A precision gear tooth strength continuous detection device
By designing a precision gear tooth strength continuous detection device including a moving mechanism, a detection mechanism and a loading and unloading mechanism, the problem of low automation in the prior art is solved, and batch automatic detection and continuous detection of precision gears are realized.
Patent Information
- Application Number
- CN202510302001.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-03-14
Smart Images

Figure CN119880408B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear detection, and in particular to a device for continuous detection of the strength of a precision gear tooth. Background Art
[0002] Precision gears refer to gears that require high precision during the manufacturing process and are usually used in mechanical systems that require high transmission accuracy and low error. They are widely used in aerospace, automobiles, robots, precision instruments and other high-precision equipment. During the manufacturing process of precision gears, the tooth shape, pitch and dimensional errors of the gears must be controlled within a very small range. They usually use high-precision processing equipment, such as CNC machine tools, gear grinding machines, etc., to ensure their accuracy. Precision gears have very high requirements for tooth strength, because the gears bear a large load during the working process and need to maintain stable transmission performance for a long time. The tooth strength detection device of precision gears is used to evaluate the maximum load that key parts such as the gear tooth surface and tooth root can withstand during the working process, and whether the gear meets the predetermined strength requirements. Usually, a certain value of force is applied to the tooth to observe whether the tooth is broken; the precision gear tooth strength detection device in the prior art usually cannot realize batch automatic detection of gears, and the degree of automation is low. Summary of the invention
[0003] In view of the above technical problems, the technical solution adopted by the present invention is as follows: a device for continuously detecting the tooth strength of a precision gear, comprising a moving mechanism for driving a precision gear to be detected to move, the moving mechanism comprising a base, an upper shell being fixedly mounted on the base, a detection mechanism for surface cleaning and tooth strength detection of the precision gear and two loading and unloading mechanisms for loading and unloading the precision gear are arranged on the moving mechanism, the detection mechanism comprising a fixed plate, the fixed plate being fixedly mounted on the upper shell, the loading and unloading mechanism comprising a sliding base, the sliding base being fixedly mounted on the base;
[0004] The moving mechanism comprises an upper rotating frame, on which four gear cylinders are rotatably mounted, and a limiting module is arranged inside the gear cylinders.
[0005] Furthermore, the mobile mechanism also includes a rotating motor fixedly mounted on the base, a motor gear is fixedly mounted on the motor shaft of the rotating motor, a transfer gear is rotatably mounted on the base, a rotating base is rotatably mounted on the base, a center gear is fixedly mounted on the rotating base, an electric cylinder is fixedly mounted on the rotating base, the center gear is meshed with the transfer gear, the transfer gear is meshed with the motor gear, a gear rack is fixedly mounted on the base, and the gear rack is provided with a tooth shape matching the precision gear.
[0006] Furthermore, a guide column is fixedly installed on the rotating base, a lifting platform is slidably installed on the guide column, the lifting platform is fixedly installed on the output end of the electric cylinder, a motor cylinder is fixedly installed on the lifting platform, an inner motor is fixedly installed in the motor cylinder, the motor cylinder is fixedly installed on the upper rotating frame, and an upper bevel gear is fixedly installed on the motor shaft of the inner motor.
[0007] Furthermore, a side bevel gear is fixedly mounted on the gear cylinder, the side bevel gear is meshed with the upper bevel gear, an inner electric cylinder is fixedly mounted inside the gear cylinder, and a long key is fixedly mounted on the gear cylinder.
[0008] Furthermore, the limit module includes an inner slide slidably installed in the gear cylinder, the inner slide is fixedly installed with the output end of the inner electric cylinder, four lifting seats are slidably installed in the gear cylinder, two tooth columns are fixedly installed on the lifting seats, a lifting rod is rotatably installed on the lifting seat, and the lifting rod is rotatably installed with the inner slide.
[0009] The gear cylinder is extended to drive the lifting platform to rise along the guide column, thereby driving the motor cylinder and the upper rotating frame to rise, and the gear cylinder and the precision gear on the loading and unloading mechanism for loading are lifted from the loading and unloading slide, and then the motor is rotated to drive the motor gear to rotate, and the center gear and the rotating base are driven to rotate through the transfer gear, thereby driving the motor cylinder and the upper rotating frame to rotate ninety degrees. The gear barrel and precision gears with completed material arrive at the bottom of the air gun, and the precision gears with completed surface cleaning arrive at the top of the card gear rack. The precision gears with completed strength testing arrive at the top of the in-and-out slide seat of the loading and unloading mechanism for discharging, and the inner motor rotates to drive the upper bevel gear to rotate, thereby driving the four side bevel gears and the gear barrel to rotate, and the surface of the precision gear below it is blown and cleaned by the air gun, and the electric cylinder contracts to drive the upper rotating frame and the four gear barrels to descend, so that the precision gears located above the card gear rack fall into the card gear rack, and the precision gears and gear barrels located above the in-and-out slide seat of the loading and unloading mechanism for discharging fall into the in-and-out slide seat, and the inner electric cylinder contracts to drive the inner slide to slide in the gear barrel, and the lifting seat and the card gear column are driven to descend by lifting the rotating rod, so that the card gear column releases the restriction on the precision gear. At this time, the in-and-out motor of the loading and unloading mechanism for discharging rotates to drive the in-and-out screw rod to rotate, thereby driving the in-and-out slide seat to slide along the sliding base, and the precision gears that have been tested are removed from the gear barrel.
[0010] Furthermore, the detection mechanism includes a connecting block fixedly mounted on a fixed disk, four sliding frames are slidably mounted in the connecting block, a built-in electric cylinder for driving the sliding frame to slide along the connecting block is provided in the connecting block, the output end of the built-in electric cylinder is fixedly mounted on the sliding frame, a lifting motor is fixedly mounted on the sliding frame, a driving gear is fixedly mounted on the motor shaft of the lifting motor, a lead screw is rotatably mounted on the sliding frame, a lead screw gear is fixedly mounted on the lead screw, the lead screw gear is meshed with the driving gear, a lifting frame is slidably mounted in the sliding frame, the lifting frame and the lead screw form a threaded transmission, a pressure sensor is fixedly mounted below the lifting frame, a test gear rod is fixedly mounted below the pressure sensor, and the test gear rod is provided with docking teeth matching the precision gear.
[0011] Furthermore, a cleaning module is provided on the fixed disk, and the cleaning module includes an upper connecting block fixedly installed on the fixed disk, a hard air pipe is fixedly installed on the upper connecting block, a connecting rod is fixedly installed on the fixed disk, a hose is provided in the connecting rod, the hose is connected to the hard air pipe, the hard air pipe is connected to an external air source, four lower connecting plates are fixedly installed under the fixed disk, an air gun is fixedly installed on the lower connecting plates, and the air gun is connected to the hose.
[0012] Air is blown into the hard air tube through an external air source, and finally the gas is ejected through the air gun, coordinating with the rotation of the gear barrel and the precision gear, to blow and clean the precision gear under the air gun.
[0013] When the gear barrel and the precision gear reach the bottom of the test gear rod, the built-in electric cylinder in the connecting block extends first, driving the sliding frame to slide along the connecting block, so that the test gear rod leaves the top of the precision gear, and then the lifting motor drives the driving gear to rotate, thereby driving the lead screw gear and the lead screw to rotate, driving the lifting frame, the pressure sensor and the test gear rod to descend, so that the docking teeth of the test gear rod reach the side of the precision gear, and then the built-in electric cylinder in the connecting block contracts, driving the test gear rod to mesh with the precision gear. At this time, the tooth shape of the precision gear matches that of the clamping gear frame, and the precision gear cannot rotate. Then the lifting motor rotates again, driving The test gear rod moves downward, and force is applied to the teeth of the precision gear through the test gear rod. The magnitude of the force can be obtained through the pressure sensor. By applying a specified force to the teeth of the precision gear, the strength of the teeth of the precision gear is tested. When the test of one tooth is completed, the test gear rod moves outward once, the gear barrel and the precision gear rise and leave the gear rack, and then the gear barrel and the precision gear rotate one tooth position, and then the gear barrel and the precision gear fall onto the gear rack again, and the test gear rod moves inward once, and the test gear rod applies force downward again, and this reciprocating cycle is used to achieve strength testing of all teeth of the precision gear.
[0014] Furthermore, the loading and unloading mechanism includes an in-and-out motor fixedly mounted on a sliding base, an in-and-out screw rod is rotatably mounted inside the sliding base, the in-and-out screw rod is fixedly mounted on the motor shaft of the in-and-out motor, an in-and-out slide is slidably mounted on the sliding base, the in-and-out slide and the in-and-out screw rod form a threaded transmission, and four grooves for placing precision gears are provided on the in-and-out slide.
[0015] Compared with the prior art, the present invention has the following beneficial effects: (1) the moving mechanism provided in the present invention can drive the four precision gears to be inspected on the gear barrel to circulate between various processes. The precision gears are installed on the gear barrel through the loading process, and then the surface is cleaned by the cleaning module. Then the strength of the teeth is tested by the detection mechanism, and finally the material is discharged. The automation degree is high and the continuity is good. (2) the loading and unloading mechanism provided in the present invention can push the precision gears to be inspected onto the gear barrel, and then fix the position of the precision gears by the limit module, so as to realize the rapid clamping of the precision gears. (3) the detection mechanism provided in the present invention cleans the surface of the precision gear before detecting the teeth of the precision gear, so as to improve the detection accuracy, and can realize the continuous strength detection of all teeth of the precision gear through the detection mechanism, so as to realize the detection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the overall structure of the present invention (interior).
[0018] Figure 3 The structure of the mobile mechanism of the present invention is shown in FIG. Figure 1 .
[0019] Figure 4 The structure of the mobile mechanism of the present invention is shown in FIG. Figure 2 .
[0020] Figure 5 The structure of the mobile mechanism of the present invention is shown in FIG. Figure 3 .
[0021] Figure 6 The structure of the mobile mechanism of the present invention is shown in FIG. Figure 4 .
[0022] Figure 7 The structure of the limit module of the present invention is shown in FIG. Figure 1 .
[0023] Figure 8 for Figure 7 A local enlarged schematic diagram of point A in the middle.
[0024] Fig. 9 Schematic diagram of the detection mechanism structure of the present invention Figure 1 .
[0025] Fig.10 Schematic diagram of the detection mechanism structure of the present invention Figure 2 .
[0026] Fig.11 Schematic diagram of the detection mechanism structure of the present invention Figure 3 .
[0027] Fig.12 The structure of the loading and unloading mechanism of the present invention is shown in FIG. Figure 1 .
[0028] Fig.13 The structure of the loading and unloading mechanism of the present invention is shown in FIG. Figure 2 .
[0029] Reference numerals: 101-base; 102-upper shell; 103-rotating motor; 104-motor gear; 105-transfer gear; 106-rotating base; 107-center gear; 108-electric cylinder; 109-guide column; 110-lifting platform; 111-upper rotating frame; 112-grip rack; 113-gear cylinder; 114-side bevel gear; 115-upper bevel gear; 116-motor cylinder; 117-inner motor; 118-inner electric cylinder; 119-inner slide; 120-lifting rod; 121-lifting seat; 122 -grip column; 123-long key; 201-fixed plate; 202-upper connecting block; 203-hard air pipe; 204-lower connecting plate; 205-connecting rod; 206-air gun; 207-connecting block; 208-lifting motor; 209-driving gear; 210-screw gear; 211-screw; 212-lifting frame; 213-pressure sensor; 214-test gear rod; 215-sliding frame; 301-sliding base; 302-in and out motor; 303-in and out screw; 304-in and out slide; 4-precision gear. DETAILED DESCRIPTION
[0030] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0031] Example: Reference Figure 1-Figure 13 , a precision gear tooth strength continuous detection device, including a moving mechanism for driving a precision gear 4 to be detected to move, the moving mechanism including a base 101, an upper shell 102 is fixedly mounted on the base 101, a detection mechanism for surface cleaning and tooth strength detection of the precision gear 4 and two loading and unloading mechanisms for loading and unloading the precision gear 4 are arranged on the moving mechanism, the detection mechanism includes a fixed plate 201, the fixed plate 201 is fixedly mounted on the upper shell 102, and the loading and unloading mechanism includes a sliding base 301, and the sliding base 301 is fixedly mounted on the base 101;
[0032] The moving mechanism comprises an upper rotating frame 111 , on which four gear cylinders 113 are rotatably mounted, and within which a limit module is arranged.
[0033] like Figure 3-Figure 8 As shown, the mobile mechanism also includes a rotating motor 103 fixedly mounted on the base 101, a motor gear 104 is fixedly mounted on the motor shaft of the rotating motor 103, a transfer gear 105 is rotatably mounted on the base 101, a rotating base 106 is rotatably mounted on the base 101, a center gear 107 is fixedly mounted on the rotating base 106, an electric cylinder 108 is fixedly mounted on the rotating base 106, the center gear 107 is meshed with the transfer gear 105, the transfer gear 105 is meshed with the motor gear 104, a tooth rack 112 is fixedly mounted on the base 101, and the tooth rack 112 is provided with a tooth profile matching the precision gear 4.
[0034] like Figure 3-Figure 8 As shown, a guide column 109 is fixedly installed on the rotating base 106, a lifting platform 110 is slidably installed on the guide column 109, the lifting platform 110 is fixedly installed on the output end of the electric cylinder 108, a motor cylinder 116 is fixedly installed on the lifting platform 110, an inner motor 117 is fixedly installed in the motor cylinder 116, the motor cylinder 116 is fixedly installed on the upper rotating frame 111, and an upper bevel gear 115 is fixedly installed on the motor shaft of the inner motor 117.
[0035] like Figure 3-Figure 8 As shown, a side bevel gear 114 is fixedly mounted on the gear cylinder 113 , the side bevel gear 114 is meshed with the upper bevel gear 115 , an inner electric cylinder 118 is fixedly mounted inside the gear cylinder 113 , and a long key 123 is fixedly mounted on the gear cylinder 113 .
[0036] like Figure 3-Figure 8 As shown, the limit module includes an inner slide 119 slidably installed in the gear cylinder 113, the inner slide 119 is fixedly installed with the output end of the inner electric cylinder 118, four lifting seats 121 are slidably installed in the gear cylinder 113, two tooth columns 122 are fixedly installed on the lifting seats 121, a lifting rod 120 is rotatably installed on the lifting seats 121, and the lifting rod 120 is rotatably installed with the inner slide 119.
[0037] When in use, the four precision gears 4 are placed in the groove of the in-and-out slide 304 of the loading and unloading mechanism for loading materials. The in-and-out motor 302 rotates to drive the in-and-out screw rod 303 to rotate, thereby driving the in-and-out slide 304 to slide along the sliding base 301, driving the four precision gears 4 to slide toward the gear barrel 113, and finally the precision gear 4 is inserted into the gear barrel 113. The keyway of the precision gear 4 cooperates with the long key 123, and the inner electric cylinder 118 extends to drive the inner slide 119 to slide in the gear barrel 113, thereby driving the lifting rod 120 to rotate, thereby driving the lifting seat 121 and the tooth column 122 to rise, so that the two tooth columns 122 reach the precision gear 4. On the front and rear sides, the precision gear 4 is positioned, and the long key 123 cooperates with the keyway of the precision gear 4 to keep the position of the precision gear 4 and the gear barrel 113 stable. The electric cylinder 108 extends, driving the lifting platform 110 to rise along the guide column 109, thereby driving the motor barrel 116 and the upper rotating frame 111 to rise, and the gear barrel 113 and the precision gear 4 on the loading and unloading mechanism for loading are lifted from the entry and exit slide 304, and then the motor 103 is rotated to drive the motor gear 104 to rotate, and the central gear 107 and the rotating base 106 are driven to rotate through the transfer gear 105, thereby driving the motor barrel 116 and the upper rotating frame 111 to rotate ninety degrees, so that The gear barrel 113 and the precision gear 4 that have been loaded are reached under the air gun 206, the precision gear 4 that has been surface cleaned is reached above the gear rack 112, and the precision gear 4 that has been strength tested is reached above the in-and-out slide 304 of the loading and unloading mechanism for discharging, the internal motor 117 rotates to drive the upper bevel gear 115 to rotate, thereby driving the four side bevel gears 114 and the gear barrel 113 to rotate, and the surface of the precision gear 4 below is cleaned by blowing through the air gun 206, the electric cylinder 108 contracts to drive the upper rotating frame 111 and the four gear barrels 113 to descend, so that the precision gear 4 located above the gear rack 112 falls into the gear rack 112, and the precision gear 4 The tooth shape of the wheel 4 cooperates with that of the latch gear rack 112, and the precision gear 4 and the gear barrel 113 located above the in-and-out slide 304 of the loading and unloading mechanism for discharging fall into the in-and-out slide 304, and the inner electric cylinder 118 contracts, driving the inner slide 119 to slide in the gear barrel 113, and driving the lifting seat 121 and the latch gear column 122 to descend by lifting the rotating rod 120, so that the latch gear column 122 releases the restriction on the precision gear 4. At this time, the in-and-out motor 302 of the loading and unloading mechanism for discharging rotates, driving the in-and-out screw rod 303 to rotate, thereby driving the in-and-out slide 304 to slide along the sliding base 301, and removing the precision gear 4 that has been inspected from the gear barrel 113.
[0038] like Figure 9-11As shown, the detection mechanism includes a connecting block 207 fixedly mounted on a fixed disk 201, four sliding frames 215 are slidably mounted in the connecting block 207, a built-in electric cylinder for driving the sliding frame 215 to slide along the connecting block 207 is provided in the connecting block 207, the output end of the built-in electric cylinder is fixedly mounted on the sliding frame 215, a lifting motor 208 is fixedly mounted on the sliding frame 215, a driving gear 209 is fixedly mounted on the motor shaft of the lifting motor 208, a screw rod 211 is rotatably mounted on the sliding frame 215, a screw rod gear 210 is fixedly mounted on the screw rod 211, the screw rod gear 210 is meshed with the driving gear 209, a lifting frame 212 is slidably mounted in the sliding frame 215, the lifting frame 212 and the screw rod 211 form a threaded transmission, a pressure sensor 213 is fixedly mounted below the lifting frame 212, a test gear rod 214 is fixedly mounted below the pressure sensor 213, and a docking tooth matching the precision gear 4 is provided on the test gear rod 214.
[0039] like Figure 9-11 As shown, a cleaning module is provided on the fixed disk 201, and the cleaning module includes an upper connecting block 202 fixedly mounted on the fixed disk 201, a hard air pipe 203 is fixedly mounted on the upper connecting block 202, a connecting rod 205 is fixedly mounted on the fixed disk 201, a hose is provided in the connecting rod 205, the hose is connected to the hard air pipe 203, the hard air pipe 203 is connected to an external air source, four lower connecting plates 204 are fixedly mounted below the fixed disk 201, an air gun 206 is fixedly mounted on the lower connecting plate 204, and the air gun 206 is connected to the hose.
[0040] Air is blown into the hard air tube 203 through an external air source, and finally the gas is ejected through the air gun 206 , and the precision gear 4 below the air gun 206 is blown and cleaned in coordination with the rotation of the gear barrel 113 and the precision gear 4 .
[0041] When the gear barrel 113 and the precision gear 4 reach below the test gear rod 214, the built-in electric cylinder in the connecting block 207 first extends, driving the sliding frame 215 to slide along the connecting block 207, so that the test gear rod 214 leaves the top of the precision gear 4, and then the lifting motor 208 drives the driving gear 209 to rotate, thereby driving the screw gear 210 and the screw 211 to rotate, driving the lifting frame 212, the pressure sensor 213 and the test gear rod 214 to descend, so that the docking teeth of the test gear rod 214 reach the side of the precision gear 4, and then the built-in electric cylinder in the connecting block 207 contracts, driving the test gear rod 214 to mesh with the precision gear 4. At this time, the precision gear 4 matches the tooth shape of the card gear frame 112, and the precision gear 4 cannot rotate. Then the lifting motor 208 rotates again, driving the test gear rod 214 to move downward, and a force is applied to the teeth of the precision gear 4 through the test gear rod 214. The magnitude of the force can be obtained through the pressure sensor 213, and the strength of the teeth of the precision gear 4 is tested by applying a force of a specified magnitude to the teeth of the precision gear 4. When the test of one tooth is completed, the test gear rod 214 moves outward once, the gear barrel 113 and the precision gear 4 rise and leave the gear rack 112, and then the gear barrel 113 and the precision gear 4 rotate one tooth position, and then the gear barrel 113 and the precision gear 4 fall onto the gear rack 112 again, and the test gear rod 214 moves inward once, and the test gear rod 214 applies a force downward again, and this reciprocating process is used to achieve strength testing of all teeth of the precision gear 4.
[0042] like Fig.12 , Fig.13 As shown, the loading and unloading mechanism includes an in-and-out motor 302 fixedly mounted on a sliding base 301, an in-and-out screw rod 303 is rotatably mounted inside the sliding base 301, the in-and-out screw rod 303 is fixedly mounted on the motor shaft of the in-and-out motor 302, an in-and-out slide 304 is slidably mounted on the sliding base 301, the in-and-out slide 304 and the in-and-out screw rod 303 form a threaded transmission, and four grooves for placing precision gears 4 are arranged on the in-and-out slide 304.
[0043] The working principle of the precision gear tooth strength continuous detection device disclosed in the present invention is as follows: when in use, four precision gears 4 are placed on the in-and-out slide 304 of the loading and unloading mechanism for loading materials, the in-and-out motor 302 rotates to drive the in-and-out screw rod 303 to rotate, thereby driving the in-and-out slide 304 to slide along the sliding base 301, driving the four precision gears 4 to slide toward the gear barrel 113, and finally the precision gear 4 is inserted into the gear barrel 113, the keyway of the precision gear 4 cooperates with the long key 123, the inner electric cylinder 118 extends to drive the inner slide 119 to slide in the gear barrel 113, thereby driving the jacking rod 120 to rotate, thereby driving the lifting seat 121 and the tooth column 122 to rise, so that the two tooth columns 122 reach the two sides of the precision gear 4, The gear 4 is positioned, and the long key 123 cooperates with the keyway of the precision gear 4, so that the position of the precision gear 4 and the gear barrel 113 remains stable, the electric cylinder 108 extends, driving the lifting platform 110 to rise along the guide column 109, thereby driving the motor barrel 116 and the upper rotating frame 111 to rise, and the gear barrel 113 on the loading and unloading mechanism used for loading is lifted from the entry and exit slide 304, and then the motor 103 is rotated to drive the motor gear 104 to rotate, and the center gear 107 and the rotating base 106 are driven to rotate through the transfer gear 105, thereby driving the motor barrel 116 and the upper rotating frame 111 to rotate ninety degrees, so that the gear barrel 113 and the precision gear 4 that have completed loading arrive under the air gun 206, and the precision gear 4 after surface cleaning arrives at the card tooth The precision gear 4 that has completed the strength test reaches the top of the in-and-out slide 304 of the loading and unloading mechanism for discharging, the internal motor 117 rotates to drive the upper bevel gear 115 to rotate, and air is blown into the hard air tube 203 through an external air source, and finally sprayed out through the air gun 206, in coordination with the rotation of the gear barrel 113 and the precision gear 4, the precision gear 4 below is blown and cleaned through the air gun 206, the electric cylinder 108 contracts to drive the upper rotating frame 111 and the four gear barrels 113 to descend, so that the precision gear 4 located above the gear rack 112 falls into the gear rack 112, and the precision gear 4 cooperates with the tooth shape of the gear rack 112. When the gear barrel 113 and the precision gear 4 reach below the test gear rod 214, the built-in electric cylinder in the connecting block 207 first extends. , driving the sliding frame 215 to slide along the connecting block 207, so that the test gear rod 214 leaves the top of the precision gear 4, and then the lifting motor 208 drives the driving gear 209 to rotate, thereby driving the screw gear 210 and the screw 211 to rotate, driving the lifting frame 212, the pressure sensor 213 and the test gear rod 214 to descend, so that the docking teeth of the test gear rod 214 reach the side of the precision gear 4, and then the built-in electric cylinder in the connecting block 207 contracts, driving the test gear rod 214 to mesh with the precision gear 4. At this time, the tooth shape of the precision gear 4 matches the tooth shape of the clamping gear frame 112, and the precision gear 4 cannot rotate. Then the lifting motor 208 rotates again, driving the test gear rod 214 to move downward, and applying force to the tooth part of the precision gear 4 through the test gear rod 214.The magnitude of the force can be obtained through the pressure sensor 213. By setting a specified force, the strength test of the teeth of the precision gear 4 is performed. When the test of one tooth is completed, the test gear rod 214 moves outward once, the gear barrel 113 and the precision gear 4 rise, and then the gear barrel 113 and the precision gear 4 rotate one tooth position, and then the gear barrel 113 and the precision gear 4 fall onto the gear rack 112 again, and the test gear rod 214 moves inward once, and the test gear rod 214 applies force downward again, and this reciprocating process is used to realize the strength test of all the teeth of the precision gear 4. The precision gear 4 and gear cylinder 113 above the in-and-out slide 304 of the unloading mechanism fall into the in-and-out slide 304, and the inner electric cylinder 118 contracts, driving the inner slide 119 to slide in the gear cylinder 113, and by lifting the rotating rod 120, driving the lifting seat 121 and the latching tooth column 122 to descend, so that the latching tooth column 122 releases the restriction on the precision gear 4. At this time, the in-and-out motor 302 of the unloading and loading mechanism for unloading rotates to drive the in-and-out screw rod 303 to rotate, thereby driving the in-and-out slide 304 to slide along the sliding base 301, and removing the precision gear 4 that has been tested from the gear cylinder 113.
[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for continuously testing the strength of a precision gear tooth, comprising a moving mechanism for driving a precision gear (4) to be tested to move, characterized in that: The moving mechanism comprises a base (101), an upper shell (102) is fixedly mounted on the base (101), a detection mechanism for cleaning the surface of the precision gear (4) and detecting the strength of the teeth, and two loading and unloading mechanisms for loading and unloading the precision gear (4) are arranged on the moving mechanism, the detection mechanism comprises a fixed plate (201), the fixed plate (201) is fixedly mounted on the upper shell (102), and the loading and unloading mechanism comprises a sliding base (301), the sliding base (301) is fixedly mounted on the base (101); The moving mechanism comprises an upper rotating frame (111), on which four gear cylinders (113) are rotatably mounted, and a limit module is arranged inside the gear cylinders (113); The moving mechanism further comprises a rotating motor (103) fixedly mounted on the base (101); a motor gear (104) is fixedly mounted on the motor shaft of the rotating motor (103); a transfer gear (105) is rotatably mounted on the base (101); a rotating base (106) is rotatably mounted on the base (101); a center gear (107) is fixedly mounted on the rotating base (106); an electric cylinder (108) is fixedly mounted on the rotating base (106); the center gear (107) meshes with the transfer gear (105); the transfer gear (105) meshes with the motor gear (104); a tooth frame (112) is fixedly mounted on the base (101); and a tooth profile matching the precision gear (4) is provided on the tooth frame (112); A guide column (109) is fixedly mounted on the rotating base (106), a lifting platform (110) is slidably mounted on the guide column (109), the lifting platform (110) is fixedly mounted on the output end of the electric cylinder (108), a motor cylinder (116) is fixedly mounted on the lifting platform (110), an inner motor (117) is fixedly mounted inside the motor cylinder (116), the motor cylinder (116) is fixedly mounted on the upper rotating frame (111), and an upper bevel gear (115) is fixedly mounted on the motor shaft of the inner motor (117); A side bevel gear (114) is fixedly mounted on the gear cylinder (113), the side bevel gear (114) is meshed with the upper bevel gear (115), an inner electric cylinder (118) is fixedly mounted inside the gear cylinder (113), and a long key (123) is fixedly mounted on the gear cylinder (113); The limit module comprises an inner slide (119) slidably mounted in the gear cylinder (113); the inner slide (119) is fixedly mounted to the output end of the inner electric cylinder (118); four lifting seats (121) are slidably mounted in the gear cylinder (113); two latching tooth columns (122) are fixedly mounted on the lifting seats (121); a lifting rotating rod (120) is rotatably mounted on the lifting seats (121); and the lifting rotating rod (120) is rotatably mounted to the inner slide (119).
2. A precision gear tooth strength continuous detection device according to claim 1, characterized in that: The detection mechanism comprises a connection block (207) fixedly mounted on a fixed plate (201), four sliding frames (215) being slidably mounted in the connection block (207), a built-in electric cylinder for driving the sliding frames (215) to slide along the connection block (207) being provided in the connection block (207), an output end of the built-in electric cylinder being fixedly mounted on the sliding frame (215), a lifting motor (208) being fixedly mounted on the sliding frame (215), a driving gear (209) being fixedly mounted on the motor shaft of the lifting motor (208), and a rotating gear (209) being fixedly mounted on the sliding frame (215). A screw rod (211) is movably mounted, a screw gear (210) is fixedly mounted on the screw rod (211), the screw gear (210) is meshed with a driving gear (209), a lifting frame (212) is slidably mounted in the sliding frame (215), the lifting frame (212) and the screw rod (211) form a threaded transmission, a pressure sensor (213) is fixedly mounted below the lifting frame (212), a test gear rod (214) is fixedly mounted below the pressure sensor (213), and a butt gear matching the precision gear (4) is arranged on the test gear rod (214).
3. A precision gear tooth strength continuous detection device according to claim 2, characterized in that: The fixed disk (201) is provided with a cleaning module, the cleaning module comprising an upper connecting block (202) fixedly mounted on the fixed disk (201), a hard air pipe (203) fixedly mounted on the upper connecting block (202), a connecting rod (205) fixedly mounted on the fixed disk (201), a hose arranged inside the connecting rod (205), the hose being connected to the hard air pipe (203), the hard air pipe (203) being connected to an external air source, four lower connecting plates (204) fixedly mounted below the fixed disk (201), an air gun (206) fixedly mounted on the lower connecting plate (204), the air gun (206) being connected to the hose.
4. A precision gear tooth strength continuous detection device according to claim 1, characterized in that: The loading and unloading mechanism comprises an in-and-out motor (302) fixedly mounted on a sliding base (301); an in-and-out screw rod (303) is rotatably mounted in the sliding base (301); the in-and-out screw rod (303) is fixedly mounted on the motor shaft of the in-and-out motor (302); an in-and-out slide seat (304) is slidably mounted on the sliding base (301); the in-and-out slide seat (304) and the in-and-out screw rod (303) form a threaded transmission; and four grooves for accommodating precision gears (4) are provided on the in-and-out slide seat (304).
Citation Information
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