Ship floor grooving device and ship

Abstract

This invention relates to the field of shipbuilding technology, and in particular to a ship floor grooving device and a ship. The ship floor grooving device includes: a cutting assembly comprising a cutting element for cutting the floor surface of the ship; a moving assembly connected to the cutting assembly, wherein rollers of the moving assembly rotate to move the cutting element, causing the cutting element to cut a strip groove on the floor surface; and a lifting assembly installed on the moving assembly and connected to the cutting assembly, for adjusting the cutting depth of the cutting element on the floor surface. In this invention, the rotating rollers of the moving assembly move the cutting element, causing it to cut a strip groove on the floor surface, thereby achieving automatic grooving, improving grooving efficiency and quality, and saving manpower. Furthermore, the lifting assembly can adjust the cutting depth of the cutting element on the floor surface to meet different grooving depth requirements, improving the applicability of the ship floor grooving device.

Description

Technical Field

[0001] This invention relates to the field of shipbuilding technology, and in particular to a ship floor grooving device and a ship. Background Technology

[0002] For aesthetic purposes, cruise ships are equipped with a large amount of flooring, such as imitation teak resin flooring. This type of flooring is typically manufactured using a fluid material molding process on-site. Grooves need to be cut into the surface layer for slip prevention or to fill in other materials. Currently, grooving is done manually, which is labor-intensive, time-consuming, inefficient, and results in inconsistent quality. Summary of the Invention

[0003] In view of this, the purpose of this application is to provide a ship floor grooving device and a ship, so as to solve the problems of high labor intensity, long working hours, low efficiency and unstable grooving quality in the existing technology for grooving on ship floors.

[0004] The first aspect of the present invention provides a ship floor grooving device, wherein the ship floor grooving device comprises:

[0005] Cutting assembly, including cutting elements, for cutting floor surfaces on ships;

[0006] A movable component, connected to the cutting component, the movable component including a roller, the roller rolling to drive the cutting element to move, such that the cutting element cuts a strip groove on the floor surface;

[0007] A lifting assembly, installed on the moving assembly and connected to the cutting assembly, is used to adjust the cutting depth of the cutting element on the floor surface.

[0008] Preferably, a plurality of cutting elements are provided, and the plurality of cutting elements are arranged at intervals in the direction perpendicular to the extension of the strip groove;

[0009] The spacing between two adjacent cutting pieces is adjustable.

[0010] Preferably, the cutting element is formed as a disc-shaped structure with its rotation axis perpendicular to the extension direction of the strip groove;

[0011] The cutting assembly also includes:

[0012] The rotating drive is connected to the cutting component.

[0013] Preferably, the rollers are arranged in pairs in a direction perpendicular to the extension of the strip groove. One of the two rollers in the pair has a smooth circumferential surface, and the other has a protrusion formed on its circumferential surface. The protrusion can be embedded in the cut strip groove, so that the strip groove being cut by the cutting element is parallel to the cut strip groove.

[0014] Preferably, the lifting assembly includes:

[0015] There are two lifting drive components, and the cutting assembly is disposed between the two lifting drive components in the extending direction of the strip groove;

[0016] The connector is formed into a strip structure, with two lifting drive components located at both ends along the length of the connector, and the cutting assembly located below the connector.

[0017] Preferably, the moving component further includes:

[0018] A support member is formed as a frame structure with an opening in the middle, and the cutting assembly is mounted above the support member, with a portion of the cutting assembly extending through the opening into the lower part of the support member;

[0019] A movable drive component is mounted on the support component;

[0020] The transmission component is connected to the moving drive component and the roller, respectively.

[0021] Preferably, the ship floor grooving device further includes:

[0022] A cleaning component is mounted on the movable component and positioned behind the cutting component; the cleaning component includes a cleaning rod extending into the strip groove.

[0023] Preferably, the floor of the ship includes a non-metallic layer and a metallic layer stacked together, the metallic layer being disposed below the non-metallic layer, and the strip groove being formed on the surface of the non-metallic layer facing away from the metallic layer.

[0024] Preferably, the ship floor grooving device further includes:

[0025] A magnetic attractor is installed on the movable component, the magnetic attractor adsorbs the metal layer, and the magnetic attractor's adsorption force on the metal layer is adjustable.

[0026] A second aspect of the present invention provides a ship, including the ship floor grooving device described in any of the above technical solutions.

[0027] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0028] The ship floor grooving device of the present invention has a moving component connected to a cutting component. Rollers rotate to drive the cutting component to move, so that the cutting component cuts a strip groove on the floor surface, thereby realizing automatic grooving, improving grooving efficiency and quality, saving manpower, and thus improving the efficiency of ship construction, shortening construction time, and improving the quality of ship construction. In addition, the lifting component can adjust the cutting depth of the cutting component on the floor surface to meet different grooving depth requirements, improve the applicability of the ship floor grooving device, and meet the ship design requirements.

[0029] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0030] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0031] Figure 1 A schematic diagram of the structure of a ship floor grooving device provided in an embodiment of the present invention;

[0032] Figure 2 A schematic diagram of the structure of the ship floor grooving device provided in an embodiment of the present invention from another perspective;

[0033] Figure 3 A schematic diagram of a roller with protrusions in a ship floor grooving device provided in an embodiment of the present invention.

[0034] Icons: 10-Cutting component; 11-Cutting part; 12-Rotation drive component; 20-Moving component; 21-Roller; 211-Protrusion; 22-Support component; 23-Moving drive component; 24-Transmission component; 30-Lifting component; 31-Lifting drive component; 32-Connector; 40-Cleaning component; 41-Cleaning rod; 411-Connector; 50-Magnetic component. Detailed Implementation

[0035] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.

[0036] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.

[0037] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.

[0038] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.

[0039] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.

[0040] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to include not only the orientation depicted in the drawings but also different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element. Therefore, the term “above” includes both “above” and “below” orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relation terms used herein will be interpreted accordingly.

[0041] The terminology used herein is for the purpose of describing various examples only and is not intended to limit this disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0042] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.

[0043] The features of the examples described herein can be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will be apparent upon understanding the disclosure of this application.

[0044] According to a first aspect of the present invention, a ship floor grooving device is provided, which includes a cutting component 10, a moving component 20, and a lifting component 30.

[0045] The specific structure of the above-described components of the ship floor grooving device according to this embodiment will be described below.

[0046] In this embodiment, as Figure 1 and Figure 2As shown, the cutting assembly 10 includes a cutting element 11, which is a cutting tool used to cut the floor surface on the ship. A moving assembly 20 is connected to the cutting assembly 10, enabling the moving assembly 20 to drive the cutting assembly 10 to move accordingly. Specifically, the moving assembly 20 includes a roller 21, which rolls to move the cutting element 11, causing it to cut a strip groove on the floor surface. In this embodiment, the strip groove is a straight structure, thus achieving automatic grooving under the drive of the moving assembly 20, improving grooving efficiency and quality while saving manpower.

[0047] Furthermore, in this embodiment, the cutting element 11 is formed as a disc-shaped structure with its rotation axis perpendicular to the extension direction of the strip groove, specifically a circular disc-shaped structure, thereby achieving high-precision and efficient cutting, ensuring a smooth cutting surface, and further improving the grooving quality; the cutting assembly 10 also includes a rotation drive element 12 connected to the cutting element 11, which can be a rotary motor or a rotary cylinder, etc., to drive the disc-shaped cutting element 11 to rotate.

[0048] The slotted structure of the ship's floor consists of multiple strip-shaped slots arranged in an array at intervals along their width. In a preferred embodiment, such as... Figure 1 and Figure 2 As shown, multiple cutting elements 11 are provided, and the multiple cutting elements 11 are arranged at intervals in the direction perpendicular to the extension of the strip groove. In this way, the moving component 20 can cut multiple strip grooves in one movement along the extension direction of the strip groove, thereby improving the grooving efficiency.

[0049] Furthermore, in this embodiment, the spacing between two adjacent cutting elements 11 is adjustable, so that the distance between two adjacent cutting elements 11 can be adjusted according to the grooving distance requirements of two adjacent strip grooves. In an optional embodiment, a plurality of cutting elements 11 are spaced apart and mounted on a rotating shaft connected to the rotation drive 12, and each cutting element 11 can slide along the extension direction of the rotating shaft. After adjusting the cutting element 11 to the desired position, the cutting element 11 can be locked and fixed to the rotating shaft by a clamp or fastener, so that the cutting element 11 can rotate synchronously with the rotating shaft.

[0050] Preferably, a scale is provided on the rotating shaft connected to the rotating drive 12 to indicate the distance between two adjacent cutting pieces 11.

[0051] Furthermore, in this embodiment, as Figure 1 and Figure 2As shown, the rollers 21 are arranged in pairs in the direction perpendicular to the extension of the strip groove, so that the two rollers 21 are respectively arranged on both sides in the width direction of the strip groove to improve the conveying stability of the moving component 20. Multiple sets of rollers 21 are arranged in pairs in the extension direction of the strip groove, and the moving component 20 is formed into a conveying trolley structure to improve the smoothness of transportation, thereby ensuring the grooving efficiency and quality.

[0052] In a preferred embodiment, such as Figures 1 to 3 As shown, one of the paired rollers 21 has a smooth circumferential surface to ensure the moving device travels smoothly on the floor surface. The other roller 21 has a protrusion 211 formed on its circumferential surface. The protrusion 211 is annular and can be embedded into the cut strip groove. When the protrusion 211 is embedded in the strip groove, the circumferential surface of the roller 21 with the protrusion 211 can fit against the floor surface, so that the strip groove being cut by the cutting element 11 is parallel to the cut strip groove. It should be noted that the first groove on the floor surface can be manually cut to serve as a reference for the other strip grooves.

[0053] Furthermore, in this embodiment, such as Figure 1 and Figure 2 As shown, the moving component 20 also includes a support member 22, a moving drive member 23, and a transmission member 24. The support member 22 is formed as a frame structure with an opening in the middle, such as a rectangular frame structure. The cutting component 10 is installed above the support member 22. Specifically, as described above, the rotating drive member 12 is installed on the top of the support member 22, and part of the cutting member 11 extends through the opening into the lower part of the support member 22. The roller 21 is located below the support member 22. The moving drive member 23 is installed on the support member 22. The moving drive member 23 can be a rotary motor, which is used to drive the roller 21 to rotate. The transmission member 24 is connected to the moving drive member 23 and the roller 21 respectively, so that the power output by the moving drive member 23 is transmitted to the roller 21 via the transmission member 24. In this embodiment, the transmission member 24 is a gear transmission set, thereby realizing the transmission of power in space.

[0054] In this embodiment, as Figure 1 and Figure 2 As shown, the lifting component 30 is installed on the moving component 20, so that the lifting component 30 can move together with the moving component 20. The lifting component 30 is connected to the cutting component 10 to drive the cutting component 10 to move up and down, so that the distance between the cutting component 10 and the floor increases or decreases. This adjusts the cutting depth of the cutting component 11 on the floor surface, thereby meeting different grooving depth requirements and improving the applicability of the ship floor grooving device.

[0055] Specifically, in this embodiment, such as Figure 1 and Figure 2 As shown, the lifting assembly 30 includes a lifting drive component 31 and a connecting component 32. The lifting drive component 31 can be a hydraulic lifting module or a linear drive mechanism, such as a linear cylinder or a linear motor. In this embodiment, two lifting drive components 31 are provided, and the cutting component 10 is disposed between the two lifting drive components 31 in the extension direction of the strip groove. The connecting component 32 is formed into a strip structure, with the two lifting drive components 31 disposed at both ends in the length direction of the connecting component 32, and the cutting component 10 disposed below the connecting component 32. In this way, the two lifting drive components 31 jointly drive the connecting component 32 to move, thereby driving the cutting component 10 to move toward or away from the floor surface, so as to adjust the groove depth.

[0056] Furthermore, in this embodiment, such as Figure 2 As shown, the ship floor grooving device also includes a cleaning component 40, which is installed on the moving component 20 and located behind the cutting component 10. The cleaning component 40 includes a cleaning rod 41 that extends into the strip groove. The cleaning rod 41 slides in the groove that the cutting component 11 has just cut, and can clean out the debris in the groove and can grind and fine-tune the shape of the groove. The cleaning rod 41 is preferably a rigid component to improve the cleaning effect and enable the cleaning rod 41 to grind and fine-tune the strip groove.

[0057] Specifically, in this embodiment, such as Figure 2 As shown, the cleaning rod 41 is provided in a one-to-one correspondence with the cutting part 11. The cleaning rod 41 is formed into a bent rod-shaped structure. One end can extend into the groove and is set vertically. The other end is formed into a connecting part 411 that is slidably connected to the support seat of the cleaning component 40. The connecting part 411 forms a slider structure, so that the position of the cleaning rod 41 in the direction perpendicular to the extension of the strip groove can be adjusted to ensure that the cleaning rod 41 can be embedded in the groove, thereby achieving cleaning effectiveness.

[0058] In one embodiment, the cleaning rod 41 is formed as a hollow tubular structure, and the end of the cleaning rod 41 away from the ground (i.e., the connecting part 411) is connected to a negative pressure machine to suck out the debris from the tank, thereby improving the cleaning effect.

[0059] Furthermore, in this embodiment, the floor of the ship includes a non-metallic layer and a metallic layer stacked together. The metallic layer is disposed below the non-metallic layer, and the strip groove is formed on the surface of the non-metallic layer facing away from the metallic layer. The non-metallic layer can be made of wood, resin, or composite material, such as imitation teak flooring. The metallic layer can be part of the ship's deck, which is usually made of steel.

[0060] In a preferred embodiment, such as Figure 1 and Figure 2As shown, the ship floor grooving device also includes a magnetic suction element 50, which is installed on the moving component 20. For example, the magnetic suction element 50 is installed on the support 22, so that the magnetic suction element 50 can move together with the moving component 20. The magnetic suction element 50 can attract the metal layer to provide a force to the moving component 20 towards the floor, so that the entire ship floor device can be attached to the floor surface and move, which helps to improve the grooving quality of the cutting part 11 and avoid uneven groove depth.

[0061] Furthermore, in this embodiment, the magnetic attraction force of the magnetic element 50 on the metal layer is adjustable. This allows the force between the ship floor grooving device and the metal layer to be adjusted according to requirements such as grooving depth or processing speed. When the magnetic element 50 is a magnet, the adjustment can be achieved by changing the volume and number of the magnetic element 50. When the magnetic element 50 is an electromagnet, the adjustment can be achieved by changing the current.

[0062] Optionally, the magnetic suction components 50 are arranged in pairs on both sides of the cutting component 11 to prevent one end of the cutting component 11 from warping up, which would affect the grooving quality and grooving efficiency. For example, along the extension direction of the strip groove, two magnetic suction components 50 are respectively arranged at both ends of the cutting component 11.

[0063] It should be noted that, in this embodiment, the extension direction of the strip groove is the radial direction of the roller 21, that is... Figure 2 The direction of extension of connector 32 from the perspective.

[0064] The ship floor grooving device according to the present invention has a simple structure and is easy to operate. The moving component is connected to the cutting component, and the rollers roll to drive the cutting component to move, so that the cutting component cuts a strip groove on the floor surface, thereby realizing automatic grooving, improving grooving efficiency and grooving quality and saving manpower. In addition, the lifting component can adjust the cutting depth of the cutting component on the floor surface to meet different grooving depth requirements and improve the applicability of the ship floor grooving device.

[0065] A second aspect of the present invention provides a ship constructed using a ship floor grooving device, which can improve the efficiency of ship construction, shorten construction time, and improve the quality of ship construction to meet ship design requirements.

[0066] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The protection scope of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this application. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the protection scope of this application. Therefore, the protection scope of this application should be determined by the protection scope of the claims.

Claims

1. A ship floor grooving device, characterized in that, The ship floor grooving device includes: Cutting assembly, including cutting elements, for cutting floor surfaces on ships; A movable component, connected to the cutting component, the movable component including a roller, the roller rolling to drive the cutting element to move, such that the cutting element cuts a strip groove on the floor surface; A lifting assembly, installed on the moving assembly and connected to the cutting assembly, is used to adjust the cutting depth of the cutting element on the floor surface; the rollers are arranged in pairs perpendicular to the extension direction of the strip groove, one of the two rollers in the pair has a smooth circumferential surface, and the other has a protrusion formed on its circumferential surface, the protrusion being able to embed into the cut strip groove, so that the strip groove being cut by the cutting element is parallel to the cut strip groove; The ship's floor comprises a non-metallic layer and a metallic layer stacked together, with the metallic layer disposed below the non-metallic layer, and the strip grooves formed on the surface of the non-metallic layer facing away from the metallic layer. A magnetic attractor is installed on the movable component, the magnetic attractor adsorbs the metal layer, and the magnetic attractor's adsorption force on the metal layer is adjustable; A cleaning component is installed on the moving component and positioned behind the cutting component; the cleaning component includes a cleaning rod extending into the strip groove, the cleaning rod sliding in the strip groove after the cutting component has just finished cutting, capable of cleaning out the debris in the strip groove after it has just finished cutting and capable of grinding and fine-tuning the shape of the groove; the cleaning rod is formed into a hollow tubular structure, and the end of the cleaning rod away from the ground is connected to a negative pressure machine to suck out the debris from the strip groove after it has just finished cutting.

2. The ship floor grooving device according to claim 1, characterized in that, The cutting element is provided in multiple ways, and the multiple cutting elements are arranged at intervals in the direction perpendicular to the extension of the strip groove; The spacing between two adjacent cutting pieces is adjustable.

3. The ship floor grooving device according to claim 1 or 2, characterized in that, The cutting element is formed as a disc-shaped structure with its axis of rotation perpendicular to the extension direction of the strip groove; The cutting assembly also includes: The rotating drive is connected to the cutting component.

4. The ship floor grooving device according to claim 1, characterized in that, The lifting assembly includes: There are two lifting drive components, and the cutting assembly is disposed between the two lifting drive components in the extending direction of the strip groove; The connector is formed into a strip structure, with two lifting drive components located at both ends along the length of the connector, and the cutting assembly located below the connector.

5. The ship floor grooving device according to claim 1, characterized in that, The moving component also includes: A support member is formed as a frame structure with an opening in the middle, and the cutting assembly is mounted above the support member, with a portion of the cutting assembly extending through the opening into the lower part of the support member; A movable drive component is mounted on the support component; The transmission component is connected to the moving drive component and the roller, respectively.

6. A ship, characterized in that, Includes the ship floor grooving device as described in any one of claims 1 to 5.

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