Five-axis hot air setting machine and use method thereof

Abstract

The invention discloses a five-axis hot air setting machine and a using method thereof, and belongs to the field of shoe machines.A sliding rail is installed in a sealed cabin, a sliding block is arranged on the sliding rail, a sliding rod is installed on the sliding block, a sliding seat is arranged on the sliding rod in a sliding mode, a lifting rod is installed on the sliding seat in the vertical direction, and a rotating seat is rotationally connected to the lifting rod; the sliding block slides along the sliding rail, so that the hot air output device slides along the X-axis, the sliding seat slides along the sliding rod, the hot air output device slides along the Y-axis, the lifting rod slides along the Z-axis, one end of the rotating seat enables the hot air output device to rotate to the horizontal plane, and the other end of the rotating seat rotates along the vertical plane. The output end of the hot air output device can output hot air to any position in a working area under the action of the five movable shafts, so that materials are independently heated, energy consumed for heating air in the whole working cavity is omitted, meanwhile, the heat transfer effect of direct blowing is more efficient and faster, and the heat transfer efficiency is improved. The energy consumption is reduced while the efficiency is effectively improved.

Description

Technical Field

[0001] The invention discloses a five-axis hot air setting machine and a use method thereof, belonging to the field of shoe machines. Background Art

[0002] Hot air setting machine, a device used to set the surface of shoes.

[0003] Existing hot air setting machines are all traditional oven-type, which means that a large amount of energy is needed to heat the air in the oven when heating the shoe upper. In addition, since the opening and closing area of ​​the oven is relatively large, the movement of the lid when it is opened causes the hot air to diffuse rapidly due to the force of the lid moving, eventually causing heat to overflow from the entire oven, resulting in a large amount of energy being wasted.

[0004] A new solution is now proposed to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a five-axis hot air setting machine and a method of using the same in order to solve the above-mentioned problems.

[0006] The present invention achieves the above-mentioned purpose through the following technical scheme: a five-axis hot air setting machine, including a fuselage, a sealed cabin is formed on the fuselage, a slide rail is installed on the sealed cabin, a slider is arranged on the slide rail, a slide rod is installed on the slider, a slide seat is slidably arranged on the slide rod, a lifting rod is installed along the vertical direction of the slide seat, a rotating seat is rotatably connected to the lifting rod, a hot air output device is installed on the rotating seat, and a film covering device is arranged on the surface of the sealed cabin.

[0007] Preferably, the hot air output device is provided with an infrared temperature sensor, and the infrared temperature sensor is positioned through electrical signals from a central processor, a slider, a slide seat lifting rod and a rotating seat.

[0008] Preferably, a laser emitter is provided on the hot air output device, and a laser feedback receiving disk is provided around the laser emitter. The laser feedback receiving disk is positioned by electrical signals from a central processor, a slider, a slide seat lifting rod and a rotating seat.

[0009] Preferably, the film covering device comprises an elastic soft film surrounding the sealing cabin, a support frame for connecting the elastic soft film and a film covering located in the support frame, and the support frame is fixedly connected to the outer side of the elastic soft film with a cylinder for driving the support frame to move.

[0010] A method for using a five-axis hot air setting machine comprises the following steps: S1 unloading: the operator places the material on the pallet and starts the equipment to send the pallet into the work area; S2 pre-forms and drives the film covering device to cover the material and the tray, and then starts the negative pressure mechanism on the tray to extract the air between the film covering and the tray, so that the film covering can be attached to the surface of the material; S3 positioning: according to the material quantity, the slider and the slide quickly move to the corresponding material area of ​​the equipment; S4 fine-tuning, starts the laser transmitter, prompting the laser transmitter to irradiate the surface of the material, and at the same time the material reflects part of the laser to the laser feedback receiving disk. The laser feedback receiving disk adjusts the angle of the hot air output device toward the material according to the received laser, and cooperates with the slider and the slide seat until the reflected signal received by the laser feedback receiver is at the maximum value; S5 finalizes the shape, and the hot air output device outputs the hot air so that the hot air blows directly to the surface of the material. At the same time, the infrared temperature sensor monitors the surface temperature of the material in real time. When the surface temperature of the material reaches the threshold, the infrared temperature sensor sends a movement signal to the central processor, which records and drives the slider, the slide seat lifting rod and the rotating seat to move; S6 discharges the material. After the central processor records the heating information of each position of the material, the hot air output device is stopped and reset. At the same time, the negative pressure on the tray contacts, the film covering device is separated from the tray, and the material is discharged driven by the tray.

[0011] Compared with the prior art, the beneficial effects of the present invention are: the hot air output device slides along the X-axis by sliding the slider along the slide rail, the hot air output device slides along the Y-axis by sliding the slide seat along the slide rod, the hot air output device slides along the Z-axis by the lifting rod, the hot air output device rotates in the horizontal plane at one end of the rotating seat, and rotates along the vertical plane at the other end, so that the output end of the hot air output device can output hot air to any position in the working area under the action of five movable axes, thereby heating the material separately, eliminating the energy required to heat the air in the entire working chamber, and at the same time, the heat transfer effect of direct blowing is more efficient and quick, effectively improving efficiency while reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the sealing cover of the present invention; Figure 3 It is a schematic diagram of the structure of the wind heat output device of the present invention.

[0013] Figure numerals: 1. fuselage; 2. sealed cabin; 3. support frame; 4. slide rail; 5. slider; 6. slide seat; 7. rotating seat; 8. hot air output device; 9. laser transmitter; 10. laser feedback receiving disk; 11. infrared temperature sensor; 12. lifting rod; 13. elastic soft film. DETAILED DESCRIPTION

[0014] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0015] As Figure 1 、 Figure 2 、 Figure 3 shown, a five-axis hot air shaping machine includes a fuselage 1. A sealed chamber 2 is formed on the fuselage 1. A slide rail 4 is installed inside the upper part of the sealed chamber 2. A slider 5 is arranged on the slide rail 4. A slide rod is installed on the slider 5. A slide seat 6 is slidably arranged on the slide rod. A lifting rod 12 is installed on the slide seat 6 along the vertical direction. A rotating seat 7 is rotatably connected to the lifting rod 12. A hot air output device 8 is installed on the rotating seat 7. A film covering device is arranged on the surface of the sealed chamber 2. An infrared temperature sensor 11 is arranged on the hot air output device 8. The infrared temperature sensor 11 is electrically signal-positioned with the slider 5, the slide seat 6, the lifting rod 12 and the rotating seat 7 through a central processor.

[0016] When this product is in use, the material is placed on the workbench, and the workbench drives the material to enter the lower part of the sealed cabin 2 in the vertical direction. At this time, the film covering device moves downward to cover the material, and then the negative pressure device on the workbench adsorbs the film covering. The film covering is pressed on the surface of the material under the action of atmospheric pressure, and then the motor drives the slider 5 and the slide seat 6 to move quickly to the edge of the material, and then the lifting rod 12 drives the rotating table to slide to the same height as the material, and then the rotating seat 7 quickly rotates according to the position of the material to direct the hot air output device 8 toward the material, and then the hot air output device 8 is started, and the hot air is directly blown to the surface of the material for heating, and at the same time the infrared temperature sensor The device 11 identifies the surface temperature of the material. When the surface temperature of the material is close to that of the hot air, a signal is transmitted to the central processing unit. The central processing unit first transmits the signal to the rotating seat 7 to adjust the angle of the rotating seat 7 in the vertical direction and records it. When all the angles on the material in the recorded vertical direction are covered, the central processing unit controls the slider 5 and the slide seat 6 to move, so that the hot air output device 8 moves to another XY axis, and then repeats the action of blowing the material with hot air until the hot air output device 8 rotates one circle. At this time, heat processing is performed. After heating is completed, the film covering device can be driven to reset, and the workbench will send the material out. The worker collects the material and replaces it and repeats the above action.

[0017] The hot air output device 8 is provided with a laser emitter 9, and a laser feedback receiving disk 10 is arranged around the laser emitter 9. The laser feedback receiving disk 10 is positioned by the central processor and the slider 5, the lifting rod 12 of the slide seat 6 and the rotating seat 7 through the electrical signal. The laser emitter 9 is used to emit laser to the material at all times. If the hot air output device 8 is perpendicular to the material, most of the laser reflection is located on the laser feedback receiving disk 10. At this time, it is determined that the hot air output device 8 is in a suitable position; if the hot air output device 8 is not perpendicular to the material, the light source signal received by the laser feedback receiving disk 10 is reduced. At this time, the signal is sent to the central processor, and the central processor fine-tunes by controlling the slider 5, the slide seat 6, the lifting rod 12 and the rotating seat 7 to prompt the laser feedback receiving disk 10 to approach the direction receiving the most light source signals, so that the hot air output device 8 is adjusted to a position perpendicular to the material, thereby ensuring that when the hot air is blowing, the material will receive most of the direct blowing of the hot air, thereby better realizing the energy transfer.

[0018] The film covering device includes an elastic soft film 13 surrounding the sealed cabin 2, a support frame 3 for connecting the elastic soft film 13, and a film covering located in the support frame 3. The support frame 3 is fixedly connected to the outer side of the elastic soft film 13 with a cylinder for driving the support frame 3 to move. By wrapping the periphery of the diaphragm device, when the hot air output device 8 heats the material, the air wrapped by the elastic soft film 13 in the sealed cabin 2 is used. Since the air is confined in the sealed cabin 2, the hot air will not escape, thereby avoiding heat loss, thereby improving the overall energy utilization rate, achieving higher energy efficiency, and effectively reducing the escape of hot air, saving more than 40% energy compared with traditional oven-type equipment.

[0019] The method of using the five-axis hot air setting machine includes the following steps: S1 unloading: the operator places the material on the pallet and starts the equipment to send the pallet into the work area; S2 pre-forms and drives the film covering device to cover the material and the tray, and then starts the negative pressure mechanism on the tray to extract the air between the film covering and the tray, so that the film covering can be attached to the surface of the material; S3 positioning: according to the material quantity, the slider 5 and the slide 6 quickly move to the corresponding material area of ​​the equipment; S4 fine-tuning, starting the laser emitter 9, prompting the laser emitter 9 to irradiate the surface of the material, and at the same time the material reflects part of the laser to the laser feedback receiving disk 10, and the laser feedback receiving disk 10 adjusts the angle of the hot air output device 8 toward the material according to the received laser, and cooperates with the slider 5 and the slide seat 6 until the reflected signal received by the laser feedback receiver is at the maximum value; S5 is finalized, the hot air output device 8 outputs the hot air so that the hot air is blown directly to the surface of the material, and the surface temperature of the material is monitored in real time through the infrared temperature sensor 11. When the surface temperature of the material reaches the threshold, the infrared temperature sensor 11 sends a movement signal to the central processor, and the central processor records and drives the slider 5, the lifting rod 12 of the slide seat 6 and the rotating seat 7 to move; S6 material discharging, after the central processor records the heating information of each position of the material, the hot air output device 8 is stopped and reset, and at the same time, the negative pressure on the tray contacts, the film covering device is separated from the tray, and the material is discharged under the drive of the tray.

[0020] Through the above-mentioned usage method, this product achieves a low-energy and high-efficiency heating and shaping effect.

[0021] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0022] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A five-axis hot air setting machine, comprising a body, a sealed cabin formed on the body, characterized in that: A slide rail is installed inside the sealed cabin, a slider is arranged on the slide rail, a slide rod is installed on the slide rod, a slide seat is slidably arranged on the slide rod, a lifting rod is installed along the vertical direction of the slide seat, a rotating seat is rotatably connected to the lifting rod, a hot air output device is installed on the rotating seat, and a film covering device is arranged on the surface of the sealed cabin.

2. A five-axis hot air setting machine according to claim 1, characterized in that: The hot air output device is provided with an infrared temperature sensor, which is positioned by electrical signals from a central processor, a slider, a slide seat lifting rod and a rotating seat.

3. A five-axis hot air setting machine according to claim 2, characterized in that: The hot air output device is provided with a laser emitter, and a laser feedback receiving plate is arranged around the laser emitter. The laser feedback receiving plate is positioned by electrical signals from a central processor, a slider, a slide seat lifting rod and a rotating seat.

4. A five-axis hot air setting machine according to claim 1, characterized in that: The film covering device comprises an elastic soft film surrounding the sealing cabin, a support frame for connecting the elastic soft film and a covering film located in the support frame, and the support frame is fixedly connected to the outer side of the elastic soft film with a cylinder for driving the support frame to move.

5. A method for using a five-axis hot air setting machine, characterized in that: The following steps are involved: S1 unloading: the operator places the material on the pallet and starts the equipment to send the pallet into the work area; S2 pre-forms and drives the film covering device to cover the material and the tray, and then starts the negative pressure mechanism on the tray to extract the air between the film covering and the tray, so that the film covering can be attached to the surface of the material; S3 positioning: according to the material quantity, the slider and the slide quickly move to the corresponding material area of ​​the equipment; S4 fine-tuning, starts the laser transmitter, prompting the laser transmitter to irradiate the surface of the material, and at the same time the material reflects part of the laser to the laser feedback receiving disk. The laser feedback receiving disk adjusts the angle of the hot air output device toward the material according to the received laser, and cooperates with the slider and the slide seat until the reflected signal received by the laser feedback receiver is at the maximum value; S5 finalizes the shape, and the hot air output device outputs the hot air so that the hot air blows directly to the surface of the material. At the same time, the infrared temperature sensor monitors the surface temperature of the material in real time. When the surface temperature of the material reaches the threshold, the infrared temperature sensor sends a movement signal to the central processor, which records and drives the slider, the slide seat lifting rod and the rotating seat to move; S6 discharges the material. After the central processor records the heating information of each position of the material, the hot air output device is stopped and reset. At the same time, the negative pressure on the tray contacts, the film covering device is separated from the tray, and the material is discharged driven by the tray.

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