Sugarcane harvesting management method based on grid management

By grid management and planning of the sugarcane harvesting area, harvesting efficiency and safety issues caused by insufficient consideration of environmental factors and other factors in the prior art are solved, and a more efficient and safe sugarcane harvesting process is achieved.

CN119886930APending Publication Date: 2025-04-25FUJIAN AGRI & FORESTRY UNIV +2
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Patent Information

Application Number
CN202411926768.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing sugar cane harvesting technology does not fully consider environmental and other factors before harvesting, resulting in the impact of harvesting efficiency and safety.

Method used

The sugarcane harvest management method based on grid management is adopted. By grid-dividing and planning the sugarcane area, and combining the layout and capacity configuration of the miscellaneous removal treatment station, detailed harvesting plans and operating rules are formulated to ensure the safety and efficiency of the harvesting process.

Benefits of technology

It effectively reduces the interference of changes in sugarcane harvest due to environmental factors or other factors, improves the efficiency and safety of sugarcane harvest, and ensures the smooth progress of the harvesting process.

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Abstract

The invention discloses a sugarcane harvesting management method based on gridding management, and belongs to the technical field of sugarcane crop planting management, the sugarcane harvesting management method based on gridding management comprises the following specific implementation steps: step 1, completing planning of a gridding sugarcane area; step 2, completing grid layout planning of the sugarcane impurity removal treatment station; 3, sugarcane cutting and harvesting operation is completed; and step 4, finishing the net point impurity removal treatment operation. According to the method, environmental factors or other factors before sugarcane harvesting can serve as reference quantities, planning is conducted, risk elimination before sugarcane harvesting is achieved, harvesting is safe, smooth and efficient, inspection is conducted after harvesting is completed, interference of changes of the environmental factors or other factors on sugarcane harvesting is effectively reduced, and the efficiency and safety of the sugarcane harvesting process are effectively guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of sugarcane crop planting management, and more specifically, to a sugarcane harvest management method based on grid management. Background Art

[0002] Sugarcane is a temperate and tropical crop. It is the raw material for making sucrose and can be used to extract ethanol as an energy substitute. There are more than 100 countries in the world that produce sugarcane, and the largest sugarcane producers are Brazil, India and China. Sugarcane is rich in sugar and water, as well as various vitamins, fats, proteins, organic acids, calcium, iron and other substances that are very beneficial to human metabolism. It is mainly used for sugar production. The skin is generally purple and green, two common colors. There are also red and brown, but they are relatively rare.

[0003] At present, during the sugarcane harvesting season, sugarcane is harvested uniformly by manual harvesting or equipment harvesting. Then, between harvesting, environmental factors or other factors during sugarcane harvesting are generally not considered or are given little consideration. When environmental factors or other factors before sugarcane harvesting change, it often affects the sugarcane harvesting process, thereby affecting the efficiency of sugarcane harvesting.

[0004] Therefore, in view of this, the existing structure is studied and improved, and a sugarcane harvesting management method based on grid management is provided, in order to achieve a more practical purpose. Summary of the invention

[0005] 1. Technical issues to be solved

[0006] In view of the problems existing in the prior art, the purpose of the present invention is to provide a sugarcane harvesting management method based on grid management, which can take the environmental factors or other factors before sugarcane harvesting as reference quantities and make plans to eliminate risks before sugarcane harvesting, ensure safe, smooth and efficient harvesting, and inspect after harvesting, effectively reduce the interference of environmental factors or other factors on sugarcane harvesting, and effectively ensure the efficiency and safety of the sugarcane harvesting process.

[0007] 2. Technical solution

[0008] To solve the above problems, the present invention adopts the following technical solutions.

[0009] A sugarcane harvest management method based on grid management, the specific implementation steps of the management method are as follows:

[0010] Step 1: Complete the planning of gridded sugarcane areas;

[0011] S1.1. Grid division is carried out according to the sugarcane area, and the basic conditions of the grid sugarcane area are investigated;

[0012] S1.2. Carry out production type planning and variety layout planning in the gridded sugarcane area to complete the entire planting plan;

[0013] S1.3, conduct network-level design;

[0014] Step 2: Complete the grid layout planning of the sugarcane impurity removal and processing station;

[0015] S2.1. Plan the number of impurity removal production lines in the sugarcane area under your jurisdiction;

[0016] S2.2, layout of impurity treatment station and configuration of treatment capacity;

[0017] Step 3: Complete the sugarcane harvesting operation;

[0018] S3.1. Formulate an overall harvesting plan for the sugarcane areas under the jurisdiction of the sugar company;

[0019] S3.2. Prepare the necessary consumables for harvesting sugarcane;

[0020] S3.3, standardize harvesting operations and complete the harvesting process;

[0021] S3.4. Complete routine machine safety inspections and sugarcane and field harvest quality inspections;

[0022] Step 4: Complete the network point impurity removal operation;

[0023] S4.1. Carry out raw material stacking, impurity removal, sugarcane leaf separation, select the shipping process layout, and reserve the operation site;

[0024] S4.2. Set up a dedicated channel for logistics vehicles to enter and exit, and ensure that the channel is unobstructed;

[0025] S4.3. The incoming raw sugarcane is neatly stacked;

[0026] S4.4, remove impurities from raw sugarcane on-line;

[0027] S4.5, send the raw sugarcane to the sugar factory for pressing;

[0028] S4.6. Complete routine equipment, environmental safety and impurity removal quality inspections.

[0029] Furthermore, in the step 1, when planning the production type, centralized planning is required, and the reference factors of the centralized planning include land conditions, production scale, planting type, planting period, field management mode, and harvesting mode. The plots with the same or similar reference factors are centrally planned;

[0030] Among them, land conditions include flat land, gently sloping land, and terraced land; production scale includes large-scale growers and individual growers; planting types include new planting and perennial root years; and planting period is the harvest period of the previous season;

[0031] In the step 1, when performing variety layout planning, the varieties with the same or similar variety characteristics are planned and laid out in a concentrated manner;

[0032] Among them, variety characteristics include defoliation, lodging resistance, sugarcane stem tissue density, fertilizer and water requirements, and maturity period.

[0033] Furthermore, in the step 1, the levels of the grid-based hierarchical design include plots, districts, and administrative systems;

[0034] Among them, when designing the plot, the area of ​​a single plot is enlarged;

[0035] When designing zones, create mechanized zones;

[0036] When designing the administrative system, organized production should be carried out in an organized manner.

[0037] Furthermore, in the step 2, when planning the number of impurity removal production lines in the sugarcane area under its jurisdiction, the number of impurity removal production lines in the sugarcane area under its jurisdiction is preliminarily planned based on the daily scale of raw sugarcane crushing, the selection of impurity removal equipment and its efficiency.

[0038] Furthermore, in step 2, when performing the layout of the impurity removal processing station and the configuration of the processing capacity, the specific evaluation steps are:

[0039] Conduct an assessment of the network's impurity removal and processing capabilities, with the assessment factors including: the total amount of sugarcane in the sugarcane area served, the number of operating days, the field harvesting efficiency, and the temporary storage capacity of sugarcane leaves after processing;

[0040] Conduct an assessment of the transport capacity of the outlets, with the assessment factors including: road conditions from the sugarcane field to the impurity treatment station, transportation distance, loading capacity of suitable transport vehicles, work efficiency and turnover rate; road conditions from the impurity treatment station to the sugar mill, transportation distance, loading capacity of suitable transport vehicles, work efficiency and turnover rate;

[0041] Conduct an assessment of other industries supporting the mesh mat, and conduct a comprehensive economic assessment based on evaluation factors, including: biomass fuel, feed, fertilizer supporting industries, demand for sugarcane leaves after impurity removal, quality requirements, packaging requirements, and transportation distance.

[0042] Furthermore, in the above step three, when formulating the overall harvesting plan for the sugarcane areas under the jurisdiction of the sugar company, the principle of early harvesting is followed, and the priority is given to large growers and the overall planning of individual growers is completed based on the impurity removal and processing capabilities of the outlets and the transportation capacity of the two terminals, namely the field and the sugar factory.

[0043] Furthermore, in the step 3, when preparing the consumables required for sugarcane harvesting, according to the meteorological conditions, field soil, and sugarcane growth status, the power of the machine, the reasonable load and the level of operation coordination are adapted, the machine is tested to optimize the operation parameters, and sufficient consumables are prepared for timely replacement;

[0044] Field soil factors include soil quality and moisture;

[0045] The power of the equipment includes mowers, stackers, grabbers and loaders.

[0046] Furthermore, in step 3, when standardizing the harvesting operation and completing the harvesting process, the reference operation rules include:

[0047] Standardize harvesting operations, keep the machinery in the furrows and do not crush the sugarcane ridges;

[0048] The harvested sugarcane is laid out neatly across the ridges, with the head and tail facing the same direction;

[0049] Grab evenly to avoid entrainment of sediment;

[0050] The sugarcanes are loaded neatly with the head and tail facing the same direction.

[0051] 3. Beneficial effects

[0052] Compared with the prior art, the advantages of the present invention are:

[0053] This scheme is based on grid management for sugarcane harvesting. In this process, firstly, grid division is carried out according to the distribution of sugarcane areas, and planting planning and hierarchical design are completed. In this way, the synchronous harvesting operation of sugarcane areas in different grids can be completed, and the efficiency of sugarcane harvesting can be improved. Then, according to the grid part, the quantity planning, impurity removal planning and capacity configuration before harvesting are carried out, which greatly reduces the influencing factors in the sugarcane harvesting process. Then, before the sugarcane harvesting operation, the cutting and harvesting plan is designed, the cutting and harvesting consumables are prepared, and the sugarcane harvesting and machine inspection are completed according to the specifications, which realizes the synchronization of sugarcane harvesting and sorting, and ensures the safety of the sugarcane harvesting process. Finally, after the harvesting is completed, the impurity removal operation of each network point is carried out, so that the sugarcane that may be lost during the harvesting process can be obtained, and at the same time, the probability of risks after the sugarcane harvesting is reduced. In summary, this sugarcane harvesting management method based on grid management can effectively reduce the interference of environmental factors or other factors on sugarcane harvesting, and effectively ensure the efficiency and safety of the sugarcane harvesting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0054] Figure 1 It is a simplified flow chart of the sugarcane harvest management method based on grid management in the present invention;

[0055] Figure 2 It is a detailed flow chart of the sugarcane harvest management method based on grid management in the present invention; DETAILED DESCRIPTION

[0056] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0057] Example:

[0058] See also Figure 1 , Figure 2 , a sugarcane harvest management method based on grid management, the specific implementation steps of this management method are as follows:

[0059] Step 1: Complete the planning of gridded sugarcane areas.

[0060] S1.1. Grid division is carried out according to the sugarcane area, and the basic conditions of the gridded sugarcane area are investigated.

[0061] S1.2. Carry out production type planning and variety layout planning in the gridded sugarcane area to complete the entire planting plan.

[0062] Specifically, when conducting production type planning, centralized planning is required. The reference factors for centralized planning include land conditions, production scale, planting type, planting period, field management mode, and harvesting mode. Plots with the same or similar reference factors should be centrally planned.

[0063] Among them, land conditions include flat land, gently sloping land, and terraces; production scales include large-scale growers and individual growers; planting types include new plantings and perennials; and the planting period is the harvest period of the previous season.

[0064] When planning variety layout, varieties with the same or similar characteristics should be planned and laid out in a concentrated manner.

[0065] Among them, variety characteristics include defoliation, lodging resistance, sugarcane stem tissue density, fertilizer and water requirements, and maturity period.

[0066] S1.3. Conduct network-based hierarchical design.

[0067] Specifically, the levels of grid-based hierarchical design include plots, districts, and administrative systems.

[0068] Among them, when designing the plot, the area of ​​a single plot is expanded, so as to meet the requirements of efficient operation.

[0069] When designing areas, creating mechanized areas can achieve continuous, connected and efficient operations.

[0070] When designing the administrative system, organized production should be carried out in an organized manner, which can comprehensively improve the level of sugarcane technology promotion, production and management.

[0071] Step 2: Complete the grid layout planning of the sugarcane impurity removal and processing station.

[0072] S2.1. Plan the number of impurity removal production lines in the sugarcane area under your jurisdiction.

[0073] Specifically, at this time, sugar-making enterprises take the lead and preliminarily plan the number of impurity removal production lines in the sugarcane areas under their jurisdiction based on the daily scale of raw sugarcane crushing, the selection of impurity removal equipment and its efficiency.

[0074] S2.2. Layout of impurity removal processing station and configuration of processing capacity.

[0075] Specifically, the evaluation steps are:

[0076] Conduct an assessment of the network's impurity removal and processing capabilities. The assessment factors include: the total amount of sugarcane in the service area, the number of operating days, the field harvesting efficiency, and the temporary storage capacity of sugarcane leaves after processing.

[0077] An assessment of the supporting transportation capacity of outlets is conducted, and the assessment factors include: road conditions from the sugarcane field to the impurity removal and processing station, transportation distance, loading capacity of suitable transportation vehicles, work efficiency and turnover rate, and road conditions from the impurity removal and processing station to the sugar factory, transportation distance, loading capacity of suitable transportation vehicles, work efficiency and turnover rate.

[0078] Conduct an assessment of other industries supporting the mesh mat, and conduct a comprehensive economic assessment based on evaluation factors, including: biomass fuel, feed, fertilizer supporting industries, demand for sugarcane leaves after impurity removal, quality requirements, packaging requirements, and transportation distance.

[0079] Step 3: Complete the sugarcane harvesting operation.

[0080] S3.1. Formulate an overall harvesting plan for the sugarcane areas under the jurisdiction of the sugar company.

[0081] Specifically, at this time, we follow the principle of early maturity and early harvesting, based on the impurity removal capabilities of the outlets and combined with the transportation capacity of the two terminals, namely the field and the sugar factory, to give priority to large-scale growers and coordinate the individual growers.

[0082] S3.2. Prepare the necessary materials for harvesting sugarcane.

[0083] Specifically, at this time, according to meteorological conditions, field soil, and sugarcane growth status, the power of the machine, reasonable loading capacity and operation coordination level are adapted, the machine is tested to optimize the operating parameters, and sufficient consumables are prepared for timely replacement.

[0084] S3.3. Standardize harvesting operations and complete the harvesting process.

[0085] Specific reference operating rules include:

[0086] Standardize harvesting operations, keep the machinery in the furrows and do not crush the sugarcane ridges.

[0087] The harvested sugarcane is laid neatly across the ridges with the head and tail facing the same direction, which is convenient for stacking, grabbing and loading, thereby improving work efficiency.

[0088] Grab evenly to avoid entrainment of mud and sand.

[0089] The sugarcanes are loaded neatly with the head and tail facing the same direction.

[0090] S3.4. Complete routine machinery safety inspections and sugarcane and field harvesting quality inspections.

[0091] Step 4: Complete the network point debris removal operation.

[0092] S4.1. Carry out raw material stacking, impurity removal, sugarcane leaf separation, select the shipping process layout, and reserve the operation site.

[0093] S4.2. Set up a dedicated entry and exit channel for logistics vehicles and ensure that the channel is unobstructed.

[0094] S4.3. The incoming raw sugarcanes must be neatly stacked, with the head and tail facing the same direction, and must be brought online in a timely manner to remove impurities and avoid long-term stacking.

[0095] S4.4. Clean the raw sugarcane on the line. At this time, grab the raw sugarcane evenly to ensure that it is evenly laid on the line and fed continuously, and then cut into sections or whole stalks for cleaning.

[0096] S4.5. The raw sugar cane is sent to the sugar factory for crushing. The separated sugarcane leaves are removed from the factory in a timely manner according to the quality and packaging requirements for subsequent use. If temporary storage is required, safe storage conditions must be met.

[0097] S4.6. Complete routine equipment, environmental safety and impurity removal quality inspections.

[0098] Field soil factors include soil quality and moisture.

[0099] The power of the equipment includes mowers, stackers, grabbers and loaders.

[0100] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A sugarcane harvest management method based on grid management, characterized in that: The specific implementation steps of this management method are as follows: Step 1: Complete the planning of gridded sugarcane areas; S1.

1. Grid division is carried out according to the sugarcane area, and the basic conditions of the grid sugarcane area are investigated; S1.

2. Carry out production type planning and variety layout planning in the gridded sugarcane area to complete the entire planting plan; S1.3, conduct network-level design; Step 2: Complete the grid layout planning of the sugarcane impurity removal and processing station; S2.

1. Plan the number of impurity removal production lines in the sugarcane area under your jurisdiction; S2.2, layout of impurity treatment station and configuration of treatment capacity; Step 3: Complete the sugarcane harvesting operation; S3.

1. Formulate an overall harvesting plan for the sugarcane areas under the jurisdiction of the sugar company; S3.

2. Prepare the necessary consumables for harvesting sugarcane; S3.3, standardize harvesting operations and complete the harvesting process; S3.

4. Complete routine machine safety inspections and sugarcane and field harvest quality inspections; Step 4: Complete the network point impurity removal operation; S4.

1. Carry out raw material stacking, impurity removal, sugarcane leaf separation, select the shipping process layout, and reserve the operation site; S4.

2. Set up a dedicated channel for logistics vehicles to enter and exit, and ensure that the channel is unobstructed; S4.

3. The incoming raw sugarcane is neatly stacked; S4.4, remove impurities from raw sugarcane on-line; S4.5, send the raw sugarcane to the sugar factory for pressing; S4.

6. Complete routine equipment, environmental safety and impurity removal quality inspections.

2. A sugarcane harvest management method based on grid management according to claim 1, characterized in that: In the step 1, when planning the production type, centralized planning is required. The reference factors of the centralized planning include land conditions, production scale, planting type, planting period, field management mode, and harvesting mode. The plots with the same or similar reference factors are centrally planned. Among them, land conditions include flat land, gently sloping land, and terraced land; production scale includes large-scale growers and individual growers; planting types include new planting and perennial root years; and planting period is the harvest period of the previous season; In the step 1, when performing variety layout planning, the varieties with the same or similar variety characteristics are planned and laid out in a concentrated manner; Among them, variety characteristics include defoliation, lodging resistance, sugarcane stem tissue density, fertilizer and water requirements, and maturity period.

3. The sugarcane harvest management method based on grid management according to claim 1, characterized in that: In the step 1, the levels of the grid-based hierarchical design include plots, districts, and administrative systems; Among them, when designing the plot, the area of ​​a single plot is enlarged; When designing zones, create mechanized zones; When designing the administrative system, organized production should be carried out in an organized manner.

4. The sugarcane harvest management method based on grid management according to claim 1, characterized in that: In the step 2, when planning the number of impurity removal production lines in the sugarcane area under its jurisdiction, the number of impurity removal production lines in the sugarcane area under its jurisdiction is preliminarily planned based on the daily raw sugarcane crushing scale, the selection of impurity removal equipment and its efficiency.

5. The sugarcane harvest management method based on grid management according to claim 1, characterized in that: In step 2, when performing the layout of the impurity removal processing station and the configuration of the processing capacity, the specific evaluation steps are as follows: Conduct an assessment of the network's impurity removal and processing capabilities, with the assessment factors including: the total amount of sugarcane in the sugarcane area served, the number of operating days, the field harvesting efficiency, and the temporary storage capacity of sugarcane leaves after processing; Conduct an assessment of the transport capacity of the outlets, with the assessment factors including: road conditions from the sugarcane field to the impurity treatment station, transportation distance, loading capacity of suitable transport vehicles, work efficiency and turnover rate; road conditions from the impurity treatment station to the sugar mill, transportation distance, loading capacity of suitable transport vehicles, work efficiency and turnover rate; Conduct an assessment of other industries supporting the mesh mat, and conduct a comprehensive economic assessment based on evaluation factors, including: biomass fuel, feed, fertilizer supporting industries, demand for sugarcane leaves after impurity removal, quality requirements, packaging requirements, and transportation distance.

6. The sugarcane harvest management method based on grid management according to claim 1, characterized in that: In the above step three, when formulating the overall harvesting plan for the sugarcane areas under the jurisdiction of the sugar company, the principle of early harvesting is followed, and the priority is given to large-scale growers and the overall planning of individual growers is completed based on the impurity removal and processing capabilities of the outlets and the transportation capacity of the two terminals, the field and the sugar factory.

7. The sugarcane harvest management method based on grid management according to claim 1, characterized in that: In the step 3, when preparing the consumables required for sugarcane harvesting, according to the meteorological conditions, field soil, and sugarcane growth status, the power of the machine, the reasonable load and the level of operation coordination are adapted, the machine is tested to optimize the operation parameters, and sufficient consumables are prepared for timely replacement; Field soil factors include soil quality and moisture; The power of the equipment includes mowers, stackers, grabbers and loaders.

8. The sugarcane harvest management method based on grid management according to claim 1, characterized in that: In step 3, when standardizing the harvesting operation and completing the harvesting process, the reference operation rules include: Standardize harvesting operations, keep the machinery in the furrows and do not crush the sugarcane ridges; The harvested sugarcane is laid out neatly across the ridges, with the head and tail facing the same direction; Grab evenly to avoid entrainment of sediment; The sugarcanes are loaded neatly with the head and tail facing the same direction.

Citation Information

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