Intelligent cold rolling pointing equipment inspection device and inspection control system

Abstract

The invention discloses an intelligent cold rolling pointing equipment inspection device and an inspection control system, and belongs to the technical field of intelligent remote operation and maintenance. The invention relates to an intelligent inspection device for cold rolling pointing equipment, which comprises a mounting box, a monitoring camera, an electric control telescopic cylinder, a main power supply, a control box, a connecting frame, supporting legs, a connecting contact and a guide inclined plane, an automatic intelligent trolley is further arranged at the lower part of the mounting box, and a battery replacement power supply is mounted in the automatic intelligent trolley; a wireless power receiving module is installed at the bottom of the automatic intelligent trolley and matched with a wireless charging module. The problems that in the prior art, the use position of an operation and maintenance inspection device is difficult to flexibly adjust, power supply of the device is inconvenient, and long-time continuous monitoring is not facilitated are solved. The system has the advantages of flexible movement, automatic charging, intelligent control and remote monitoring, the operation and maintenance efficiency and safety are remarkably improved, and the system is suitable for a complex industrial environment.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent remote operation and maintenance, and specifically to an intelligent cold rolling fixed-point equipment inspection device and an inspection control system. Background Art

[0002] With the development of industrial automation and intelligence, remote operation and maintenance inspection technology is being used more and more widely in industrial production. Especially in complex environments such as cold rolling production lines, regular equipment inspections are of great significance for ensuring production safety and improving production efficiency. In recent years, intelligent remote operation and maintenance inspection devices have gradually become a hot spot for research and application. Through remote monitoring and automated inspections, efficient, accurate and visual management can be achieved. However, in the prior art, the operation and maintenance inspection device is usually fixed in one position when in use, and it is difficult to flexibly adjust the use position, resulting in a limited monitoring range. It is usually powered by laying wires or using batteries. However, the situation in factories or other areas that need to be inspected is complicated, and it is often difficult to lay wires. The battery life is limited, which is not convenient for long-term continuous monitoring.

[0003] The Chinese patent with the announcement number CN219550087U discloses an intelligent remote operation and maintenance inspection device, including a mobile box, the top of which is fixedly connected to a bottom shell, the bottom of the inner cavity of the bottom shell is fixedly connected to a damper, the top of the damper passes through the inner cavity of the bottom shell and extends to the outside of the bottom shell, and the top of the damper is fixedly connected to a mounting plate. The utility model can effectively solve the problem that the traditional operation and maintenance inspection device cannot flexibly adjust the use position of the device during use, and there is a power supply problem of the device, making it difficult to achieve long-term continuous monitoring. Summary of the invention

[0004] The purpose of the present invention is to provide an intelligent cold rolling fixed-point equipment inspection device and inspection control system, which has the advantages of flexible mobility, automatic charging, intelligent control and remote monitoring, significantly improves the operation and maintenance efficiency and safety, is suitable for complex industrial environments, and solves the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] An intelligent cold rolling fixed-point equipment inspection device comprises an installation box, a monitoring camera is installed on the top outside the installation box, an electric-controlled telescopic cylinder is installed on the top inside the installation box, a main power supply and a control box are respectively provided on both sides of the electric-controlled telescopic cylinder, a connecting frame is provided at the lower end of the electric-controlled telescopic cylinder, support legs are provided at both ends of the bottom of the connecting frame, the support legs slide through the bottom of the installation box, a connecting contact is installed on one side of the lower end of the installation box, a guide slope is provided on the side of the installation box opposite to the connecting contact, an automatic intelligent car is also provided at the lower part of the installation box, a power supply for battery replacement is installed in the automatic intelligent car, a wireless power receiving module is installed at the bottom of the automatic intelligent car, and the wireless power receiving module is matched with a wireless charging module.

[0007] Preferably, a controller is installed in the control box, a wireless communication module is connected to the controller, a host computer is connected to the wireless communication module, and a first power detection module is also connected to the controller, and the first power detection module is connected to the automatic intelligent car via connection contacts.

[0008] Preferably, the first power detection module is also connected to the main power supply, the main power supply is connected to a wired charging module, the wired charging module is also connected to connection contacts, the connection contacts are connected to a battery exchange power supply, and the battery exchange power supply is connected to a wireless power receiving module; a second power detection module is connected to the battery exchange power supply, and the second power detection module is connected to the automatic intelligent car.

[0009] Preferably, the controller is also connected to the electric-controlled telescopic cylinder, the thermal imaging probe and the monitoring camera.

[0010] Preferably, a thermal imaging probe is installed at the bottom of the surveillance camera.

[0011] An inspection control system for intelligent cold rolling fixed-point equipment, comprising:

[0012] The intelligent cold rolling fixed-point equipment inspection device according to any one of claims 1 to 5;

[0013] The host computer is used to receive the monitoring data from the inspection device, record and analyze it, perform fault diagnosis based on the collected data, generate corresponding maintenance suggestions, and display the image information and thermal imaging information collected by the monitoring camera and thermal imaging probe in real time;

[0014] Wireless communication module, used to realize data transmission between the inspection device and the host computer;

[0015] The power detection module is used to detect the power of the main power supply and the replacement power supply;

[0016] The controller is used to automatically determine whether the charging process needs to be started according to a preset logic algorithm, and to control the movement and charging operation of the automatic intelligent car, and to control the action of the electric telescopic cylinder according to the detection result of the power detection module.

[0017] Preferably, the wireless communication module supports multiple communication protocols, including but not limited to Wi-Fi, Bluetooth and cellular networks.

[0018] Preferably, the system is provided with a remote monitoring and control module for providing a platform for users to remotely view the status of the inspection device and perform necessary operations.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention enables the device to flexibly adjust its use position through the design of the electric telescopic cylinder and the supporting legs. When it needs to be moved or charged, the electric telescopic cylinder is activated to drive the supporting legs to prop up the installation box, so that the device can be easily moved to the required position. The automatic intelligent car can automatically move to the position of the wireless charging module for charging when needed, and automatically return to the bottom of the installation box after charging is completed, ensuring that the device is always in the best monitoring position, so that the device can adapt to different working environments, and improve the on-site adaptability and automation level of the device.

[0021] 2. The present invention installs a battery replacement power supply and a wireless power receiving module in the automatic intelligent car, and charges through the wireless charging module, avoiding the complexity and inconvenience of wiring. When the main power supply is lower than the set threshold, the controller will automatically start the charging process, and the automatic intelligent car will move to the wireless charging module position for charging. After charging is completed, it will automatically return and resume monitoring. This process does not require human intervention, which greatly improves the autonomy and convenience of the device. Through the cooperation of wireless charging technology and the automatic intelligent car, the problem of limited battery life of traditional batteries is solved, and long-term continuous monitoring of the device is achieved, without the need for frequent battery replacement or wiring, reducing maintenance costs.

[0022] 3. The present invention ensures that the device can continue to work under any circumstances through the dual power supply system design of the main power supply and the battery replacement power supply. When the main power supply is insufficient, the battery replacement power supply can immediately take over the power supply to ensure uninterrupted monitoring.

[0023] 4. The built-in controller and wireless communication module of the present invention enable the device to upload monitoring data to a remote server in real time, which is convenient for centralized management and data analysis. Through the remote monitoring and control module, the user can remotely view the status of the inspection device and perform necessary operations, further reducing the need for on-site personnel. Through the wireless communication module, the device can transmit monitoring data to the host computer in real time, and the host computer performs real-time monitoring and data analysis to promptly discover and solve problems, thereby improving operation and maintenance efficiency. The controller automatically determines whether the charging process needs to be started according to a preset logic algorithm, and controls the movement and charging operations of the automatic intelligent car to realize automated fault handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is the overall assembly diagram of the intelligent inspection device of the present invention;

[0025] Figure 2 It is a system module structure diagram of the present invention.

[0026] In the figure: 1. Installation box; 2. Monitoring camera; 3. Electric telescopic cylinder; 4. Support leg; 5. Main power supply; 6. Control box; 7. Thermal imaging probe; 8. Connection contacts; 9. Guide ramp; 10. Automatic smart car; 11. Battery replacement power supply; 12. Wireless power receiving module; 13. Wireless charging module; 14. Connecting frame. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] In order to solve the problem that the existing technology is difficult to flexibly adjust the use position of the operation and maintenance inspection device, the device is inconvenient to power, and is not conducive to long-term continuous monitoring, please refer to Figure 1-2 , this embodiment provides the following technical solutions:

[0029] An intelligent cold rolling fixed-point equipment inspection device includes an installation box 1, a monitoring camera 2 is installed on the top of the installation box 1, and a thermal imaging probe 7 is installed on the bottom of the monitoring camera 2. The installation box 1 is the main structure of the entire device, which is used to accommodate and protect various components inside. The monitoring camera 2 is used to capture image information of the monitored area, and the thermal imaging probe 7 is used to detect the temperature distribution of the monitored area, which helps to find potential fault points in time.

[0030] An electric telescopic cylinder 3 is installed on the top of the installation box 1. A main power supply 5 and a control box 6 are respectively provided on both sides of the electric telescopic cylinder 3. A connecting frame 14 is provided at the lower end of the electric telescopic cylinder 3. Support legs 4 are provided at both ends of the bottom of the connecting frame 14. The support legs 4 slide through the bottom of the installation box 1 and can be extended and retracted under the drive of the electric telescopic cylinder 3. When charging is required, the electric telescopic cylinder 3 is actuated to drive the support legs 4 to prop up the installation box 1 so that the automatic intelligent car 10 can move to the bottom of the installation box 1 for charging. After charging is completed, the electric telescopic cylinder 3 is actuated again to retract the support legs 4 to restore the installation box 1 to its original position.

[0031] A connection contact 8 is installed on one side of the lower end of the installation box 1, and a guide slope 9 is provided on the side of the installation box 1 opposite to the connection contact 8. An automatic intelligent car 10 is also provided at the lower part of the installation box 1. A power supply 11 is installed in the automatic intelligent car 10, and a wireless power receiving module 12 is installed at the bottom of the automatic intelligent car 10. The wireless power receiving module 12 is matched with a wireless charging module 13; the guide slope 9 is used to guide the automatic intelligent car 10 to move smoothly to the position below the installation box 1 to ensure that the connection contact 8 can be accurately docked.

[0032] A controller is installed in the control box 6, the controller is connected to a wireless communication module, the wireless communication module is connected to a host computer, and the controller is also connected to a first power detection module, which is connected to the automatic intelligent car 10 via a connection contact 8. The controller controls the action of the electric telescopic cylinder 3 and the charging process of the automatic intelligent car 10 according to the detection result of the first power detection module.

[0033] The first power detection module is also connected to the main power supply 5. The first power detection module monitors the power of the main power supply 5 and triggers the charging process when the power is insufficient. The main power supply 5 is connected to a wired charging module. The wired charging module is also connected to a connection contact 8 for electrically connecting to the power exchange power supply 11 during charging. The power exchange power supply 11 is connected to the wireless power receiving module 12;

[0034] A second power detection module is connected to the battery-exchange power supply 11, and the second power detection module is connected to the automatic intelligent car 10. The second power detection module monitors the power of the battery-exchange power supply 11, and controls the return of the automatic intelligent car 10 and the sending of the charging completion signal after the power is fully charged.

[0035] The battery-exchange power supply 11 is used to provide a backup power supply for the device when the main power supply 5 is low on power; the wireless power receiving module 12 is matched with the wireless charging module 13 to receive charging energy wirelessly; when the power of the main power supply 5 is lower than the set threshold, the controller controls the automatic intelligent car 10 to move to the position of the wireless charging module 13 for charging. After charging is completed, the automatic intelligent car 10 returns to the bottom of the installation box 1 and transmits electrical energy to the main power supply 5 through the connecting contacts 8.

[0036] An inspection control system for intelligent cold rolling fixed-point equipment, comprising:

[0037] An intelligent cold rolling fixed-point equipment inspection device;

[0038] The host computer is used to receive the monitoring data from the inspection device, record and analyze it, perform fault diagnosis based on the collected data, generate corresponding maintenance suggestions, and display the image information and thermal imaging information collected by the monitoring camera 2 and the thermal imaging probe 7 in real time;

[0039] Wireless communication module, used to realize data transmission between the inspection device and the host computer;

[0040] A power detection module, used to detect the power of the main power supply 5 and the battery replacement power supply 11;

[0041] The controller is used to automatically determine whether the charging process needs to be started according to a preset logic algorithm, and to control the movement and charging operation of the automatic intelligent car 10, and to control the action of the electric telescopic cylinder 3 according to the detection result of the power detection module.

[0042] The wireless communication module supports multiple communication protocols, including but not limited to Wi-Fi, Bluetooth, and cellular networks.

[0043] The system is equipped with a remote monitoring and control module to provide users with a platform for remotely viewing the status of the inspection device and performing necessary operations.

[0044] Working principle: The device is placed in the working position, and the monitoring camera 2 and the thermal imaging probe 7 collect the image information and thermal imaging information of the monitored area. The controller processes this information and uploads it to the host computer through the wireless communication module. The host computer records and analyzes the received signal.

[0045] When the power level of the main power supply 5 is lower than the set low threshold, the controller detects this through the power detection module. The controller controls the electric telescopic cylinder 3 to drive the connecting frame 14 and the supporting legs 4 to prop up the installation box 1. At this time, the automatic intelligent car 10 automatically moves to the position of the wireless charging module 13 and charges the power supply 11 through the wireless power receiving module 12.

[0046] When the power detection module in the automatic intelligent car 10 detects that the power supply 11 is fully charged, the car moves to the bottom of the installation box 1. The automatic intelligent car 10 sends a signal to the wireless communication module, and the controller controls the electric telescopic cylinder 3 to drive the connecting frame 14 and the supporting leg 4 to rise, so that the connecting contact 8 is in contact. Then, the main power supply 5 is charged through the wired charging module.

[0047] After charging is completed, the electric telescopic cylinder 3 moves to restore the installation box 1 to its original position, and the device continues to perform fixed-point monitoring.

[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0049] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. An intelligent cold rolling fixed-point equipment inspection device, characterized in that: The invention comprises an installation box (1), wherein a monitoring camera (2) is installed on the top of the installation box (1), an electric control telescopic cylinder (3) is installed on the top of the installation box (1), a main power supply (5) and a control box (6) are respectively arranged on both sides of the electric control telescopic cylinder (3), a connecting frame (14) is arranged at the lower end of the electric control telescopic cylinder (3), support legs (4) are arranged at both ends of the bottom of the connecting frame (14), and the support legs (4) slide through the bottom of the installation box (1), a connection contact (8) is installed on one side of the lower end of the installation box (1), and a guide inclined surface (9) is arranged on the side of the installation box (1) opposite to the connection contact (8), and an automatic intelligent car (10) is also arranged at the lower part of the installation box (1), a power supply (11) is installed in the automatic intelligent car (10), a wireless power receiving module (12) is installed at the bottom of the automatic intelligent car (10), and the wireless power receiving module (12) is matched with a wireless charging module (13).

2. According to claim 1, an intelligent cold rolling fixed-point equipment inspection device is characterized in that: The control box (6) is provided with a controller, the controller is connected to a wireless communication module, the wireless communication module is connected to a host computer, and the controller is also connected to a first power detection module, which is connected to the automatic intelligent vehicle (10) via a connection contact (8).

3. The intelligent cold rolling fixed-point equipment inspection device according to claim 2 is characterized in that: The first power detection module is also connected to a main power supply (5), the main power supply (5) is connected to a wired charging module, the wired charging module is also connected to a connection contact (8), the connection contact (8) is connected to a power exchange power supply (11), and the power exchange power supply (11) is connected to a wireless power receiving module (12); the power exchange power supply (11) is connected to a second power detection module, and the second power detection module is connected to the automatic intelligent car (10).

4. The intelligent cold rolling fixed-point equipment inspection device according to claim 3 is characterized in that: The controller is also connected to the electric-controlled telescopic cylinder (3), the thermal imaging probe (7) and the monitoring camera (2).

5. The intelligent cold rolling fixed-point equipment inspection device according to claim 4 is characterized in that: A thermal imaging probe (7) is installed at the bottom of the monitoring camera (2).

6. An intelligent cold rolling fixed-point equipment inspection control system, characterized in that: include: The intelligent cold rolling fixed-point equipment inspection device according to any one of claims 1 to 5; The host computer is used to receive monitoring data from the inspection device, record and analyze the data, perform fault diagnosis based on the collected data, generate corresponding maintenance suggestions, and display image information and thermal imaging information collected by the monitoring camera (2) and the thermal imaging probe (7) in real time; Wireless communication module, used to realize data transmission between the inspection device and the host computer; A power detection module, used to detect the power of the main power source (5) and the power replacement power source (11); The controller is used to automatically determine whether the charging process needs to be started according to a preset logic algorithm, and to control the movement and charging operation of the automatic intelligent vehicle (10), and to control the action of the electric control telescopic cylinder (3) according to the detection result of the power detection module.

7. The inspection control system of the intelligent cold rolling fixed-point equipment according to claim 6 is characterized in that: The wireless communication module supports multiple communication protocols, including but not limited to Wi-Fi, Bluetooth and cellular networks.

8. The inspection control system of the intelligent cold rolling fixed-point equipment according to claim 7 is characterized in that: The system is provided with a remote monitoring and control module, which is used to provide a platform for users to remotely view the status of the inspection device and perform necessary operations.

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