Ship ballast water purification treatment equipment and system capable of automatically detecting sewage
By using a filtration system with a combination of diversion cover and oblique filter in the ship ballast water treatment equipment and automatic cleaning and reverse flushing technology, the problem of separation of supernatant and condensation dirt is solved, and automatic fault handling is achieved through the main control system, improving processing efficiency and reliability.
Patent Information
- Application Number
- CN202510316970.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-04-25
AI Technical Summary
During the treatment process, existing ship ballast water treatment equipment has the problem of mismatch between the supernatant and the flocculent dirt separation page, which leads to some ballast water being unable to be purified and the maintenance in time will affect the processing efficiency when the equipment fails.
A ship ballast water purification and treatment equipment is designed to automatically detect sewage. A filtration system is used to combine a flow guide cover and an oblique filter. All the ballast water separated by the condensation is discharged into the pretreatment box through the diversion pipe, and automatic cleaning and reverse flushing of the oblique filter is achieved through an electric push rod and a flushing nozzle. At the same time, the equipment is equipped with a main control system, which can automatically detect water quality and realize the re-treatment and drainage of ballast water in the event of a failure.
The full amount of ballast water is achieved, which avoids the problem of separation between the supernatant and the flocculent dirt, and improves the efficiency and reliability of the purification treatment through automated control and fault treatment.
Smart Images

Figure CN119869043A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of ship equipment, and in particular to ship ballast water purification treatment equipment and system for automatically detecting sewage. Background Art
[0002] Ship ballast water refers to the water and suspended matter added to the ship to control the ship's heel, trim, draft, stability or stress, also known as ballast water. This water can be fresh water, seawater or suspended matter outside the ship. It is mainly used to maintain a certain depth of draft when the ship is unloaded to prevent capsizing, and to adjust the draft difference when the ship is loaded, to ensure the smooth and safe navigation of the ship in a specific water area. Ship ballast water contains a large number of organisms, including plankton, microorganisms, bacteria and even small fish and eggs, larvae or spores of various species. Some of these organisms die in the process of following the ship's voyage because they cannot adapt to the new environment, while others survive and are discharged into the new geographical environment with the ballast water, which may lead to the invasion of foreign marine organisms and damage the local ecosystem. Therefore, it is necessary to treat the ship's ballast water to achieve the purpose of environmental protection.
[0003] After searching, a Chinese patent with announcement number CN220335013U discloses ship ballast water treatment equipment, including: a primary sinking mechanism and a filtering and disinfecting mechanism, characterized in that a water storage tank is arranged on the primary sinking mechanism, and a water injection port, an inclined sieve plate, a mixing device, and a partition plate are arranged in sequence from top to bottom in the water storage tank, the mixing device is rotatably connected to the water storage tank, the bottom of the mixing device is connected to a driving motor, the driving motor is arranged on the lower side of the water storage tank, and a material storage mechanism and a drug injection port are arranged on the axial outer side of the water storage tank; a purification box, an activated carbon adsorption tower, and a disinfection box are connected to the filtering and disinfecting mechanism in sequence, the upper end of the purification box is connected to the bottom of the water storage tank through a drain pipe, and the bottom of the disinfection box is connected with a discharge port.
[0004] The ship ballast water treatment equipment in the above-mentioned prior art is used by adding a flocculant into the water storage tank and stirring it to form a separated precipitate, and then extracting the supernatant through a drain pipe at a fixed position for further purification. First, the position of the drain pipe is fixed, while the position of the supernatant is not fixed. When the position of the supernatant is lower than the discharge page of the drain pipe, the ballast water at the lower end of the drainage page of the drain pipe cannot be purified. When the flocculant separation impurities are flush with or higher than the drainage page of the drain pipe, the drain pipe will easily transport the ballast water with a large amount of dirt to the subsequent purification box, which will undoubtedly accelerate the reduction of the service life of the filter element. Secondly, in the subsequent purification process, when the purification box, activated carbon adsorption tower and ozone disinfection box are performing purification treatment, once an equipment failure occurs and the treatment is not perfect, the staff will not be able to perform maintenance in time, which will affect the ballast water treatment efficiency. Summary of the invention
[0005] The object of the present invention is to provide a ship ballast water purification treatment device and system for automatically detecting sewage, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides a ship ballast water purification treatment equipment for automatically detecting sewage, comprising a mounting frame, a pretreatment box and a purification device are respectively provided at the upper end of the mounting frame, a guide cover is provided at the upper end of the pretreatment box, an inclined filter is fixedly installed on the inner side of the pretreatment box, a sewage discharge hole is opened on the left side of the pretreatment box, a collecting box is clamped on the front side of the pretreatment box through a fixing mechanism, the box opening of the collecting box is arranged just below the sewage discharge hole, a cleaning mechanism and a washing mechanism are respectively provided on the inner side of the pretreatment box, a water pump is fixedly installed on the right side of the pretreatment box, the input end of the water pump is connected to the pretreatment box, a three-way pipe is fixedly installed on the output end of the water pump, a connecting pipe is fixedly installed on the end interface of the three-way pipe, the other end of the connecting pipe is fixedly installed on the upper end of the purification device, a drainage pipe and a water quality detection sensor are respectively provided on the outer side of the purification device, and the sensing end of the water quality detection sensor extends into the purification device;
[0007] The cleaning mechanism includes a second assembly groove, the second assembly groove is symmetrically opened on the inner side of the pretreatment box, a second screw is rotatably connected in the second assembly groove on one side of the inner wall of the pretreatment box, a second driving motor is fixedly installed on the right side of the pretreatment box, one end of the second screw and the output end of the second driving motor are fixedly installed, a second moving rod is threadedly connected to the outer side of the second screw, the other end of the second moving rod is slidably connected to the second assembly groove on the side of the pretreatment box away from the second screw, a push shovel is slidably connected to the outer side of the second moving rod, a fixed block is symmetrically fixedly installed on the outer side of the second moving rod, an electric push rod is fixedly installed on the upper end of the fixed block, and the output end of the electric push rod movably passes through the fixed block and the upper end of the push shovel and is fixedly installed;
[0008] The cleaning mechanism includes a first assembly groove, which is symmetrically arranged on the inner side of the pretreatment box, a first screw is rotatably connected in the first assembly groove on one side of the inner wall of the pretreatment box, a first driving motor is fixedly installed on the right side of the pretreatment box, one end of the first screw is fixedly installed on the output end of the first driving motor, a first moving rod is threadedly connected to the outer side of the first screw, the other end of the first moving rod is slidably connected to the first assembly groove on the side of the pretreatment box away from the first screw, an oblique groove is arranged on the upper end of the first moving rod, a flushing nozzle is fixedly installed in the groove of the oblique groove, a hose is fixedly installed at the interface of the flushing nozzle, an external joint is fixedly installed on the right inner wall of the pretreatment box, and one end of the hose away from the flushing nozzle movably passes through the first moving rod and is fixedly installed on the external joint;
[0009] The fixing mechanism includes an installation groove and a slot, both of which are opened on the front side of the pretreatment box, the collection box is inserted into the inner side of the slot, a card slot is opened on the outer side of the collection box, a guide rod is symmetrically fixedly installed on the inner side of the installation groove, the outer side of the guide rod is slidably connected with the same movable plate, a spring is sleeved on the outer side of the guide rod, a card block is fixedly installed on one side of the movable plate, the card-in end of the card block movably extends into the inner side of the slot and is carded in the card slot of the collection box, and a hook block is fixedly installed on the side of the movable plate away from the card block.
[0010] Furthermore, a sliding rod is fixedly installed in the second assembly groove on the side away from the second screw in the pretreatment box, one end of the second movable rod is slidably connected to the outside of the sliding rod, and a sliding block is symmetrically fixedly installed on the upper end of the push shovel, and the sliding block is slidably connected to the side of the second movable rod close to the fixed block.
[0011] Furthermore, a sliding hole is provided at one end of the first moving rod, and the first moving rod is slidably connected to a first assembly groove in the pretreatment box away from the first screw rod through the sliding hole. A screw hole is provided at the other end of the first moving rod, and the other end of the first moving rod is threadedly connected to the outside of the first screw rod through the screw hole.
[0012] Furthermore, a guide pipe is fixedly installed on the inner side of the upper end of the guide cover, a diverter is fixedly installed on the lower end of the guide pipe, and a mounting frame is fixedly installed on the periphery of the guide cover, and the mounting frame is fixedly installed on the upper end of the pretreatment box by screws.
[0013] A ship ballast water purification treatment system for automatically detecting sewage, comprising a main control system, the main control system is composed of a cleaning control module, a first monitoring module, a second monitoring module, a conveying module, a second monitoring module, a disinfection control module, a valve control module, a detection module, an alarm module, a storage module and a machine maintenance module, the cleaning control module is composed of a first drive unit, a second drive unit and a third drive unit, the first drive unit is used to drive and control a first drive motor, the second drive unit is used to drive and control a second drive unit, the third drive unit is used to drive and control an electric push rod, the first monitoring module is used for pre-treatment The high and low water level monitoring inside the storage box, the second monitoring module is used to monitor the high and low water levels of the purification device, the delivery module is composed of a pump control unit and a switching pump control unit, the pump control unit is used to control the water pump, the switching pump control unit is used to control the delivery pump outside the corresponding purification device, the disinfection control module is used to control the ozone disinfection equipment on the purification device, the valve control module is composed of a switching valve control unit and a drain valve control unit, the switching valve control unit is used to switch the battery valve on the three-way pipe, the drain valve control unit is used to control the ballast water discharge of the purification device, and the detection module is used to process the signal transmitted by the water quality detection sensor.
[0014] Furthermore, the alarm module is composed of an audible and visual alarm unit and an interface alarm unit. The audible and visual alarm unit is used to give a warning prompt through a audible and visual alarm when the equipment needs maintenance. The interface alarm unit is used to give a corresponding equipment warning prompt given by the host computer or the control room interface. The storage module is used for the system to store the daily operation status data of the equipment. The machine maintenance module is composed of a diagnostic unit and a maintenance unit. The diagnostic unit is used to cooperate with the detection equipment and the power distribution system to determine whether the corresponding electrical or equipment has a fault and requires maintenance. The maintenance unit is used to respond to the maintenance suggestions given by the diagnostic unit. The maintenance unit includes an inventory management unit, and the inventory management unit is used to quickly grasp the storage quantity of maintenance replacement materials when maintenance suggestions are given.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] First, in the present invention, the ballast water with flocculent separation can be conveniently discharged into the pretreatment tank through the guide pipe on the guide cover. At the same time, the ballast water is dispersedly discharged to the inclined filter screen through the guide pipe through the diverter for filtration. Therefore, it is no longer necessary to consider the height of the separation page between the supernatant and the flocculent dirt, and the treatment of the ballast water is greatly facilitated.
[0017] Secondly, in the present invention, the second driving motor is pneumatically driven, so that the output end of the second driving motor drives the second screw to rotate on the pretreatment box, so that the second moving rod threadedly connected to the outer side of the second screw slides, and the second moving rod drives the push shovel along the inclined surface of the inclined filter plate, and discharges the dirt filtered on the filter surface along the sewage discharge hole to the collection box for collection. At the same time, when the push shovel moves from the lower end of the inclined filter to the higher end, the output end of the micro electric push rod retracts and drives the push shovel to slide on the second moving rod, so that the lower end of the push shovel is no longer close to the inclined filter, until the inclined filter moves from the high position to the low position again, the output end of the electric push rod pushes the push shovel down again to get close to its filter surface for cleaning, thereby facilitating the cleaning of the inclined filter.
[0018] Thirdly, in the present invention, the first drive motor is started to run, so that the output end of the first drive motor drives the first screw to rotate in the pretreatment box, and at the same time, the first moving rod threadedly connected to the outer side of the first screw slides, and a flushing nozzle is installed at the bevel groove of the first moving rod, and the flushing nozzle is connected to the external joint through a hose, so that the first moving rod drives the flushing nozzle to move in an inclined state to reversely flush and dredge the inclined filter, thereby facilitating the reuse of the inclined filter;
[0019] Fourthly, in the present invention, one end of the collection box is inserted along the slot, and during the insertion process, the insertion end of the collection box presses the inclined surface of the card block extending from the slot, so that the movable plate connected to the card block slides on the guide rod in the installation slot, and the movable plate compresses the spring at the same time. When the collection box is inserted, and the card slot on one side of the collection box corresponds to the position of the card-inserted end of the card block, the spring in the installation slot elastically resets and pushes the movable plate to slide, and the card block on the movable plate is carded into the card slot. Conversely, when removing the collection box, it is only necessary to pull the movable plate by the hook part of the pull hook block to drive the movable plate to slide, so that the card block on the movable plate is separated from the card slot of the collection box, and the collection box can be pulled out of the slot at this time, so that the collection box can be quickly disassembled and used;
[0020] Fifth, in the present invention, by equipping two groups of purification devices on the mounting frame, if the equipment fails and the disinfection index does not meet the standard, the main control system first controls the delivery pump on the current purification device to run, and the delivery pump delivers the ballast water in the current purification device to another purification device on the mounting frame through the delivery pipeline at the output end for re-processing. After the water quality detection sensor detects that it meets the standard, the main control system controls the drain pipe battery valve of the other purification device to open, and discharges the purified ballast water. At the same time, the main control system will switch the battery valve at the three-way head connected to the pipeline of the current purification device to a closed state, and at the same time, the corresponding battery valve at the three-way head of another purification device is switched to an open state, thereby avoiding the problem of affecting the ballast water purification efficiency due to untimely maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present invention;
[0022] Figure 2 It is a top view of the present invention;
[0023] Figure 3 It is a schematic diagram of the cleaning mechanism structure in the present invention;
[0024] Figure 4 This is a schematic diagram of the installation of the collection box in the present invention;
[0025] Figure 5 It is a schematic diagram of the local structure of the pretreatment box in the present invention;
[0026] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle;
[0027] Figure 7 It is a schematic diagram of the card slot structure of the collection box in the present invention;
[0028] Figure 8 It is a schematic diagram of the structure of the guide cover in the present invention;
[0029] Fig. 9 It is a system block diagram of the present invention.
[0030] In the figure: 1, mounting frame; 2, pretreatment box; 3, collection box; 4, fixing mechanism; 401, mounting groove; 402, movable plate; 403, clamping block; 404, guide rod; 405, spring; 406, hook block; 407, slot; 5, guide cover; 501, guide pipe; 502, diverter; 503, mounting frame; 6, cleaning mechanism; 601, first assembly groove; 602, first screw rod; 603, first moving rod; 604, flushing nozzle; 605, bevel groove; 606, hose; 607 , first drive motor; 608, external connector; 7, cleaning mechanism; 701, second assembly groove; 702, second screw; 703, electric push rod; 704, fixed block; 705, second moving rod; 706, push shovel; 707, second drive motor; 8, purification device; 9, water pump; 10, three-way pipe; 11, connecting pipe; 12, drain pipe; 13, water quality detection sensor; 14, sewage hole; 15, inclined filter; 16, sliding hole; 17, screw hole; 18, slider; 19, slide rod; 20, slot. DETAILED DESCRIPTION
[0031] Example
[0032] See also Figure 1-Figure 8 In an embodiment of the present invention, a ship ballast water purification and treatment equipment for automatically detecting sewage includes a mounting frame 1, a pretreatment box 2 and a purification device 8 are respectively provided at the upper end of the mounting frame 1, a guide cover 5 is provided at the upper end of the pretreatment box 2, an inclined filter screen 15 is fixedly installed on the inner side of the pretreatment box 2, a sewage hole 14 is opened on the left side of the pretreatment box 2, a collecting box 3 is clamped on the front side of the pretreatment box 2 through a fixing mechanism 4, and the box opening of the collecting box 3 is arranged directly below the sewage hole 14, and a cleaning mechanism 7 and a washing mechanism 6 are respectively provided on the inner side of the pretreatment box 2. A water pump 9 is fixedly installed on the right side of the pretreatment box 2, and the input end of the water pump 9 is connected to the pretreatment box 2. A three-way pipe 10 is fixedly installed on the output end of the water pump 9. A connecting pipe 11 is fixedly installed on the end interface of the three-way pipe 10. The other end of the connecting pipe 11 is fixedly installed on the upper end of the purification device 8. A drainage pipe 12 and a water quality detection sensor 13 are respectively provided on the outside of the purification device 8. The sensing end of the water quality detection sensor 13 extends into the interior of the purification device 8; the lower hole wall of the sewage discharge hole 14 is inclined, which can facilitate the discharge of dirt into the collection box 3;
[0033] The cleaning mechanism 7 includes a second assembly groove 701, which is symmetrically arranged on the inner side of the pretreatment box 2. A second screw rod 702 is rotatably connected in the second assembly groove 701 on one side of the inner wall of the pretreatment box 2. A second drive motor 707 is fixedly installed on the right side of the pretreatment box 2. One end of the second screw rod 702 and the output end of the second drive motor 707 are fixedly installed. A second moving rod 705 is threadedly connected to the outer side of the second screw rod 702. The other end of the second moving rod 705 is slidably connected to the second assembly groove 701 on the side of the pretreatment box 2 away from the second screw rod 702. A push shovel 706 is slidably connected to the outer side of the second moving rod 705. A fixed block 704 is symmetrically fixedly installed on the outer side of the second moving rod 705. An electric push rod 703 is fixedly installed on the upper end of the fixed block 704. The output end of the electric push rod 703 is movably passed through the fixed block 704 and the upper end of the push shovel 706. The ballast water after flocculant separation is discharged into the pretreatment box 2, and the ballast water passes through the guide cover 5. The ballast water enters the inclined filter screen 15 for filtration. After filtration, the ballast water enters the pretreatment box 2, and the impurities in the ballast water remain on the filter surface of the inclined filter screen 15. Then, the second drive motor 707 is pneumatically driven, so that the output end of the second drive motor 707 drives the second screw 702 to rotate on the pretreatment box 2, so that the second moving rod 705 threadedly connected to the outer side of the second screw 702 slides, and the second moving rod 705 drives the push shovel 706 along the inclined surface of the inclined filter plate, and pushes the dirt filtered on the filter surface along the inclined surface. The waste is discharged to the collection box 3 through the drainage hole 14 for collection. At the same time, when the push shovel 706 moves from the lower end to the higher end of the inclined filter screen 15, the output end of the micro electric push rod 703 retracts to drive the push shovel 706 to slide on the second moving rod 705, so that the lower end of the push shovel 706 is no longer close to the inclined filter screen 15, until the inclined filter screen 15 moves from the high position to the low position again, the output end of the electric push rod 703 pushes the push shovel 706 down again to get close to its filter surface for cleaning, thereby facilitating the cleaning of the inclined filter screen 15;
[0034] The cleaning mechanism 6 includes a first assembly groove 601, which is symmetrically arranged on the inner side of the pretreatment box 2. A first screw 602 is rotatably connected in the first assembly groove 601 on one side of the inner wall of the pretreatment box 2. A first drive motor 607 is fixedly installed on the right side of the pretreatment box 2. One end of the first screw 602 is fixedly installed with the output end of the first drive motor 607. The outer side of the first screw 602 is threadedly connected with a first moving rod 603. The other end of the first moving rod 603 is slidably connected in the first assembly groove 601 on the side of the pretreatment box 2 away from the first screw 602. An oblique groove 605 is arranged on the upper end of the first moving rod 603. A flushing nozzle 604 is fixedly installed in the groove of the oblique groove 605. A hose 606 is fixedly installed at the interface of the flushing nozzle 604. An external joint 608 is fixedly installed on the right inner wall of the pretreatment box 2. The hose 606 is away from the flushing nozzle 6 One end of 04 is movable and penetrates the first moving rod 603 and the external joint 608 for fixed installation. Before use, the external joint 608 is connected to the output end of the booster pump in the external cabin, and the booster pump is connected to the clean water tank through the input end. During cleaning, the first driving motor 607 is started and operated, so that the output end of the first driving motor 607 drives the first screw 602 to rotate in the pretreatment box 2, and at the same time, the first moving rod 603 threadedly connected to the outer side of the first screw 602 slides, and the bevel groove 605 of the first moving rod 603 is installed with a flushing nozzle 604, and the flushing nozzle 604 is connected to the external joint 608 through a hose 606, so that the first moving rod 603 drives the flushing nozzle 604 to move in an inclined shape to reversely flush and dredge the inclined filter 15, so that the inclined filter 15 can be used again conveniently; the flushing water pressure can be controlled, and the number of flushing times can be set according to the specific usage conditions;
[0035] The fixing mechanism 4 includes a mounting groove 401 and a slot 407, both of which are provided on the front side of the pretreatment box 2, the collection box 3 is plugged into the inner side of the slot 407, a card slot 20 is provided on the outer side of the collection box 3, a guide rod 404 is symmetrically fixedly installed on the inner side of the mounting groove 401, the outer side of the guide rod 404 is slidably connected with the same movable plate 402, a spring 405 is sleeved on the outer side of the guide rod 404, a card block 403 is fixedly installed on one side of the movable plate 402, the card-in end of the card block 403 is movably extended into the inner side of the slot 407 and carded with the card slot 20 of the collection box 3, a hook block 406 is fixedly installed on the side of the movable plate 402 away from the card block 403, when the collection box 3 is installed on the pretreatment box 2, one end of the collection box 3 is inserted along the slot 407, and the insertion end of the collection box 3 is inserted during the insertion process. The inclined surface of the block 403 extending from the slot 407 is squeezed so that the movable plate 402 connected to the block 403 slides on the guide rod 404 in the mounting slot 401, and the movable plate 402 compresses the spring 405. When the collection box 3 is inserted and the slot 20 on one side of the collection box 3 corresponds to the snap-in end position of the block 403, the spring 405 in the mounting slot 401 elastically resets and pushes the movable plate 402 to slide, and the block 403 on the movable plate 402 is snapped into the slot 20. Conversely, when removing the collection box 3, it is only necessary to pull the movable plate 402 to slide through the hook block 406, so that the block 403 on the movable plate 402 is separated from the slot 20 of the collection box 3. At this time, the collection box 3 can be pulled out of the slot 407, so that the collection box 3 can be quickly disassembled and used.
[0036] See also Figure 4 and Figure 5 A slide bar 19 is fixedly installed in the second assembly groove 701 on the side away from the second screw 702 in the pretreatment box 2, one end of the second moving rod 705 is slidably connected to the outside of the slide bar 19, and a slider 18 is symmetrically fixedly installed on the upper end of the push shovel 706, and the slider 18 is slidably connected to the side of the second moving rod 705 close to the fixed block 704. Through the slide bar 19 in the pretreatment box 2, the end of the second moving rod 705 away from the second screw 702 can slide in the second assembly groove 701 on one side of the inside of the pretreatment box 2, and through the slider 18 on the push shovel 706, the push shovel 706 can slide on the second moving rod 705.
[0037] See also Figure 3 and Figure 5A sliding hole 16 is provided at one end of the first moving rod 603, and the first moving rod 603 is slidably connected to the first assembly groove 601 on the side away from the first screw 602 in the pretreatment box 2 through the sliding hole 16. A screw hole 17 is provided at the other end of the first moving rod 603, and the other end of the first moving rod 603 is threadedly connected to the outside of the first screw 602 through the screw hole 17. A round rod is also installed in the first assembly groove 601 on the side away from the first screw 602 in the pretreatment box 2, so that the sliding hole 16 at one end of the first moving rod 603 can slide outside the round rod, which can ensure the stability of the first moving rod 603. The first moving rod 603 can be threadedly connected to the outside of the first screw 602 through the screw hole 17 on the first moving rod 603.
[0038] See also Figure 8 A guide pipe 501 is fixedly installed on the inner side of the upper end of the guide cover 5, a diverter 502 is fixedly installed on the lower end of the guide pipe 501, and a mounting frame 503 is fixedly installed on the periphery of the guide cover 5. The mounting frame 503 is fixedly installed on the upper end of the pretreatment box 2 by screws. Through the mounting frame 503 of the guide cover 5, it can be conveniently installed on the pretreatment box 2. Through the guide pipe 501 on the guide cover 5, all the ballast water after flocculant separation can be conveniently discharged into the pretreatment box 2 through the guide pipe 501. At the same time, it is dispersed and discharged through the guide pipe 501 through the diverter 502 to the inclined filter screen 15 for filtration.
[0039] refer to Fig. 9, a ship ballast water purification and treatment system for automatically detecting sewage, including a main control system, the main control system is composed of a cleaning control module, a first monitoring module, a second monitoring module, a conveying module, a second monitoring module, a disinfection control module, a valve control module, a detection module, an alarm module, a storage module and a machine maintenance module, the cleaning control module is composed of a first drive unit, a second drive unit and a third drive unit, the first drive unit is used to drive and control the first drive motor 607, the second drive unit is used to drive and control the second drive unit, the third drive unit is used to drive and control the electric push rod 703, the first monitoring module is used for pretreatment The high and low water level monitoring inside the box 2, the second monitoring module is used for high and low water level monitoring of the purification device 8, the delivery module is composed of a pump control unit and a switching pump control unit, the pump control unit is used to control the water pump 9, the switching pump control unit is used to control the delivery pump outside the corresponding purification device 8, the disinfection control module is used to control the ozone disinfection equipment on the purification device 8, the valve control module is composed of a switching valve control unit and a drainage valve control unit, the switching valve control unit is used to switch the battery valve on the three-way pipe 10, and the drainage valve control unit is used to control the ballast water discharge of the purification device 8, the detection module is used to process the signal transmitted by the water quality detection sensor 13, and the alarm module It is composed of an audible and visual alarm unit and an interface alarm unit. The audible and visual alarm unit is used to give early warning prompts through the audible and visual alarm when the equipment is to be maintained. The interface alarm unit is used to give early warning prompts of the corresponding equipment given by the upper computer or the control room interface. The storage module is used for the system to store the daily operation status data of the equipment. The machine maintenance module is composed of a diagnosis unit and a maintenance unit. The diagnosis unit is used to cooperate with the detection equipment and the power distribution system to determine whether the corresponding electrical or equipment has a fault and needs maintenance. The maintenance unit is used to respond to the maintenance suggestions given by the diagnosis unit. The maintenance unit includes an inventory management unit, which is used to quickly grasp the maintenance suggestions when maintenance suggestions are given. The storage capacity of maintenance and replacement materials; the purification device 8 includes an ultrafiltration membrane filter box, an activated carbon filter box and an ozone disinfection box which are interconnected. The ballast water is purified by the ultrafiltration membrane filter box, the activated carbon filter box and the ozone disinfection box in turn. The ozone disinfection box is also provided with an ozone generator, an ozone reactor, a redox potential meter and an ozone detector and other structures for realizing the disinfection of the ballast water by the ozone disinfection box. In addition, the filter elements in the ultrafiltration membrane filter box and the activated carbon filter box are replaceable and only need to be replaced regularly as needed; a one-way valve is provided at the input end of the water pump 9 and the delivery pump on the purification device 8;During use, the output end of the water pump 9 transports the pre-treated ballast water through the connecting pipe 11 to one of the purification devices 8 on the mounting frame 1 for purification. After purification, the water quality is automatically detected by the water quality detection sensor 13 on the purification device 8. If the equipment fails and the disinfection index does not meet the standard, the main control system first controls the delivery pump on the current purification device 8 to run, and the delivery pump transports the ballast water in the current purification device 8 to another purification device 8 on the mounting frame 1 through the delivery pipeline at the output end for further treatment. After the water quality detection sensor 13 detects that it meets the standard, the main control system controls the drain pipe 12 battery valve of another purification device 8 to open to drain the purified ballast water. At the same time, the main control system will open the three-way head connected to the pipeline of the current purification device 8. The battery valve at the position is switched to the closed state, and the corresponding battery valve at the three-way head of another purification device 8 is switched to the open state, thereby avoiding the problem of affecting the ballast water purification efficiency due to untimely maintenance; in addition, after the current purification device 8 is maintained, the main control system activates the switching valve control unit and the switching pump control unit again, so that when the equipment fails again, the main control system can make timely adjustments. In the process of switching the purification device 8, the main control system triggers the sound and light alarm on the on-site electric control box, and at the same time, the early warning signal pops up on the control interface of the ship control room, so that the staff can understand the situation in time for machine maintenance. In the machine maintenance module part of the main control system, it will cooperate with the detection equipment and the power distribution system to determine whether the corresponding electrical or equipment has a fault and needs maintenance. ;
[0040] The working principle of the present invention is as follows: during use, the ballast water after flocculant separation is completely discharged into the pretreatment tank 2, and the ballast water enters the inclined filter screen 15 through the guide cover 5 for filtration. After filtration, the ballast water enters the pretreatment tank 2, and the impurities in the ballast water remain on the filter surface of the inclined filter screen 15. Then, the second drive motor 707 is pneumatically driven, so that the output end of the second drive motor 707 drives the second screw 702 to rotate on the pretreatment tank 2, so that the second moving rod 705 threadedly connected to the outer side of the second screw 702 slides, and the second moving rod 705 drives the push shovel 706 along the inclined surface of the inclined filter plate, and pushes the dirt filtered on the filter surface along the drainage hole 1 4 is discharged to the collection box 3 for collection. At the same time, when the push shovel 706 moves from the lower end to the higher end of the inclined filter screen 15, the output end of the micro electric push rod 703 retracts to drive the push shovel 706 to slide on the second moving rod 705, so that the lower end of the push shovel 706 is no longer close to the inclined filter screen 15, until the inclined filter screen 15 moves from the high position to the low position again, the output end of the electric push rod 703 pushes the push shovel 706 down again to be close to its filter surface for cleaning. By connecting the external connector 608 to the output end of the booster pump in the external boat room, the booster pump is connected to the clean water tank through the input end. When cleaning, the first drive motor 607 starts to run, so that the output end of the first drive motor 607 drives the first screw 602 rotates in the pretreatment box 2, and at the same time, the first moving rod 603 threadedly connected to the outer side of the first screw rod 602 slides, and the bevel groove 605 of the first moving rod 603 is installed with a flushing nozzle 604, and the flushing nozzle 604 is connected to the external joint 608 through a hose 606, so that the first moving rod 603 drives the flushing nozzle 604 to move in an inclined state to reversely flush and dredge the inclined filter 15. Subsequently, the output end of the water pump 9 transports the pretreated ballast water through the connecting pipe 11 to one of the purification devices 8 on the mounting frame 1 for purification treatment. After the purification is completed, the water quality is automatically detected by the water quality detection sensor 13 on the purification device 8. If When the equipment fails to meet the disinfection index, the main control system first controls the delivery pump on the current purification device 8 to run, and the delivery pump delivers the ballast water in the current purification device 8 to another purification device 8 on the mounting frame 1 through the delivery pipeline at the output end for further treatment. After the water quality detection sensor 13 detects that it meets the standard, the main control system controls the battery valve of the drain pipe 12 of another purification device 8 to open, and discharges the purified ballast water. At the same time, the main control system switches the battery valve at the three-way head of the pipeline of the current purification device 8 to a closed state, and at the same time, the corresponding battery valve at the three-way head of another purification device 8 is switched to an open state to ensure the ballast water treatment efficiency;
[0041] When installing the collecting box 3 on the pretreatment box 2, one end of the collecting box 3 is inserted along the slot 407. During the insertion process, the inserted end of the collecting box 3 squeezes the inclined surface of the block 403 extending from the slot 407, so that the movable plate 402 connected to the block 403 slides on the guide rod 404 in the mounting slot 401, and the movable plate 402 compresses the spring 405. When the collecting box 3 is inserted, and the slot 20 on one side of the collecting box 3 corresponds to the position of the snap-in end of the block 403, the spring 405 in the mounting slot 401 elastically resets and pushes the movable plate 402 to slide, and makes the block 403 on the movable plate 402 snap into the slot 20. Conversely, when removing the collecting box 3, it is only necessary to pull the movable plate 402 to slide by the hook block 406, so that the block 403 on the movable plate 402 is separated from the slot 20 of the collecting box 3, and then the collecting box 3 can be pulled out from the slot 407.
Claims
1. A ship ballast water purification and treatment equipment for automatic sewage detection, characterized in that: The invention comprises a mounting frame (1), wherein a pretreatment box (2) and a purification device (8) are respectively arranged at the upper end of the mounting frame (1), a flow guide cover (5) is arranged at the upper end of the pretreatment box (2), an inclined filter screen (15) is fixedly installed on the inner side of the pretreatment box (2), a sewage discharge hole (14) is opened on the left side of the pretreatment box (2), a collection box (3) is clamped on the front side of the pretreatment box (2) through a fixing mechanism (4), the box opening of the collection box (3) is arranged directly below the sewage discharge hole (14), and a cleaning mechanism (7) and a washing mechanism are respectively arranged on the inner side of the pretreatment box (2). (6), a water pump (9) is fixedly installed on the right side of the pretreatment box (2), the input end of the water pump (9) is connected to the pretreatment box (2), the output end of the water pump (9) is fixedly installed with a three-way pipe (10), the end interface of the three-way pipe (10) is fixedly installed with a connecting pipe (11), the other end of the connecting pipe (11) is fixedly installed with the upper end of the purification device (8), and the outer side of the purification device (8) is respectively provided with a drainage pipe (12) and a water quality detection sensor (13), and the sensing end of the water quality detection sensor (13) extends into the interior of the purification device (8).
2. The ship ballast water purification equipment for automatically detecting sewage according to claim 1 is characterized in that: The cleaning mechanism (7) comprises a second assembly groove (701), wherein the second assembly groove (701) is symmetrically arranged on the inner side of the pretreatment box (2), a second screw rod (702) is rotatably connected in the second assembly groove (701) on one side of the inner wall of the pretreatment box (2), a second drive motor (707) is fixedly installed on the right side of the pretreatment box (2), one end of the second screw rod (702) and the output end of the second drive motor (707) are fixedly installed, and a second moving rod (705) is threadedly connected to the outer side of the second screw rod (702), The other end of the second movable rod (705) is slidably connected to the second assembly groove (701) on the side of the pretreatment box (2) away from the second screw rod (702), and the outer side of the second movable rod (705) is slidably connected to a push shovel (706), and the outer side of the second movable rod (705) is symmetrically fixedly installed with a fixed block (704), and the upper end of the fixed block (704) is fixedly installed with an electric push rod (703), and the output end of the electric push rod (703) is movably passed through the fixed block (704) and the upper end of the push shovel (706) and is fixedly installed.
3. The ship ballast water purification equipment for automatically detecting sewage according to claim 2 is characterized in that: A slide bar (19) is fixedly installed in the second assembly groove (701) on the side of the pretreatment box (2) away from the second screw rod (702), and one end of the second movable rod (705) is slidably connected to the outside of the slide bar (19).
4. The ship ballast water purification treatment equipment for automatic sewage detection according to claim 2 is characterized in that: A sliding block (18) is symmetrically fixedly mounted on the upper end of the push shovel (706), and the sliding block (18) is slidably connected to a side of the second moving rod (705) close to the fixed block (704).
5. The ship ballast water purification equipment for automatically detecting sewage according to claim 1 is characterized in that: The cleaning mechanism (6) comprises a first assembly groove (601), wherein the first assembly groove (601) is symmetrically arranged on the inner side of the pretreatment box (2), and a first screw rod (602) is rotatably connected in the first assembly groove (601) on one side of the inner wall of the pretreatment box (2). A first drive motor (607) is fixedly installed on the right side of the pretreatment box (2), and one end of the first screw rod (602) is fixedly installed with the output end of the first drive motor (607). The outer side of the first screw rod (602) is threadedly connected with a first moving rod (603), and the other end of the first moving rod (603) is threadedly connected to the first moving rod (603). Slidingly connected in a first assembly groove (601) on a side of the pretreatment box (2) away from the first screw rod (602), the upper end of the first movable rod (603) is provided with a bevel groove (605), a flushing nozzle (604) is fixedly installed in the bevel groove (605), a hose (606) is fixedly installed at the interface of the flushing nozzle (604), an external joint (608) is fixedly installed on the right inner wall of the pretreatment box (2), and one end of the hose (606) away from the flushing nozzle (604) movably passes through the first movable rod (603) and the external joint (608) and is fixedly installed.
6. The ship ballast water purification equipment for automatically detecting sewage according to claim 5 is characterized in that: A sliding hole (16) is provided at one end of the first moving rod (603), and the first moving rod (603) is slidably connected to a first assembly groove (601) in the pretreatment box (2) away from the first screw rod (602) through the sliding hole (16); a screw hole (17) is provided at the other end of the first moving rod (603), and the other end of the first moving rod (603) is threadedly connected to the outside of the first screw rod (602) through the screw hole (17).
7. The ship ballast water purification equipment for automatically detecting sewage according to claim 1 is characterized in that: The fixing mechanism (4) comprises a mounting groove (401) and a slot (407), both of which are provided on the front side of the pretreatment box (2), the collection box (3) is plugged into the inner side of the slot (407), the outer side of the collection box (3) is provided with a card slot (20), the inner side of the mounting groove (401) is symmetrically fixed with a guide rod (404), the outer side of the guide rod (404) is slidably connected with the same movable plate (402), the outer side of the guide rod (404) is sleeved with a spring (405), a card block (403) is fixedly provided on one side of the movable plate (402), the card-in end of the card block (403) is movably extended into the inner side of the slot (407) and carded with the card slot (20) of the collection box (3), and a hook block (406) is fixedly provided on the side of the movable plate (402) away from the card block (403).
8. The ship ballast water purification equipment for automatically detecting sewage according to claim 1 is characterized in that: A flow guide tube (501) is fixedly mounted on the inner side of the upper end of the flow guide cover (5), a flow divider (502) is fixedly mounted on the lower end of the flow guide tube (501), and a mounting frame (503) is fixedly mounted on the periphery of the flow guide cover (5), and the mounting frame (503) is fixedly mounted on the upper end of the pretreatment box (2) by means of screws.
9. A ship ballast water purification system with automatic sewage detection, using the ship ballast water purification equipment with automatic sewage detection according to any one of claims 1 to 8, characterized in that: The invention comprises a main control system, wherein the main control system is composed of a cleaning control module, a first monitoring module, a second monitoring module, a conveying module, a second monitoring module, a disinfection control module, a valve control module, a detection module, an alarm module, a storage module and a machine maintenance module. The cleaning control module is composed of a first drive unit, a second drive unit and a third drive unit. The first drive unit is used for driving and controlling a first drive motor (607). The second drive unit is used for driving and controlling a second drive unit. The third drive unit is used for driving and controlling an electric push rod (703). The first monitoring module is used for monitoring the high and low water levels inside a pretreatment box (2). The second drive unit is used for monitoring the high and low water levels inside a pretreatment box (2). The monitoring module is used for monitoring the high and low water levels of the purification device (8); the delivery module is composed of a pump control unit and a switching pump control unit; the pump control unit is used to control a water pump (9); the switching pump control unit is used to control a delivery pump outside the corresponding purification device (8); the disinfection control module is used to control the ozone disinfection equipment on the purification device (8); the valve control module is composed of a switching valve control unit and a drainage valve control unit; the switching valve control unit is used to switch the battery valve on the three-way pipe (10); the drainage valve control unit is used to control the discharge of ballast water from the purification device (8); and the detection module is used to process the signal transmitted by the water quality detection sensor (13).
10. A ship ballast water purification system for automatically detecting sewage according to claim 9, characterized in that: The alarm module is composed of an audible and visual alarm unit and an interface alarm unit. The audible and visual alarm unit is used to give early warning prompts through an audible and visual alarm when the equipment needs maintenance. The interface alarm unit is used to give early warning prompts of the corresponding equipment on the upper computer or control room interface. The storage module is used for the system to store the daily operation status data of the equipment. The machine maintenance module is composed of a diagnosis unit and a maintenance unit. The diagnosis unit is used to cooperate with the detection equipment and the power distribution system to determine whether the corresponding electrical or equipment has a fault and requires maintenance. The maintenance unit is used to respond to the maintenance suggestions given by the diagnosis unit. The maintenance unit includes an inventory management unit, and the inventory management unit is used to quickly grasp the storage quantity of maintenance replacement materials when maintenance suggestions are given.
Citation Information
Patent Citations
Ship ballast water treatment equipment
CN220335013U