A hoisting pulley for reverse installation of roof panels

By designing a lifting pulley for reverse installation of roof panels, using walking, pulling and sliding support mechanisms, the coordinated lifting of multiple roof panels is achieved, which solves the problems of time-consuming, labor-intensive and damage in the prior art, and improves efficiency and safety.

CN119841217BActive Publication Date: 2025-08-05CHINA CONSTR EIGHTH BUREAU TIANJIN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202510329048.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-08-05
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

In the prior art, the roof panel lifting process is time-consuming and labor-intensive, and is prone to damage due to hard sliding, especially the damage of thin sheets.

Method used

A lifting pulley for reverse installation of roof panels is designed, including a walking mechanism, a pulling mechanism, a sliding support mechanism and a synchronization mechanism. The pulling pulling gear is driven through the walking mechanism, the pulling mechanism pulls the roof panel, the sliding support mechanism supports the roof panel, and the synchronous mechanism acts in concert, reducing the input of power equipment, and realizing the coordinated lifting of multiple roof panels.

Benefits of technology

It improves the roof panel lifting efficiency, reduces the chance of roof panel damage, saves investment in power equipment, and has clever structural design and linkage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of hoisting pulleys, and provides a hoisting pulley for reverse installation of roof panels, which includes a pulley frame body. A hollow middle beam is provided in the middle of the pulley frame body, and further includes: a traveling mechanism, which is arranged on the top of the middle beam and is used to drive the hoisting pulley to travel; a pulling mechanism, which is arranged on the top of the middle beam and is drivingly connected to the traveling mechanism for pulling the roof panel; a sliding support mechanism, which is arranged on both sides of the pulley frame body and is used to slidably support the roof panel; a synchronization mechanism, which is arranged between the sliding support mechanism and the pulling mechanism and is used to drive the sliding support mechanism and the pulling mechanism to cooperate to hoist the roof panel. The beneficial effects of the present invention are as follows: at least two roof panels can be installed simultaneously, improving the installation efficiency. Moreover, the roof panel can be slidably supported in a coordinated manner to prevent damage to it. At the same time, the setting of the synchronization mechanism saves the investment in power equipment and has a certain coordinated effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of hoisting pulleys, and specifically, to a hoisting pulley for reverse installation of roof panels. Background Art

[0002] Many existing buildings are steel structure frameworks. After the building framework is installed, it is necessary to build or spray the side walls on the outer peripheral side of the building framework, or install prefabricated side walls, and then hoist the roof panels to the upper part of the building framework for sealing.

[0003] In the prior art, basically, the roof panels are hoisted to a certain height above the roof by a hoisting frame, and then manually positioned and installed. When using a hoisting frame for installation, it is necessary to initially set the hoisting frame on the side of the roof, first pull the roof panel to a certain height through ground assistance, and then pull the roof panel to an appropriate position for fixed installation by another hoisting frame. First, the one-by-one installation is time-consuming and laborious. Second, during the process of pulling the roof panel, the side of the roof panel and the steel structure framework slides hard in a single line, which may cause deformation and damage to the relatively thin roof panel. Summary of the Invention

[0004] The present application provides a hoisting pulley for reverse installation of roof panels, which can install at least two roof panels simultaneously, improve the installation efficiency, and can support the roof panels in a coordinated sliding manner to prevent damage to them. At the same time, the synchronous mechanism is set to save the investment in power equipment and has a certain synergistic effect.

[0005] To this end, the present application provides a hoisting pulley for reverse installation of roof panels, including a pulley frame body. A hollow middle beam is provided in the middle of the pulley frame body, and further includes:

[0006] A traveling mechanism, arranged on the top of the middle beam, for driving the hoisting pulley to travel;

[0007] A pulling mechanism, arranged on the top of the middle beam, drivingly connected to the traveling mechanism, for pulling the roof panel;

[0008] A sliding support mechanism, arranged on both sides of the pulley frame body, for slidingly supporting the roof panel;

[0009] A synchronous mechanism, arranged between the sliding support mechanism and the pulling mechanism, for driving the sliding support mechanism and the pulling mechanism to act synergistically to hoist the roof panel.

[0010] By adopting the above technical solutions: the traveling mechanism is used for the traveling of the overall pulley, the pulling mechanism is used for pulling the roof panel, the sliding support mechanism is used for supporting the roof panel to reduce the probability of damage to the roof panel, and the synchronous mechanism is used to synchronously drive the pulling mechanism and the sliding support mechanism, which can reduce the setting of the power mechanism, has a certain linkage, and the structural design is ingenious.

[0011] Optionally, the traveling mechanism includes: a mounting plate disposed on the top of the intermediate beam; a driving motor mounted on the mounting plate and drivingly connected to the sliding support mechanism and the pulling mechanism; and traveling wheels drivingly connected to the output shaft of the driving motor through an electric clutch with a locking function for the traveling of the integral hoisting trolley.

[0012] By adopting the above technical solution: the driving motor is mounted on the mounting plate, and the driving motor can drive the traveling wheels to rotate, thereby driving the entire trolley to move.

[0013] Optionally, the pulling mechanism includes: a split drum connected to the output shaft of the driving motor for winding a first steel wire rope to pull the roof panel and winding a second steel wire rope to drive the sliding support mechanism.

[0014] By adopting the above technical solution: the split drum can simultaneously wind the first steel wire rope for pulling the roof panel and the second steel wire rope for driving the sliding support mechanism, and the coordinated actions of the two mechanisms can be synchronously completed by the above two driving motors.

[0015] Optionally, the sliding support mechanism includes: side columns disposed on the sides of the trolley frame body and having hollow interiors; moving columns slidably disposed inside the side columns and having teeth on their inner sides; and rolling support assemblies disposed on the tops of the moving columns for rollingly supporting the roof panel.

[0016] By adopting the above technical solution: the side columns have hollow interiors, and the moving columns and the rolling support assemblies can be installed therein. The rolling support assemblies are used to support the roof panel and reduce the hard friction of the roof panel, causing its damage.

[0017] Optionally, the synchronization mechanism includes: a synchronization component disposed inside the side column for driving the moving column to move upward to rollingly support the roof panel; and a steering component for connecting to the second steel wire rope and driving the synchronization component to act.

[0018] By adopting the above technical solution: the synchronization component is disposed inside the side column and can

[0019] Optionally, the split drum includes: a first drum for winding the first steel wire rope to pull the roof panel; and a second drum connected to the output shaft of the driving motor through an electric clutch with a locking function for winding the second steel wire rope for pulling the sliding support mechanism.

[0020] By adopting the above technical solution: the first drum and the second drum can rotate relative to each other, and the rotation of the second drum can be controlled by the electric clutch with a locking function.

[0021] Optionally, it further includes an adjusting mechanism disposed on both side edges of the trolley frame body for adjusting the position of the side columns relative to the trolley frame body; the side columns are slidably disposed at the middle positions on the side edges of the trolley frame body and are connected to the adjusting mechanism.

[0022] By adopting the above technical solution: the adjusting mechanism can adjust the position of the side columns relative to the trolley, so as to perform rolling support on the roof panel according to actual needs.

[0023] Optionally, the adjusting mechanism includes: a sliding groove disposed in the middle of the trolley frame body for slidably mounting the side columns; a fixing plate disposed on the side edge of the trolley frame body for threadedly connecting an adjusting screw rod; the adjusting screw rod is threadedly penetrated and connected to the fixing plate, and its end is connected to the side column through a sliding sleeve.

[0024] By adopting the above technical solution: by adjusting the adjusting screw rod, the side column can be pulled to move in the sliding groove, so as to change the position of the side column on the trolley frame body.

[0025] Optionally, the rolling support assembly includes: a connecting frame disposed on the top of the moving column, on which a plurality of support rollers are provided; the support rollers are used for rolling support of the roof panel.

[0026] By adopting the above technical solution: the connecting frame is used to connect with the moving column for rotatably mounting the support rollers. By providing the support rollers, the roof panel can slide thereon, avoiding damage to the roof panel caused by single-line hard friction.

[0027] Optionally, the synchronization component includes: a transmission rack slidably disposed in the side column, the lower end of which is connected to the second steel wire rope; a conversion gear rotatably mounted inside the side column, which meshes with the transmission rack and the moving column.

[0028] By adopting the above technical solution: by pulling the transmission rack downward through the second steel wire rope, the moving column can be driven to move upward through the conversion gear, and the roof panel can be supported by driving the support rollers to move upward for rolling support.

[0029] Optionally, the steering component includes: a conversion wheel rotatably disposed inside the trolley frame body for winding the second steel wire rope.

[0030] By adopting the above technical solution: by providing the conversion wheel, the friction on the second steel wire rope can be reduced, making the movement of the second steel wire rope smoother.

[0031] Optionally, it further includes a protective grille disposed on the periphery of the trolley frame body.

[0032] By adopting the above technical solution: it can play a protective role and improve the safety of operation.

[0033] The working principle and beneficial effects of this application are:

[0034] 1. The traveling mechanism in this application is used for the traveling of the integral pulley, the pulling mechanism is used for pulling the roof panel, the sliding support mechanism is used for supporting the roof panel to reduce the probability of damage to the roof panel, and the synchronization mechanism is used to synchronously drive the pulling mechanism and the sliding support mechanism, which can reduce the setting of the power mechanism, has a certain linkage, and the structural design is ingenious.

[0035] 2. The side column in this application is hollow inside, and the inside can be used to install the moving column and the rolling support component. The rolling support component is used to support the roof panel to reduce the hard friction of the roof panel and cause its damage.

[0036] 3. In this application, the rotation of the traveling wheel and the second reel can be controlled by an electric clutch with a locking function, so as to facilitate the control of the actions of the traveling and sliding support mechanisms. Of course, this application should also include a control unit to separately control the drive motor and the two electric clutches, so that the entire pulley coordinates its actions for the hoisting of the roof panel.

[0037] 4. In this application, by setting an adjustment mechanism, by adjusting the adjustment screw rod, the side column can be pulled to move in the sliding groove, so as to change the position of the side column on the pulley frame body, improving its applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] The following further describes this application in detail in conjunction with the drawings and specific embodiments.

[0039] Figure 1 It is a schematic diagram of the overall structure of an embodiment of this application;

[0040] Figure 2 It is a schematic side view of an embodiment of this application;

[0041] Figure 3 It is a schematic diagram of the top structure of the intermediate beam of an embodiment of this application.

[0042] The feature marks in the drawings are as follows:

[0043] 100, pulley frame body; 200, intermediate beam; 300, traveling mechanism; 310, mounting plate; 320, drive motor; 330, traveling wheel; 400, pulling mechanism; 410, first reel; 420, first steel wire rope; 430, second reel; 440, second steel wire rope; 450, electric clutch; 500, sliding support mechanism; 510, side column; 520, moving column; 530, connecting frame; 540, support roller; 600, synchronization mechanism; 610, transmission rack; 620, conversion gear; 630, limit slide rail; 640, conversion wheel; 700, adjustment mechanism; 710, sliding groove; 720, fixed plate; 730, adjustment screw rod; 740, sliding sleeve; 800, protective grille. Detailed implementation mode

[0044] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0045] When this embodiment is in use, the middle top beam of the building frame is set as an I-beam or an I-shaped track is arranged below the middle top beam, and the traveling mechanism is installed inside the I-shaped track to facilitate the traveling of this hoisting pulley.

[0046] As Figures 1-3 shown, a hoisting pulley for reverse installation of roof panels in this embodiment includes a pulley frame body 100. A hollow middle beam 200 is provided in the middle of the pulley frame body 100, and further includes:

[0047] A traveling mechanism 300, arranged on the top of the middle beam 200, for driving the hoisting pulley to travel; under the regulation of the control unit, the traveling mechanism 300 travels a corresponding distance after installing each section of the roof panel for hoisting the next section of the roof panel;

[0048] A pulling mechanism 400, arranged on the top of the middle beam 200, is drivingly connected to the traveling mechanism 300, for pulling the roof panel. After the roof panel is pulled in place, workers can position and install the roof panel;

[0049] A sliding support mechanism 500, arranged on both sides of the pulley frame body 100, for slidingly supporting the roof panel. The roof panel can slide on this mechanism, which can protect the roof panel.

[0050] A synchronization mechanism 600, arranged between the sliding support mechanism 500 and the pulling mechanism 400, for driving the sliding support mechanism 500 and the pulling mechanism 400 to act cooperatively to hoist the roof panel.

[0051] This embodiment should also include a control unit for controlling the coordinated actions of each mechanism in this embodiment. A total of two driving motors 320 are provided on both sides of the middle beam 200 in this embodiment, respectively driving a set of the above-mentioned traveling mechanism 300, pulling mechanism 400, sliding support mechanism 500 and synchronization mechanism 600 to act, and two roof panels can be hoisted in reverse at the same time, improving the hoisting efficiency.

[0052] Basic principle of this embodiment: The traveling mechanism 300 is used for the traveling of the integral hoist, the pulling mechanism 400 is used for pulling the roof panel, the sliding support mechanism 500 is used for supporting the roof panel to reduce the probability of damage to the roof panel, and the synchronization mechanism 600 is used to synchronously drive the pulling mechanism 400 and the sliding support mechanism 500, which can reduce the setting of power mechanisms, has a certain linkage, and the structural design is ingenious.

[0053] The traveling mechanism 300 therein includes a mounting plate 310 disposed on the top of the intermediate beam 200; a driving motor 320 mounted on the mounting plate 310 and drivingly connected to the sliding support mechanism 500 and the pulling mechanism 400; traveling wheels 330 drivingly connected to the output shaft of the driving motor 320 through an electric clutch 450 with a locking function for the traveling of the integral hoisting trolley. Four traveling wheels 330 can be provided, with two on each side, respectively disposed on both sides of the I-shaped track. One of them is connected to the output shaft of the driving motor 320 as the driving wheel, and the other is the driven wheel.

[0054] As Figure 2 shown, it can also be set as follows. A total of six traveling wheels 330 are provided, with three on each side of the I-shaped track. The driving wheel is disposed in the middle, and the two driven wheels are respectively disposed on both sides of the driving wheel. In this way, the balance of the hoist frame 100 can be better ensured, preventing the hoist frame 100 from deflecting. The driving motor 320 is mounted on the mounting plate 310. By driving the driving motor 320, the traveling wheels 330 can be driven to rotate, thereby driving the entire trolley to move.

[0055] The pulling mechanism 400 therein includes: a split drum connected to the output shaft of the driving motor 320 for winding the first steel wire rope 420 to pull the roof panel and winding the second steel wire rope 440 to drive the sliding support mechanism 500. The split drum can simultaneously wind the first steel wire rope 420 for pulling the roof panel and the second steel wire rope 440 for driving the sliding support mechanism 500. Through the above two driving motors 320, the coordinated actions of the two mechanisms can be synchronously completed.

[0056] The sliding support mechanism 500 therein includes: side columns 510 disposed on the sides of the hoist frame 100 and hollow inside; moving columns 520 slidably disposed inside the side columns 510 and provided with teeth on the inner sides thereof; rolling support components disposed on the tops of the moving columns 520 for rollingly supporting the roof panel. The side columns 510 are hollow inside, and the moving columns 520 and the rolling support components can be installed therein. The rolling support components are used to support the roof panel to reduce the hard friction of the roof panel and cause damage to it.

[0057] The synchronization mechanism 600 in this embodiment includes: a synchronization component disposed inside the side column 510 for driving the moving column 520 to move upward to roll and support the roof panel; a steering component for connecting with the second steel wire rope 440 and driving the synchronization component to act. The synchronization component is disposed inside the side column 510 and can cause the moving column 520 to move upward under the pulling of the second steel wire rope 440.

[0058] The split drum in this embodiment includes: a first drum 410 for winding the first steel wire rope 420 to pull the roof panel; a second drum 430 connected to the output shaft of the driving motor 320 through an electric clutch 450 with a locking function for winding the second steel wire rope 440 to pull the sliding support mechanism 500. The first drum 410 and the second drum 430 can rotate relatively, and the rotation and relative stop of the second drum 430 can be controlled through the electric clutch 450 with a locking function. For example, in the initial stage of hoisting, through the control of the electric clutch 450, the second drum 430 can be non-rotating, and the first drum 410 rotates to drive the first steel wire rope 420 to rotate, which can pull the roof panel towards the roof. When the roof panel is basically parallel to the roof, at this time, through the control of the electric clutch 450, the second drum 430 can be made to rotate, so that the rolling support component can be driven by the second steel wire rope 440 to perform rolling support on the roof panel.

[0059] For the convenience of adjustment, this embodiment further includes: an adjustment mechanism 700 disposed on both side edges of the sliding frame body 100 for adjusting the position of the side column 510 relative to the sliding frame body 100; the side column 510 is slidably disposed at the middle position on the side edge of the sliding frame body 100 and is connected to the adjustment mechanism 700. The adjustment mechanism 700 can adjust the position of the side column 510 relative to the sliding trolley, so that the roof panel can be roll-supported according to actual needs.

[0060] The adjustment mechanism 700 therein includes: a sliding groove 710 disposed in the middle of the sliding frame body 100 for slidably mounting the side column 510. The sliding groove 710 is preferably a wedge-shaped groove capable of limiting the side column 510, a fixing plate 720 disposed on the side edge of the sliding frame body 100 for threadedly connecting an adjustment screw rod 730; the adjustment screw rod 730 is threadedly penetrated through the fixing plate 720, and its end is connected to the side column 510 through a sliding sleeve 740. By adjusting the adjustment screw rod 730, the side column 510 can be pulled to move within the sliding groove 710, thereby changing the position of the side column 510 on the sliding frame body 100 to adapt to the support of the roof panel.

[0061] The rolling support component therein includes: a connecting frame 530, arranged on the top of the moving column 520, on which a plurality of support rollers 540 are rotatably arranged for rolling and supporting the roof panel. The connecting frame 530 is used to connect with the moving column 520. By arranging the support rollers 540, when the moving column 520 moves upward, the support rollers 540 can be driven to move upward, so that the roof panel can slide thereon, avoiding damage to the roof panel caused by single-line hard friction, and the roof panel can be hoisted protectively.

[0062] The synchronization component therein includes: a transmission rack 610, slidably arranged in the side column 510, and its lower end is connected to the second steel wire rope 440; a conversion gear 620, rotatably installed inside the side column 510, which meshes with the transmission rack 610 and the moving column 520. By pulling the transmission rack 610 downward through the second steel wire rope 440, the moving column 520 can be driven to move upward through the conversion gear 620, and the roof panel can be supported by rolling by driving the support rollers 540 upward. In this embodiment, both the moving column 520 and the transmission rack 610 are limited by a limit slide rail 630 so that they can only move up and down reciprocally, ensuring the accuracy of transmission.

[0063] The steering component therein includes: a conversion wheel 640, rotatably arranged inside the sliding frame body 100 for winding the second steel wire rope 440. By arranging the conversion wheel 640, the friction on the second steel wire rope 440 can be reduced, making the movement of the second steel wire rope 440 smoother.

[0064] To improve the safety of operation, this embodiment further includes a protective grille 800, arranged on the periphery of the sliding frame body 100. The above-mentioned protective grille 800 is provided on the four peripheral sides of the sliding frame body 100, which can play a protective role and improve the safety of operation.

[0065] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A lifting pulley for reverse installation of roof panels, comprising a pulley frame (100), wherein a hollow middle beam (200) is provided in the middle of the pulley frame (100), characterized in that: Also includes: A walking mechanism (300) is provided on the top of the middle beam (200) and is used to drive the hoisting pulley to move; A pulling mechanism (400) is provided on the top of the middle beam (200) and is drivingly connected to the walking mechanism (300) for pulling the roof panel; A sliding support mechanism (500) is provided on both sides of the pulley frame (100) and is used for slidingly supporting the roof panel; A synchronization mechanism (600) is provided between the sliding support mechanism (500) and the pulling mechanism (400), and is used to drive the sliding support mechanism (500) and the pulling mechanism (400) to cooperate in hoisting the roof panel; The sliding support mechanism (500) comprises: A side column (510) is provided on the side of the pulley frame (100) and is hollow inside; A movable column (520) is slidably arranged inside the side column (510) and has teeth on its inner side; A rolling support assembly is provided on the top of the movable column (520) and is used for rolling support of the roof panel; The synchronization mechanism (600) comprises: A synchronization component is provided inside the side column (510) and is used to drive the moving column (520) to move upwards and roll to support the roof panel; A steering assembly, used for connecting to the second steel wire rope (440) and driving the synchronization assembly to move; The synchronization component includes: A transmission rack (610) is slidably disposed in the side column (510), and its lower end is connected to the second steel wire rope (440); A conversion gear (620) is rotatably mounted inside the side column (510) and meshes with the transmission rack (610) and the movable column (520); The steering assembly comprises: The conversion wheel (640) is rotatably arranged inside the pulley frame (100) and is used for winding the second steel wire rope (440).

2. A lifting pulley for reverse installation of roof panels according to claim 1, characterized in that: The walking mechanism (300) comprises: A mounting plate (310) is provided on top of the middle beam (200); A driving motor (320) is mounted on the mounting plate (310) and is drivingly connected to the sliding support mechanism (500) and the pulling mechanism (400); The traveling wheel (330) is connected to the output shaft of the driving motor (320) via an electric clutch (450) having a locking function, and is used for traveling of the integral hoisting pulley.

3. A lifting pulley for reverse installation of roof panels according to claim 2, characterized in that: The pulling mechanism (400) comprises: The separated drum is connected to the output shaft of the driving motor (320) and is used to wind the first steel wire rope (420) to pull the roof panel, and to wind the second steel wire rope (440) to drive the sliding support mechanism (500).

4. A lifting pulley for reverse installation of roof panels according to claim 3, characterized in that: The partitioned reel comprises: A first drum (410) is used for winding a first steel wire rope (420) to pull the roof panel; The second reel (430) is connected to the output shaft of the drive motor (320) via an electric clutch (450) having a locking function, and is used for winding the second steel wire rope (440) to pull the sliding support mechanism (500).

5. The lifting pulley for reverse installation of roof panels according to claim 1, characterized in that: Also includes: An adjustment mechanism (700) is provided on both sides of the pulley frame (100) and is used to adjust the position of the side column (510) relative to the pulley frame (100); The side column (510) is slidably arranged at the middle position of the side of the pulley frame (100) and is connected to the adjustment mechanism (700).

6. A lifting pulley for reverse installation of roof panels according to claim 5, characterized in that: The regulating mechanism (700) comprises: A sliding groove (710) is provided in the middle of the trolley frame (100) and is used for slidingly mounting the side column (510); A fixing plate (720) is provided on the side of the pulley frame (100) and is used for threaded connection with the adjusting screw (730); The adjusting screw (730) is threadedly connected to the fixing plate (720), and its end is connected to the side column (510) through the sliding sleeve (740).

7. The lifting pulley for reverse installation of roof panels according to claim 1, characterized in that: The rolling support assembly comprises: A connecting frame (530) is arranged on the top of the moving column (520) and has a plurality of supporting rollers (540) provided thereon; The support roller (540) is rotatably mounted on the connecting frame (530) and is used for rolling and supporting the roof panel.

8. A lifting pulley for reverse installation of roof panels according to any one of claims 1 to 7, characterized in that: Also includes: The protective grille (800) is arranged on the peripheral side of the pulley frame (100).

Citation Information

Patent Citations

  • Cable coaster

    CN105217463A

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