Efficient multi-stage purification stable control clean room

By designing a highly efficient multi-stage purification and stable control clean room, and using a combination of multi-stage filtration and air conditioning systems, the problem of insufficient performance of traditional clean room is solved, higher quality and more efficient purification work is achieved, and the filter saturation is timely handled to avoid fan damage.

CN119958023AInactive Publication Date: 2025-05-09AOTONG GLOBAL ENVIRONMENTAL CONTROL (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202510223915.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-05-09
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The filtration system of traditional clean rooms is insufficient in performance, which cannot meet the high requirements of modern industry for air purification and environmental control, and cannot detect and handle the saturation of the primary filter in a timely manner, which affects the purification effect and may cause damage to the fan.

Method used

A high-efficiency multi-stage purification and stabilization clean room was designed, and a combination of multi-stage filtration and air conditioning system was adopted, including exhaust mechanisms, pre-filter mechanisms, saturation early warning mechanisms, main filtration purification mechanisms and air conditioning systems. Through step-by-step filtration and air conditioning, higher quality and more efficient purification work is achieved, and staff are promptly notified to clean up through saturation early warning mechanisms.

Benefits of technology

It realizes efficient multi-stage purification of gases inside the clean room, timely detects and handles the filter saturation, avoids fan damage, and ensures the best state of purification effect and environmental control.

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Abstract

The invention provides an efficient multi-stage purification stable control clean room, and relates to the field of clean rooms. The efficient multi-stage purification stable control clean room comprises a clean room body, an air draft mechanism, a pre-filtering mechanism, a saturation early warning mechanism, a main filtering and purifying mechanism and an air conditioning system. According to the clean room, through mutual cooperation of the air draft mechanism, the pre-filtering mechanism and the main filtering and purifying mechanism, gas in the clean room body can be purified and filtered step by step, the gas purifying effect is optimized, and higher-quality and higher-efficiency purifying work is achieved; gas in the cleaning room body can be pre-filtered through the main stainless steel filter screen, the gas filtered through the main stainless steel filter screen can be conveyed into the isolation hood to be subjected to secondary filtration and purification treatment, the upward conveying speed of the gas can be slowed down through the arranged arc-shaped pieces, and the gas can be irradiated and sterilized by the ultraviolet lamp more sufficiently; and then the gas is filtered through the HEPA filter screen.
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Description

Technical Field

[0001] The invention relates to the field of clean rooms, in particular to a high-efficiency multi-stage purification and stable control clean room. Background Art

[0002] Clean rooms are widely used in industries such as precision manufacturing. These industries have extremely high requirements for indoor air quality, especially the removal of particulate matter and harmful gases, as well as the precise control of temperature and humidity.

[0003] Traditional clean rooms usually rely on a single filter or a simple air-conditioning system to achieve the purpose of purification and environmental control. However, with the advancement of technology and the improvement of production process requirements, the performance of traditional systems has gradually failed to meet the needs of modern industry. In addition, during use, dust will gradually clog the filter, and the staff cannot know the saturation of the filter in time, which not only affects the purification and filtration effect, but may also cause damage to the fan. For this reason, technical personnel in this field provide a high-efficiency multi-stage purification and stable control clean room to solve the problems raised in the above background technology. Summary of the invention

[0004] 1. Technical problems solved In view of the shortcomings of the prior art, the present invention provides a high-efficiency multi-stage purification and stable control clean room. Through multi-stage purification, the quality of the air is improved, the needs of modern industry are met, and it is possible to promptly know whether the primary filter is saturated. At the same time, when the primary filter is saturated for a short period of time, it will not affect the normal purification work, and sufficient time is reserved for the staff to carry out cleaning work.

[0005] 2. Technical solution To achieve the above objectives, the present invention is implemented through the following technical solutions: A high-efficiency multi-stage purification and stable control clean room, comprising a clean room body, an exhaust mechanism, a pre-filter mechanism, a saturation warning mechanism, a main filtering and purification mechanism and an air conditioning system, the exhaust mechanism comprising two fan bodies fixedly connected to the top of the clean room body and air supply ducts respectively installed at the output ends of the two fan bodies, the pre-filter mechanism comprising two pre-filter boxes fixedly connected to both sides of the outer surface of the clean room body, the output ends of the two air supply ducts are respectively located inside the two pre-filter boxes, the inner wall of each pre-filter box is fixedly connected to a main stainless steel filter, the bottom of each pre-filter box is connected to a main transfer duct, and a first non-return valve is installed inside each main transfer duct.

[0006] The saturation warning mechanism includes auxiliary transfer vertical pipes installed on the inner walls of two pre-filter boxes and two auxiliary transfer transverse pipes connected to one side of the auxiliary transfer vertical pipes. The output ends of the two auxiliary transfer transverse pipes are respectively connected to the inner walls of the two main transfer pipes. A second one-way valve and an auxiliary stainless steel filter are installed inside each of the auxiliary transfer transverse pipes. A warning switch and a spring are fixedly connected to the bottom of each auxiliary transfer vertical pipe. The spring is sleeved on the outside of the warning switch. The top of each spring is fixedly connected to a piston slidably connected to the auxiliary transfer vertical pipe. The bottom of each piston is fixedly connected to a trigger block compatible with the warning switch. Alarms are installed on both sides of the inner wall of the clean room body, and the two warning switches are electrically connected to the two alarms respectively.

[0007] The main filtering and purification mechanism includes main filtering boxes fixedly connected to both sides of the outer surface of the clean room body, the inner bottom wall of each main filtering box is fixedly connected with an isolation cover, the top of each isolation cover is fixedly connected with a HEPA filter, the inner wall of each isolation cover is fixedly connected with a plurality of arc-shaped sheets, the inner bottom wall of each main filtering box is installed with four ultraviolet lamps, the outer surface of each isolation cover is fixedly connected with a breathable mesh frame, and the inner wall of each breathable mesh frame is filled with a coconut shell activated carbon layer and a molecular sieve layer.

[0008] The air conditioning system includes air conditioning bodies installed on both sides of the outer surface of the clean room body, two connecting pipes are installed on the top of each of the air conditioning bodies, the tops of the four connecting pipes are respectively connected to the interior of two main filter boxes, and a control mechanism is installed on the inner wall of the clean room body.

[0009] Through the above technical scheme, the gas inside the clean room body can be purified and filtered step by step, the purification effect of the gas is optimized, and higher quality and more efficient purification work is achieved. The saturation warning mechanism can enable the staff to timely grasp the saturation state of the main stainless steel filter, and in the short time when the main stainless steel filter is blocked, the gas inside the clean room body can also be filtered and purified step by step without direct shutdown processing, which reserves sufficient time for the staff to clean the components in the pre-filter mechanism and the main filter purification mechanism, ensuring the purification effect while avoiding damage to the fan body. Through the cooperation of the set air-conditioning system and control mechanism, the gas filtered by the main filter purification mechanism can be heated, cooled, humidified or dehumidified according to the temperature and humidity conditions inside the clean room body, so that the interior of the clean room body can maintain the best environmental conditions.

[0010] Furthermore, the inner top wall of the clean room body is provided with two symmetrical air suction ports, and the two air suction ports are respectively connected to the output ends of the two fan bodies; Through the above technical solution, when the two fan bodies are started, the gas inside the clean room body can be sucked into the air supply duct through the two air suction ports for transportation.

[0011] Further, a first sealing cover plate is installed at the top of each pre-filter box, the bottom end of the main transfer pipe penetrates the main filter box and extends to the inner bottom of the isolation cover, and the auxiliary transfer transverse pipe is located inside the main filter box; Through the above technical solution, the first sealing cover is removed from the top of the pre-filter box, which can facilitate the cleaning of the clogged main stainless steel filter. At the same time, the position of the bottom end of the main transfer pipe is limited, so that the gas can stay in the isolation cover for a longer time, so that the gas can be more fully irradiated by the ultraviolet lamp, thereby optimizing the sterilization effect of the ultraviolet lamp.

[0012] Furthermore, the outer surfaces of the two main transfer pipes are respectively fixedly connected to the inner walls of the two HEPA filters; Through the above technical solution, the positional relationship of the main transfer pipeline is limited, which can facilitate the effect of step-by-step purification and filtration.

[0013] Furthermore, a second sealing cover plate is installed on the bottom surface of each main filter box by bolts; By adopting the above technical solution, the second sealing cover plate is removed from the bottom surface of the main filter box, so that dust and other particles accumulated inside the isolation cover can be easily cleaned.

[0014] Furthermore, the eight ultraviolet lamps are respectively located at the four corners of the two isolation covers; Through the above technical solution, the position of the ultraviolet lamp is limited, so that the gas can be irradiated more comprehensively, thereby optimizing the sterilization effect.

[0015] Furthermore, a detachable third sealing cover plate is installed on the side of the two main filter boxes away from each other; Through the above technical solution, the third sealing cover plate can be removed from the main filter box, and then the components inside the main filter box can be cleaned regularly.

[0016] Further, the output ends of the two air-conditioning bodies are both located inside the clean room body, a third one-way valve is installed at the output end of each of the air-conditioning bodies, and two symmetrical sensor array assemblies are installed on the inner top wall of the clean room body; Through the above technical solution, the third one-way valve can prevent the gas inside the clean room body from directly entering the interior of the air-conditioning body, ensuring that a closed-loop purification mechanism can be formed, thereby optimizing the effect of purifying the gas inside the clean room body.

[0017] Further, the control mechanism includes a controller body fixedly connected to the inner wall of the clean room body, the inner wall of the controller body is installed with a power module, an ARM architecture chip and a wireless communication module, the power module and the wireless communication module are both electrically connected to the ARM architecture chip, and the fan body, the early warning switch, the air conditioner body and the sensor array assembly are all electrically connected to the ARM architecture chip through the wireless communication module; Through the above technical solution, it is possible to conveniently control the air conditioner body to adjust the cooling, heating, humidification or dehumidification working mode according to the temperature and humidity changes inside the clean room body to maintain the best environmental conditions.

[0018] Furthermore, a sealing door is installed on the outer surface of the clean room body, and two symmetrical transparent windows are inlaid on the outer surface of the clean room body, and the sealing door is located between the two transparent windows; Through the above technical solution, the situation inside the clean room body can be observed in real time through the transparent window, and the inside of the clean room body can also be entered through the sealed door.

[0019] 3. Beneficial effects The present invention provides a highly efficient multi-stage purification and stable control clean room. It has the following beneficial effects: 1. The present invention provides a high-efficiency multi-stage purification and stable control clean room. Through the cooperation between the exhaust mechanism, the pre-filtering mechanism and the main filtering and purification mechanism, the gas inside the clean room body can be purified and filtered step by step, the purification effect of the gas is optimized, and higher quality and more efficient purification work is achieved. The gas inside the clean room body can be pre-filtered through the main stainless steel filter. The gas filtered by the main stainless steel filter will be transported to the isolation cover for secondary filtration and purification. The arc-shaped sheet can be arranged to slow down the speed of the gas being transported upward, so that the gas can be more fully irradiated and sterilized by ultraviolet lamps. After that, the gas will be filtered through the HEPA filter, which can deeply purify particles with smaller diameters. Then, the gas will be chemically adsorbed through the coconut shell activated carbon layer and the molecular sieve layer to fully adsorb organic volatiles and odorous gases in the gas.

[0020] 2. The present invention provides a highly efficient multi-stage purification and stable control clean room. The saturation warning mechanism is set up to enable the staff to timely grasp the saturation state of the main stainless steel filter. The saturated state means that the main stainless steel filter is blocked by dust after a long period of filtering. When the main stainless steel filter is blocked, it means that the filter components in the main filtering and purification mechanism also need to be cleaned. When the main stainless steel filter is blocked, the gas in the pre-filter box will be transported through the auxiliary transfer vertical pipeline. The gas will gradually push the piston downward, causing the trigger block on the bottom of the piston to press the warning switch. When the warning switch is pressed, the alarm will be controlled to warn, reminding the staff that the pre-filter needs to be cleaned. The components in the pre-filter mechanism and the main filtering and purification mechanism will be cleaned, and at the same time, the piston will move down to the bottom of the auxiliary transfer transverse pipe, so that the gas can enter the main transfer pipe through the auxiliary transfer transverse pipe, the second one-way valve and the auxiliary stainless steel filter. The gas will be preliminarily filtered through the auxiliary stainless steel filter and then transported to the bottom of the isolation cover for further filtration. In this way, within the short time when the main stainless steel filter is blocked, the gas inside the clean room body can also be filtered and purified step by step without direct shutdown processing, which reserves sufficient time for the staff to clean the components in the pre-filter mechanism and the main filtering and purification mechanism, ensuring the purification effect while avoiding damage to the fan body.

[0021] 3. The present invention provides a highly efficient multi-stage purification and stable control clean room. Through the cooperation of the air conditioning system and the control mechanism, the gas filtered by the main filtering and purification mechanism can be heated, cooled, humidified or dehumidified according to the temperature and humidity conditions inside the clean room body, so that the interior of the clean room body can maintain the best environmental conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the clean room body of the present invention; Figure 3 It is a schematic diagram of a first partial cross-sectional structure of the present invention; Figure 4 It is a second partial cross-sectional structural schematic diagram of the present invention; Figure 5 It is a third partial cross-sectional structural schematic diagram of the present invention; Figure 6 It is a fourth partial cross-sectional structural schematic diagram of the present invention; Figure 7 It is a schematic diagram of the internal structure of the controller of the present invention.

[0023] Among them, 1. Clean room body; 2. Exhaust mechanism; 201. Fan body; 202. Air inlet; 203. Air supply duct; 3. Pre-filter mechanism; 301. Pre-filter box; 302. Main stainless steel filter; 303. Main transfer pipeline; 304. First one-way valve; 305. First sealing cover plate; 4. Saturation warning mechanism; 401. Auxiliary transfer vertical pipeline; 402. Warning switch; 403. Spring; 404. Piston; 405. Trigger block; 406. Auxiliary transfer horizontal pipeline; 407. Second one-way valve; 408. Auxiliary stainless steel filter; 409. Alarm; 5. Main filter purifier Structure; 501, main filter box; 502, isolation cover; 503, HEPA filter; 504, arc sheet; 505, ultraviolet lamp; 506, second sealing cover; 507, breathable mesh frame; 508, coconut shell activated carbon layer; 509, molecular sieve layer; 510, third sealing cover; 6, air conditioning system; 601, air conditioning body; 602, connecting pipe; 603, third one-way valve; 604, sensor array assembly; 7, control mechanism; 701, controller body; 702, power module; 703, ARM architecture chip; 704, wireless communication module; 8, sealed door; 9, transparent window. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the specific embodiments of the present invention to clearly and completely describe the technical solutions in the specific embodiments of the present invention. Obviously, the specific embodiments described are only part of the specific embodiments of the present invention, not all of the specific embodiments. Based on the specific embodiments of the present invention, all other specific embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Specific implementation method: like Figure 1-7As shown, a specific embodiment of the present invention provides a high-efficiency multi-stage purification and stable control clean room, including a clean room body 1, an exhaust mechanism 2, a pre-filtering mechanism 3, a saturation warning mechanism 4, a main filtering and purification mechanism 5 and an air conditioning system 6, the exhaust mechanism 2 includes two fan bodies 201 fixedly connected to the top of the clean room body 1 and air supply ducts 203 respectively installed at the output ends of the two fan bodies 201, the pre-filtering mechanism 3 includes two pre-filtering boxes 301 fixedly connected to both sides of the outer surface of the clean room body 1, the output ends of the two air supply ducts 203 are respectively located inside the two pre-filtering boxes 301, and the inner top wall of the clean room body 1 is provided with two symmetrical air suction ports 202, the two air suction ports 202 are respectively connected to the output ends of the two fan bodies 201, and when the two fan bodies 201 are started, the clean room can be respectively purified through the two air suction ports 202 The gas inside the main body 1 is sucked into the air supply duct 203 for transportation. The inner wall of each pre-filter box 301 is fixedly connected with a main stainless steel filter 302. The gas transported to the pre-filter box 301 can be preliminarily treated by the main stainless steel filter 302. The bottom of each pre-filter box 301 is connected to the main transfer pipe 303. A first one-way valve 304 is installed inside each main transfer pipe 303. The gas treated by the main stainless steel filter 302 will be transported to the next-level purification treatment component through the main transfer pipe 303, and the first one-way valve 304 can be set to avoid gas backflow. A first sealing cover plate 305 is installed on the top of each pre-filter box 301. Removing the first sealing cover plate 305 from the top of the pre-filter box 301 can facilitate the cleaning of the clogged main stainless steel filter 302.

[0026] like Figure 1-7As shown, the saturation warning mechanism 4 includes an auxiliary transfer vertical pipe 401 installed on the inner wall of the two pre-filter boxes 301 and two auxiliary transfer transverse pipes 406 connected to one side of the auxiliary transfer vertical pipe 401. When the main stainless steel filter 302 is saturated, the gas cannot continue to be transported downward through the main stainless steel filter 302. At this time, the gas can be transported through the auxiliary transfer vertical pipe 401. The output ends of the two auxiliary transfer transverse pipes 406 are respectively connected to the inner walls of the two main transfer pipes 303. The interior of each auxiliary transfer transverse pipe 406 is connected to the inner wall of the two main transfer pipes 303. A second one-way valve 407 and an auxiliary stainless steel filter 408 are installed. The second one-way valve 407 can prevent the gas in the main transfer pipeline 303 from entering the auxiliary transfer horizontal pipeline 406, thereby achieving the effect of one-way gas transportation. The auxiliary stainless steel filter 408 can be used to preliminarily filter the gas transported in the auxiliary transfer horizontal pipeline 406. The bottom of each auxiliary transfer vertical pipeline 401 is fixedly connected with an early warning switch 402 and a spring 403. The spring 403 is sleeved on the outside of the early warning switch 402, and the top of each spring 403 is A piston 404 is fixedly connected to the auxiliary transfer vertical pipeline 401 for sliding connection. A trigger block 405 adapted to the warning switch 402 is fixedly connected to the bottom surface of each piston 404. Alarms 409 are installed on both sides of the inner wall of the clean room body 1. The two warning switches 402 are electrically connected to the two alarms 409 respectively. When the gas is transported through the auxiliary transfer vertical pipeline 401, the gas will push the piston 404 downward to move. When the piston 404 moves downward, the trigger block 405 will squeeze the warning switch 402, and the piston 404 will move downward to the auxiliary transfer vertical pipeline 401. The auxiliary transfer transverse pipe 406 is moved below the auxiliary transfer vertical pipe 401, so that the gas in the auxiliary transfer vertical pipe 401 can be transported to the main transfer pipe 303 through the auxiliary transfer transverse pipe 406. In this way, when the main stainless steel filter 302 is saturated, the gas can be normally primary filtered in a short time. When the main stainless steel filter 302 is saturated, it means that a lot of dust and impurities have been filtered, and the next-level filter component will also be saturated, which can play a warning effect and facilitate timely cleaning and maintenance of the filter components in the device.

[0027] like Figure 1-7As shown, the main filtering and purification mechanism 5 includes a main filtering box 501 fixedly connected to both sides of the outer surface of the clean room body 1, and the auxiliary transfer transverse pipe 406 is located inside the main filtering box 501. The inner bottom wall of each main filtering box 501 is fixedly connected with an isolation cover 502. The bottom end of the main transfer pipe 303 passes through the main filtering box 501 and extends to the inner bottom of the isolation cover 502, which defines the position of the bottom end of the main transfer pipe 303, so that the gas can stay in the isolation cover 502 for a longer time, and the gas transported through the main transfer pipe 303 The gas will be gradually transported upward from the bottom of the isolation cover 502. The top of each isolation cover 502 is fixedly connected to a HEPA filter 503. The outer surfaces of the two main transfer pipes 303 are respectively fixedly connected to the inner walls of the two HEPA filters 503, which defines the positional relationship of the main transfer pipes 303 and can easily achieve the effect of step-by-step purification and filtration. The inner wall of each isolation cover 502 is fixedly connected to a plurality of arc-shaped sheets 504. The inner bottom wall of each main filter box 501 is installed with four ultraviolet lamps 505. The arc-shaped piece 504 can slow down the upward transmission rate of the gas in the isolation cover 502, so that the ultraviolet lamp 505 can irradiate and sterilize the gas more comprehensively. The bottom surface of each main filter box 501 is installed with a second sealing cover plate 506 by bolts. The second sealing cover plate 506 is removed from the bottom surface of the main filter box 501 to facilitate the cleaning of dust and other particles accumulated inside the isolation cover 502. The eight ultraviolet lamps 505 are respectively located at the four corners of the two isolation covers 502, limiting the ultraviolet lamps 5 05, the gas can be irradiated more comprehensively, thereby optimizing the sterilization effect. The outer surface of each isolation cover 502 is fixedly connected with a breathable mesh frame 507, and the inner wall of each breathable mesh frame 507 is filled with a coconut shell activated carbon layer 508 and a molecular sieve layer 509. A detachable third sealing cover plate 510 is installed on the side away from each other of the two main filter boxes 501. The third sealing cover plate 510 can be removed from the main filter box 501, and then the components inside the main filter box 501 can be cleaned regularly.

[0028] like Figure 1-7As shown, the air conditioning system 6 includes air conditioning bodies 601 installed on both sides of the outer surface of the clean room body 1. The air conditioning body 601 is an existing device, and its working principle and internal structure are not described in detail herein, nor are they excessively limited. Two connecting pipes 602 are installed at the top of each air conditioning body 601, and the tops of the four connecting pipes 602 are respectively connected to the interior of the two main filter boxes 501. The output ends of the two air conditioning bodies 601 are both located inside the clean room body 1. A third one-way valve 603 is installed at the output end of each air conditioning body 601. Two symmetrical sensor array assemblies 604 are installed on the inner top wall of the clean room body 1. The third one-way valve 603 can be set to prevent the gas inside the clean room body 1 from directly entering the interior of the air conditioning body 601, so as to ensure that a closed-loop purification mechanism can be formed to optimize the effect of purifying the gas inside the clean room body 1. A control mechanism 7 is installed on the inner wall of the clean room body 1. The control mechanism 7 includes a fixed connection A power module 702, an ARM architecture chip 703 and a wireless communication module 704 are installed on the inner wall of the controller body 701 on the inner wall of the clean room body 1. The power module 702 and the wireless communication module 704 are electrically connected to the ARM architecture chip 703. The fan body 201, the early warning switch 402, the air conditioner body 601 and the sensor array assembly 604 are electrically connected to the ARM architecture chip 703 through the wireless communication module 704. The air conditioner body 601 can be conveniently controlled to adjust the cooling, heating, humidification or dehumidification working mode according to the temperature and humidity changes inside the clean room body 1 to maintain the best environmental conditions. A sealed door 8 is installed on the outer surface of the clean room body 1. Two symmetrical transparent windows 9 are inlaid on the outer surface of the clean room body 1. The sealed door 8 is located between the two transparent windows 9. The situation inside the clean room body 1 can be observed in real time through the transparent window 9, and the inside of the clean room body 1 can also be entered through the sealed door 8.

[0029] Working principle: When the fan body 201 is started, the gas inside the clean room body 1 can be sucked into the pre-filter box 301 through the air suction port 202 and the air supply duct 203, and then the gas is initially filtered through the main stainless steel filter 302. The filtered dust particles will remain in the main stainless steel filter 302, and then the gas will be transported to the isolation cover 502 through the main transfer pipeline 303 for secondary filtration and purification. The first one-way valve 304 can be set to avoid gas backflow. The gas will be transported upward in the isolation cover 502. During the upward transportation process, it will be blocked by the arc sheet 504, so that the gas can stay in the isolation cover 502 for a longer time, so that the gas can be more full. The air is then irradiated with ultraviolet light 505 to optimize the sterilization effect. Then, the gas passes through the HEPA filter 503 to filter out particles with smaller diameters. Some particles fall to the bottom of the isolation cover 502. The gas filtered by the HEPA filter 503 is transported to the top of the main filter box 501 and then transported downward. During the downward transportation, the gas passes through the coconut shell activated carbon layer 508 and the molecular sieve layer 509 for chemical adsorption, which can adsorb organic volatiles and odor gases in the gas and optimize the quality of air purification. Finally, the gas is transported to the air conditioner body 601 for processing through two connecting pipes 602. At this time, the sensor array component 604 can monitor the temperature and humidity of the internal environment of the clean room body 1 in real time and transmit the signal The signal is fed back to the ARM architecture chip 703 through the wireless communication module 704, and the working mode of the air-conditioning body 601 is controlled by the ARM architecture chip 703. The air-conditioning body 601 can heat, cool, humidify or dehumidify the gas. The specific working mode needs to be switched according to the internal environment of the clean room body 1. Finally, the processed gas will be input into the interior of the clean room body 1 through the third one-way valve 603 installed at the output end of the air-conditioning body 601, realizing a closed-loop purification feedback mechanism. After working for a long time, the main stainless steel filter 302 will be blocked by dust and normal air filtration will not be possible. At this time, the gas will be transported through the auxiliary transfer vertical pipe 401, and a large amount of gas will gradually push the piston 404 moves downward. When the piston 404 moves downward, the trigger block 405 will squeeze the warning switch 402. When the warning switch 402 is squeezed, the alarm 409 will be controlled to perform a warning operation, so that the staff will know that the main stainless steel filter 302 is in a saturated state. The piston 404 will move to the bottom of the auxiliary transfer transverse pipe 406 under the push of the gas, so that the gas will be transported to the main transfer pipe 303 through the auxiliary transfer transverse pipe 406 and the second one-way valve 407, and can also be preliminarily filtered through the auxiliary stainless steel filter 408. In this way, when the main stainless steel filter 302 is saturated, the gas can be filtered normally step by step in a short time to avoid damage to the fan body 201.At the same time, it also provides the staff with sufficient time to clean and maintain the components in the pre-filter mechanism 3 and the main filter purification mechanism 5, which is more practical.

[0030] Although specific embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the specific embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency multi-stage purification and stable control clean room, comprising a clean room body (1), an exhaust mechanism (2), a pre-filtering mechanism (3), a saturation warning mechanism (4), a main filtering and purification mechanism (5) and an air conditioning system (6), characterized in that: The exhaust mechanism (2) comprises two fan bodies (201) fixedly connected to the top of the clean room body (1) and air supply ducts (203) respectively installed at the output ends of the two fan bodies (201); the pre-filtering mechanism (3) comprises two pre-filtering boxes (301) fixedly connected to both sides of the outer surface of the clean room body (1); the output ends of the two air supply ducts (203) are respectively located inside the two pre-filtering boxes (301); the inner wall of each pre-filtering box (301) is fixedly connected to a main stainless steel filter (302); the bottom of each pre-filtering box (301) is connected to a main transfer duct (303); and the interior of each main transfer duct (303) is installed with a first non-return valve (304); The saturation warning mechanism (4) comprises an auxiliary transfer vertical pipe (401) installed on the inner wall of two pre-filter boxes (301) and two auxiliary transfer transverse pipes (406) connected to one side of the auxiliary transfer vertical pipe (401). The output ends of the two auxiliary transfer transverse pipes (406) are respectively connected to the inner wall of the two main transfer pipes (303). A second non-return valve (407) and an auxiliary stainless steel filter (408) are installed inside each auxiliary transfer transverse pipe (406). The bottom of each auxiliary transfer vertical pipe (401) is fixedly connected to the auxiliary stainless steel filter (408). An early warning switch (402) and a spring (403) are connected, the spring (403) is sleeved on the outside of the early warning switch (402), the top of each spring (403) is fixedly connected to a piston (404) slidably connected to the auxiliary transfer vertical pipe (401), the bottom of each piston (404) is fixedly connected to a trigger block (405) adapted to the early warning switch (402), alarms (409) are installed on both sides of the inner wall of the clean room body (1), and the two early warning switches (402) are electrically connected to the two alarms (409) respectively; The main filtering and purification mechanism (5) comprises a main filtering box (501) fixedly connected to both sides of the outer surface of the clean room body (1); the inner bottom wall of each main filtering box (501) is fixedly connected to an isolation cover (502); the top of each isolation cover (502) is fixedly connected to a HEPA filter (503); the inner wall of each isolation cover (502) is fixedly connected to a plurality of arc-shaped sheets (504); the inner bottom wall of each main filtering box (501) is installed with four ultraviolet lamps (505); the outer surface of each isolation cover (502) is fixedly connected to an air-permeable mesh frame (507); and the inner wall of each air-permeable mesh frame (507) is filled with a coconut shell activated carbon layer (508) and a molecular sieve layer (509); The air conditioning system (6) comprises air conditioning bodies (601) installed on both sides of the outer surface of the clean room body (1), two connecting pipes (602) are installed on the top of each of the air conditioning bodies (601), the tops of the four connecting pipes (602) are respectively connected to the inside of two main filter boxes (501), and a control mechanism (7) is installed on the inner wall of the clean room body (1).

2. According to claim 1, a high-efficiency multi-stage purification stable control clean room is characterized by: The inner top wall of the clean room body (1) is provided with two symmetrical air suction ports (202), and the two air suction ports (202) are respectively connected to the output ends of the two fan bodies (201).

3. According to claim 1, a high-efficiency multi-stage purification stable control clean room is characterized by: A first sealing cover plate (305) is installed at the top of each pre-filter box (301), the bottom end of the main transfer pipe (303) passes through the main filter box (501) and extends to the inner bottom of the isolation cover (502), and the auxiliary transfer transverse pipe (406) is located inside the main filter box (501).

4. The high-efficiency multi-stage purification stable control clean room according to claim 1, characterized in that: The outer surfaces of the two main transfer pipes (303) are respectively fixedly connected to the inner walls of the two HEPA filter screens (503).

5. The high-efficiency multi-stage purification stable control clean room according to claim 1, characterized in that: A second sealing cover plate (506) is mounted on the bottom surface of each main filter box (501) via bolts.

6. The high-efficiency multi-stage purification stable control clean room according to claim 1, characterized in that: The eight ultraviolet lamps (505) are respectively located at the four corners of the two isolation covers (502).

7. The high-efficiency multi-stage purification stable control clean room according to claim 1, characterized in that: A detachable third sealing cover plate (510) is installed on each side of the two main filter boxes (501) that are away from each other.

8. The high-efficiency multi-stage purification stable control clean room according to claim 1, characterized in that: The output ends of the two air-conditioning bodies (601) are both located inside the clean room body (1), and a third one-way valve (603) is installed at the output end of each air-conditioning body (601). Two symmetrical sensor array assemblies (604) are installed on the inner top wall of the clean room body (1).

9. The high-efficiency multi-stage purification stable control clean room according to claim 8, characterized in that: The control mechanism (7) comprises a controller body (701) fixedly connected to the inner wall of the clean room body (1); a power module (702), an ARM architecture chip (703) and a wireless communication module (704) are installed on the inner wall of the controller body (701); the power module (702) and the wireless communication module (704) are both electrically connected to the ARM architecture chip (703); and the fan body (201), the early warning switch (402), the air conditioner body (601) and the sensor array assembly (604) are all electrically connected to the ARM architecture chip (703) via the wireless communication module (704).

10. The high-efficiency multi-stage purification stable control clean room according to claim 1, characterized in that: A sealed door (8) is installed on the outer surface of the clean room body (1), and two symmetrical transparent windows (9) are inlaid on the outer surface of the clean room body (1), and the sealed door (8) is located between the two transparent windows (9).

Citation Information

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