Environment-friendly tapping device and application method thereof

Abstract

The invention discloses an environment-friendly tapping device and an application method thereof. The environment-friendly tapping device comprises a main body frame, a feeding part, a tapping part, a tapping position adjusting part, an unloading part, a waste treatment part and a control part. The main body frame comprises a base, a working seat, an input seat and a carrying seat, the tapping part comprises a tapping machine and an electric lifting device, the tapping position adjusting part comprises an internal adjusting mechanism and an external information input mechanism, and the waste treatment part comprises a collecting and pressing mechanism and a storage mechanism. The tapping operation is performed in the working seat in the whole process, the operation of a worker is performed outside the working seat, the environment is remarkably improved, the noise is low, and the safety coefficient is high; the switching of batch operation and single customization can be realized, the operation process is simple and easy to learn, and the requirement on workers is low; waste materials generated by tapping are pressed into blocks, so that the occupied space is greatly reduced; and the pressing blocks are stacked in order, so that transfer and recovery are further facilitated, and the recovery cost is reduced.

Description

Technical Field

[0001] The invention relates to the field of tapping machines, and in particular to an environmentally friendly tapping device and an application method thereof. Background Art

[0002] A tapping machine is a mechanical processing device that processes internal threads and screws on the inner side of holes of various parts with through holes or blind holes of different specifications, such as machine housings, equipment end faces, nuts, flanges, etc. For example, a stainless steel rivet tapping mechanism disclosed in Chinese patent CN118437986A relates to the technical field of rivet tapping, including a fuselage, a long column is fixedly installed on the top of the inner wall of the fuselage, an electric push rod is passed through and fixedly installed on the top surface of the fuselage, a connecting plate is fixedly installed on the telescopic end of the electric push rod, and a tapping rotating rod is passed through and rotatably installed on the surface of the connecting plate. The present invention cooperates with the mounting plate, the oil tank, the tank cover, the oil pipe, the oil outlet ring, the connecting wheel and the connecting rod to open the electric push rod, the telescopic end of the electric push rod drives the connecting plate to move downward, and the connecting plate drives the tapping rotating rod to move downward.

[0003] Such as the above-mentioned tapping related equipment, when in use, there are the following defects: First, open operation leads to a poor working environment and potential safety hazards; Second, the whole process is manually operated, which places high demands on the staff; Third, tapping produces a large amount of waste (wire shavings), which takes up a lot of space and is difficult and costly to recycle. Summary of the invention

[0004] The present invention provides an environmentally friendly tapping device, which can effectively solve the problems mentioned in the background technology.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: An environmentally friendly tapping device comprises a main frame, a feeding part, a tapping part, a tapping position adjustment part, an unloading part, a waste processing part and a control part.

[0006] Specifically, the main frame includes a base, a working seat, an input seat, a carrier seat 1, and a carrier seat 2; the working seat, the input seat, the carrier seat 1, and the carrier seat 2 are arranged on the base; the carrier seat 1 and the carrier seat 2 are located on both sides of the working seat; the input seat is arranged on the front side plate of the working seat.

[0007] Specifically, the feeding part is used to supply materials, including a height adjustment mechanism, a side push separation mechanism and a grabbing mechanism; the height adjustment mechanism includes a positioning structure and an electric lifting device; the positioning structure includes a "U"-shaped hollow container, which is arranged on the right support, and a rectangular through hole five is arranged on the left inner plate; the electric lifting device one is arranged in the base, and is located below the rectangular through hole two.

[0008] Specifically, the tapping part is used to tap the material, including a tapping machine and an electric lifting device three; the electric lifting device three is arranged in the work seat; the tapping machine is arranged on the movable end of the electric lifting device three through an "h"-shaped mounting frame.

[0009] Specifically, the tapping position adjustment part includes an internal adjustment mechanism and an external information input mechanism; the internal adjustment mechanism includes a screw stepper motor 2, a movable carrier plate 2, a screw stepper motor 3, and a tapping positioning box structure; the screw stepper motor 2, the movable carrier plate 2, and the screw stepper motor 3 constitute a slide module 1, and the tapping positioning box structure is used to assist the slide module 1 in fixing materials; the external information input mechanism includes a coordinate movement structure and a signal auxiliary structure; the coordinate movement structure includes a movable carrier plate 3, a slide rod 4, a movable carrier plate 4, and a slide rod 5; the movable carrier plate 3, the slide rod 4, the movable carrier plate 4, and the slide rod 5 constitute a slide module 2; the signal auxiliary structure includes a "T"-shaped frame, and the "T"-shaped frame is used to install a laser indicator.

[0010] Specifically, the unloading part is used to unload materials, including a screw stepper motor four, a movable carrier plate five, a push rod motor four, an electric telescopic rod three, a clamping claw motor two and a conveyor belt; the screw stepper motor four and the sliding rod six are arranged in the carrier seat two; the movable carrier plate five is slidably connected to the sliding rod six; and is connected to the nut seat of the screw stepper motor four; the mounting carrier plate two is arranged on the movable carrier plate five through a connecting column; the push rod motor four and the slide rail one are arranged on the mounting carrier plate two; the mounting seat is slidably connected to the slide rail one; the electric telescopic rod three is arranged on the movable end of the push rod motor four; the clamping claw motor two is arranged on the movable end of the electric telescopic rod three; and the conveyor belt is arranged on the base.

[0011] Specifically, the waste processing part realizes the fixed placement and storage of waste pressing blocks, including a collection and pressing mechanism and a storage mechanism; the collection and pressing mechanism includes an electric hydraulic push rod 1, an electric hydraulic push rod 2, a compression groove tube, a movable gate plate 2 and a push rod motor 5; the electric hydraulic push rod 1 and the electric hydraulic push rod 2 are arranged on the compression groove tube for pressing waste; the movable gate plate 2 and the push rod motor 5 are arranged on the compression groove tube for transferring the waste pressing blocks; the storage mechanism includes a screw stepper motor 5, a screw stepper motor 6, a bearing frame, a push rod motor 6 and an electric lifting device 2; the screw stepper motor 5 and the screw stepper motor 6 constitute a slide module 3; the bearing frame and the push rod motor 6 are used to receive the waste pressing blocks.

[0012] Specifically, the control part includes a control mechanism, a feedback mechanism and a PLC controller; the feedback mechanism includes a distance sensor module four and a distance sensor module five; the distance sensor module four and the distance sensor module five are respectively arranged on the slide module one and the slide module two, and are used to assist the PLC controller to control the position of the material relative to the tapping machine through the external information input mechanism.

[0013] More specifically, the tapping positioning box structure includes a "U"-shaped hollow container two, a push rod motor two, an "L"-shaped limit pressure plate, a screw lift, and an "L"-shaped limit plate; a strip through hole four, a strip through hole five, and a limit support strip are arranged on the upper bottom plate of the "U"-shaped hollow container two; the push rod motor two and the screw lift are arranged in the "U"-shaped hollow container two; the "L"-shaped limit pressure plate is arranged on the movable end of the push rod motor two, and is slidably connected to the strip through hole four; the "L"-shaped limit plate is arranged on the movable end of the screw lift, and is slidably connected to the strip through hole five.

[0014] More specifically, the side-push separation mechanism includes a push rod motor, a wedge-shaped push block and a wedge-shaped movable block; the push rod motor is arranged in a "U"-shaped hollow container; the wedge-shaped push block is arranged on the movable end of the push rod motor; the wedge-shaped movable block is arranged on the right inner plate of the "U"-shaped hollow container through an elastic telescopic rod.

[0015] More specifically, the grasping mechanism includes a screw stepper motor, a movable carrier plate, an electric telescopic rod, and a vacuum suction cup; the screw stepper motor and a slide rod are arranged in a carrier seat; the movable carrier plate is slidably connected to the slide rod and is connected to the nut seat of the screw stepper motor; the electric telescopic rod is arranged on the lower bottom surface of the movable carrier plate by installing the carrier plate; the vacuum suction cup is arranged on the movable end of the electric telescopic rod.

[0016] More specifically, the coordinate moving structure includes a movable carrier plate three, a slide bar four, a push rod motor three, an "L"-shaped brake block, a handle one, a movable carrier plate four, a slide bar five, a clamping jaw motor one and a handle two; the slide bar four is arranged in the input seat; the movable carrier plate three is slidably connected to the slide bar four through a "9"-shaped limit block; the push rod motor three is arranged on the lower bottom plate of the movable carrier plate three; the handle one is arranged on the upper bottom plate of the movable carrier plate three; the "L"-shaped brake block is arranged on the movable end of the push rod motor three; the movable carrier plate four is arranged on the movable carrier plate three through a "9"-shaped limit block and the slide bar five; the clamping jaw motor one is arranged on the lower bottom plate of the movable carrier plate four; the handle two is arranged on the upper bottom plate of the movable carrier plate four.

[0017] Furthermore, an industrial vacuum cleaner is added inside the workbench.

[0018] The application method of the environmentally friendly tapping device of the present invention comprises the following steps: The first step is pre-setting: power supply debugging of the device; place the tapped material on slide module 2.

[0019] The second step is start: the control mechanism controls the loading part through the PLC controller to transfer the material to the tapping positioning box structure; the tapping positioning box structure fixes the material; the slide module delays and transfers the material to the bottom of the tapping machine.

[0020] The third step is tapping: move the slide module 2 so that the hole of the "material after tapping" is facing the laser indicator. After that, start the tapping machine through the control mechanism. The PLC controller controls the slide module 1 to move to the corresponding position through the distance sensor module 4 and the distance sensor module 5. The electric lifting device 3 is started. Finally, the tapping of all the holes is completed.

[0021] Step 4: Unloading: The slide module moves to the bottom of the unloading part; the PLC controller controls the unloading part to transfer the material out of the workbench.

[0022] Advantages compared to the prior art: In the present invention, the following functions are realized through the integrated arrangement of the main frame, the feeding part, the tapping part, the tapping position adjustment part, the unloading part, the waste processing part and the control part: First, the entire tapping operation is carried out inside the work seat, and the workers operate outside the work seat, which significantly improves the environment, reduces noise, and increases the safety factor.

[0023] Secondly, it can realize the switching between batch operation and individual customization; the operation process is simple and easy to learn, and the requirements for staff are low.

[0024] Third, the waste materials (metal wire shavings) generated by tapping are pressed into blocks, which greatly reduces the space they occupy; the pressed blocks are stacked and placed in an orderly manner to further facilitate transfer and recycling, thereby reducing recycling costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The schematic diagram of the partial cross-sectional structure of the present invention is shown in FIG. Figure 1 ; Figure 2 The schematic diagram of the partial cross-sectional structure of the present invention is shown in FIG. Figure 2 ; Figure 3 This is a schematic diagram of a partial cross-sectional structure of the present invention. Figure 1 ; Figure 4 This is a schematic diagram of a partial cross-sectional structure of the present invention. Figure 2 ; Figure 5 It is a schematic diagram of a partially enlarged cross-sectional structure of the present invention; Figure 6 The system structure of the present invention is shown in FIG. Figure 1 ; Figure 7 The system structure of the present invention is shown in FIG. Figure 2 .

[0026] In the figure: 101. base, 102. working seat, 103. input seat, 104. carrier seat 1, 105. carrier seat 2, 106. electric telescopic rod 1, 107. movable gate, 201. positioning structure, 202. electric lifting device 1, 203. push rod motor 1, 204. wedge-shaped push block, 205. wedge-shaped movable block, 206. screw stepper motor 1, 207. electric telescopic rod 2, 208. vacuum suction cup, 301. tapping machine, 302. electric lifting device 3, 401. screw stepper motor 2, 402. movable carrier plate 2, 403. screw stepper motor 3, 404. "U"-shaped hollow container 2, 405. push rod motor 2, 406. "L"-shaped limit pressure plate, 407. screw lifting Machine, 408. "L" shaped limit plate, 409. Positioning frame II, 410. Electric telescopic rod IV, 501. Active carrier plate III, 502. Push rod motor III, 503. Active carrier plate IV, 504. Gripping jaw motor I, 505. Positioning frame I, 506. Positioning column I, 601. Screw stepper motor IV, 602. Push rod motor IV, 603. Electric telescopic rod III, 604. Gripping jaw motor II, 605. Conveyor belt, 701. Collection bucket, 702. Electric hydraulic push rod I, 703. Compression groove tube, 704. Active gate II, 705. Rectangular pressure block, 706. Screw stepper motor V, 707. Screw stepper motor VI, 708. Carrying frame, 709. Push rod motor VI, 710. Electric lifting device II. DETAILED DESCRIPTION

[0027] Example 1, refer to the attached Figure 1-7 , an environmentally friendly tapping device, including a main frame, a feeding part, a tapping part, a tapping position adjustment part, an unloading part, a waste processing part and a control part.

[0028] The main frame includes a base 101, a working seat 102, an input seat 103, a carrier seat 104, a carrier seat 2 105, a movable gate 107 and an electric telescopic rod 106.

[0029] The base 101 includes a rectangular hollow container 1; a rectangular through hole 1 and a rectangular through hole 2 are arranged on the upper bottom plate of the rectangular hollow container 1; and the rectangular through hole 1 is located on the left side of the rectangular through hole 2.

[0030] The work seat 102 includes a rectangular container 1; a rectangular through hole 3 and an "L"-shaped limiting groove tube are symmetrically arranged on the left and right sides of the rectangular container 1; a "U"-shaped opening through groove 1 is arranged on the rear side plate of the rectangular container 1; the "U"-shaped opening through groove 1 is loosely connected to a movable door 1; a load-bearing plate is arranged on the inner wall of the front and rear side plates of the rectangular container 1. The load-bearing plate is in a "C" shape; The input seat 103 is arranged on the front side plate of the working seat 102; the input seat 103 includes a rectangular hollow container three; a strip-shaped through hole one is arranged on the upper bottom plate of the rectangular hollow container three.

[0031] The carrier seat 104 includes a rectangular hollow container 4; a strip-shaped through hole 2 is set on the lower bottom plate of the rectangular hollow container 4; one end of the rectangular hollow container 4 is set on the base 101 through a support, and the other end is set in the working seat 102.

[0032] The carrier seat 2 105 includes a rectangular hollow container 5; a strip-shaped through hole 3 is arranged on the lower bottom plate of the rectangular hollow container 5; one end of the rectangular hollow container 5 is arranged on the base 101 through a support, and the other end is arranged in the working seat 102.

[0033] The electric telescopic rod 106 is arranged on the left side plate and the right side plate of the rectangular container 1.

[0034] The movable gate 107 is slidably connected in the L"-shaped limiting groove tube; and the movable end of the electric telescopic rod 106 is connected to the movable gate 107. A square protrusion is arranged on the movable gate 107.

[0035] The compressor is arranged in the base.

[0036] The feeding part includes a height adjustment mechanism, a side push separation mechanism and a grabbing mechanism.

[0037] The height adjustment mechanism includes a positioning structure 201 and an electric lifting device 202.

[0038] The positioning structure 201 includes a U-shaped hollow container 1, which is arranged on the right pillar; a rectangular through hole 5 is arranged on the left inner plate of the U-shaped hollow container 1.

[0039] The electric lifting device 1 202 is disposed in the base 101 and is located below the rectangular through hole 2.

[0040] The side push separation mechanism includes a push rod motor 203, a wedge-shaped push block 204 and a wedge-shaped movable block 205.

[0041] The push rod motor 203 is arranged in a hollow container in the shape of a Chinese character “U”.

[0042] The wedge-shaped push block 204 is disposed on the movable end of the push rod motor 203 .

[0043] The wedge-shaped movable block 205 is arranged on the right inner plate of the U-shaped hollow container 1 through an elastic telescopic rod.

[0044] The grabbing mechanism includes a screw stepping motor 206 , a movable carrier plate 1 , an electric telescopic rod 207 and a vacuum suction cup 208 .

[0045] The lead screw stepper motor 206 and the slide bar 1 are arranged inside the carrier seat 104.

[0046] The movable carrier plate 1 is slidably connected to the slide bar 1 and is connected to the nut seat of the lead screw stepper motor 206.

[0047] The electric telescopic rod 207 is arranged on the lower bottom surface of the movable carrier plate 1 through the mounting carrier plate 1.

[0048] The vacuum chuck 208 is arranged on the movable end of the electric telescopic rod 207.

[0049] The tapping part includes a tapping machine 301 and an electric lifting device 3 302.

[0050] The electric lifting device 3 302 is arranged inside the working seat 102.

[0051] The tapping machine 301 is arranged on the movable end of the electric lifting device 3 302 through an "h"-shaped mounting bracket.

[0052] The tapping position adjustment part includes an internal adjustment mechanism and an external information input mechanism.

[0053] The internal adjustment mechanism includes a lead screw stepper motor 2 401, a movable carrier plate 2 402, a lead screw stepper motor 3 403, a tapping positioning box structure, a positioning frame 2 409 and a positioning column 2.

[0054] The lead screw stepper motor 2 401 and the slide bar 2 are arranged on the load-bearing carrier plate.

[0055] The movable carrier plate 2 402 is slidably connected to the slide bar 2 and is connected to the nut seat of the lead screw stepper motor 2 401; the movable carrier plate 2 402 is in a "hui" shape.

[0056] The lead screw stepper motor 3 403 and the slide bar 3 are arranged on the movable carrier plate 2 402.

[0057] The tapping positioning box structure is slidably connected to the slide bar 3 and is connected to the nut seat of the lead screw stepper motor 3 403; the tapping positioning box structure includes a "hui"-shaped hollow container 2 404, a push rod motor 2 405, an "L"-shaped limiting pressure plate 406, a screw jack 407, and an "L"-shaped limiting plate 408.

[0058] Strip-shaped through holes 4, strip-shaped through holes 5, and limiting support bars are arranged on the upper bottom plate of the "hui"-shaped hollow container 2 404.

[0059] The push rod motor 2 405 and the screw jack 407 are arranged inside the "hui"-shaped hollow container 2 404.

[0060] The "L"-shaped limiting pressure plate 406 is arranged on the movable end of the push rod motor 2 405 and is slidably connected to the strip-shaped through hole 4.

[0061] The “L”-shaped limiting plate 408 is disposed on the movable end of the screw lift 407 and is slidably connected to the strip-shaped through hole five.

[0062] The second positioning frame 409 is disposed on the bottom surface of the second movable carrier plate 402; The second positioning column is arranged on the lower bottom surface of the second U-shaped hollow container 404 through the fourth electric telescopic rod 410.

[0063] The external information input mechanism includes a coordinate moving structure and a signal auxiliary structure.

[0064] The coordinate moving structure includes a movable carrier plate 3 501, a sliding rod 4, a push rod motor 3 502, an "L"-shaped brake block, a handle 1, a movable carrier plate 4 503, a sliding rod 5, a clamping jaw motor 1 504 and a handle 2.

[0065] The sliding rod 4 is disposed in the input seat 103 .

[0066] The movable carrier plate 3 501 is slidably connected to the slide rod 4 through a "9"-shaped limit block.

[0067] The push rod motor 3 502 is disposed on the lower bottom plate of the movable carrier plate 3 501 .

[0068] The handle 1 is disposed on the upper bottom plate of the movable carrier plate 3 501 .

[0069] The "L"-shaped brake block is arranged on the movable end of the push rod motor 3 502.

[0070] The movable carrier plate 4 503 is arranged on the movable carrier plate 3 501 through a "9"-shaped limit block and a sliding rod 5.

[0071] The clamping jaw motor 1 504 is disposed on the lower bottom plate of the movable carrier plate 4 503 .

[0072] The second handle is disposed on the upper bottom plate of the fourth movable carrier plate 503 .

[0073] The signal auxiliary structure includes a T-shaped frame, a positioning frame 505 and a positioning column 506.

[0074] The first positioning frame 505 is disposed on the upper bottom plate of the input seat 103 .

[0075] The first positioning post 506 is disposed on the T-shaped frame.

[0076] The unloading part includes a screw stepper motor 4 601 , a movable carrier plate 5 , a push rod motor 4 602 , an electric telescopic rod 3 603 , a clamping claw motor 2 604 and a conveyor belt 605 .

[0077] The screw stepper motor 4 601 and the slide bar 6 are arranged in the carrier base 2 105 .

[0078] The movable carrier plate 5 is slidably connected to the slide rod 6 and is connected to the nut seat of the screw stepper motor 4 601.

[0079] The second mounting plate is arranged on the fifth movable mounting plate through a connecting column.

[0080] Push rod motor four 602 and slide rail one are arranged on mounting carrier plate two.

[0081] The mounting seat is slidably connected to the first slide rail.

[0082] The electric telescopic rod three 603 is arranged on the movable end of the push rod motor four 602.

[0083] The second clamping jaw motor 604 is arranged on the movable end of the third electric telescopic rod 603.

[0084] The conveyor belt 605 is disposed on the base 101 .

[0085] The waste processing part includes a collection and pressing mechanism and a storage mechanism.

[0086] The collecting and pressing mechanism includes a high-pressure nozzle, a collecting bucket 701, an electric hydraulic push rod 1 702, an electric hydraulic push rod 2, a compression groove tube 703, a movable gate plate 2 704 and a push rod motor 5.

[0087] The collecting bucket 701 is disposed in the working seat 102 and is located below the tapping machine 301 .

[0088] The compression groove tube 703 is arranged at the lower end of the collection bucket 701; the side plate of the compression groove tube 703 is provided with a compression through hole and a strip-shaped limiting hole.

[0089] The electric hydraulic push rod 1 702 and the electric hydraulic push rod 2 are arranged on the bottom surface of the load-bearing carrier plate through a "U"-shaped mounting carrier plate.

[0090] A rectangular pressing block 705 is provided on the electric hydraulic push rod 1 702 and the electric hydraulic push rod 2.

[0091] The movable gate plate 2 704 is slidably connected in the strip-shaped limiting hole and is connected to the movable end of the push rod motor 5.

[0092] The storage mechanism includes a screw stepper motor five 706 , a screw stepper motor six 707 , a carrying frame 708 , a push rod motor six 709 and an electric lifting device two 710 .

[0093] The screw stepper motor 5706 is arranged in the working seat 102 through a "U"-shaped load plate.

[0094] The screw stepper motor six 707 is arranged on the nut seat of the screw stepper motor five 706 through a strip carrier plate.

[0095] The bearing frame 708 is arranged on the nut seat of the screw stepping motor 707 through a "moon" shaped mounting frame; a "U" shaped opening through groove 2 is arranged on the bearing frame 708.

[0096] The push rod motor 6 709 is arranged on a "moon" shaped mounting frame; the movable gate plate 3 is arranged on the movable end of the push rod motor 6 709; the movable gate plate 3 is slidably connected in the "U" shaped opening through groove 2.

[0097] The second electric lifting device 710 is disposed in the base.

[0098] The control part includes control mechanism, feedback mechanism and PLC controller.

[0099] The control mechanism includes a start switch, a feeding switch, an adjustment switch 1, an adjustment switch 2, a memory switch, an emptying switch, a manual switch, a processing switch and a pause switch.

[0100] The adjustment switch 1 and the adjustment switch 2 are respectively arranged on the handle 1 and the handle 2.

[0101] The start switch, feeding switch, memory switch, emptying switch, manual switch, processing switch and pause switch are on the outer wall of the side panel of the work seat 102.

[0102] The feedback mechanism includes a distance sensor module one, a distance sensor module two, a distance sensor module three, a distance sensor module four, a distance sensor module five, a distance sensor module six, a photoelectric counting sensor module, a display and a "cross" shaped laser indicator.

[0103] The distance sensor module 1 is arranged on the push rod motor 1 203 to assist the PLC controller in detecting the position of the material.

[0104] The distance sensor module 2 is arranged on the mounting carrier plate 1 and is used to assist the PLC controller in detecting the position of the material.

[0105] The distance sensor module three is arranged on the tapping positioning box structure to assist the PLC controller in detecting the position of the material.

[0106] The distance sensor module 4 is disposed on the positioning column 1 506 to assist the PLC controller in detecting the coordinates of the X-axis and the Y-axis.

[0107] The distance sensor module 5 is arranged on the fixed carrier plate 2 to assist the PLC controller in detecting the coordinates of the X-axis and the Y-axis.

[0108] The distance sensor module 6 is arranged on the mounting carrier plate 2 to assist the PLC controller in detecting the position of the product after the hole is opened.

[0109] The photoelectric counting sensor module is arranged on the conveyor belt 605 to assist the PLC controller in detecting the number of products.

[0110] The display is arranged on the side panel of the input socket 103 .

[0111] A “X” shaped laser pointer is disposed on the first positioning column 506 .

[0112] The screw stepper motor of the present invention comprises a servo motor, a ball screw pair, and a nut seat; the servo motor and the ball screw pair are driven by a screw. The ball screw pair comprises a combination of a ball screw, a ball nut, a rotating steel ball, and a circulating part. The nut seat is connected to the ball nut of the ball screw pair.

[0113] Working principle and usage: The first step is pre-setting: The device is powered on and debugged. The loading box with materials (products to be processed) is placed above the electric lifting device 1 202. The empty loading box is placed above the electric lifting device 2 710.

[0114] The loading box comprises a rectangular container 2 and a movable bottom plate; a rectangular through hole 4 is arranged on the lower bottom plate of the rectangular container 2; and the movable bottom plate is slidably connected in the rectangular container 2.

[0115] Second step, use: Press the feeding switch, and the PLC controller outputs a signal to the electric lifting device 202 and the electric telescopic rod 106. The electric telescopic rod 106 opens the movable gate 1, and the electric lifting device 202 starts, so that the material is moved up to the side of the distance sensor module 1. The distance sensor module 1 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the push rod motor 203. The push rod motor 203 starts, driving the upper material to move left, so that the stacked material is tilted and stratified. The distance sensor module 2 and the PLC controller delay output signals to the compressor, the screw stepper motor 206, and the electric telescopic rod 207.

[0116] The compressor, screw stepper motor 1 206, electric telescopic rod 2 207, and solenoid valve are started to grab the material and transfer it to the tapping positioning box structure; the distance sensor module 3 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the push rod motor 2 405 and the screw lift 407. The push rod motor 2 405 drives the "L"-shaped limit plate 406 to move downward, and the screw lift 407 drives the "L"-shaped limit plate 408 to move left to fix the material.

[0117] Step 3, Memory: Fix the processed sample to the movable carrier plate 4 503; press the adjustment switch 1 on the handle 1 by hand, and the PLC controller outputs a signal to the push rod motor 3 502, and the push rod motor 3 502 is released, so that the movable carrier plate 4 503 can move on the Y axis. Then press the adjustment switch 2 on the handle 2 by hand, and the PLC controller outputs a signal to the clamping jaw motor 1 504, and the clamping jaw motor 1 504 is released, so that the movable carrier plate 4 503 can move on the X axis, and finally the opening is located below the "cross" shaped laser indicator. Click the memory switch, and the distance sensor module 4 assists the PLC controller to record the opening position. Repeat this process to complete the recording of all opening positions, which is convenient for automatic opening.

[0118] For manual hole opening, the hole opening switch is directly pressed, and the distance sensor module 5 assists the PLC controller to output signals to the electric lifting device 3 302, the tapping machine 301, the screw stepping motor 2 401, and the screw stepping motor 3 403. The screw stepping motor 2 401 and the screw stepping motor 3 403 control the material to move to the corresponding hole opening position, and the electric lifting device 3 302 and the tapping machine 301 are started to open the hole.

[0119] Step 4: Drilling holes: After the memory is completed (or the processing switch is pressed), the distance sensor module 5 assists the PLC controller to output signals to the electric lifting device 3 302, the tapping machine 301, the screw stepping motor 2 401, and the screw stepping motor 3 403. The electric telescopic rod 410 drives the positioning column to move downward, the screw stepping motor 2 401 and the screw stepping motor 3 403 control the material to move to the corresponding hole opening position, and the electric lifting device 3 302 and the tapping machine 301 are started to open the hole. In this way, the holes in all positions are opened in the order of the memory steps.

[0120] Step 5: Uninstall: After the hole is opened (or the unloading switch is pressed), the PLC controller outputs signals to the screw stepper motor four 601, the push rod motor four 602, the electric telescopic rod three 603, the clamping claw motor two 604, and the conveyor belt 605.

[0121] The screw stepper motor 4 601 drives the movable carrier plate 5 to move above the processed product; the push rod motor 4 602 drives the electric telescopic rod 3 603 and the clamping claw motor 2 604 to grab the processed product. The PLC controller outputs signals to the push rod motor 2 405 and the screw lift 407.

[0122] The push rod motor 2 405 and the screw lift 407 are reset. The screw stepper motor 2 401 moves rightward for a distance; the movable end of the electric telescopic rod 3 603 moves upward for a distance. After that, the screw stepper motor 4 601 moves the processed product to the top of the conveyor belt 605 and places it on the conveyor belt 605. The conveyor belt 605 starts with a delay to facilitate the entry of subsequent products.

[0123] Step 6: Waste Disposal: When the photoelectric counting sensor module records the preset number of times, the PLC controller outputs signals to the push rod motor five, the screw stepper motor five 706, the screw stepper motor six 707, and the push rod motor six 709.

[0124] The electromagnetic valve is activated, and the high-pressure nozzle blows the crushed material into the collection bucket 701. The push rod motor 5 delays to drive the movable gate plate 2 704 to close the compression groove tube 703; the electric hydraulic push rod 1 702 and the electric hydraulic push rod 2 are activated to press the crushed material into a pressing block. The push rod motor 5 delays to drive the lower end movable gate plate 2 704 to withdraw. After the bearing frame 708 receives the pressing block, the screw stepper motor 5 706 and the screw stepper motor 6 707 drive the pressing block in order to transport the pressing block to the top of the movable bottom plate; the push rod motor 6 709 releases the movable gate plate 3, so that the pressing block reaches the corresponding position. After the preset number of transfers, the electric lifting device 2 710 moves down a unit distance to facilitate the entry of the subsequent pressing block.

[0125] Embodiment 2, based on embodiment 1, an industrial vacuum cleaner is additionally installed in the work seat 102 .

Claims

1. An environmentally friendly tapping device, characterized in that: It includes a main body frame, a feeding part, a tapping part, a tapping position adjustment part, an unloading part, a waste treatment part and a control part; the main body frame includes a base (101), a working seat (102), an input seat (103), a first carrier seat (104), a second carrier seat (105), a movable gate (107) and a first electric telescopic rod (106); the feeding part includes a height adjustment mechanism, a side pushing and separating mechanism and a grasping mechanism; the tapping part includes a tapping machine (301) and a third electric lifting device (302); the tapping position adjustment part includes an internal adjustment mechanism and an external information input mechanism; the internal adjustment mechanism includes a second lead screw stepping motor (401), a second movable carrier plate (402), a third lead screw stepping motor (403), a tapping positioning box structure, a second positioning frame (409) and a second positioning column; the second lead screw stepping motor (401) and a second slide bar are arranged on a load-bearing carrier plate; the second movable carrier plate (402) is slidably connected to the second slide bar and is connected to the nut seat of the second lead screw stepping motor (401); the third lead screw stepping motor (403) and a third slide bar are arranged on the second movable carrier plate (402); the tapping positioning box structure is slidably connected to the third slide bar and is connected to the nut seat of the third lead screw stepping motor (403); the external information input mechanism includes a coordinate moving structure and a signal assisting structure; the waste treatment part includes a collecting and pressing mechanism and a storage mechanism.

2. An environmentally friendly tapping device, characterized in that: It includes a main body frame, a feeding part, a tapping part, a tapping position adjustment part, an unloading part, a waste treatment part and a control part; The main body frame includes a base (101), a working seat (102), an input seat (103), a first carrier seat (104), a second carrier seat (105); the working seat (102), the input seat (103), the first carrier seat (104) and the second carrier seat (105) are arranged on the base (101); the first carrier seat (104) and the second carrier seat (105) are located on both sides of the working seat (102); the input seat (103) is arranged on the front side plate of the working seat (102); The feeding part is used for supplying materials; The tapping part includes a tapping machine (301) and a third electric lifting device (302), and is used for tapping the materials; The tapping position adjustment part includes an internal adjustment mechanism and an external information input mechanism; the internal adjustment mechanism includes a second lead screw stepping motor (401), a second movable carrier plate (402), a third lead screw stepping motor (403), a tapping positioning box structure; the second lead screw stepping motor (401), the second movable carrier plate (402) and the third lead screw stepping motor (403) form a first slide table module, and the tapping positioning box structure is used to assist the first slide table module to fix the materials; the external information input mechanism includes a coordinate moving structure and a signal assisting structure; the coordinate moving structure includes a third movable carrier plate (501), a fourth slide bar, a fourth movable carrier plate (503), a fifth slide bar; the third movable carrier plate (501), the fourth slide bar, the fourth movable carrier plate (503) and the fifth slide bar form a second slide table module; the signal assisting structure includes a "T”-shaped frame, and the "T”-shaped frame is used for installing a laser indicator; The unloading part is used for unloading materials; The waste material processing part realizes the fixed-point placement and storage of the waste material pressing block, including a collection pressing mechanism and a storage mechanism; the collection pressing mechanism includes an electric hydraulic push rod 1 (702), an electric hydraulic push rod 2, a compression groove tube (703), a movable gate plate 2 (704) and a push rod motor 5; the electric hydraulic push rod 1 (702) and the electric hydraulic push rod 2 are arranged on the compression groove tube (703) for pressing the waste material; the movable gate plate 2 (704) and the push rod motor 5 are arranged On the compression groove tube (703), it is used to transfer the waste pressing block; the storage mechanism includes a screw stepper motor five (706), a screw stepper motor six (707), a bearing frame (708), a push rod motor six (709) and an electric lifting device two (710); the screw stepper motor five (706) and the screw stepper motor six (707) constitute a slide module three; the bearing frame (708) and the push rod motor six (709) are used to receive the waste pressing block; The feedback mechanism comprises a distance sensor module, a photoelectric counting sensor module, a display and a "cross" shaped laser indicator; the distance sensor module 1 is arranged on the push rod motor 1 (203); the distance sensor module 2 is arranged on the mounting carrier 1; the distance sensor module 3 is arranged on the tapping positioning box structure; the distance sensor module 4 and the distance sensor module 5 are respectively arranged on the slide module 1 and the slide module 2; the photoelectric counting sensor module is arranged on the conveyor belt (605); and the "cross" shaped laser indicator is arranged on the positioning column 1 (506).

3. An environmentally friendly tapping device according to claim 1 or 2, characterized in that: The tapping positioning box structure comprises a second "U"-shaped hollow container (404), a second push rod motor (405), an "L"-shaped limiting pressure plate (406), a screw rod lift (407), and an "L"-shaped limiting plate (408); a fourth strip through hole, a fifth strip through hole, and a limiting support strip are arranged on the upper bottom plate of the second "U"-shaped hollow container (404); the second push rod motor (405) and the screw rod lift (407) are arranged in the second "U"-shaped hollow container (404); the "L"-shaped limiting pressure plate (406) is arranged on the movable end of the second push rod motor (405) and is slidably connected to the fourth strip through hole; the "L"-shaped limiting plate (408) is arranged on the movable end of the screw rod lift (407) and is slidably connected to the fifth strip through hole.

4. An environmentally friendly tapping device according to claim 1 or 2, characterized in that: The feeding part comprises a height adjustment mechanism, a side push separation mechanism and a grasping mechanism; the height adjustment mechanism comprises a positioning structure (201) and an electric lifting device (202); the positioning structure (201) comprises a hollow container (1) in the shape of a Chinese character U, which is arranged on a pillar on the right side; a rectangular through hole (5) is arranged on the left inner plate of the hollow container (1) in the shape of a Chinese character U; the electric lifting device (202) is arranged in the base (101) and is located below the rectangular through hole (2).

5. An environmentally friendly tapping device according to claim 1 or 2, characterized in that: The tapping part comprises a tapping machine (301) and an electric lifting device (302); the electric lifting device (302) is arranged in the working seat (102); the tapping machine (301) is arranged on the movable end of the electric lifting device (302) through an "H"-shaped mounting frame.

6. An environmentally friendly tapping device according to claim 1 or 2, characterized in that: The coordinate moving structure comprises a movable carrier plate 3 (501), a sliding rod 4, a push rod motor 3 (502), an "L"-shaped brake block, a handle 1, a movable carrier plate 4 (503), a sliding rod 5, a clamping jaw motor 1 (504) and a handle 2; the sliding rod 4 is arranged in an input seat (103); the movable carrier plate 3 (501) is slidably connected to the sliding rod 4 through a "9"-shaped limit block; the push rod motor 3 (502) is arranged on the lower bottom plate of the movable carrier plate 3 (501); the handle 1 is arranged on the upper bottom plate of the movable carrier plate 3 (501); the "L"-shaped brake block is arranged on the movable end of the push rod motor 3 (502); the movable carrier plate 4 (503) is arranged on the movable carrier plate 3 (501) through a "9"-shaped limit block and the sliding rod 5; the clamping jaw motor 1 (504) is arranged on the lower bottom plate of the movable carrier plate 4 (503); and the handle 2 is arranged on the upper bottom plate of the movable carrier plate 4 (503).

7. An environmentally friendly tapping device according to claim 1 or 2, characterized in that: The unloading part comprises a screw stepper motor four (601), a movable carrier plate five, a push rod motor four (602), an electric telescopic rod three (603), a clamping jaw motor two (604) and a conveyor belt (605); the screw stepper motor four (601) and the sliding rod six are arranged in the carrier seat two (105); the movable carrier plate five is slidably connected to the sliding rod six and is connected to the nut seat of the screw stepper motor four (601); the mounting carrier plate two is arranged on the movable carrier plate five through a connecting column; the push rod motor four (602) and the slide rail one are arranged on the mounting carrier plate two; the mounting seat is slidably connected to the slide rail one; the electric telescopic rod three (603) is arranged on the movable end of the push rod motor four (602); the clamping jaw motor two (604) is arranged on the movable end of the electric telescopic rod three (603); and the conveyor belt (605) is arranged on the base (101).

8. An environmentally friendly tapping device according to claim 4, characterized in that: The side-pushing separation mechanism comprises a push rod motor (203), a wedge-shaped push block (204) and a wedge-shaped movable block (205); the push rod motor (203) is arranged in a "U"-shaped hollow container; the wedge-shaped push block (204) is arranged on the movable end of the push rod motor (203); and the wedge-shaped movable block (205) is arranged on the right inner plate of the "U"-shaped hollow container through an elastic telescopic rod.

9. An environmentally friendly tapping device according to claim 4, characterized in that: The gripping mechanism comprises a screw stepper motor 1 (206), a movable carrier plate 1, an electric telescopic rod 2 (207) and a vacuum suction cup (208); the screw stepper motor 1 (206) and a sliding rod 1 are arranged in a carrier seat 1 (104); the movable carrier plate 1 is slidably connected to the sliding rod 1 and is connected to a nut seat of the screw stepper motor 1 (206); the electric telescopic rod 2 (207) is arranged on the lower bottom surface of the movable carrier plate 1 by installing the carrier plate 1; and the vacuum suction cup (208) is arranged on the movable end of the electric telescopic rod 2 (207).

10. An application method of an environmentally friendly tapping device, characterized in that: The following steps are involved: The first step is pre-setting: The device is powered on and debugged; a loading box filled with materials is placed above the electric lifting device 1 (202); an empty loading box is placed above the electric lifting device 2 (710); The loading box includes a rectangular container 2 and a movable bottom plate; a rectangular through hole 4 is arranged on the lower bottom plate of the rectangular container 2; the movable bottom plate is slidably connected to the rectangular container 2; Second step, use: When the feeding switch is pressed, the PLC controller outputs a signal to the electric lifting device (202) and the electric telescopic rod (106); the electric telescopic rod (106) opens the movable gate (1), and the electric lifting device (202) is started, so that the material is moved up to the side of the distance sensor module (1); the distance sensor module (1) outputs a signal to the PLC controller, and the PLC controller outputs a signal to the push rod motor (203), and the push rod motor (203) is started, driving the upper layer of material to move left, so that the stacked material is tilted, and stratification is achieved; The distance sensor module 2 and the PLC controller delay output signals to the compressor, the screw stepping motor 1 (206), and the electric telescopic rod 2 (207); The compressor, the screw stepper motor 1 (206), the electric telescopic rod 2 (207), and the solenoid valve are started to grasp the material and transfer the material to the tapping positioning box structure; the distance sensor module 3 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the push rod motor 2 (405) and the screw lift (407); the push rod motor 2 (405) drives the "L"-shaped limit plate (406) to move downward, and the screw lift (407) drives the "L"-shaped limit plate (408) to move leftward to fix the material; Step 3, Memory: The processed sample is fixed on the movable carrier plate 4 (503); the adjustment switch 1 on the handle 1 is pressed by hand, and the PLC controller outputs a signal to the push rod motor 3 (502), and the push rod motor 3 (502) is released, so that the movable carrier plate 4 (503) can move on the Y axis; then the adjustment switch 2 on the handle 2 is pressed by hand, and the PLC controller outputs a signal to the clamping jaw motor 1 (504), and the clamping jaw motor 1 (504) is released, so that the movable carrier plate 4 (503) can move on the X axis, and finally the opening is located below the "cross" shaped laser pointer; the memory switch is pressed, and the distance sensor module 4 assists the PLC controller to record the opening position; repeat this process to complete the recording of all the opening positions, so as to facilitate automatic opening; To manually drill a hole, the drilling switch is directly pressed, and the distance sensor module 5 assists the PLC controller to output signals to the electric lifting device 1 (202), the tapping machine (301), the screw stepping motor 2 (401), and the screw stepping motor 3 (403); the screw stepping motor 2 (401) and the screw stepping motor 3 (403) control the material to move to the corresponding drilling position, and the electric lifting device 1 (202) and the tapping machine (301) are started to drill a hole; Step 4: Drilling ： After the memory is completed, or the processing switch is pressed, the distance sensor module five assists the PLC controller to output signals to the electric lifting device three (302), the tapping machine (301), the screw stepping motor two (401), and the screw stepping motor three (403); the electric telescopic rod four (410) drives the positioning column to move downward, the screw stepping motor two (401) and the screw stepping motor three (403) control the material to move to the corresponding hole opening position, and the electric lifting device three (302) and the tapping machine (301) are started to open the hole; in this way, according to the order of the memory steps, the holes in all positions are opened; Step 5: Uninstall: After the hole is opened, or the unloading switch is pressed, the PLC controller outputs a signal to the screw stepper motor 4 (601), the push rod motor 4 (602), the electric telescopic rod 3 (603), the clamping claw motor 2 (604), and the conveyor belt (605); The screw stepper motor 4 (601) drives the movable carrier plate 5 to move above the processed product; the push rod motor 4 (602) drives the electric telescopic rod 3 (603) and the clamping claw motor 2 (604) to grab the processed product; The PLC controller outputs signals to the push rod motor 2 (405) and the screw lift (407); The push rod motor 2 (405) and the screw lift (407) are reset; the screw stepper motor 2 (401) moves rightward for a distance; the movable end of the electric telescopic rod 3 (603) moves upward for a distance; then, the screw stepper motor 4 (601) moves the processed product to the top of the conveyor belt (605) and places it on the conveyor belt (605), and the conveyor belt (605) is delayed to start, so as to facilitate the entry of subsequent products; Step 6: Waste Disposal: When the photoelectric counting sensor module records the preset number of times, the PLC controller outputs signals to the push rod motor five, the screw rod stepping motor five (706), the screw rod stepping motor six (707), and the push rod motor six (709); The electromagnetic valve is started, and the high-pressure nozzle blows the crushed material into the collection bucket (701). The push rod motor five delays driving the movable gate plate two (704) to close the compression groove tube (703); the electric hydraulic push rod one (702) and the electric hydraulic push rod two are started to press the crushed material into a pressing block; the push rod motor five delays driving the lower end movable gate plate two (704) to withdraw, and after the bearing frame (708) receives the pressing block, the screw stepper motor five (706) and the screw stepper motor six (707) drive the pressing block in order to transport the pressing block to the top of the movable bottom plate; the push rod motor six (709) releases the movable gate plate three, so that the pressing block reaches the corresponding position; after the transfer to the preset number of times, the electric lifting device two (710) moves down a unit distance to facilitate the entry of the subsequent pressing block.

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