow velocity function, and then controlling the water pump flow rate to adjust the flow rate to the preset standard flow rate, precise control of the water pump flow rate is achieved. This precise control feature helps improve the versatility between different water pump models, eliminating the need for customized designs for different models, greatly reducing the overall production cost, improving the market competitiveness and adaptability of the product, and facilitating the promotion and use of related equipment in a wider range of application scenarios and achieving efficient and stable operation.

[0107] refer to Figure 3 The diagram illustrates the execution logic of an embodiment of a water pump flow control method for a cooling fan according to the present invention.

[0108] First, the humidification function of the air cooler is turned on. Then, the water pump starts working at the initial flow rate V0. At this time, the water level sensor detects the water level H1. Furthermore, the water level changes with time t and the initial flow rate V0 of the water pump. Then, the difference between the current water level H1 and the initial water level H is compared.

[0109] If the water level remains unchanged (H1-H0≤0), the pump maintains its initial flow velocity v0. Then, the cycle returns to the step of detecting the water level height and begins again.

[0110] If the water level rises (H1-H>0), further determine the relationship between flow rate Q1 and Q.

[0111] If Q1 is not greater than Q (Q1-Q≤0), it means that the flow rate has decreased or not increased. At this time, the pump speed is adjusted to v2=Q1 / S-(Q1-Q) / S to cope with the flow rate change, and then the cycle returns to the step of detecting the water level height.

[0112] If Q1 is greater than Q (Q1-Q>0), it indicates that the flow rate has increased. At this time, the pump speed is adjusted to v1=v0-(Q1-Q) / S to slow down the rise in water level. Then, the cycle returns to the step of detecting water level height.

[0113] Reference Figure 4 The diagram shows a structural schematic of a cooling fan product according to an embodiment of a water pump flow control method for a cooling fan of the present invention.

[0114] First, this is a tower air cooler, a device that lowers air temperature through the principle of water evaporation and heat absorption, making it particularly suitable for indoor cooling in summer. The diagram shows the water pump, water outlet, water level, and outlet height H.

[0115] The water pump, located at the bottom of the tower air cooler, is the core of the entire water circulation system. It is responsible for drawing water from the storage container and raising it to the height of the outlet. The performance of the water pump, such as flow rate and head, directly affects the cooling effect and operating efficiency of the air cooler.

[0116] The water level indicates the height of the water in the storage container. The height of the water level affects the operation of the water pump, as the pump needs to draw water from this level.

[0117] The water outlet is located at the top of the evaporator, where the evaporator sprays water. By atomizing or spraying the water, it increases the humidity of the air and absorbs heat as the water evaporates, thus achieving a cooling effect.

[0118] The outlet height H represents the vertical distance from the water pump to the outlet. This height is crucial for determining the head the water pump needs to provide, as the pump must have sufficient power to lift the water to this height for it to dispense water properly.

[0119] During the operation of a tower air cooler, a water pump draws water from a storage container. The water level changes continuously during this process. The pump then raises the water to an outlet height H, and finally, the water is sprayed out through the outlet. Throughout this process, the water level, the pump performance, and the outlet height are all interconnected key factors that collectively determine whether the air cooler can function properly and how effective its cooling is.

[0120] It should be noted that, for the sake of simplicity, the method embodiments are all described as a series of actions. However, those skilled in the art should understand that the embodiments of the present invention are not limited to the described order of actions, because according to the embodiments of the present invention, some steps can be performed in other orders or simultaneously. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions involved are not necessarily essential to the embodiments of the present invention.

[0121] Reference Figure 5 The diagram shows a structural block diagram of an embodiment of a water pump flow control device for a cooling fan according to the present invention, which may specifically include the following modules:

[0122] Water level acquisition module 301 is used to acquire the water level of the water storage tank;

[0123] The first step is to determine the water level in the outlet tank, which is the foundation for the following steps.

[0124] In one example, the water level in the outlet tank can be obtained by a sensor; for example, a hydrostatic water level sensor, an ultrasonic water level sensor, and a capacitive water level sensor. Other types of sensors can also be used to obtain the water level, and this embodiment of the invention does not limit this.

[0125] The current flow acquisition module 302 is used to determine the current flow rate of the water pump based on the water level and the preset water level when the water level is higher than the preset water level.

[0126] In this step, the water level in the storage tank needs to be monitored continuously or periodically, as this is the fundamental data for flow control. The specific monitoring method can be dynamically set according to different products and business operations, whether it is continuous monitoring or monitoring at a certain time period.

[0127] The preset water level is a pre-defined threshold used to determine when the water pump flow rate needs to be adjusted. When the actual water level exceeds this preset value, the corresponding adjustment logic is executed.

[0128] The reference flow rate acquisition module 303 is used to determine the reference water pump flow rate based on the current flow rate of the water pump and the preset standard flow rate.

[0129] The current flow rate is calculated in step 302 and represents the flow rate that the pump should output at the current water level. The preset standard flow rate is the flow rate that the pump should output under ideal or standard conditions, and is the target value for flow control.

[0130] The water pump control module 304 is used to control the flow rate of the water pump according to the reference water pump flow rate, so as to adjust the flow rate of the water pump to the preset standard flow rate.

[0131] The reference pump flow rate is calculated in step 303 and represents the pump flow rate required to achieve the preset standard flow rate. Based on the reference pump flow rate, the actual pump flow rate is changed by adjusting the impeller speed. By controlling the pump flow rate, the system can gradually bring the actual pump output flow rate closer to and eventually reach the preset standard flow rate, thereby achieving precise flow control.

[0132] In one embodiment, the current traffic acquisition module includes:

[0133] The first current flow acquisition submodule is used to determine the current flow rate of the water pump based on the water level, the preset water level, the preset initial flow rate of the water pump, and the preset water pressure resistance coefficient when the water level is higher than the preset water level.

[0134] In one embodiment, the first current traffic acquisition submodule includes:

[0135] The second current flow acquisition unit is used to determine the current flow rate of the water pump according to the water level height and the following formula when the water level height is higher than the preset water level height:

[0136] Q1 = Q0 - (H1 - H) * a, where Q1 is the current flow rate of the water pump, Q0 is the preset initial flow rate of the water pump, H is the preset water level height, a is the preset water pressure resistance coefficient, and H1 is the water level height.

[0137] In one example, 'a' represents the water pressure resistance coefficient; H1 is the water level height detected by the water level sensor; H is the preset water level height, here taken as H = 400; Q1 is the water pump outlet flow rate at the corresponding water level height. The preset initial flow rate of the water pump is taken as Q0 = v0 * S = 800, where v0 is the initial flow velocity of the water pump, taken as 10; S is the cross-sectional area of ​​the corrugated pipe connecting the water pump and the outlet. S is taken as S = 80.

[0138] In one embodiment, the reference flow rate acquisition module includes:

[0139] If the current flow rate of the water pump is less than the preset standard flow rate, a reference water pump flow rate is determined based on the current flow rate of the water pump and the preset standard flow rate.

[0140] In one example, when the current flow rate of the water pump is less than the preset standard flow rate, the reference water pump velocity v2 can be calculated according to the following formula: v2=Q1 / S-(Q1-Q) / S, where Q represents the preset standard flow rate, which is 500;

[0141] In one embodiment, the water pump control module includes:

[0142] The flow rate increase submodule is used to increase the flow rate of the water pump according to the reference water pump flow rate when the current flow rate of the water pump is less than the preset standard flow rate, so as to adjust the value of the water pump flow rate to the value of the preset flow rate standard.

[0143] If the current flow rate of the water pump is less than the preset standard flow rate, the impeller speed of the water pump needs to be increased. Based on the calculated reference water pump flow rate, the flow rate is increased to further meet the required flow rate.

[0144] In one embodiment, the device further includes:

[0145] The initial flow rate acquisition submodule is used to acquire the initial flow rate of the water pump when the current flow rate of the water pump is greater than the preset standard flow rate.

[0146] The first reference acquisition submodule is used to determine the reference pump flow rate based on the initial flow rate of the pump, the current flow rate of the pump, the preset standard flow rate, and the preset flow rate function.

[0147] In one example, when the current flow rate of the water pump is greater than the preset standard flow rate, the reference water pump velocity is determined according to the following formula: v1=v0-(Q1-Q) / S

[0148] In one embodiment, the water pump control module includes:

[0149] The flow rate reduction submodule is used to reduce the flow rate of the water pump according to the reference water pump flow rate when the current flow rate of the water pump is greater than the preset standard flow rate, so as to adjust the value of the water pump flow rate to the value of the preset flow rate standard.

[0150] If the current flow rate of the water pump is greater than the preset standard flow rate, the impeller speed of the water pump needs to be reduced. Based on the calculated reference water pump flow rate, the flow rate is reduced to reduce unnecessary energy consumption while meeting the required flow rate.

[0151] In one embodiment, the device further includes:

[0152] The second reference flow rate acquisition submodule is used to determine the reference water pump flow rate based on the preset standard flow rate and the preset flow rate function when the water level in the water storage tank is lower than the preset water level.

[0153] The second flow rate control submodule is used to control the flow rate of the water pump according to the reference water pump flow rate, so as to adjust the flow rate of the water pump to the preset standard flow rate.

[0154] In one example, when the water level in the storage tank is lower than the preset water level, the reference water pump flow rate is determined by the following formula: v3 = Q / S;

[0155] First, by acquiring the water level in the storage tank and determining the current flow rate of the water pump based on the water level, a preset water level, and a preset flow function, the actual flow rate of the water pump at different water levels can be monitored in real time and with precision. This effectively solves the problems of inflexibility and real-time response capability of traditional control methods, allowing the water pump flow rate to be flexibly adjusted according to changes in water level, thereby significantly improving energy utilization efficiency, avoiding energy waste caused by improper flow control, ensuring the stability of equipment operation, and reducing the risk of adverse effects on normal equipment operation due to abnormal flow. Second, by determining the reference water pump flow rate based on the current water pump flow rate, a preset standard flow rate, and a preset flow velocity function, and then controlling the water pump flow rate to adjust the flow rate to the preset standard flow rate, precise control of the water pump flow rate is achieved. This precise control feature helps improve the versatility between different water pump models, eliminating the need for customized designs for different models, greatly reducing the overall production cost, improving the market competitiveness and adaptability of the product, and facilitating the promotion and use of related equipment in a wider range of application scenarios and achieving efficient and stable operation.

[0156] As the device embodiment is basically similar to the method embodiment, the description is relatively simple, and relevant parts can be found in the description of the method embodiment.

[0157] This invention also provides a cooling fan, comprising:

[0158] It includes a processor, a memory, and a computer program stored in the memory and capable of running on the processor. When the computer program is executed by the processor, it implements the various processes of the above-described embodiment of the water pump flow control method for the cooling fan and achieves the same technical effect. To avoid repetition, it will not be described again here.

[0159] This invention also provides a computer-readable storage medium storing a computer program. When the computer program is executed by a processor, it implements the various processes of the above-described embodiment of the water pump flow control method for the cooling fan and achieves the same technical effect. To avoid repetition, it will not be described again here.

[0160] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0161] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, apparatus, or computer program products. Therefore, embodiments of the present invention can take the form of entirely hardware embodiments, entirely software embodiments, or embodiments combining software and hardware aspects. Furthermore, embodiments of the present invention can take the form of computer program products implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0162] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, terminal devices (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing terminal device to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing terminal device, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0163] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing terminal device to operate in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.

[0164] These computer program instructions can also be loaded onto a computer or other programmable data processing terminal equipment, causing a series of operational steps to be performed on the computer or other programmable terminal equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable terminal equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0165] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the embodiments of the present invention.

[0166] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or terminal device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or terminal device. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or terminal device that includes said element.

[0167] The present invention provides a detailed description of a water pump flow control method, device, air cooler, and medium for a cooling fan. Specific examples have been used to illustrate the principles and implementation methods of the present invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of the present invention. At the same time, those skilled in the art will recognize that there will be changes in the specific implementation methods and application scope based on the ideas of the present invention. Therefore, the content of this specification should not be construed as a limitation of the present invention.

Claims

1. A method for controlling the water pump flow rate of a cooling fan, characterized in that, The cooling fan includes a water tank and a water pump, and the method includes: Obtain the water level in the water storage tank; When the water level is higher than the preset water level, the current flow rate of the water pump is determined based on the water level and the preset water level. Determine the reference pump flow rate based on the current flow rate of the pump and the preset standard flow rate; Based on the reference pump flow rate, the flow rate of the pump is controlled so that the flow rate of the pump is adjusted to the preset standard flow rate; When the water level is higher than a preset water level, determining the current flow rate of the water pump based on the water level and the preset water level includes: When the water level is higher than the preset water level, the current flow rate of the water pump is determined based on the water level, the preset water level, the preset initial flow rate of the water pump, and the preset water pressure resistance coefficient. When the water level is higher than a preset water level, determining the current flow rate of the water pump based on the water level, the preset water level, the preset initial flow rate of the water pump, and the preset water pressure resistance coefficient includes: When the water level is higher than the preset water level, the current flow rate of the water pump is determined according to the following formula: Q1 = Q0 - (H1 - H) * a, where Q1 is the current flow rate of the water pump, Q0 is the preset initial flow rate of the water pump, H is the preset water level height, a is the preset water pressure resistance coefficient, and H1 is the water level height.

2. The method according to claim 1, characterized in that, Determining the reference pump flow rate based on the current flow rate of the water pump and the preset standard flow rate includes: If the current flow rate of the water pump is less than the preset standard flow rate, a reference water pump flow rate is determined based on the current flow rate of the water pump and the preset standard flow rate.

3. The method according to claim 2, characterized in that, The step of controlling the flow rate of the water pump according to the reference water pump flow rate, so as to adjust the flow rate of the water pump to the preset standard flow rate, includes: If the current flow rate of the water pump is less than the preset standard flow rate, the flow rate of the water pump is increased according to the reference water pump flow rate so that the value of the water pump flow rate is adjusted to the value of the preset flow rate standard.

4. The method according to claim 2, characterized in that, The method further includes: If the current flow rate of the water pump is greater than the preset standard flow rate, the initial flow rate of the water pump is obtained; The reference pump flow rate is determined based on the initial flow rate of the pump, the current flow rate of the pump, the preset standard flow rate, and the preset flow rate function.

5. The method according to claim 4, characterized in that, The step of controlling the flow rate of the water pump according to the reference water pump flow rate, so as to adjust the flow rate of the water pump to the preset standard flow rate, includes: If the current flow rate of the water pump is greater than the preset standard flow rate, the flow rate of the water pump is reduced according to the reference water pump flow rate, so that the value of the water pump flow rate is adjusted to the value of the preset flow rate standard.

6. The method according to claim 1, characterized in that, The method further includes: When the water level in the storage tank is lower than the preset water level, the reference pump flow rate is determined based on the preset standard flow rate and the preset flow rate function. The flow rate of the water pump is controlled according to the reference water pump flow rate so that the flow rate of the water pump is adjusted to the preset standard flow rate.

7. A water pump flow control device for a cooling fan, characterized in that, The cooling fan includes a water tank and a water pump; the device includes: A water level acquisition module is used to acquire the water level of the water storage tank; The current flow acquisition module is used to determine the current flow rate of the water pump based on the water level and the preset water level when the water level is higher than the preset water level. The current traffic acquisition module includes: The first current flow rate acquisition submodule is used to determine the current flow rate of the water pump based on the water level, the preset water level, the preset initial flow rate of the water pump, and the preset water pressure resistance coefficient when the water level is higher than the preset water level. The first current traffic acquisition submodule includes: The second current flow acquisition unit is used to determine the current flow rate of the water pump according to the water level height and the following formula when the water level height is higher than the preset water level height: Q1 = Q0 - (H1 - H) * a, where Q1 is the current flow rate of the water pump, Q0 is the preset initial flow rate of the water pump, H is the preset water level height, a is the preset water pressure resistance coefficient, and H1 is the water level height; The reference flow rate acquisition module is used to determine the reference water pump flow rate based on the current flow rate of the water pump and the preset standard flow rate. The water pump control module is used to control the flow rate of the water pump according to the reference water pump flow rate, so as to adjust the flow rate of the water pump to the preset standard flow rate.

8. A cooling fan, characterized in that, include: A processor, a memory, and a computer program stored in the memory and capable of running on the processor, wherein the computer program, when executed by the processor, implements the steps of a water pump flow control method for a cooling fan as described in any one of claims 1-6.

9. A computer-readable storage medium, characterized in that, A computer program is stored on the computer-readable storage medium, which, when executed by a processor, implements the steps of a water pump flow control method for a cooling fan as described in any one of claims 1-6.

Citation Information

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