Aluminum door frame cutting device
By designing aluminum door frame cutting devices, using automated cutting and smoke collection technology, the problems of low automation and smoke pollution in the existing technology are solved, and efficient and accurate aluminum profile cutting and workers' health protection are achieved.
Patent Information
- Application Number
- CN202510320269.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-05-13
AI Technical Summary
The existing aluminum profile door frame cutting technology has low degree of automation, and the cutting efficiency and accuracy are difficult to control. At the same time, a large amount of smoke and dust are generated during the cutting process, posing a threat to workers' health.
An aluminum door frame cutting device is designed, including transportation components, cutting components and a cutting rack. By setting up a cutting knife, smoke collector, a restriction body and a transmission system, automatic cutting and smoke collection are achieved.
Fully automation of aluminum profile cutting is realized, cutting efficiency and accuracy is improved, smoke and dust emissions are reduced, and workers' health is protected.
Smart Images

Figure CN119973205A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile door frame production, in particular to an aluminum profile door frame cutting device. Background Art
[0002] After the existing aluminum profiles are produced into the shape of door frames, they need to be cut and formed so that their sizes match the sizes of the manufactured door frames.
[0003] The existing aluminum profile door frame cutting is done manually by workers holding cutting tools. This method has low cutting efficiency due to the low degree of automation, and the dimensional accuracy is difficult to control during cutting. In addition, a large amount of smoke and dust will be generated during the cutting process, which has a great impact on the health of workers. Summary of the invention
[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and propose an aluminum door frame cutting device that does not require workers to participate in the cutting operation, greatly improves the degree of automation, and accurately controls the cutting size to avoid the generation of a large amount of smoke and dust during cutting that affects the health of workers.
[0005] The objective of the present invention is achieved through the following technical scheme: an aluminum door frame cutting device, comprising a conveying assembly for conveying aluminum profiles, a cutting assembly for cutting aluminum profiles and a material unloading rack which are arranged in sequence, wherein a limiting body is provided at one end of the material unloading rack away from the cutting assembly, and a limiting plate is provided on the side of the limiting body close to the cutting assembly for limiting the further movement of the aluminum profile.
[0006] One side of the conveying component is connected to a plurality of lateral conveyor belts whose movement directions are perpendicular to the conveying direction of the conveying component.
[0007] The cutting assembly is connected to a smoke collecting member for collecting smoke.
[0008] The cutting assembly comprises a cutting table, a cutting cover is arranged on the cutting table, the two ends of the cutting cover are open close to and away from the conveying assembly, a slide groove is arranged on the cutting table, and a cutting knife for cutting aluminum profiles is slidably arranged at the slide groove.
[0009] The cutting table is hollow inside, and is provided with a first rack extending in the same direction as the moving direction of the cutting knife. A motor is slidably provided in the cutting table with the same moving direction as the moving direction of the cutting knife. A first transmission rod is provided at the output end of the motor, and a first gear meshing with the first rack is fixedly sleeved on the first transmission rod. The cutting knife is drivingly connected to the end of the first transmission rod, and a rotating column is rotatably provided on the side of the cutting knife away from the first transmission rod, and the rotating column is slidably installed on the inner wall of the cutting table.
[0010] The end of the first transmission rod is provided with a speed increasing housing, and the speed increasing housing is provided with a second gear and a third gear meshing with each other, the radius of the second gear is larger than the radius of the third gear, the second gear is connected to the first transmission rod, and the second gear is connected to the center of the cutting knife.
[0011] The limiting body is provided with a telescopic cylinder, and the output end of the telescopic cylinder is connected to the limiting plate.
[0012] The output end of the telescopic cylinder is provided with a moving plate, the limiting plate is provided with at least one screw rod which slides through the moving plate, two adjusting nuts are threadedly sleeved on the screw rod, and the two adjusting nuts are respectively located on both sides of the moving plate.
[0013] The limiting body is hollow inside and open at the bottom. Second racks are provided on the side walls of the unloading rack. A third rack matching the second rack is slidably provided on the upper side of the second rack. A pressure plate is provided on the upper side of the third rack. A clamping cylinder for driving the pressure plate to move closer to or away from the third rack is provided on the limiting body.
[0014] Guide rods are arranged at both ends of the pressure plate, and the guide rods slide through the limiting body.
[0015] The beneficial effects of the present invention are: (1) The aluminum profile cutting is fully automated, eliminating the need for workers to participate in the cutting operation, greatly improving the cutting efficiency.
[0016] (2) By setting the limiting body, the position of the limiting plate can be roughly adjusted, finely adjusted, and micro-adjusted, thereby accurately controlling the cutting accuracy.
[0017] (3) By setting up a smoke and dust collection part, a large amount of smoke and dust generated during cutting can be absorbed.
[0018] (4) By providing the first rack, the first gear and other components, a single motor can drive the cutting knife to move horizontally while causing it to rotate at high speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the present invention; Figure 2 It is a schematic diagram of the cutting assembly; Figure 3 This is a schematic diagram of the interior of the cutting component; Figure 4 It is a schematic diagram of the unloading rack (the limiting body is not shown); Figure numerals: 1. Conveying assembly; 2. Cutting assembly; 21. Cutting table; 22. Cutting cover; 23. Slide; 24. Cutting knife; 25. First rack; 26. Motor; 27. First transmission rod; 28. First gear; 29. Rotating column; 3. Unloading rack; 31. Second rack 4. Limiting body; 41. Limiting plate; 42. Telescopic cylinder; 43. Moving plate; 44. Screw; 45. Adjusting nut; 46. Third rack; 47. Pressing plate; 48. Clamping cylinder; 49. Guide rod; 5. Lateral conveyor belt; 6. Smoke and dust collecting part; 7. Speed increasing housing; 71. Second gear; 72. Third gear. DETAILED DESCRIPTION
[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0021] It is to be noted that the concepts of directions “left”, “right”, “up”, “down”, “front”, “back”, “inside” and “outside” in the following schemes are all relative directions and will not be listed one by one here.
[0022] An aluminum door frame cutting device, see Figure 1-Figure 4 , including a conveying assembly 1, a cutting assembly 2 and a material unloading rack 3 arranged in sequence. The conveying assembly 1 is a commonly used conveying device in the art. Due to the prior art, the specific structure is not described in detail here. A plurality of lateral conveyor belts 5 are arranged on one side of the conveying assembly 1. The conveying direction of the lateral conveyor belts 5 is perpendicular to the conveying direction of the conveying assembly 1.
[0023] The cutting assembly 2 includes a cutting table 21. A cutting cover 22 is provided on the cutting table 21. The cutting cover 22 is provided with matching openings at one end close to the conveying assembly 1 and at one end away from the conveying assembly 1 for the aluminum profile to pass through. A slide groove 23 is provided on the cutting table 21, and a high-speed rotating cutting knife 24 is slidably provided at the slide groove 23. A smoke collector 6 is connected to the upper side of the cutting cover 2 for collecting smoke generated when cutting the aluminum profile. The smoke collector 6 adopts an existing device, and due to the existing technology, the specific structure will not be described in detail here.
[0024] The cutting table 21 is hollow inside. A motor 26 and a rotating column 29 are slidably arranged in the cutting table 21, and the moving direction is the same as that of the cutting knife 24. A first rack 25 is arranged in the cutting table 21, and the moving direction is the same as that of the cutting knife 24. A first transmission rod 27 is arranged at the output end of the motor 26. A first gear 28 meshing with the first rack 25 is fixedly sleeved on the first transmission rod 27. A speed increasing housing 7 is arranged at the end of the first transmission rod 27. The speed increasing housing 7 is connected to the center of the cutting knife 24. A second gear 71 and a third gear 72 meshing with each other are rotatably arranged in the speed increasing housing 7. The radius of the second gear 71 is much larger than that of the third gear 72. The second gear 71 is connected to the first transmission rod 27, and the third gear 72 is connected to the center of the cutting knife 24. The center of the cutting knife 24 away from the cutting housing 7 is rotatably connected to the rotating column.
[0025] When the motor 26 is working, the first gear 28 rotates, thereby driving the cutting blade 24. The motor 26 moves and drives the cutting blade 24 to rotate. Since the second gear 71 and the third gear 72 are meshed, the output rate is amplified, so that the cutting blade 24 rotates at a high speed.
[0026] A second rack 31 is provided on the upper side of the side walls on both sides of the unloading rack 3. A limiting body 4 is provided at one end of the unloading rack 3 away from the cutting assembly 2. The limiting body 4 is hollow inside and open at the bottom. The limiting body 4 is slidably mounted on the unloading rack 3. A clamping cylinder 48 is provided on both sides of the limiting body 4. A pressing plate 47 connected to the clamping cylinder is provided in the limiting body 4, and a third rack 46 matching the second rack 31 is slidably provided. The pressing plate 47 is located directly above the third rack 46. Guide rods 49 are provided at both ends of the pressing plate 47. The guide rod 49 is provided through the limiting body 4. The operator can control the clamping cylinder 48 to stop clamping the second rack 31 according to actual needs, and manually move the limiting body 4 to roughly adjust the position of the limiting plate 41. When it moves to a suitable position, the clamping cylinder 48 is started, and the pressing plate 47 presses the third rack 46 tightly against the second rack 31, thereby fixing the position of the limiting body 4.
[0027] A telescopic cylinder 42 is provided at one end of the limiting body 4 close to the cutting assembly 2. A movable plate 43 is provided at the output end of the telescopic cylinder 42. The limiting plate 41 and the movable plate 43 are relatively parallel. Four screws 44 are provided on one side of the limiting plate 41 close to the movable plate 43. The limiting plate 41 is slidably sleeved on the four screws 44. Two adjusting nuts 45 are provided on the four screws 44 for threaded rotation. The two adjusting nuts 45 are respectively located on both sides of the movable plate 43 and abut against the movable plate 43. The position of the limiting plate 41 is finely adjusted by the telescopic cylinder 42, and the position of the limiting plate 41 is finely adjusted by changing the position of the adjusting nut 45.
[0028] After adjusting the position of the limiting plate 41, the lateral conveyor belt 6 delivers the aluminum profile to the conveying assembly 1. The conveying assembly 1 conveys the aluminum profile forward until it contacts the limiting plate 41. At this time, the cutting knife 24 moves to cut the aluminum profile, and the cut aluminum profile is the required door frame size aluminum profile. The worker only needs to take the cut aluminum profile out of the drop frame 3.
[0029] The above is only a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above description or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art shall not deviate from the spirit and scope of the present invention, and shall be within the scope of protection of the claims attached to the present invention.
Claims
1. An aluminum door frame cutting device, characterized in that: The invention comprises a conveying assembly for conveying aluminum profiles, a cutting assembly for cutting aluminum profiles and a material unloading rack which are arranged in sequence. The unloading rack is provided with a limiting body at one end away from the cutting assembly, and the limiting body is provided with a limiting plate for limiting the aluminum profile from continuing to move close to the cutting assembly.
2. The aluminum door frame cutting device according to claim 1, characterized in that: One side of the conveying component is connected to and provided with a plurality of lateral conveying belts whose movement directions are perpendicular to the conveying direction of the conveying component.
3. The aluminum door frame cutting device according to claim 1, characterized in that: The cutting assembly is connected to a smoke collecting member for collecting smoke.
4. The aluminum door frame cutting device according to claim 1, characterized in that: The cutting assembly comprises a cutting table, a cutting cover is arranged on the cutting table, the two ends of the cutting cover are open close to and away from the conveying assembly, a slide groove is arranged on the cutting table, and a cutting knife for cutting aluminum profiles is slidably arranged at the slide groove.
5. The aluminum door frame cutting device according to claim 4, characterized in that: The cutting table is hollow inside, and is provided with a first rack extending in the same direction as the moving direction of the cutting knife. A motor is slidably provided in the cutting table with the same moving direction as the moving direction of the cutting knife. A first transmission rod is provided at the output end of the motor, and a first gear meshing with the first rack is fixedly sleeved on the first transmission rod. The cutting knife is drivingly connected to the end of the first transmission rod, and a rotating column is rotatably provided on the side of the cutting knife away from the first transmission rod, and the rotating column is slidably installed on the inner wall of the cutting table.
6. The aluminum door frame cutting device according to claim 5, characterized in that: The end of the first transmission rod is provided with a speed increasing housing, and the speed increasing housing is provided with a second gear and a third gear meshing with each other, the radius of the second gear is larger than the radius of the third gear, the second gear is connected to the first transmission rod, and the second gear is connected to the center of the cutting knife.
7. The aluminum door frame cutting device according to claim 1, characterized in that: The limiting body is provided with a telescopic cylinder, and the output end of the telescopic cylinder is connected to the limiting plate.
8. The aluminum door frame cutting device according to claim 7, characterized in that: The output end of the telescopic cylinder is provided with a moving plate, the limiting plate is provided with at least one screw rod which slides through the moving plate, two adjusting nuts are threadedly sleeved on the screw rod, and the two adjusting nuts are respectively located on both sides of the moving plate.
9. The aluminum door frame cutting device according to claim 1, characterized in that: The limiting body is hollow inside and open at the bottom. Second racks are provided on the side walls of the unloading rack. A third rack matching the second rack is slidably provided on the upper side of the second rack. A pressure plate is provided on the upper side of the third rack. A clamping cylinder for driving the pressure plate to move closer to or away from the third rack is provided on the limiting body.
10. The aluminum door frame cutting device according to claim 9, characterized in that: Guide rods are arranged at both ends of the pressure plate, and the guide rods slide through the limiting body.
Citation Information
Patent Citations
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