Graded dust removal industrial dust remover facilitating filter element cleaning

By designing a graded dust collector, using multiple independent dust collectors and a removable filter element plate structure, the problems of single-stage filtration and inefficient cleaning in the prior art are solved, and multi-stage filtration and efficient cleaning are achieved.

CN119869103APending Publication Date: 2025-04-25LONGYAN HUIFENG IND & TRADE CO LTD
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Patent Information

Application Number
CN202510198811.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing industrial dust collector can only filter once, and cannot achieve multi-stage filtering, the filter effect is not ideal, and the filter element cleaning efficiency is low, so multiple filter elements need to be manually disassembled and installed.

Method used

A graded dust collector is designed, using multiple independent dust collecting mechanisms, each mechanism includes a vertically arranged dust collecting box, overlapping frame and filter element plate. It is connected by bolt structure, and the bag filter element is installed on the filter element plate. During cleaning, the filter element can be removed directly to remove the filter element plate, which improves cleaning efficiency.

Benefits of technology

Multi-stage filtration is realized, which improves dust removal effect, and simplifies the filter element cleaning process, improves cleaning efficiency and reduces manual operation time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a graded dust removal industrial dust remover convenient for cleaning a filter element, which comprises a plurality of independent dust removal mechanisms with the same structure, wherein one independent dust removal mechanism comprises a dust removal box which is vertically arranged and is provided with an opening in the top end, and the inner surface of the upper part of an inner cavity of the dust removal box is fixedly connected with a lap joint frame matched with the inner contour of the dust removal box. According to the graded dust removal industrial dust remover convenient for filter element cleaning, the lap joint frame and the filter element plate are arranged, the lap joint frame and the filter element plate are mounted in the dust removal box of the dust remover and are connected with each other through a bolt structure, and the cloth bag filter elements are mounted on the filter element plate; the whole filter element plate and the filter elements on the filter element plate can be taken out from the interior of the device by directly disassembling the filter element plate from the lap joint frame, then the filter elements can be directly cleaned, the filter elements do not need to be manually disassembled one by one, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of dust collector equipment, in particular to a graded dust removal industrial dust collector which is convenient for cleaning a filter element. Background Art

[0002] Industrial vacuum cleaners use AC power and have high power. They are generally divided into two types: mobile and fixed. The multiphase mixture involved in industrial dust removal is called gas suspension or aerosol. The fine particles dispersed in it are called dust particles or microparticles, and the accumulation state of dust particles is called powder. In order to correctly design and select dust removal equipment in engineering design, the main physical and chemical properties of dust must be mastered. The parameters used to describe the properties of dust are: particle size and dispersion, density and bulk density, cohesion, wettability, charge and conductivity, natural accumulation angle, and explosiveness.

[0003] Currently, industrial dust collectors are generally bag dust collectors, which perform filtering operations through bag-type filter elements. However, current industrial dust collectors can often only perform one filtering and cannot perform multi-stage filtering. The filtering effect is not ideal, and current industrial dust collectors require manual removal of multiple filter elements when the filter elements need to be cleaned, and then installed back after cleaning, which is inefficient. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a graded dust removal industrial dust collector which is easy to clean the filter element, which solves the problem that the current industrial dust collector can only perform one filtration and cannot perform multi-stage filtration, resulting in unsatisfactory filtration effect, and the current industrial dust collector requires manual removal of multiple filter elements when the filter element needs to be cleaned, and then reinstalled after cleaning, which solves the problem of low efficiency.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a graded dust removal industrial dust collector that is convenient for cleaning the filter element, comprising a plurality of independent dust removal mechanisms;

[0006] The structures of the multiple independent dust removal mechanisms are the same, and one of the independent dust removal mechanisms comprises a dust removal box which is vertically arranged and open at the top, and the inner surface of the upper part of the inner cavity of the dust removal box is fixedly connected with a lap frame which matches the inner contour thereof, and a filter element plate is detachably mounted on the top of the lap frame, and a plurality of filter element holes are vertically penetrated through the upper surface of the filter element plate, and bag filter elements are detachably mounted inside the plurality of filter element holes;

[0007] The filter element plate is provided with a plurality of fastening structures respectively corresponding to the plurality of cloth bag filter elements.

[0008] Furthermore, a plurality of first connection holes are vertically penetrated through the upper surface of the lap frame, and a plurality of second connection holes corresponding to the plurality of first connection holes are vertically penetrated through the outer edge of the upper surface of the filter element plate. The filter element plate is detachably mounted on the upper surface of the lap frame through the plurality of first connection holes, the plurality of second connection holes and a bolt structure.

[0009] Furthermore, a plurality of mounting grooves are provided on the upper surface of the lap frame along the contour direction thereof, and rubber sealing strips are fixedly connected inside the plurality of mounting grooves.

[0010] Furthermore, the structures of multiple fastening structures are the same, one of the fastening structures includes a fixed magnetic ring fixedly connected to the upper surface of the filter element plate and located outside one of the filter element holes, the upper surface of the fixed magnetic ring is detachably mounted with a connecting magnetic ring that is mutually attracted to it, the top of the connecting magnetic ring is fixedly connected with a clamping ring, and the bottom end of the inner edge of the clamping ring is vertically fixedly connected with a plurality of support bars that are adapted to the length of the bag filter element.

[0011] Furthermore, a closing cover is detachably mounted on the top of the dust removal box via a bolt structure, and a pulse dust removal device is provided on the top of the closing cover.

[0012] Furthermore, the plurality of independent dust removal mechanisms are evenly spaced along the length direction of a straight line, and the front surfaces of the plurality of dust removal boxes and the upper and lower parts of the filter element plates are respectively connected with air inlet ducts and air outlet ducts, and the air inlet ducts and the air outlet ducts of every two adjacent independent dust removal mechanisms are connected to each other via a connecting pipe.

[0013] Furthermore, the outer surfaces of the plurality of dust removal boxes are fixedly connected to a fixed frame, and the bottom ends of the plurality of dust removal boxes are vertically fixedly connected to a plurality of supporting legs.

[0014] Furthermore, a plurality of reinforcing ribs are fixedly connected between every two adjacent support legs.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] (1) The graded dust removal industrial dust collector which is easy to clean the filter element is provided with a lap frame and a filter element plate. The lap frame and the filter element plate are installed inside the dust removal box of the dust collector. The lap frame and the filter element plate are connected to each other by a bolt structure. The bag filter elements are installed on the filter element plate. When the filter element needs to be cleaned, the filter element plate can be directly removed from the lap frame to remove the entire filter element plate and the filter element thereon from the inside of the device. Then, the filter element can be directly cleaned without manually removing them one by one, thereby improving the cleaning efficiency.

[0017] (2) The graded dust removal industrial dust collector which is easy to clean the filter element is provided with a plurality of independent dust removal mechanisms. The device connects the plurality of independent dust removal mechanisms through a connecting pipe. The filter apertures of the bag filters used in the plurality of independent dust removal mechanisms are successively reduced, thereby achieving a multi-stage dust removal effect, thereby improving the dust removal effect of the overall operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the dust removal box in the present invention;

[0020] Figure 3 for Figure 2 A partial enlarged view of the area at center A;

[0021] Figure 4 It is a structural schematic diagram of the fastening structure of the present invention;

[0022] Figure 5 It is a schematic diagram of the structure of the pulse dust removal device in the present invention.

[0023] In the figure: 1-dust removal box, 2-lap frame, 3-first connecting hole, 4-filter element plate, 5-second connecting hole, 6-rubber sealing strip, 7-filter element hole, 8-bag filter element, 9-closing cover, 10-flange ring, 11-inlet pipe, 12-outlet pipe, 13-connecting pipe, 14-baffle, 15-fixed frame, 16-support leg, 17-reinforcement rib, 18-pulse dust removal device, 19-fixed magnetic ring, 20-connecting magnetic ring, 21-clamping ring, 22-support strip. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-5 , the present invention provides a technical solution: a graded dust removal industrial dust collector that is convenient for cleaning the filter element, including multiple independent dust removal mechanisms;

[0026] The structures of the multiple independent dust removal mechanisms are all the same, and one of the independent dust removal mechanisms includes a dust removal box 1 which is vertically arranged and has an open top, and the inner surface of the upper part of the inner cavity of the dust removal box 1 is fixedly connected with a lap frame 2 which matches the inner contour thereof, and a filter element plate 4 is detachably mounted on the top of the lap frame 2, and a plurality of filter element holes 7 are vertically penetrated through the upper surface of the filter element plate 4, and a bag filter element 8 is detachably mounted inside the plurality of filter element holes 7;

[0027] The filter element plate 4 is provided with a plurality of fastening structures corresponding to the plurality of bag filter elements 8 respectively.

[0028] Multiple independent dust removal mechanisms are evenly spaced along the length direction of a straight line. The front surfaces of multiple dust removal boxes 1 and the upper and lower parts of the filter element plates 4 are respectively connected with air inlet ducts 11 and air outlet ducts 12. The air inlet ducts 11 and air outlet ducts 12 of every two adjacent independent dust removal mechanisms are connected to each other through a connecting pipe 13.

[0029] The front parts of the inner cavities of the multiple dust removal boxes 1 are all vertically fixedly connected with baffles 14.

[0030] The device connects a plurality of independent dust removal mechanisms through a connecting pipe, and the filter apertures of the bag filter elements 8 used in the plurality of independent dust removal mechanisms are successively reduced, thereby achieving a multi-stage dust removal effect, thereby improving the dust removal effect of the overall operation.

[0031] The exhaust duct 12 of the independent dust removal mechanism at the end is connected to an exhaust device. When the exhaust device is in operation, negative pressure will be generated. Since multiple independent dust removal mechanisms are interconnected, the exhaust gas containing dust can be extracted through the air inlet duct 11 on the independent dust removal mechanism at the front end. After the exhaust gas enters the independent dust removal mechanism, it will move downward under the action of the baffle 14, and then it will come into contact with multiple bag filters 8. The dust mixed inside will be blocked outside by the bag filters 8, and the gas will move upward through the bag filters 8, pass through the filter plate 4, and then move to the upper layer of the dust removal box 1, and then move to the next independent dust removal mechanism through the exhaust duct 12 and the connecting pipe 13. This reciprocating process can form a multi-stage filtration effect.

[0032] A plurality of first connection holes 3 are vertically penetrated on the upper surface of the lap frame 2, and a plurality of second connection holes 5 corresponding to the plurality of first connection holes 3 are vertically penetrated on the outer edge of the upper surface of the filter element plate 4. The filter element plate 4 is detachably mounted on the upper surface of the lap frame 2 via the plurality of first connection holes 3, the plurality of second connection holes 5 and a bolt structure.

[0033] The lap frame 2 and the filter element plate 4 are linked to each other by a bolt structure, and the bag filter elements 8 are installed on the filter element plate 4. When the filter element needs to be cleaned, the filter element plate 4 can be directly removed from the lap frame 2 to remove the entire filter element plate 4 and the filter element thereon from the inside of the device. Then the filter element can be directly cleaned without manually removing them one by one, thereby improving the cleaning efficiency.

[0034] The upper surface of the lap frame 2 is provided with a plurality of installation grooves along the contour direction thereof, and the interiors of the plurality of installation grooves are all fixedly connected with rubber sealing strips 6 .

[0035] The plurality of rubber sealing strips 6 can improve the sealing performance between the lap frame 2 and the filter element plate 4 after they are installed, thereby preventing dust from flowing out from the gap between the two.

[0036] The structures of multiple fastening structures are all the same, and one of the fastening structures includes a fixed magnetic ring 19 fixedly connected to the upper surface of the filter element plate 4 and located outside a filter element hole 7, and a connecting magnetic ring 20 that is mutually attracted to the fixed magnetic ring 19 is detachably mounted on the upper surface of the fixed magnetic ring 19, and a clamping ring 21 is fixedly connected to the top of the connecting magnetic ring 20, and a plurality of support bars 22 that are adapted to the length of the cloth bag filter 8 are vertically fixedly connected to the bottom end of the inner edge of the clamping ring 21.

[0037] The fastening structure can compress the bag filter element 8 and also improve the overall sealing performance of the device. In actual use, after the bag filter element 8 is installed, the multiple support bars 22 of the fastening structure are inserted into the interior of the bag filter element 8 until the connecting magnetic ring 20 of the fastening structure is completely fitted with the fixed magnetic ring 19. At this time, the two will not be easily separated under the action of magnetic force, and at this time, the lower surface of the clamping ring 21 will be tightly fitted to the upper surface of the bag filter element 8, improving its tightness with the release surface of the filter element plate 4, and the multiple support bars 22 can support the bag filter element 8 to ensure that its vertical state will not be skewed.

[0038] A closing cover 9 is detachably mounted on the top of the dust removal box 1 via a bolt structure, and a pulse dust removal device 18 is provided on the top of the closing cover 9 .

[0039] The outer edge of the closing cover 9 and the outer edge of the dust removal box 1 are both provided with a flange ring 10, and the two are connected by the flange ring 10. When it is necessary to remove the filter element plate 4, the closing cover 9 needs to be removed first. The pulse dust removal device 18 on the closing cover 9 can periodically emit pulses to vibrate the dust accumulated on the bag filter 8, so that the dust can fall into the ash hopper at the bottom of the dust removal box 1.

[0040] A fixed frame 15 is fixedly connected to the outer surfaces of the plurality of dust removal boxes 1 , and a plurality of supporting legs 16 are vertically fixedly connected to the bottom ends of the plurality of dust removal boxes 1 .

[0041] A plurality of reinforcing ribs 17 are fixedly connected between every two adjacent supporting legs 16 .

[0042] The fixed frame 15 can link multiple independent dust removal mechanisms to each other, the multiple support legs 16 play a supporting role, and the multiple reinforcing ribs 17 further improve the overall stability of the device.

[0043] When the device is actually running, the exhaust pipe 12 of the most independent dust removal mechanism at the end is connected to an exhaust device. After the exhaust device is running, negative pressure will be generated. Since multiple independent dust removal mechanisms are interconnected, the exhaust gas with dust can be extracted through the air inlet pipe 11 on the most front independent dust removal mechanism. After the exhaust gas enters the independent dust removal mechanism, it will move downward under the action of the baffle 14, and then it will contact multiple bag filter elements 8. The dust mixed inside will be blocked outside by the bag filter element 8, and the gas will move upward through the bag filter element 8 and pass through the filter element plate. 4, and then moves to the upper layer of the dust removal box 1, and then moves to the next independent dust removal mechanism through the air outlet pipe 12 and the connecting pipe 13, so that a multi-stage filtering effect can be formed by this reciprocating movement. At the same time, the lap frame 2 and the filter element plate 4 are linked to each other by a bolt structure, and the bag filter elements 8 are installed on the filter element plate 4. When the filter element needs to be cleaned, the filter element plate 4 is directly removed from the lap frame 2, and the entire filter element plate 4 and the filter element thereon can be taken out from the inside of the device. Then the filter element can be directly cleaned without manually removing them one by one, thereby improving the cleaning efficiency.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A graded dust removal industrial dust collector that is easy to clean the filter element, characterized by: Includes multiple independent dust removal mechanisms; The structures of the plurality of independent dust removal mechanisms are all the same, wherein one of the independent dust removal mechanisms comprises a dust removal box (1) which is arranged vertically and has an open top, the inner surface of the upper part of the inner cavity of the dust removal box (1) is fixedly connected to a lap frame (2) which matches the inner contour thereof, a filter plate (4) is detachably mounted on the top of the lap frame (2), a plurality of filter holes (7) are vertically penetrated on the upper surface of the filter plate (4), and bag filter elements (8) are detachably mounted inside the plurality of filter holes (7); The filter element plate (4) is provided with a plurality of fastening structures respectively corresponding to the plurality of bag filter elements (8).

2. The industrial dust collector with graded dust removal and convenient filter element cleaning according to claim 1 is characterized in that: The upper surface of the lap frame (2) is provided with a plurality of first connection holes (3) extending vertically therethrough, and the outer edge of the upper surface of the filter element plate (4) is provided with a plurality of second connection holes (5) extending vertically therethrough, the second connection holes (5) corresponding to the plurality of first connection holes (3) respectively, and the filter element plate (4) is detachably mounted on the upper surface of the lap frame (2) via the plurality of first connection holes (3), the plurality of second connection holes (5) and a bolt structure.

3. The industrial dust collector with graded dust removal and convenient filter element cleaning according to claim 1 is characterized in that: The upper surface of the lap frame (2) is provided with a plurality of installation grooves along the contour direction thereof, and the interiors of the plurality of installation grooves are all fixedly connected with rubber sealing strips (6).

4. The industrial dust collector with graded dust removal and convenient filter element cleaning according to claim 1 is characterized in that: The structures of the plurality of fastening structures are all the same, wherein one of the fastening structures comprises a fixed magnetic ring (19) fixedly connected to the upper surface of the filter element plate (4) and located outside one of the filter element holes (7), a connecting magnetic ring (20) mutually attracted thereto is detachably mounted on the upper surface of the fixed magnetic ring (19), a clamping ring (21) is fixedly connected to the top end of the connecting magnetic ring (20), and a plurality of support bars (22) adapted to the length of the bag filter element (8) are vertically fixedly connected to the bottom end of the inner edge of the clamping ring (21).

5. The industrial dust collector with graded dust removal and convenient filter element cleaning according to claim 1 is characterized in that: A closing cover (9) is detachably mounted on the top of the dust removal box (1) via a bolt structure, and a pulse dust removal device (18) is provided on the top of the closing cover (9).

6. The industrial dust collector with graded dust removal and convenient filter element cleaning according to claim 1 is characterized in that: The plurality of independent dust removal mechanisms are evenly spaced along the length direction of a straight line, and the front surfaces of the plurality of dust removal boxes (1) and the upper and lower parts of the filter element plate (4) are respectively connected with an air inlet duct (11) and an air outlet duct (12), and the air inlet duct (11) and the air outlet duct (12) of every two adjacent independent dust removal mechanisms are connected to each other via a connecting pipe (13).

7. The industrial dust collector with graded dust removal and convenient filter element cleaning according to claim 6 is characterized in that: The outer surfaces of the plurality of dust removal boxes (1) are fixedly connected to a fixed frame (15), and the bottom ends of the plurality of dust removal boxes (1) are vertically fixedly connected to a plurality of support legs (16).

8. The industrial dust collector with graded dust removal and convenient filter element cleaning according to claim 7 is characterized in that: A plurality of reinforcing ribs (17) are fixedly connected between every two adjacent support legs (16).