Production data processing method and device of vacuum isothermal forging system

By monitoring and processing the forging parameters and production data transmission parameters of the vacuum isothermal forging system, combined with real-time quality verification information and data storage index values, the production data of the vacuum isothermal forging system is adapted to configuration and storage management, which solves the problems of inaccurate forging quality assessment and low production efficiency in the existing technology, and achieves more efficient and accurate production data processing and storage.

CN119886956APending Publication Date: 2025-04-25GUIZHOU ANDA AVIATION FORGING
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510007776.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-12-18
Filing Date
2025-01-03
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The prior art has insufficient monitoring and analysis in the production data processing of vacuum isothermal forging systems, resulting in inaccurate assessment of forging quality, inability to timely discover problems in the forging process, affecting production efficiency and posing quality hazards.

Method used

By monitoring and obtaining the forging parameters of the vacuum isothermal forging process, the quality inspection and evaluation values ​​and real-time quality verification information are obtained, the production data transmission parameters are collected simultaneously, and the data storage index values ​​are obtained, and the data transmission is adapted and configured accordingly. Finally, a comprehensive analysis is made to obtain the comprehensive evaluation results of production quality and the storage management configuration is carried out.

Benefits of technology

It improves the real-time and accuracy of the monitoring of the vacuum isothermal forging process, optimizes data acquisition and transmission efficiency, enhances the storage integrity and traceability of production data, reduces production interruptions, and improves the quality of the final product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119886956A_ABST
    Figure CN119886956A_ABST
Patent Text Reader

Abstract

The invention discloses a production data processing method and device of a vacuum isothermal forging system, and relates to the technical field of data processing. According to the method, firstly, a quality inspection evaluation value of the vacuum isothermal forging process is obtained through analysis, the data real-time feedback efficiency of the vacuum isothermal forging process is improved, meanwhile, a data storage index value of the vacuum isothermal forging process is obtained through processing, and data transmission of the vacuum isothermal forging process is subjected to adaptive configuration; according to the method, data transmission timeliness and accuracy are improved, data transmission safety is enhanced, a production quality comprehensive evaluation result of the vacuum isothermal forging process is obtained through analysis, production data of the vacuum isothermal forging system are stored, managed and configured, a data storage structure of the vacuum isothermal forging process is optimized, and the data storage efficiency is improved. And therefore, the data retrieval and access efficiency of the vacuum isothermal forging process is improved, the intelligent level of vacuum isothermal forging production management is improved, and improvement of the vacuum isothermal forging production efficiency is promoted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of data processing, and in particular to a production data processing method and device for a vacuum isothermal forging system. Background Art

[0002] In the field of production data processing technology of vacuum isothermal forging systems, with the continuous development of forging technology and the continuous improvement of forging quality requirements, efficient and accurate processing and analysis of various production data in the forging process has become one of the key technologies to improve forging quality and production efficiency. Vacuum isothermal forging, as an advanced metal hot processing technology, is widely used in aviation, aerospace, gas turbines and other fields. The real-time collection, processing and analysis of various production data can accurately integrate various information in production, which helps to improve the intelligence level of the isothermal forging production process, thereby improving the overall efficiency and quality of vacuum isothermal forging.

[0003] The prior art, such as a method and system for assessing the quality of steel forging, is disclosed in the invention patent with the publication number CN115049319B, which relates to the field of data processing technology. The method includes: determining the target steel; obtaining a first defect index information set; performing forging processing on the target steel; after the forging processing is completed, obtaining a second defect index information set; obtaining a quality index information set; constructing a steel forging quality assessment model, including a forging defect improvement assessment branch, a forging quality assessment branch and a calculation branch; obtaining forging defect improvement assessment results and forging quality assessment results; inputting them into the calculation branch, performing weighted calculation, and obtaining the final assessment result.

[0004] Prior art, such as the invention patent with announcement number: CN111222771B, discloses a multi-variety complex forging intelligent production line control and integration system and method, which includes a data-driven process creation and intelligent deduction CAPP system, a forging multi-stage forming detection and quality analysis and evaluation system, a forging multi-stage forming dynamic feedback compensation control system, a "process-energy consumption / efficiency" dynamic balance scheduling optimization system, a forging collaborative management platform, and an intelligent production line integration system.

[0005] In combination with the above scheme, it is found that currently in the field of production data processing technology of vacuum isothermal forging systems, usually only the forging process is monitored and analyzed. However, a large amount of production data will be generated during the forging process, which makes the requirements for data processing relatively high. This not only affects the accuracy of forging quality assessment and fails to promptly receive possible problems in the forging process, but may also lead to reduced production efficiency and the risk of quality hazards, affecting the continuous optimization of the production process and the quality control of forged products. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a production data processing method and device for a vacuum isothermal forging system, which can effectively solve the problems involved in the above-mentioned background technology.

[0007] To achieve the above objectives, the first aspect of the present invention is implemented through the following technical solutions: a production data processing method for a vacuum isothermal forging system, including monitoring and obtaining the forging parameters of the vacuum isothermal forging process based on the vacuum isothermal forging system for processing, obtaining the quality inspection evaluation value of the vacuum isothermal forging process, and analyzing to obtain real-time quality verification information of the vacuum isothermal forging process.

[0008] The production data transmission parameters of the vacuum isothermal forging process are collected synchronously, and the data storage index values ​​of the vacuum isothermal forging process are obtained by processing. Based on this, the data transmission of the vacuum isothermal forging process is adaptively configured in combination with the real-time quality verification information of the vacuum isothermal forging process.

[0009] According to the quality inspection evaluation value of the vacuum isothermal forging process and the data storage index value of the vacuum isothermal forging process, a comprehensive analysis is conducted to obtain the comprehensive evaluation result of the production quality of the vacuum isothermal forging process, and then the storage management configuration of the production data of the vacuum isothermal forging system is performed.

[0010] Furthermore, the quality inspection evaluation value of the vacuum isothermal forging process is obtained, and the specific process is: the forging parameters of the vacuum isothermal forging process include the initial average temperature of the billet, the forging average temperature, the forging average pressure, the forging vacuum degree and the closing displacement of the forging die of the vacuum isothermal forging process in each preset monitoring period.

[0011] Based on the forging parameters of the vacuum isothermal forging process, the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is obtained.

[0012] Furthermore, the analysis obtains real-time quality verification information of the vacuum isothermal forging process, and the specific process is: the real-time quality verification information of the vacuum isothermal forging process includes real-time quality verification of high standards being met, real-time quality verification of standards being qualified, and real-time quality verification of not being up to standards.

[0013] The quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is compared with the set first threshold value. If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is higher than or equal to the set first threshold value, the real-time quality verification information of the vacuum isothermal forging process in the monitoring period is marked as meeting the high standard of real-time quality verification.

[0014] If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is lower than the set first threshold, the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is compared with the set second threshold. If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is higher than or equal to the set second threshold, the quality real-time verification information of the vacuum isothermal forging process in the monitoring period is marked as qualified by the real-time quality verification standard.

[0015] If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is lower than the set second threshold, the real-time quality verification information of the vacuum isothermal forging process in the monitoring period is marked as failing to meet the quality real-time verification standard.

[0016] Furthermore, the synchronous collection of the production data transmission parameters of the vacuum isothermal forging process comprises the following specific processes: collecting the production data transmission parameters of the vacuum isothermal forging process based on the vacuum isothermal forging system.

[0017] The production data transmission parameters of the vacuum isothermal forging process include the data collection frequency, data transmission volume, data storage volume, average data transmission rate and maximum data transmission delay time of the vacuum isothermal forging process in each monitoring period.

[0018] Furthermore, the processing obtains the data storage index value of the vacuum isothermal forging process. The specific process is: based on the production data storage parameters of the vacuum isothermal forging process, a comprehensive analysis is performed to obtain the data storage index value of the vacuum isothermal forging process in each monitoring period. The data storage index value of the vacuum isothermal forging process in each monitoring period is used to comprehensively quantify the production data processing efficiency of the vacuum isothermal forging process.

[0019] Furthermore, the data transmission of the vacuum isothermal forging process is adaptively configured, and the specific process is: extracting the real-time verification information of the quality of the vacuum isothermal forging process in each monitoring period, if the real-time verification information of the quality of the vacuum isothermal forging process in a certain monitoring period meets the high standard of real-time quality verification, then continue to adaptively configure the data transmission of the vacuum isothermal forging process with the current data transmission bandwidth.

[0020] If the quality real-time verification information of the vacuum isothermal forging process within a certain monitoring period is qualified by the real-time quality verification standard, the monitoring period shall be recorded as the basic verification monitoring period, and the data storage index value of the vacuum isothermal forging process within the basic verification monitoring period shall be extracted and matched with the data transmission bandwidth corresponding to each data storage index value interval stored in the isothermal forging production database. The data transmission bandwidth corresponding to the interval in which the data storage index value of the vacuum isothermal forging process within the basic verification monitoring period is counted and recorded as the data transmission bandwidth of the vacuum isothermal forging process within the basic verification monitoring period, and the data transmission of the vacuum isothermal forging process shall be adaptively configured with the corresponding data transmission bandwidth.

[0021] If the real-time quality verification information of the vacuum isothermal forging process within a monitoring period is that the real-time quality verification fails to meet the standard, the monitoring period is recorded as a deep verification monitoring period, and the difference between the set second threshold and the quality inspection evaluation value of the vacuum isothermal forging process within the deep verification monitoring period is extracted and recorded as the transmission adjustment control value of the vacuum isothermal forging process within the deep verification monitoring period.

[0022] The transmission adjustment control value of the vacuum isothermal forging process within the deep verification monitoring period is matched with the transmission adjustment interference factor of the vacuum isothermal forging process corresponding to each transmission adjustment control value interval stored in the isothermal forging production database, and the transmission adjustment interference factor corresponding to the interval in which the transmission adjustment control value of the vacuum isothermal forging process within the deep verification monitoring period is counted, which is recorded as the transmission adjustment influencing factor of the vacuum isothermal forging process within the deep verification monitoring period.

[0023] A comprehensive analysis is performed based on the data storage index values ​​of the vacuum isothermal forging process within the deep verification monitoring period and the transmission regulation influencing factors of the vacuum isothermal forging process, and the data transmission benchmark value of the vacuum isothermal forging process within the deep verification monitoring period is obtained. The data transmission benchmark value of the vacuum isothermal forging process within the deep verification monitoring period is matched with the data transmission bandwidth corresponding to each data transmission benchmark value interval stored in the isothermal forging production database, and the data transmission bandwidth corresponding to the interval where the data transmission benchmark value of the vacuum isothermal forging process is located is counted, which is recorded as the data transmission bandwidth of the vacuum isothermal forging process within the deep verification monitoring period, and the data transmission of the vacuum isothermal forging process is adaptively configured with the corresponding data transmission bandwidth.

[0024] Furthermore, the comprehensive analysis obtains a comprehensive evaluation result of the production quality of the vacuum isothermal forging process, and the specific process is: the comprehensive evaluation result of the production quality of the vacuum isothermal forging process includes qualified production quality and unqualified production quality.

[0025] According to the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period and combined with the data storage index value of the vacuum isothermal forging process in each monitoring period, a comprehensive analysis is performed to obtain the comprehensive production quality evaluation value of the vacuum isothermal forging process in each monitoring period.

[0026] The comprehensive evaluation value of the production quality of the vacuum isothermal forging process in each monitoring period is compared with the set comprehensive evaluation threshold of production quality. If the comprehensive evaluation value of the production quality of the vacuum isothermal forging process in a monitoring period is higher than or equal to the set comprehensive evaluation threshold of production quality, the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in the monitoring period is marked as qualified production quality. If the comprehensive evaluation value of the production quality of the vacuum isothermal forging process in a monitoring period is lower than the set comprehensive evaluation threshold of production quality, the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in the monitoring period is marked as unqualified production quality.

[0027] Furthermore, the storage management configuration of the production data of the vacuum isothermal forging system is performed, and the specific process is: extracting the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in each monitoring period; if the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in a certain monitoring period is that the production quality is qualified, then the production data of the vacuum isothermal forging system in the monitoring period is stored in the cloud database; if the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in a certain monitoring period is that the production quality is unqualified, then the production data of the vacuum isothermal forging system in the monitoring period is stored in the local database.

[0028] Furthermore, the data storage index values ​​of the vacuum isothermal forging process in each monitoring period are analyzed under the following specific conditions: ; In the formula, It represents the data storage index value of the vacuum isothermal forging process in the i-th monitoring cycle, represents the data collection frequency of the vacuum isothermal forging process in the i-th monitoring cycle, Indicates the weight factor corresponding to the set data collection frequency, represents the data transmission volume of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data transmission volume, represents the data storage volume of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data storage volume, represents the average data transmission rate of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data transmission rate, represents the maximum data transmission delay of the vacuum isothermal forging process in the i-th monitoring cycle, It indicates the weight factor corresponding to the set maximum delay time of data transmission, i indicates the number of each monitoring cycle, , represents the total number of monitoring cycles and e represents a natural constant.

[0029] The second aspect of the present invention provides a production data processing device for a vacuum isothermal forging system, which also includes: a processor, and a memory and a network interface connected to the processor: the network interface is connected to a non-volatile memory in a server: when the processor is running, it calls a computer program from the non-volatile memory through the network interface, and runs the computer program through the memory to execute the production data processing method for the vacuum isothermal forging system described above.

[0030] The present invention has the following beneficial effects: (1) The present invention provides a production data processing method for a vacuum isothermal forging system. First, the forging parameters of the vacuum isothermal forging process are monitored and processed, which can improve the real-time and accuracy of the vacuum isothermal forging process monitoring. Then, the production data transmission parameters are synchronously collected, which helps to optimize the data collection and transmission efficiency. Finally, the comprehensive evaluation results of the production quality are obtained by analysis, and then storage management configuration is performed, which can improve the storage integrity and traceability of the production data.

[0031] (2) The present invention obtains the quality inspection evaluation value of the vacuum isothermal forging process by processing, and analyzes to obtain the real-time quality verification information of the vacuum isothermal forging process, which is helpful to monitor and evaluate the forging parameters of the vacuum isothermal forging process in real time, and then analyze to obtain the real-time quality verification information, which is helpful to quickly respond to deviations in the forging process, and then adjust the parameters in time, improve the overall efficiency of the vacuum isothermal forging process, and provide data resources for data tracking and process optimization of the vacuum isothermal forging process, thereby improving the quality of the final product.

[0032] (3) The present invention adaptively configures the data transmission of the vacuum isothermal forging process by combining the real-time quality verification information of the vacuum isothermal forging process, which helps to optimize the data transmission efficiency, improve the real-time and accuracy of the vacuum isothermal forging process data, and further improve the flexibility of data management. The data transmission parameters are adjusted according to the actual vacuum isothermal forging process, which improves the stability of data transmission and reduces production interruptions caused by data transmission problems.

[0033] (4) The present invention obtains the comprehensive evaluation results of the production quality of the vacuum isothermal forging process through comprehensive analysis, and then stores and manages the production data of the vacuum isothermal forging system, thereby improving the management efficiency of the production data of the vacuum isothermal forging process, helping to improve the traceability of the production data, and optimizing the utilization rate of the storage resources of the vacuum isothermal forging process, providing historical data support for the subsequent improvement of vacuum isothermal forging products and the research and development of vacuum isothermal forging processes.

[0034] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the method flow of the present invention.

[0036] Figure 2 An example diagram of the average forging temperature for the vacuum isothermal forging process. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1 As shown, the first aspect of an embodiment of the present invention provides a technical solution: a production data processing method for a vacuum isothermal forging system, including monitoring and obtaining forging parameters of a vacuum isothermal forging process based on a vacuum isothermal forging system for processing, obtaining a quality inspection evaluation value of the vacuum isothermal forging process, and analyzing to obtain real-time quality verification information of the vacuum isothermal forging process.

[0039] It should be added that the vacuum isothermal forging system is a precision forging equipment specially used for the production of ring forgings in the aviation field. It performs isothermal forging in a vacuum environment and ensures the dimensional accuracy and material properties of aviation ring forgings by precisely controlling the forging temperature, pressure and die displacement. It is suitable for manufacturing high-performance ring parts in aviation engines.

[0040] The production data transmission parameters of the vacuum isothermal forging process are collected synchronously, and the data storage index values ​​of the vacuum isothermal forging process are obtained by processing. Based on this, the data transmission of the vacuum isothermal forging process is adaptively configured in combination with the real-time quality verification information of the vacuum isothermal forging process.

[0041] According to the quality inspection evaluation value of the vacuum isothermal forging process and the data storage index value of the vacuum isothermal forging process, a comprehensive analysis is conducted to obtain the comprehensive evaluation result of the production quality of the vacuum isothermal forging process, and then the storage management configuration of the production data of the vacuum isothermal forging system is performed.

[0042] Specifically, the quality inspection evaluation value of the vacuum isothermal forging process is obtained, and the specific process is: the forging parameters of the vacuum isothermal forging process include the initial average temperature of the billet, the average forging temperature, the average forging pressure, the forging vacuum degree and the closing displacement of the forging die of the vacuum isothermal forging process in each preset monitoring period.

[0043] It should be added that the initial average temperature of the billet in the vacuum isothermal forging process in each monitoring period refers to the average temperature of the entire volume of the billet at the beginning of the vacuum isothermal forging. The surface of the billet can be scanned by an infrared thermal imager (IR camera) to obtain the surface temperature distribution of the billet, thereby obtaining the initial average temperature of the billet. The forging average temperature of the vacuum isothermal forging process in each monitoring period refers to the average temperature of the billet during the vacuum isothermal forging process during the entire monitoring period. During the forging process, thermocouples can be installed inside and on the surface of the billet for real-time temperature measurement, and the average forging temperature is obtained by taking the average value. The forging average pressure of the vacuum isothermal forging process in each monitoring period refers to the pressure applied to the billet during the entire forging process. The average pressure on the forging die can be obtained by installing a pressure sensor in the pressure area of ​​the forging die, and real-time monitoring and recording of the pressure applied to the billet can be used to obtain the average forging pressure. The forging vacuum degree of the vacuum isothermal forging process in each monitoring period refers to the lowest air pressure in the forging environment during the vacuum isothermal forging process, usually expressed as a relative vacuum degree. A vacuum gauge can be used to measure the air pressure in the forging chamber to obtain the forging vacuum degree. The forging die closing displacement of the vacuum isothermal forging process in each monitoring period refers to the actual displacement of the die closing during the forging process, reflecting the deformation of the die during the force process. A displacement sensor is installed at the closing part of the die to record the displacement change of the die closing in real time to obtain the forging die closing displacement.

[0044] It should be noted that Figure 2 An example diagram of the average forging temperature of the vacuum isothermal forging process is shown in Figure 2. Figure 2 As shown, the horizontal axis represents the time of the vacuum isothermal forging process, the vertical axis represents the average forging temperature of the vacuum isothermal forging process, and the corresponding curve label is a.

[0045] Based on the forging parameters of the vacuum isothermal forging process, the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is obtained.

[0046] In this embodiment, the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is used to comprehensively quantify the forging quality of the vacuum isothermal forging process, which can be obtained by the following analysis method. The specific analysis conditions are as follows: ; In the formula, represents the quality inspection evaluation value of the vacuum isothermal forging process in the i-th monitoring cycle, represents the initial average temperature of the blank in the vacuum isothermal forging process during the i-th monitoring period, Indicates the set initial temperature of the reference blank. Indicates the compensation factor corresponding to the set initial temperature of the blank, represents the average forging temperature of the vacuum isothermal forging process during the i-th monitoring period, Indicates the set reference forging temperature, Indicates the compensation factor corresponding to the set forging temperature, represents the average forging pressure of the vacuum isothermal forging process in the i-th monitoring cycle, Indicates the set reference forging pressure, Indicates the compensation factor corresponding to the set forging pressure, represents the forging vacuum degree of the vacuum isothermal forging process in the i-th monitoring cycle, Indicates the set reference forging vacuum degree, Indicates the compensation factor corresponding to the set forging vacuum degree, represents the closing displacement of the forging die in the vacuum isothermal forging process during the i-th monitoring period, represents the set reference forging die closing displacement, It represents the compensation factor corresponding to the set forging die closing displacement, i represents the number of each monitoring cycle, , Indicates the total number of monitoring cycles.

[0047] It should be noted that the larger the absolute value of the difference between the forging parameters of the vacuum isothermal forging process and the reference forging parameters corresponding to the forging parameters, the smaller the quality inspection evaluation value of the vacuum isothermal forging process. For example, the larger the absolute value of the difference between the average forging temperature of the vacuum isothermal forging process and the reference forging temperature, the larger the temperature fluctuation during the forging process, the plasticity of the forging material may deteriorate, resulting in a decrease in forging quality, and the smaller the quality inspection evaluation value of the vacuum isothermal forging process. The larger the absolute value of the difference between the average forging pressure of the vacuum isothermal forging process and the reference forging pressure, the smaller the quality inspection evaluation value of the vacuum isothermal forging process. The combined effect of these parameters constitutes the quality inspection evaluation value of the vacuum isothermal forging process, which can effectively evaluate the quality of the forging process.

[0048] It should be added that, in this embodiment, the compensation factor corresponding to the preset initial temperature of the billet, the compensation factor corresponding to the forging temperature, the compensation factor corresponding to the forging pressure, the compensation factor corresponding to the forging vacuum degree and the compensation factor corresponding to the closing displacement of the forging die are obtained from the isothermal forging production database.

[0049] It should be explained that the compensation factors corresponding to the initial temperature of the billet, the forging temperature, the forging pressure, the forging vacuum degree and the closing displacement of the forging die are respectively used to correct the influence of the initial average temperature of the billet, the forging average temperature, the forging average pressure, the forging vacuum degree and the closing displacement of the forging die on the quality inspection evaluation value of the vacuum isothermal forging process. These corresponding relationships are pre-set mapping relationships. The pre-set mapping relationships can match the input real-time forging parameters of the vacuum isothermal forging process with the compensation factors in the isothermal forging production database. The compensation factors corresponding to the forging parameters of the vacuum isothermal forging process are obtained by matching. The forging parameters of the vacuum isothermal forging process correspond to the compensation factors in the isothermal forging production database one by one. For example, the initial average temperature of the billet, the average forging temperature, the average forging pressure, the forging vacuum degree and the closing displacement of the forging die of the vacuum isothermal forging process are matched with the compensation factors in the isothermal forging production database respectively to obtain the compensation factors corresponding to the initial average temperature of the billet, the average forging temperature, the average forging pressure, the forging vacuum degree and the closing displacement of the forging die of the vacuum isothermal forging process.

[0050] It should be added that there is a correlation between the initial average temperature of the billet, the average forging temperature, the average forging pressure, the forging vacuum degree and the closing displacement of the forging die in the vacuum isothermal forging process. The interaction between these parameters is not simply obtained through design and combination. For example, the initial average temperature of the billet is closely related to the average forging temperature. The initial average temperature of the billet affects the heat conduction and temperature distribution during the forging process, thereby affecting the plasticity and fluidity of the metal. The forging average pressure and the closing displacement of the forging die work together to form the metal billet and ensure the uniform deformation of the metal billet. The forging vacuum degree also plays a key role in the forging process. High forging vacuum degree helps to reduce oxidation and impurities, improve the purity of the forged metal, and affect the final quality of isothermal forging. Comprehensive analysis obtains the quality inspection evaluation value of the vacuum isothermal forging process, which can accurately evaluate the thermodynamic state during the forging process, thereby improving the physical properties and shape accuracy of the forged products.

[0051] Specifically, the real-time quality verification information of the vacuum isothermal forging process is analyzed and obtained, and the specific process is: the real-time quality verification information of the vacuum isothermal forging process includes real-time quality verification of high standards being met, real-time quality verification of standards being qualified, and real-time quality verification of not being up to standards.

[0052] The quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is compared with the set first threshold value. If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is higher than or equal to the set first threshold value, the real-time quality verification information of the vacuum isothermal forging process in the monitoring period is marked as meeting the high standard of real-time quality verification.

[0053] If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is lower than the set first threshold, the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is compared with the set second threshold. If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is higher than or equal to the set second threshold, the quality real-time verification information of the vacuum isothermal forging process in the monitoring period is marked as qualified by the real-time quality verification standard.

[0054] If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is lower than the set second threshold, the real-time quality verification information of the vacuum isothermal forging process in the monitoring period is marked as failing to meet the quality real-time verification standard.

[0055] Specifically, the production data transmission parameters of the vacuum isothermal forging process are synchronously collected, and the specific process is: the production data transmission parameters of the vacuum isothermal forging process are collected based on the vacuum isothermal forging system.

[0056] The production data transmission parameters of the vacuum isothermal forging process include the data collection frequency, data transmission volume, data storage volume, average data transmission rate and maximum data transmission delay time of the vacuum isothermal forging process in each monitoring period.

[0057] It should be added that the data collection frequency of the vacuum isothermal forging process can be recorded by the data acquisition system, the data transmission volume, data storage volume and average data transmission rate of the vacuum isothermal forging process can be recorded by network monitoring tools, and the delay measurement tools (such as ping tools) can be used to monitor the maximum data transmission delay time of the vacuum isothermal forging process.

[0058] Specifically, the data storage index value of the vacuum isothermal forging process is obtained by processing, and the specific process is: based on the production data storage parameters of the vacuum isothermal forging process, a comprehensive analysis is performed to obtain the data storage index value of the vacuum isothermal forging process in each monitoring period, and the data storage index value of the vacuum isothermal forging process in each monitoring period is used to comprehensively quantify the production data processing efficiency of the vacuum isothermal forging process.

[0059] It should be noted that the data storage index value of the vacuum isothermal forging process in each monitoring period represents the numerical quantification result of the data processing capability obtained by analyzing the production data transmission parameters of the vacuum isothermal forging process.

[0060] Specifically, the data storage index values ​​of the vacuum isothermal forging process in each monitoring period, the specific analysis conditions are: ; In the formula, It represents the data storage index value of the vacuum isothermal forging process in the i-th monitoring cycle, represents the data collection frequency of the vacuum isothermal forging process in the i-th monitoring cycle, Indicates the weight factor corresponding to the set data collection frequency, represents the data transmission volume of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data transmission volume, represents the data storage volume of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data storage volume, represents the average data transmission rate of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data transmission rate, represents the maximum data transmission delay of the vacuum isothermal forging process in the i-th monitoring cycle, It indicates the weight factor corresponding to the set maximum delay time of data transmission, i indicates the number of each monitoring cycle, , represents the total number of monitoring cycles and e represents a natural constant.

[0061] It should be noted that the greater the data collection frequency of the vacuum isothermal forging process, the greater the data collection volume, the greater the data storage demand, and the greater the data storage index value of the vacuum isothermal forging process. The greater the data transmission volume of the vacuum isothermal forging process, the greater the data storage demand, and the greater the data storage index value. The greater the average data transmission rate of the vacuum isothermal forging process, the greater the data transmission volume, the greater the data storage demand, and the greater the data storage index value.

[0062] It should be added that, in this embodiment, the weight factor corresponding to the preset data acquisition frequency, the weight factor corresponding to the data transmission volume, the weight factor corresponding to the data storage volume, the weight factor corresponding to the data transmission rate and the weight factor corresponding to the maximum data transmission delay duration are obtained from the isothermal forging production database.

[0063] It should be explained that the weight factors of data acquisition frequency, data transmission volume, data storage volume, data transmission rate and maximum data transmission delay time are respectively used to correct the influence of the data acquisition frequency, data transmission volume, data storage volume, average data transmission rate and maximum data transmission delay time of the vacuum isothermal forging process on the data storage index value of the vacuum isothermal forging process. These corresponding relationships are pre-set mapping relationships. The pre-set mapping relationships can match the input real-time production data transmission parameters of the vacuum isothermal forging process with the weight factors in the isothermal forging production database to obtain the weight factors corresponding to the production data transmission parameters of the vacuum isothermal forging process. The production data transmission parameters of the vacuum isothermal forging process correspond to the weight factors in the isothermal forging production database one by one. For example, the data acquisition frequency, data transmission volume, data storage volume, average data transmission rate and maximum data transmission delay time of the vacuum isothermal forging process are respectively matched with the weight factors in the isothermal forging production database to obtain the weight factors corresponding to the data acquisition frequency, data transmission volume, data storage volume, data transmission rate and maximum data transmission delay time of the vacuum isothermal forging process.

[0064] It should be added that there is a correlation between the data collection frequency, data transmission volume, data storage volume, average data transmission rate and maximum data transmission delay time of the vacuum isothermal forging process, and they do not exist independently. For example, the data collection frequency directly determines the real-time nature of the monitoring data. A high data collection frequency can provide more accurate process control information, but it will also lead to an increase in data transmission volume, which will in turn lead to a higher data storage volume. There is a positive correlation between data transmission volume and data storage volume. The larger the data transmission volume, the higher the data storage volume. The average data transmission rate and the maximum data transmission delay time are important indicators for measuring data fluidity and transmission efficiency, which directly affect the real-time nature of the data and the responsiveness of the system. If the average data transmission rate is low or the delay is long, it may cause data update delays, thereby affecting the precise control of the process and product quality. A comprehensive analysis of the data storage index value of the vacuum isothermal forging process can optimize the data collection and transmission process to ensure that the data of the vacuum isothermal forging process can be fed back and adjusted in a timely manner.

[0065] Specifically, the data transmission of the vacuum isothermal forging process is adaptively configured. The specific process is: extract the real-time verification information of the quality of the vacuum isothermal forging process in each monitoring period. If the real-time verification information of the quality of the vacuum isothermal forging process in a certain monitoring period meets the high standard of real-time quality verification, then continue to adaptively configure the data transmission of the vacuum isothermal forging process with the current data transmission bandwidth.

[0066] If the quality real-time verification information of the vacuum isothermal forging process within a certain monitoring period is qualified by the real-time quality verification standard, the monitoring period shall be recorded as the basic verification monitoring period, and the data storage index value of the vacuum isothermal forging process within the basic verification monitoring period shall be extracted and matched with the data transmission bandwidth corresponding to each data storage index value interval stored in the isothermal forging production database. The data transmission bandwidth corresponding to the interval in which the data storage index value of the vacuum isothermal forging process within the basic verification monitoring period is counted and recorded as the data transmission bandwidth of the vacuum isothermal forging process within the basic verification monitoring period, and the data transmission of the vacuum isothermal forging process shall be adaptively configured with the corresponding data transmission bandwidth.

[0067] It should be noted that by matching the data storage index value of the vacuum isothermal forging process in each basic verification and monitoring period to obtain the corresponding data transmission bandwidth, it can be ensured that in different basic verification and monitoring periods, data transmission will not cause data loss, delay or transmission interruption due to too low or too high bandwidth, thereby improving the stability of data transmission.

[0068] If the real-time quality verification information of the vacuum isothermal forging process within a monitoring period is that the real-time quality verification fails to meet the standard, the monitoring period is recorded as a deep verification monitoring period, and the difference between the set second threshold and the quality inspection evaluation value of the vacuum isothermal forging process within the deep verification monitoring period is extracted and recorded as the transmission adjustment control value of the vacuum isothermal forging process within the deep verification monitoring period.

[0069] The transmission adjustment control value of the vacuum isothermal forging process within the deep verification monitoring period is matched with the transmission adjustment interference factor of the vacuum isothermal forging process corresponding to each transmission adjustment control value interval stored in the isothermal forging production database, and the transmission adjustment interference factor corresponding to the interval in which the transmission adjustment control value of the vacuum isothermal forging process within the deep verification monitoring period is counted, which is recorded as the transmission adjustment influencing factor of the vacuum isothermal forging process within the deep verification monitoring period.

[0070] A comprehensive analysis is performed based on the data storage index values ​​of the vacuum isothermal forging process within the deep verification monitoring period and the transmission regulation influencing factors of the vacuum isothermal forging process, and the data transmission benchmark value of the vacuum isothermal forging process within the deep verification monitoring period is obtained. The data transmission benchmark value of the vacuum isothermal forging process within the deep verification monitoring period is matched with the data transmission bandwidth corresponding to each data transmission benchmark value interval stored in the isothermal forging production database, and the data transmission bandwidth corresponding to the interval where the data transmission benchmark value of the vacuum isothermal forging process is located is counted, which is recorded as the data transmission bandwidth of the vacuum isothermal forging process within the deep verification monitoring period, and the data transmission of the vacuum isothermal forging process is adaptively configured with the corresponding data transmission bandwidth.

[0071] It should be added that by adaptively configuring the data transmission of the vacuum isothermal forging process with the corresponding data transmission bandwidth, the data transmission system can be configured to ensure that the network bandwidth can meet the real-time transmission requirements of the forging data and reduce data congestion and delays.

[0072] It should be noted that the data transmission benchmark value of the vacuum isothermal forging process within the deep verification monitoring period is analyzed and matched, and analyzed in combination with the forging parameters of the vacuum isothermal forging process, which can improve the accuracy and reliability of data transmission bandwidth matching, help improve the degree of automation of the production process, reduce human intervention, and improve the quality of forging products and production efficiency.

[0073] It should be added that the product of the data storage index value of the vacuum isothermal forging process during the deep verification monitoring period and the transmission regulation influencing factor of the vacuum isothermal forging process is used as the data transmission benchmark value of the vacuum isothermal forging process during the deep verification monitoring period.

[0074] Specifically, a comprehensive analysis is performed to obtain a comprehensive evaluation result of the production quality of the vacuum isothermal forging process, and the specific process is: the comprehensive evaluation result of the production quality of the vacuum isothermal forging process includes qualified production quality and unqualified production quality.

[0075] According to the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period and combined with the data storage index value of the vacuum isothermal forging process in each monitoring period, a comprehensive analysis is performed to obtain the comprehensive production quality evaluation value of the vacuum isothermal forging process in each monitoring period.

[0076] In this embodiment, the comprehensive evaluation value of the production quality of the vacuum isothermal forging process in each monitoring period represents the numerical quantification result of the overall production efficiency obtained by analyzing the quality inspection evaluation value and the data storage index value of the vacuum isothermal forging process, and is used to comprehensively quantify the influence of the production quality on the entire isothermal forging process. It can be obtained by the following analysis method, and the specific analysis conditions are as follows: ; In the formula, represents the comprehensive evaluation value of the production quality of the vacuum isothermal forging process in the i-th monitoring period, represents the quality inspection evaluation value of the vacuum isothermal forging process in the i-th monitoring cycle, Indicates the weight factor corresponding to the set quality inspection evaluation value, It represents the data storage index value of the vacuum isothermal forging process in the i-th monitoring cycle, Indicates the weight factor corresponding to the set data storage index value, i indicates the number of each monitoring period, , Indicates the total number of monitoring cycles.

[0077] It should be added that, in this embodiment, the weight factor corresponding to the preset quality inspection evaluation value and the weight factor corresponding to the data storage index value are obtained from the isothermal forging production database.

[0078] It needs to be explained that the weight factors corresponding to the quality inspection evaluation value and the data storage index value are respectively used to correct the degree of influence of the quality inspection evaluation value and the data storage index value of the vacuum isothermal forging process on the comprehensive evaluation value of the production quality of the vacuum isothermal forging process. These corresponding relationships are pre-set mapping relationships. The pre-set mapping relationships can match the input real-time quality inspection evaluation value and the data storage index value of the vacuum isothermal forging process with the weight factors in the isothermal forging production database to obtain the weight factors corresponding to the quality inspection evaluation value and the data storage index value of the vacuum isothermal forging process. The quality inspection evaluation value and the data storage index value of the vacuum isothermal forging process correspond one-to-one with the weight factors in the isothermal forging production database. For example, the quality inspection evaluation value and the data storage index value of the vacuum isothermal forging process are respectively matched with the weight factors in the isothermal forging production database to obtain the weight factors corresponding to the quality inspection evaluation value and the data storage index value of the vacuum isothermal forging process.

[0079] In this implementation scheme, the quality inspection evaluation value and data storage index value of the vacuum isothermal forging process are comprehensively analyzed to obtain a comprehensive production quality evaluation value of the vacuum isothermal forging process, which can evaluate the stability of the forging process and optimize the data transmission process.

[0080] The comprehensive evaluation value of the production quality of the vacuum isothermal forging process in each monitoring period is compared with the set comprehensive evaluation threshold of production quality. If the comprehensive evaluation value of the production quality of the vacuum isothermal forging process in a monitoring period is higher than or equal to the set comprehensive evaluation threshold of production quality, the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in the monitoring period is marked as qualified production quality. If the comprehensive evaluation value of the production quality of the vacuum isothermal forging process in a monitoring period is lower than the set comprehensive evaluation threshold of production quality, the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in the monitoring period is marked as unqualified production quality.

[0081] Specifically, the production data of the vacuum isothermal forging system is stored and managed, and the specific process is: extract the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in each monitoring period. If the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in a monitoring period is that the production quality is qualified, then the production data of the vacuum isothermal forging system in that monitoring period is stored in the cloud database; if the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in a monitoring period is that the production quality is unqualified, then the production data of the vacuum isothermal forging system in that monitoring period is stored in the local database.

[0082] It should be noted that storage management configuration of the production data of the vacuum isothermal forging system is helpful for tracing the data of the forging process. By storing production data with qualified production quality in the cloud database, the security and persistence of the data can be ensured. Cloud databases usually have backup and recovery mechanisms to help reduce the risk of data loss. Storing production data with unqualified production quality in the local database can quickly access and analyze historical data so that timely measures can be taken to solve problems. Differentiating the way data is stored can optimize the use of storage resources and reduce unnecessary cloud storage costs.

[0083] It should be noted that the production data processing method of the vacuum isothermal forging system also includes an isothermal forging production database, which is used to store the compensation factor corresponding to the initial temperature of the billet, the compensation factor corresponding to the forging temperature, the compensation factor corresponding to the forging pressure, the compensation factor corresponding to the forging vacuum degree, the compensation factor corresponding to the closing displacement of the forging die, the weight factor corresponding to the data acquisition frequency, the weight factor corresponding to the data transmission volume, the weight factor corresponding to the data storage volume, the weight factor corresponding to the data transmission rate, the weight factor corresponding to the maximum delay time of data transmission, the data transmission bandwidth corresponding to each data storage index value interval, the data transmission bandwidth corresponding to each data transmission benchmark value interval, the transmission adjustment interference factor, the weight factor corresponding to the quality inspection evaluation value, the weight factor corresponding to the data storage index value, the reference billet initial temperature, the reference forging temperature, the reference forging pressure, the reference forging vacuum degree, the reference forging die closing displacement, the first threshold, the second threshold and the comprehensive production quality evaluation threshold.

[0084] The second aspect of the present invention provides a production data processing device for a vacuum isothermal forging system, which also includes: a processor, and a memory and a network interface connected to the processor: the network interface is connected to a non-volatile memory in a server: when the processor is running, it calls a computer program from the non-volatile memory through the network interface, and runs the computer program through the memory to execute the production data processing method for the vacuum isothermal forging system described above.

[0085] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0086] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well.

Claims

1. A production data processing method for a vacuum isothermal forging system, characterized in that: include: Based on the vacuum isothermal forging system, the forging parameters of the vacuum isothermal forging process are monitored and processed to obtain the quality inspection evaluation value of the vacuum isothermal forging process, and the real-time quality verification information of the vacuum isothermal forging process is obtained by analysis; The production data transmission parameters of the vacuum isothermal forging process are collected synchronously, and the data storage index values ​​of the vacuum isothermal forging process are obtained by processing, thereby adaptively configuring the data storage of the vacuum isothermal forging process in combination with the real-time quality verification information of the vacuum isothermal forging process; According to the quality inspection evaluation value of the vacuum isothermal forging process and the data storage index value of the vacuum isothermal forging process, a comprehensive analysis is conducted to obtain the comprehensive evaluation result of the production quality of the vacuum isothermal forging process, and then the production data of the vacuum isothermal forging system is stored, managed and configured.

2. The production data processing method of the vacuum isothermal forging system according to claim 1, characterized in that: The specific process of obtaining the quality inspection evaluation value of the vacuum isothermal forging process is as follows: The forging parameters of the vacuum isothermal forging process include the initial average temperature of the blank, the average forging temperature, the average forging pressure, the forging vacuum degree and the closing displacement of the forging die in each preset monitoring period of the vacuum isothermal forging process; Based on the forging parameters of the vacuum isothermal forging process, the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is obtained.

3. The production data processing method of the vacuum isothermal forging system according to claim 2, characterized in that: The analysis obtains real-time quality verification information of the vacuum isothermal forging process, and the specific process is as follows: The real-time quality verification information of the vacuum isothermal forging process includes real-time quality verification high standard compliance, real-time quality verification standard compliance and real-time quality verification non-compliance; The quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is compared with the set first threshold value. If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is higher than or equal to the set first threshold value, the quality real-time verification information of the vacuum isothermal forging process in the monitoring period is marked as meeting the high standard of quality real-time verification; If the quality inspection evaluation value of the vacuum isothermal forging process in a certain monitoring period is lower than the set first threshold, the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period is compared with the set second threshold. If the quality inspection evaluation value of the vacuum isothermal forging process in a certain monitoring period is higher than or equal to the set second threshold, the quality real-time verification information of the vacuum isothermal forging process in the monitoring period is marked as qualified by the quality real-time verification standard; If the quality inspection evaluation value of the vacuum isothermal forging process in a monitoring period is lower than the set second threshold, the real-time quality verification information of the vacuum isothermal forging process in the monitoring period is marked as failing to meet the quality real-time verification standard.

4. The production data processing method of the vacuum isothermal forging system according to claim 1, characterized in that: The synchronous collection of production data transmission parameters of the vacuum isothermal forging process is specifically carried out as follows: Collect production data transmission parameters of vacuum isothermal forging process based on vacuum isothermal forging system; The production data transmission parameters of the vacuum isothermal forging process include the data collection frequency, data transmission volume, data storage volume, average data transmission rate and maximum data transmission delay time of the vacuum isothermal forging process in each monitoring period.

5. The production data processing method of the vacuum isothermal forging system according to claim 4, characterized in that: The processing obtains the data storage index value of the vacuum isothermal forging process, and the specific process is as follows: Based on the production data storage parameters of the vacuum isothermal forging process, a comprehensive analysis is performed to obtain the data storage index value of the vacuum isothermal forging process in each monitoring period. The data storage index value of the vacuum isothermal forging process in each monitoring period is used to comprehensively quantify the production data processing efficiency of the vacuum isothermal forging process.

6. The production data processing method of the vacuum isothermal forging system according to claim 1, characterized in that: The data transmission of the vacuum isothermal forging process is adaptively configured, and the specific process is as follows: The real-time quality verification information of the vacuum isothermal forging process in each monitoring period is extracted. If the real-time quality verification information of the vacuum isothermal forging process in a certain monitoring period is up to the high standard of real-time quality verification, the data transmission of the vacuum isothermal forging process is adaptively configured with the current data transmission bandwidth. If the quality real-time verification information of the vacuum isothermal forging process in a certain monitoring period is qualified for the quality real-time verification standard, the monitoring period is recorded as the basic verification monitoring period, and the data storage index value of the vacuum isothermal forging process in the basic verification monitoring period is extracted and matched with the data transmission bandwidth corresponding to each data storage index value interval stored in the isothermal forging production database, and the data transmission bandwidth corresponding to the interval where the data storage index value of the vacuum isothermal forging process in the basic verification monitoring period is located is counted and recorded as the data transmission bandwidth of the vacuum isothermal forging process in the basic verification monitoring period, and the data transmission of the vacuum isothermal forging process is adaptively configured with the corresponding data transmission bandwidth; If the quality real-time verification information of the vacuum isothermal forging process in a certain monitoring period is that the quality real-time verification fails to meet the standard, the monitoring period is recorded as a deep verification monitoring period, and the difference between the set second threshold and the quality inspection evaluation value of the vacuum isothermal forging process in the deep verification monitoring period is extracted and recorded as the transmission adjustment control value of the vacuum isothermal forging process in the deep verification monitoring period; Match the transmission adjustment control value of the vacuum isothermal forging process within the deep verification monitoring period with the transmission adjustment interference factor of the vacuum isothermal forging process corresponding to each transmission adjustment control value interval stored in the isothermal forging production database, and count the transmission adjustment interference factor corresponding to the interval where the transmission adjustment control value of the vacuum isothermal forging process within the deep verification monitoring period is located, and record it as the transmission adjustment influencing factor of the vacuum isothermal forging process within the deep verification monitoring period; A comprehensive analysis is performed based on the data storage index values ​​of the vacuum isothermal forging process within the deep verification monitoring period and the transmission regulation influencing factors of the vacuum isothermal forging process, and the data transmission benchmark value of the vacuum isothermal forging process within the deep verification monitoring period is obtained. The data transmission benchmark value of the vacuum isothermal forging process within the deep verification monitoring period is matched with the data transmission bandwidth corresponding to each data transmission benchmark value interval stored in the isothermal forging production database, and the data transmission bandwidth corresponding to the interval where the data transmission benchmark value of the vacuum isothermal forging process is located is counted, which is recorded as the data transmission bandwidth of the vacuum isothermal forging process within the deep verification monitoring period, and the data transmission of the vacuum isothermal forging process is adaptively configured with the corresponding data transmission bandwidth.

7. The production data processing method of the vacuum isothermal forging system according to claim 1, characterized in that: The comprehensive analysis obtains the comprehensive evaluation result of the production quality of the vacuum isothermal forging process, and the specific process is as follows: The comprehensive evaluation results of the production quality of the vacuum isothermal forging process include qualified production quality and unqualified production quality; According to the quality inspection evaluation value of the vacuum isothermal forging process in each monitoring period, combined with the data storage index value of the vacuum isothermal forging process in each monitoring period, a comprehensive analysis is performed to obtain the comprehensive production quality evaluation value of the vacuum isothermal forging process in each monitoring period; The comprehensive evaluation value of the production quality of the vacuum isothermal forging process in each monitoring period is compared with the set comprehensive evaluation threshold of production quality. If the comprehensive evaluation value of the production quality of the vacuum isothermal forging process in a monitoring period is higher than or equal to the set comprehensive evaluation threshold of production quality, the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in the monitoring period is marked as qualified production quality. If the comprehensive evaluation value of the production quality of the vacuum isothermal forging process in a monitoring period is lower than the set comprehensive evaluation threshold of production quality, the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in the monitoring period is marked as unqualified production quality.

8. The production data processing method of the vacuum isothermal forging system according to claim 7, characterized in that: The specific process of storing and managing the production data of the vacuum isothermal forging system is as follows: The comprehensive evaluation results of the production quality of the vacuum isothermal forging process in each monitoring period are extracted. If the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in a monitoring period is that the production quality is qualified, the production data of the vacuum isothermal forging system in this monitoring period is stored in the cloud database. If the comprehensive evaluation result of the production quality of the vacuum isothermal forging process in a monitoring period is that the production quality is unqualified, the production data of the vacuum isothermal forging system in this monitoring period is stored in the local database.

9. The production data processing method of the vacuum isothermal forging system according to claim 5, characterized in that: The data storage index values ​​of the vacuum isothermal forging process in each monitoring period, and the specific analysis conditions are: ; In the formula, It represents the data storage index value of the vacuum isothermal forging process in the i-th monitoring cycle, represents the data collection frequency of the vacuum isothermal forging process in the i-th monitoring cycle, Indicates the weight factor corresponding to the set data collection frequency, represents the data transmission volume of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data transmission volume, represents the data storage volume of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data storage volume, represents the average data transmission rate of the vacuum isothermal forging process during the i-th monitoring period, Indicates the weight factor corresponding to the set data transmission rate, represents the maximum data transmission delay of the vacuum isothermal forging process in the i-th monitoring cycle, It indicates the weight factor corresponding to the set maximum delay time of data transmission, i indicates the number of each monitoring cycle, , represents the total number of monitoring cycles and e represents a natural constant.

10. A device for applying the production data processing method of a vacuum isothermal forging system as claimed in any one of claims 1 to 9, characterized in that: It includes: a processor, and a memory and a network interface connected to the processor; the network interface is connected to a non-volatile memory in a server; when the processor is running, it calls a computer program from the non-volatile memory through the network interface, and runs the computer program through the memory to execute the method described in any one of claims 1 to 9.

Citation Information

Patent Citations

  • A Smart Production Line Control and Integration System and Method for Multi-variety Complex Forgings

    CN111222771B

  • A method and system for quality assessment of steel forging

    CN115049319B