Zero leakage protector based on artificial intelligence
By using a high-speed microprocessor and MOS tube based on artificial intelligence in the zero-point leakage protector, combined with a digital current transformer, it quickly detects the current balance state and cuts off the power supply, and solves the problems of insufficient leakage protection and long response time in DC circuits in the prior art, achieving the effect of microsecond-level response and high-reliability power supply cutoff.
Patent Information
- Application Number
- CN202510346913.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-16
AI Technical Summary
The existing zero-point leakage protector is difficult to operate effectively in DC circuits, and the operation response time is long, so it is impossible to quickly cut off the power supply to prevent electric shock or power battery from deflating.
It adopts a high-speed microprocessor and MOS tube based on artificial intelligence, combining input and output digital current transformers to quickly detect the current balance state, and quickly cut off the power supply if leakage is detected.
It realizes microsecond-level fast response capability, can cut off the power supply in a very short time, and can operate faster and have higher reliability. It is suitable for high-power electrical equipment and electric vehicles.
Smart Images

Figure CN120016407A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a DC zero-point leakage protector based on artificial intelligence. Compared with conventional AC zero-point leakage protectors, this zero-point leakage protector has expanded the AC range to the DC field, and the traditional relay elements and mechanical releases are abandoned in the protection device; in terms of control mode, a high-speed microprocessor and MOS tube based on AI technology are adopted, and fixed-point, floating-point and DSP algorithms and AI reasoning operations are supported. The action response time is at least one order of magnitude faster than that of the traditional zero-point leakage protector; in terms of topological structure, the control and the junction box are combined into one, which is suitable for the protection of both AC circuits and DC circuits, and is particularly safe, and can be widely used in various fixed or mobile high-power electrical equipment.
[0002] Under normal circumstances, the live and neutral currents in an AC circuit are equal in magnitude and opposite in direction, that is, the vector sum of the currents is zero; once the power factor of the system drops severely, causing the midpoint voltage to drift, part of the current will flow back through an abnormal path, causing the vector sum of the currents in the live and neutral lines to no longer be zero, and leakage will occur; similarly, in DC circuits, circulating currents caused by unequal potentials caused by multi-point grounding or creepage effects are prone to electric shock accidents caused by leakage in electrical equipment.
[0003] Conventional AC zero-point leakage protectors are basically implemented using outdated zero-sequence current transformers (ZTC) or residual current transformers (RTC). Once the leakage current is detected to exceed the set threshold, the electromagnetic component will automatically trigger the release to cut off the power supply; therefore, in terms of working principle, the action response time of traditional AC zero-point leakage protectors should be in milliseconds or longer.
[0004] This is why the zero-point leakage protector needs to be inspected and tested regularly in order to maintain its normal function; however, for a system with an ungrounded neutral point, the zero-point leakage protector usually cannot work properly because the zero-sequence current transformer (ZTC) cannot detect the leakage current due to the lack of a reference potential.
[0005] Therefore, the original intention of the design of the present invention is mainly to solve how to convert the zero-sequence current leakage protection problem in an AC power environment into the leakage protection problem in a DC power supply environment, or to make this zero-point leakage protector suitable for both AC circuits and DC circuits. This is particularly practical for electric vehicles using power battery packs, because when an electric vehicle has an accident, the explosion time of the power battery pack usually occurs within milliseconds. It is very necessary to take preventive measures and quickly cut off the DC power supply.
[0006] The most amazing thing about the zero-point leakage protector based on artificial intelligence is its fast response protection capability. When dangerous leakage charge has not yet accumulated, it can quickly cut off the power supply of the power battery pack within microseconds. Moreover, at the moment of switch action, there is no electromagnetic arcing phenomenon, nor electrical corrosion between contacts. This not only extends the service life of the protection device, but also acts faster and has higher reliability than traditional protection devices with electromagnetic tripping. In terms of control means, the present invention application adopts the core microcontroller chip ESP32-S3 based on artificial intelligence technology. The chip supports fixed-point, floating-point and DSP algorithms, supports AI high-speed reasoning operations, and can convert its AI model into the format of an embedded zero-point leakage protector device in DeepSeek mode.
[0007] The basic principle of the zero-point leakage protector based on artificial intelligence is that the circuit of this zero-point leakage protector has an input digital current transformer and an output digital current transformer. The characteristics of these two digital current transformers are that they have basically the same appearance, but can be set horizontally or vertically. The control circuit can quickly detect whether the input current and the output current are balanced, so that the current balance state can be closely monitored to accurately determine whether there is leakage in the system. If there is no leakage, the vector sum of the input and output currents is zero; if the power factor drops or there is leakage current, the balance of the current vector sum will be broken, and the MOS tube in the zero-point leakage protector will quickly cut off the power supply to prevent the risk of fire caused by electric shock or power battery explosion, thereby achieving the purpose of zero-point leakage protection.
[0008] In terms of topological structure design, the present invention application follows the principle of "overall minimum cost and system optimization". The control and junction boxes adopt a hybrid structure that combines two into one. The input digital current transformer adopts a horizontal form, and the output digital current transformer adopts a vertical form, so as to overcome the cross-induction interference between electromagnetic fields as much as possible.
[0009] Obviously, the AI-based zero-point leakage protector can be widely used in large mobile electronic devices, and can effectively reduce the incidence of electrical accidents and protect the safety of personnel and equipment. Summary of the invention
[0010] In view of this, the present invention introduces a zero-point leakage protector based on artificial intelligence, the specific contents of which are as follows: 1. The zero-point leakage protector based on artificial intelligence includes: protector upper cover, control and junction box, external wiring plug seat, PCB circuit board, and its key points are: The protector upper cover is a cylindrical structure with a hexagonal pit on the inner side; The control part of the control and junction box is a cavity structure with a circular exterior and a hexagonal interior, and the exterior of the junction box is a hexagonal column structure, and the two are combined into one to form the control and junction box; The external hexagonal column structure on the control and junction box is designed as the junction box end. The contact surface between the circular cylinder on the outside of the control and junction box and the upper cover of the protector has a hexagonal convex strip. During assembly, the upper cover of the protector is embedded in the hexagonal convex strip of the control and junction box through the hexagonal pit on the upper cover. After the cylindrical part of the control and junction box is hollowed out into a hexagonal inner cavity, the bottom of the hexagonal inner cavity wall extends out of the control and junction box step, five heat dissipation fixing holes are opened on each side of the hexagonal inner cavity wall of the control and junction box, a control and junction box central circular hole pit is opened at the center of the control and junction box, and an external wiring introduction hole is opened on the side wall of the central circular hole pit of the control and junction box; Each side of the hexagonal column of the control and junction box extends out an external wiring plug socket, and the external wiring plug socket is connected to the external wiring lead-in hole; The terminal box end of the hexagonal column of the control and junction box is designed with a circle of hexagonal groove interfaces, which are designed to prevent electromagnetic cross interference. In order to facilitate users to expand other equipment, the terminal box end of the control and junction box is not equipped with a cover plate; A separation hole is provided at the center of the terminal box end of the control and terminal box, and six separation ribs with separation grooves and six wiring screw fixing holes are arranged around the separation hole. After the external wiring is connected through the external wiring plug socket, the screws at the wiring screw fixing holes can be tightened to fix the external wiring; The PCB circuit board is the control core of the zero-point leakage protector based on artificial intelligence. There is a through hole in the center of the PCB circuit board. The PCB circuit board is respectively welded with an ESP32-S3 microprocessor, a field programmable chip, a power driver chip, a universal driver, two-way digital temperature sensors for power devices, MOS tubes, horizontal input digital current sensors, vertical output digital current sensors, vertical common-mode inductors, SMD high-frequency transformers, photocouplers, SMD freewheeling diodes, and electrolytic capacitors; During installation, the PCB circuit board is placed on the junction box step in the hexagonal inner cavity of the control and junction box, and then screwed through the PCB circuit board fixing hole and connected to the mounting hole on the junction box step; The input digital current sensor is a horizontal structure. Although the structure has a screw fixing hole for the input digital current sensor, the simplest installation method is to directly solder the input digital current sensor pin to the central through hole of the PCB circuit board. The input current sensing signal is shaped and filtered by the field programmable chip and then sent to the corresponding pin of the ESP32-S3 microprocessor. The output digital current sensor is a vertical structure, and is fixed on the PCB circuit board by screws passing through the screw fixing holes of the output digital current sensor, and then the pins of the output digital current sensor are welded to the PCB circuit board, and the output current sensing signal is shaped and filtered by the field programmable chip and then sent to the corresponding pins of the ESP32-S3 microprocessor; The vertical common-mode inductor is designed to eliminate the common-mode interference signal on the output current side. Especially when an external motor is installed on the output side, it can greatly reduce the electromagnetic surge radiation and noise caused by the motor equipment when it is started, thereby improving the stability of the system. Each MOS tube is connected to a SMD freewheeling diode to eliminate the damage of reverse surge current to the MOS tube. The heat dissipation surface of the MOS tube is fixed to the heat dissipation fixing hole on the inner cavity wall by screws. The MOS tube is controlled by a photocoupler, which is controlled by the I / O pin of the ESP32-S3 microprocessor.
[0011] Furthermore, the protector upper cover plate and the control and junction box are all cast from aluminum at one time.
[0012] Furthermore, the ESP32-S3 microprocessor on the PCB circuit board is a domestically produced high-performance dual-core processor in a QFN56 package, which supports fixed-point, floating-point, DSP, Bluetooth and WiFi operations and uses a low-power power supply method.
[0013] Furthermore, the control and junction box itself is an equipotential junction box. The ground wire on the PCB circuit board is directly connected to the control and junction box and then grounded at a unified single point, thereby avoiding the impact of multi-point grounding loops caused by accidental multi-point grounding of electrical appliances.
[0014] Furthermore, the control and junction box is designed according to the explosion-proof and induction-proof levels. It realizes the operations of digging holes, grooving and dividing ribs at the junction box end at the same time through the dividing ribs and dividing grooves, so as to eliminate the influence of distributed capacitance and induced static electricity during the connection process as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, without paying creative labor, they can also draw inferences from these drawings and obtain other similar drawings.
[0016] Figure 1 Appearance of zero-point leakage protector based on artificial intelligence Figure 1 ; Figure 2 Appearance of zero-point leakage protector based on artificial intelligence Figure 2 ; Figure 3 Decomposition of zero-point leakage protector based on artificial intelligence Figure 1 ; Figure 4 Decomposition of zero-point leakage protector based on artificial intelligence Figure 2 ; Figure 5 Decomposition of zero-point leakage protector based on artificial intelligence Figure 3 ; Figure 6 Decomposition of zero-point leakage protector based on artificial intelligence Figure 4 ; Figure 7 PCB circuit board component welding surface Figure 1 ; Figure 8 PCB circuit board component welding surface Figure 2 ; Fig. 9 PCB circuit board component welding surface Figure 3 ; Fig.10 Horizontal diagram of input current sensor; Fig.11 Output current sensor vertical diagram; Fig.12 Control and junction box diagram.
[0017] Description of labels: 1 Protector cover 1-1 Hexagonal pit on the upper cover 2 Control and junction box 2-1 Control and junction box hexagonal convex strip 2-2 Heat dissipation fixing holes 2-3 Control and junction box steps 2-4 Hexagonal inner cavity 2-5 Central round hole pit for control and junction box 2-6 External wiring lead-in hole 3 External wiring plug socket 3-1 Hexagonal groove 3-2 Center separation hole pit 3-3 Terminal screw fixing holes at the terminal box 3-4 Separation ribs and grooves at the junction box end 4 PCB circuit board 4-1 ESP32-S3 Microprocessor 4-2 Field Programmable Chip 4-3 Power driver chip 4-4 Universal Driver 4-5 Power supply devices 4-6 Digital Temperature Sensor 4-7 MOS tube 4-8 Input Digital Current Sensor 4-8-1 Input screw fixing hole for digital current sensor 4-8-2 Input digital current sensor pin 4-9 Output Digital Current Sensor 4-9-1 Output digital current sensor screw fixing hole 4-9-2 Output digital current sensor pin 4-10 Vertical Common Mode Inductor 4-11 SMD high frequency transformer 4-12 PCB circuit board fixing holes 4-13 Photocoupler 4-14 SMD freewheeling diode 4-15 Electrolytic capacitor DETAILED DESCRIPTION
[0018] The specific implementation of the present invention is described below in conjunction with the accompanying drawings. It should be noted that for simplicity, all mounting screws and strong fixing glue are omitted in the drawings.
[0019] 1. A zero-point leakage protector based on artificial intelligence, comprising: a protector upper cover plate (1), a control and wiring box (2), an external wiring plug socket (3), and a PCB circuit board (4), the main points of which are: The protector upper cover (1) is a cylindrical structure, and has a hexagonal pit (1-1) on its inner side; The control part of the control and junction box (2) is a hollow structure with a circular exterior and a hexagonal interior, and the exterior of the junction box part is a hexagonal column structure, and the two are combined into one to form the control and junction box (2); The external hexagonal column structure on the control and junction box (2) is designed as a junction box end, and the contact surface between the external circular cylinder of the control and junction box (2) and the protector upper cover (1) has a hexagonal convex strip (2-1). During assembly, the protector upper cover (1) is embedded in the hexagonal convex strip (2-1) of the control and junction box through the hexagonal recess (1-1) of the upper cover; After the cylindrical portion of the control and junction box (2) is hollowed out into a hexagonal inner cavity (2-4), the bottom of the wall of the hexagonal inner cavity (2-4) extends out of the control and junction box step (2-3), five heat dissipation fixing holes (2-2) are opened on each side of the wall of the hexagonal inner cavity (2-4) of the control and junction box (2), a control and junction box central circular hole pit (2-5) is opened at the center of the control and junction box (2), and an external wiring introduction hole (2-6) is opened on the side wall of the central circular hole pit (2-5) of the control and junction box (2); An external wiring plug socket (3) extends from each side of the hexagonal column portion of the control and wiring box (2), and the external wiring plug socket (3) is connected to the external wiring lead-in hole (2-6); The terminal box end of the hexagonal column of the control and terminal box (2) is designed with a circle of hexagonal groove (3-1) interface, and the groove interface is designed to prevent electromagnetic cross interference. In order to facilitate users to expand other equipment, the terminal box end of the control and terminal box (2) is not provided with a cover plate; A partition hole (3-2) is provided at the center of the terminal box end of the control and terminal box (2), and six partition ribs with partition grooves (3-4) and six terminal screw fixing holes (3-3) are provided around the partition hole (3-2). After the external wiring is connected through the external wiring plug socket (3), the screws at the terminal screw fixing holes (3-3) can be tightened to fix the external wiring; The PCB circuit board (4) is the control core of the zero-point leakage protector based on artificial intelligence. The center of the PCB circuit board (4) has a through hole. The PCB circuit board (4) is respectively welded with an ESP32-S3 microprocessor (4-1), a field programmable chip (4-2), a power driver chip (4-3), a universal driver (4-4), a power device (4-5), a two-way digital temperature sensor (4-6), a MOS tube (4-7), a horizontal input digital current sensor (4-8), a vertical output digital current sensor (4-9), a vertical common-mode inductor (4-10), a surface-mount high-frequency transformer (11), a photocoupler (13), a surface-mount freewheeling diode (4-14), and an electrolytic capacitor (4-15); During installation, the PCB circuit board (4) is placed on the junction box step (2-3) in the hexagonal inner cavity (2-4) of the control and junction box (2), and then screws are passed through the PCB circuit board fixing holes (4-12) and connected to the mounting holes on the junction box step (2-3); The input digital current sensor (4-8) is a horizontal structure. Although the structure has a screw fixing hole (4-8-1) for the input digital current sensor, the simplest installation method is to directly solder the input digital current sensor pin (4-8-2) to the central through hole of the PCB circuit board (4). The input current sensing signal is shaped and filtered by the field programmable chip (4-2) and then sent to the corresponding pin of the ESP32-S3 microprocessor (1); The output digital current sensor (4-9) is a vertical structure, and is fixed on a PCB circuit board (4) by screws passing through screw fixing holes (4-9-1) of the output digital current sensor. The output digital current sensor pins (4-9-2) are then soldered to the PCB circuit board (4). The output current sensing signal is shaped and filtered by the field programmable chip (4-2) and then sent to the corresponding pins of the ESP32-S3 microprocessor (1). The vertical common-mode inductor (4-10) is designed to eliminate the common-mode interference signal on the output current side, especially when an external motor is installed on the output side, it can greatly reduce the electromagnetic surge radiation and noise caused by the motor equipment when it is started, thereby improving the stability of the system; Each MOS tube (4-7) is connected to a surface-mount freewheeling diode (4-14) to eliminate the damage to the MOS tube caused by reverse surge current. The heat dissipation surface of the MOS tube (4-7) is fixed to the heat dissipation fixing hole (2-2) on the wall of the inner cavity (2-4) by screws. The MOS tube (4-7) is controlled by a photocoupler (13), and the photocoupler (13) is controlled by an I / O pin of the ESP32-S3 microprocessor (1).
[0020] Furthermore, the protector upper cover plate (1) and the control and junction box (2) are both made of aluminum material by one-time casting.
[0021] Furthermore, the ESP32-S3 microprocessor (4-1) on the PCB circuit board (4) is a domestically produced high-performance dual-core processor using a QFN56 package, supporting fixed-point, floating-point, DSP, Bluetooth and WiFi operations, and using a low-power power supply method.
[0022] Furthermore, the control and junction box (2) itself is an equipotential junction box, and the ground wire on the PCB circuit board (4) is directly connected to the control and junction box (2) and then grounded at a unified single point, thereby avoiding the impact of multi-point grounding loops caused by accidental multi-point grounding of electrical appliances.
[0023] Furthermore, the control and junction box (2) is designed according to the explosion-proof and induction-proof levels. It realizes the operations of digging holes, grooving and dividing ribs at the same time through the dividing ribs and dividing grooves (3-4) at the ends of the junction box, so as to eliminate the influence of distributed capacitance and inductive static electricity during the connection process to the greatest extent possible. Beneficial Effects
[0024] In summary, the zero-point leakage protector based on artificial intelligence proposed in the present invention has the following significant beneficial effects: 1. The zero-point leakage protector based on artificial intelligence has a topological space design that combines the control and junction box into one and forms the main skeleton. Through the hexagonal cavity structure, it successfully solves the wiring problems of cables and the centralized heat dissipation problems of high-power MOS devices. The zero-point leakage protector supports equipotential wiring channels, thus completely eliminating the possibility of accidental multi-point grounding of the system and the influence of induced circulating current caused by potential differences after multi-point grounding.
[0025] 2. The biggest advantage of the zero-point leakage protector based on artificial intelligence is that it has a rapid response capability of microseconds and can cut off the power supply in a very short time. It is faster and more reliable than the protection device with electromagnetic tripping. Therefore, it is particularly suitable for power switching of new energy lithium battery packs to protect the safety of personnel and electrical equipment.
[0026] 3. The zero-point leakage protector based on artificial intelligence has an input digital current transformer and an output digital current transformer inside its circuit, so it can detect whether the input current and output current in the circuit are balanced with extremely high sensitivity, and closely monitor the balance state of the online current, so as to accurately judge whether there is leakage in the system. If there is no leakage, the vector sum of the current is zero; if there is leakage or a small leakage current, the balance of the current will be broken, and the power switch will respond quickly to cut off the power supply to prevent the fire hazard caused by electric shock or lithium battery explosion at a preventive speed, thereby achieving the purpose of zero-point leakage protection. Obviously, the zero-point leakage protector based on artificial intelligence can be widely used in large mobile devices similar to electric vehicles, and can effectively reduce the incidence of accidental electrical accidents; more importantly, this zero-point leakage protector has an action current control capability of several hundred amperes, which is difficult for conventional zero-point leakage protectors to do.
[0027] 4. What is particularly important is that in terms of control circuits, its core microcontroller ESP32-S3 is a 32-bit LX7 dual-core processor chip using the Xtensa architecture, with a main frequency of up to 240MHz, integrated with an ultra-low power coprocessor (ULP), and supports AI accelerated reasoning algorithms. In DeepSeek mode, the resident code in ESP32-S3 can be rewritten online through the API interface, or its AI model can be converted into the format of an embedded device, thereby upgrading it to an information node in the world of the Internet of Things.
[0028] 5. The zero-point leakage protector based on artificial intelligence has abandoned the traditional electromagnetic circuit as the actuator and adopted the contactless high-speed MOS device. Therefore, at the moment of switch action, there is neither electromagnetic arcing phenomenon nor electrical corrosion between contacts, which greatly extends the service life of the high-speed switch.
[0029] The above is a preferred embodiment of the present invention. In this specification, specific examples are used to illustrate the principles and implementation methods of the present invention, which are only used to help engineers and technicians in this field understand the core idea of the present invention and should not be misunderstood as a limitation of the present invention. It is understood by those skilled in the art that various changes made to the present invention in form and detail without departing from the spirit and scope of the present invention defined in the attached claims are within the scope of protection of the present invention.
Claims
1. Zero-point leakage protector based on artificial intelligence, including: The protector upper cover plate (1), the control and junction box (2), the external wiring plug socket (3), and the PCB circuit board (4) are characterized by: The protector upper cover (1) is a cylindrical structure, and has a hexagonal pit (1-1) on its inner side; The control part of the control and junction box (2) is a hollow structure with a circular exterior and a hexagonal interior, and the exterior of the junction box part is a hexagonal column structure, and the two are combined into one to form the control and junction box (2); The external hexagonal column structure on the control and junction box (2) is designed as a junction box end, and the contact surface between the external circular cylinder of the control and junction box (2) and the protector upper cover (1) has a hexagonal convex strip (2-1). During assembly, the protector upper cover (1) is embedded in the hexagonal convex strip (2-1) of the control and junction box through the hexagonal recess (1-1) of the upper cover; After the cylindrical portion of the control and junction box (2) is hollowed out into a hexagonal inner cavity (2-4), the bottom of the wall of the hexagonal inner cavity (2-4) extends out of the control and junction box step (2-3), five heat dissipation fixing holes (2-2) are opened on each side of the wall of the hexagonal inner cavity (2-4) of the control and junction box (2), a control and junction box central circular hole pit (2-5) is opened at the center of the control and junction box (2), and an external wiring introduction hole (2-6) is opened on the side wall of the central circular hole pit (2-5) of the control and junction box (2); An external wiring plug socket (3) extends from each side of the hexagonal column portion of the control and wiring box (2), and the external wiring plug socket (3) is connected to the external wiring lead-in hole (2-6); The terminal box end of the hexagonal column of the control and terminal box (2) is designed with a circle of hexagonal groove (3-1) interface, and the groove interface is designed to prevent electromagnetic cross interference. In order to facilitate users to expand other equipment, the terminal box end of the control and terminal box (2) is not provided with a cover plate; A partition hole (3-2) is provided at the center of the terminal box end of the control and terminal box (2), and six partition ribs with partition grooves (3-4) and six terminal screw fixing holes (3-3) are provided around the partition hole (3-2). After the external wiring is connected through the external wiring plug socket (3), the screws at the terminal screw fixing holes (3-3) can be tightened to fix the external wiring; The PCB circuit board (4) is the control core of the zero-point leakage protector based on artificial intelligence. The center of the PCB circuit board (4) has a through hole. The PCB circuit board (4) is respectively welded with an ESP32-S3 microprocessor (4-1), a field programmable chip (4-2), a power driver chip (4-3), a universal driver (4-4), a power device (4-5), a two-way digital temperature sensor (4-6), a MOS tube (4-7), a horizontal input digital current sensor (4-8), a vertical output digital current sensor (4-9), a vertical common-mode inductor (4-10), a surface-mount high-frequency transformer (11), a photocoupler (13), a surface-mount freewheeling diode (4-14), and an electrolytic capacitor (4-15); During installation, the PCB circuit board (4) is placed on the junction box step (2-3) in the hexagonal inner cavity (2-4) of the control and junction box (2), and then screws are passed through the PCB circuit board fixing holes (4-12) and connected to the mounting holes on the junction box step (2-3); The input digital current sensor (4-8) is a horizontal structure. Although the structure has a screw fixing hole (4-8-1) for the input digital current sensor, the simplest installation method is to directly solder the input digital current sensor pin (4-8-2) to the central through hole of the PCB circuit board (4). The input current sensing signal is shaped and filtered by the field programmable chip (4-2) and then sent to the corresponding pin of the ESP32-S3 microprocessor (1); The output digital current sensor (4-9) is a vertical structure, and is fixed on a PCB circuit board (4) by screws passing through screw fixing holes (4-9-1) of the output digital current sensor. The output digital current sensor pins (4-9-2) are then soldered to the PCB circuit board (4). The output current sensing signal is shaped and filtered by the field programmable chip (4-2) and then sent to the corresponding pins of the ESP32-S3 microprocessor (1). The vertical common-mode inductor (4-10) is designed to eliminate the common-mode interference signal on the output current side, especially when an external motor is installed on the output side, it can greatly reduce the electromagnetic surge radiation and noise caused by the motor equipment when it is started, thereby improving the stability of the system; Each MOS tube (4-7) is connected to a surface-mount freewheeling diode (4-14) to eliminate the damage to the MOS tube caused by reverse surge current. The heat dissipation surface of the MOS tube (4-7) is fixed to the heat dissipation fixing hole (2-2) on the wall of the inner cavity (2-4) by screws. The MOS tube (4-7) is controlled by a photocoupler (13), and the photocoupler (13) is controlled by an I / O pin of the ESP32-S3 microprocessor (1).
2. The zero-point leakage protector based on artificial intelligence according to claim 1 is characterized in that: The protector upper cover plate (1) and the control and junction box (2) are both made of aluminum material by one-time casting.
3. The zero-point leakage protector based on artificial intelligence according to claim 1, characterized in that: The ESP32-S3 microprocessor (4-1) on the PCB circuit board (4) is a domestically produced high-performance dual-core processor in a QFN56 package, which supports fixed-point, floating-point, DSP, Bluetooth and WiFi operations and uses a low-power supply method.
4. The zero-point leakage protector based on artificial intelligence according to claim 1 is characterized in that: The control and junction box (2) itself is an equipotential junction box. The ground wire on the PCB circuit board (4) is directly connected to the control and junction box (2) and then grounded at a unified single point, thereby avoiding the impact of multi-point grounding loops caused by accidentally grounding multiple points of electrical appliances.
5. The zero-point leakage protector based on artificial intelligence according to claim 1 is characterized in that: The control and junction box (2) is designed according to the explosion-proof and induction-proof levels. It realizes the operations of digging holes, grooving and dividing ribs through the dividing ribs and dividing grooves (3-4) at the junction box end, so as to eliminate the influence of distributed capacitance and inductive static electricity during the connection process to the greatest extent possible.