Full-automatic device integrating OTP burning and TP detection and control method

Abstract

The invention relates to the technical field of LL, and provides a full-automatic device integrating OTP burning and TP detection and a control method, and the full-automatic device comprises a preprocessing assembly which is used for providing qualified products from a previous process for a burning detection assembly; the transfer assembly is used for transferring the products in the preprocessing assembly to the burning detection assembly; the burning detection assembly is used for carrying out OTP burning, TP detection and backward reading on the product; the discharging assembly is used for distributing and sending out the burnt and detected products; and the control assembly is electrically connected with the preprocessing assembly, the transfer assembly, the burning detection assembly and the discharging assembly. By means of the technical scheme, the problem that in the production process of an existing vehicle-mounted screen, due to the fact that the firing procedure and the detection procedure are separated, the material circulation efficiency is low is solved.

Description

Technical Field

[0001] The present invention relates to the field of LL technology, and specifically, to a fully automatic device integrating OTP programming and TP detection and a control method therefor. Background Art

[0002] An in-vehicle display refers to a display installed inside a vehicle, which is used to provide functions such as vehicle status information, navigation guidance, and multimedia entertainment. With the development of technology, the functions and performance of in-vehicle displays have been continuously improved, becoming an indispensable part of modern vehicles. Many in-vehicle displays adopt a touch design, with sensitive operation, similar to using a mobile phone. Some high-end in-vehicle displays also support intelligent interconnection functions and can be seamlessly connected to devices such as mobile phones to achieve more functions.

[0003] Before the in-vehicle display leaves the factory, a software program needs to be written into the in-vehicle display, and the written program also needs to be detected to ensure normal use. The existing programming process and detection process of in-vehicle displays are in a separated form, so the in-vehicle display needs to be continuously transported in the two processes, which reduces the efficiency of material flow.

[0004] Therefore, there is an urgent need for a new automated device. Summary of the Invention

[0005] The present invention provides a fully automatic device integrating OTP programming and TP detection and a control method therefor, which solves the problem of low material flow efficiency caused by the separation of the programming process and the detection process in the production of existing in-vehicle displays.

[0006] The technical solution of the present invention is as follows: A fully automatic device integrating OTP programming and TP detection, the fully automatic device comprising:

[0007] A pretreatment component, including a loading conveyor belt, a loading manipulator, and a detection mechanism, the loading manipulator being arranged between the loading conveyor belt and the detection mechanism;

[0008] A transfer component, including a loading transfer manipulator and a return conveyor belt, the loading transfer manipulator being arranged between the detection mechanism and the return conveyor belt;

[0009] The programming and detection component includes a steering wheel, a fixture, a programming module, a detection module, a gas-electric slip ring, and a readback module. The steering wheel is located within the working space of the loading transfer manipulator. The fixtures, the programming module, the detection module, and the readback module are all multiple and are arranged in a one-to-one manner. The multiple fixtures are evenly distributed on the steering wheel. The gas-electric slip ring is provided at the center of the steering wheel. The gas-electric slip ring is electrically connected to the programming module, the detection module, and the readback module. A vacuum tube is provided on the fixture, and the electronic product is manually placed on the vacuum tube and then locked on the fixture.

[0010] The unloading component includes an unloading manipulator, an unlocking structure, an unloading transfer conveyor belt, an unloading handling manipulator, an OK unloading conveyor belt, and an NG unloading conveyor belt. The unloading manipulator is provided on the side of the steering wheel. The unlocking structure is provided on the unloading manipulator. The unloading transfer conveyor belt is provided on the side of the unloading manipulator and is used to transfer the electronic product. The unloading handling manipulator is located at the end of the unloading transfer conveyor belt.

[0011] The control component is electrically connected to the pretreatment component, the transfer component, the programming and detection component, and the unloading component.

[0012] As a further technical solution, the unlocking structure is a push rod. A solenoid valve is provided on the fixture. The solenoid valve is connected to the air supply pipeline of the vacuum tube. The push rod contacts the solenoid valve by means of the unloading manipulator.

[0013] As a further technical solution, two fixtures form a group, and a group of fixtures corresponds to one station of the steering wheel.

[0014] As a further technical solution, the programming and detection component further includes a detection probe and a fixed disk. The fixed disk is provided on the gas-electric slip ring. The detection probes are multiple and are arranged in one-to-one correspondence with the fixtures.

[0015] As a further technical solution, the transfer component further includes a precise positioning module. The precise positioning module includes a CCD vision system. The precise positioning module is located between the loading transfer manipulator and the steering wheel.

[0016] As a further technical solution, the pretreatment component further includes a loading flipping manipulator and an identification mechanism. The loading flipping manipulator and the identification mechanism are both located on the side of the loading manipulator. The loading flipping manipulator is used to flip the electronic product. The identification mechanism is used to identify the front and back of the electronic product.

[0017] As a further technical solution, the blanking component further includes a blanking flipping manipulator disposed between the blanking transfer conveyor belt and the blanking handling manipulator.

[0018] As a further technical solution, the fully automatic device further includes a frame having an accommodation space. The pretreatment component, the pre-detection component, the programming detection component, the blanking component and the control component are all disposed in the accommodation space. A protective plate is provided on the frame, and an artificial operation window is reserved on the frame, and the artificial operation window faces the programming detection component.

[0019] As a further technical solution, the fully automatic device further includes an electrostatic elimination component, and the electrostatic elimination component is disposed on the side of the OK blanking conveyor belt and the NG blanking conveyor belt.

[0020] The working principle and beneficial effects of the full-automatic device integrating OTP programming and TP detection provided by the present invention are as follows: The full-automatic device integrating OTP programming and TP detection includes a pretreatment component, a transfer component, a programming and detection component, a blanking component, and a control component. Among them, the pretreatment component is mainly used to detect the product before programming and detection to determine whether the product to be programmed meets the basic requirements of this process; the pretreatment component mainly includes a feeding conveyor belt, a feeding manipulator, and a detection mechanism. The feeding conveyor belt is used to send the products from the previous process into this equipment, and then the feeding manipulator is used to pick up the products on the feeding conveyor belt and send them into the detection mechanism for detection. The detection mechanism is mainly used to detect whether the products are qualified products; after the detection is completed, the feeding transfer manipulator operates. The feeding transfer manipulator transfers the qualified products to the programming and detection component and transfers the unqualified products to the return conveyor belt. The return conveyor belt sends the unqualified products back to the original process; the programming and detection component is mainly used to program, detect, and read back the products entering the programming link. The programming and detection component includes a turntable, a fixture, a programming module, a detection module, a gas-electric slip ring, and a read-back module. There are multiple fixtures arranged in a uniformly distributed manner on the turntable. The programming module, the detection module, and the read-back module are set in a one-to-one correspondence, and each fixture has a programming module, a detection module, and a read-back module. The gas-electric slip ring is arranged at the center of the turntable. The gas-electric slip ring is used to provide power to the driving part of the turntable and provide power to the programming module, the detection module, and the read-back module. A vacuum tube is arranged on the fixture. The vacuum tube is used to adsorb the product. The feeding transfer manipulator places the product on the fixture, and the vacuum tube acts and adsorbs the product on the fixture. This fixing form can improve production efficiency; the blanking component is mainly used to blank and powder the products after programming and detection. The blanking component includes a blanking manipulator, an unlocking structure, a blanking transfer conveyor belt, a blanking handling manipulator, an OK blanking conveyor belt, and an NG blanking conveyor belt. The unlocking structure is arranged at the execution end of the blanking manipulator. When the blanking manipulator approaches the fixture, it can unlock the product (that is, release the adsorption of the vacuum tube on the product), and then the blanking manipulator picks up the product and places it on the blanking transfer conveyor belt. The product moves from one end of the blanking transfer conveyor belt to the other end, and then the blanking handling manipulator picks up the product and then, according to the detection result, places the product on the OK blanking conveyor belt and the NG blanking conveyor belt respectively; the control component is electrically connected to the pretreatment component, the transfer component, the programming and detection component, and the blanking component. The control component performs most of the automatic control on the product in the full-automatic device integrating OTP programming and TP detection, greatly improving the efficiency of product turnover, programming, and detection, and being beneficial to improving the production efficiency of the product.

[0021] The present invention also provides a control method for a full-automatic device integrating OTP programming and TP detection. The control method includes the following steps:

[0022] Step S10: Control the loading manipulator to take out the electronic product from the loading conveyor belt;

[0023] Step S20: Control the detection mechanism to pre-detect the electronic product grabbed by the loading manipulator. If the detection is completed, transfer it to the loading transfer manipulator;

[0024] Step S30: The loading transfer manipulator transfers the pre-detected qualified electronic product to the turntable, and the pre-detected unqualified electronic product to the return conveyor belt;

[0025] Step S40: After the corresponding fixture is placed with the electronic product, the turntable rotates;

[0026] Step S50: When the electronic product rotates to the manual window, manually complete the electrical connection between the electronic product and the programming module, the detection module, and the readback module respectively;

[0027] Step S60: During the rotation of the turntable, sequentially complete OTP programming, TP detection, and readback of the electronic product;

[0028] Step S70: Control the unloading manipulator to take out the electronic product on the fixture at the unloading station;

[0029] Step S80: The unloading manipulator transfers the electronic product to the unloading transfer manipulator through the unloading transfer conveyor belt;

[0030] Step S90: The unloading transfer manipulator transfers the electronic product to the OK unloading conveyor belt and the NG unloading conveyor belt respectively according to the detection results.

[0031] The effective effects of the control method of the full-automatic device integrating OTP programming and TP detection provided by the present invention are as follows:

[0032] 1. When the product enters the device and when the product flows out of the entire device, only manual participation is required in the electrical connection links between the product and the programming module, the detection module, and the readback module respectively. The remaining links are all operated by automated equipment, greatly reducing the number of operators and the labor intensity of the operators, thereby improving the production efficiency of the product.

[0033] 2. The product will be preliminarily detected before programming to determine that the product to be programmed is a qualified product, thus avoiding programming and detection of unqualified products in other processes, reducing the probability of defective products in this process, thereby greatly improving the final yield rate of the product and also reducing the production cost of the enterprise.

[0034] 3. The linkage relationship between the number of fixtures and the turntable stations enables the entire device to adapt to products of different specifications, which increases the market share of the device. Description of the Drawings

[0035] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0036] Figure 1 Schematic diagram of the overall structure of the fully automatic device provided by the present invention;

[0037] Figure 2 is Figure 1 Schematic diagram of the structure after hiding the frame;

[0038] Figure 3 is Figure 1 Schematic diagram of the structure at the cooperation part of the pretreatment component and the transfer component in;

[0039] Figure 4 is Figure 1 Schematic diagram of the mechanism of the programming and detection component in;

[0040] Figure 5 is Figure 4 Schematic diagram of the structure from another angle;

[0041] Figure 6 is Figure 1 Schematic diagram of the structure after hiding the blanking component (the blanking manipulator and the unlocking structure) in;

[0042] Figure 7 is Figure 1 Schematic diagram of the structure at the cooperation part of the pretreatment component, the transfer component, the blanking manipulator and the unlocking structure in.

[0043] In the figure:

[0044] 1. Pretreatment component; 2. Transfer component; 3. Programming and detection component; 4. Blanking component; 5. Frame; 6. Electrostatic elimination component;

[0045] 11. Loading conveyor belt; 12. Loading manipulator; 13. Detection mechanism; 14. Precision positioning module; 15. Loading flipping manipulator; 16. Identification mechanism;

[0046] 21. Loading transfer manipulator; 22. Return conveyor belt;

[0047] 31. Steering wheel; 32. Fixture; 33. Programming module; 34. Detection module; 35. Gas-electric slip ring; 36. Read-back module; 37. Detection probe; 38. Fixed disk;

[0048] 41. Blanking manipulator; 42. Unlocking structure; 43. Blanking transfer conveyor belt; 44. Blanking handling manipulator; 45. OK blanking conveyor belt; 46. NG blanking conveyor belt. Specific embodiments

[0049] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0050] As Figures 1 to 7 shown, this embodiment proposes a fully automatic device integrating OTP programming and TP detection. The fully automatic device includes:

[0051] A pretreatment component 1, including a loading conveyor belt 11, a loading manipulator 12, and a detection mechanism 13. The loading manipulator 12 is arranged between the loading conveyor belt 11 and the detection mechanism 13;

[0052] A transfer component 2, including a loading transfer manipulator 21 and a return conveyor belt 22. The loading transfer manipulator 21 is arranged between the detection mechanism 13 and the return conveyor belt;

[0053] A programming and detection component 3, including a turntable 31, a fixture 32, a programming module 33, a detection module 34, a gas-electric slip ring 35, and a readback module 36. The turntable 31 is located within the working space of the loading transfer manipulator 21. There are multiple fixtures 32, programming modules 33, detection modules 34, and readback modules 36, and they are arranged one-to-one. The multiple fixtures 32 are evenly distributed on the turntable 31. The gas-electric slip ring is arranged at the center of the turntable 31. The gas-electric slip ring 35 is electrically connected to the programming module 33, the detection module 34, and the readback module 36. A vacuum tube is arranged on the fixture 32, and electronic products are manually placed on the vacuum tube and then locked on the fixture 32;

[0054] A blanking component 4, including a blanking manipulator 41, an unlocking structure 42, a blanking transfer conveyor belt 43, a blanking handling manipulator 44, an OK blanking conveyor belt 45, and an NG blanking conveyor belt 46. The blanking manipulator 41 is arranged on the side of the turntable 31. The unlocking structure 42 is arranged on the blanking manipulator 41. The blanking transfer conveyor belt 43 is arranged on the side of the blanking manipulator 41 and is used to transfer electronic products. The blanking handling manipulator 44 is located at the end of the blanking transfer conveyor belt 43;

[0055] A control component, electrically connected to the pretreatment component 1, the transfer component 2, the programming and detection component 3, and the blanking component 4.

[0056] In this embodiment, the fully automatic device integrating OTP programming and TP detection includes a pretreatment component 1, a transfer component 2, a programming and detection component 3, a blanking component 4, and a control component.Among them, the preprocessing component 1 is mainly used to detect the product before entering the programming and detection process to determine whether the product to be programmed meets the basic requirements of this process; the preprocessing component 1 mainly includes a feeding conveyor belt 11, a feeding manipulator 12 and a detection mechanism 13. The feeding conveyor belt 11 is used to send the products from the previous process into this equipment. Then, the feeding manipulator 12 is used to pick up the products on the feeding conveyor belt 11 and send them into the detection mechanism 13 for detection. The detection mechanism 13 is mainly used to detect whether the products are qualified products. After the detection is completed, the feeding transfer manipulator 21 operates. The feeding transfer manipulator 21 transfers the qualified products to the programming and detection component 3 and transfers the unqualified products to the return conveyor belt 22. The return conveyor belt 22 sends the unqualified products back to the original process. The programming and detection component 3 is mainly used to program, detect and read back the products entering the programming link. The programming and detection component 3 includes a turntable 31, fixtures 32, a programming module 33, a detection module 34, a gas-electric slip ring 35 and a read-back module 36. There are multiple fixtures 32 and they are arranged in a uniformly distributed form on the turntable 31. The programming module 33, the detection module 34 and the read-back module 36 are set in a one-to-one correspondence manner, and there is a programming module 33, a detection module 34 and a read-back module 36 on each fixture 32. The gas-electric slip ring 35 is arranged at the center position of the turntable 31. The gas-electric slip ring 35 is used to provide power to the driving part of the turntable 31 and provide electricity to the programming module 33, the detection module 34 and the read-back module 36. A vacuum tube is arranged on the fixture 32. The vacuum tube is used to adsorb the products. The feeding transfer manipulator 21 puts the products on the fixture 32, and the vacuum tube acts to adsorb the products on the fixture 32. This fixing form can improve the production efficiency. The blanking component 4 is mainly used to blank and powder the products after the programming and detection. The blanking component 4 includes a blanking manipulator 41, an unlocking structure 42, a blanking transfer conveyor belt 43, a blanking handling manipulator 44, an OK blanking conveyor belt 45 and an NG blanking conveyor belt 46. The unlocking structure 42 is arranged at the execution end of the blanking manipulator 41. When the blanking manipulator 41 approaches the fixture 32, it can unlock the products (that is, release the adsorption of the vacuum tube on the products), and then the blanking manipulator 41 picks up the products and puts them on the blanking transfer conveyor belt 43. The products move from one end of the blanking transfer conveyor belt 43 to the other end, and then the blanking handling manipulator 44 picks up the products and then, according to the detection results, puts the products on the OK blanking conveyor belt 45 and the NG blanking conveyor belt 46 respectively. The control component is electrically connected to the preprocessing component 1, the transfer component 2, the programming and detection component 3 and the blanking component 4. The control component performs most of the automatic control on the products in the full-automatic device for integrated OTP programming and TP detection, greatly improving the turnover, programming and detection efficiency of the products and being beneficial to improving the production efficiency of the products.

[0057] The working process of the full-automatic device integrating OTP programming and TP detection provided by the present invention is generally as follows: First, the products from the previous process are inspected to ensure that only qualified products are programmed and detected. After the products enter the steering wheel 31, they are electrically connected to the programming module 33, the detection module 34, and the read-back module 36 manually. Then, without further manual intervention, during the rotation of the steering wheel 31, on the one hand, the products continuously enter and exit the steering wheel 31, and on the other hand, OTP programming, TP detection, and read-back of the products are carried out simultaneously. Moreover, diversion control is performed on the final products. There is only one process involving manual operation in the whole process, which reduces the labor cost. As long as the products are mass-produced, the production cost of the products can be reduced.

[0058] Further, in this embodiment, the unlocking structure 42 is proposed to be a push rod. An electromagnetic valve is provided on the fixture 32. The electromagnetic valve is connected to the air supply pipeline of the vacuum tube, and the push rod contacts the electromagnetic valve with the aid of the blanking manipulator 41.

[0059] In this embodiment, in order to simplify the structure and reduce the control difficulty, the unlocking structure 42 is selected as a push rod. An electromagnetic valve is provided on the fixture 32. The electromagnetic valve is connected to the air supply pipeline of the vacuum tube. When the blanking manipulator 41 approaches the fixture 32, the push rod first contacts the electromagnetic valve, so that the electromagnetic valve can close the air supply pipeline, thereby realizing the air cut-off of the vacuum tube and finally realizing the separation of the vacuum tube from the product.

[0060] Further, as Figures 4 to 5 shown, in this embodiment, two fixtures 32 are provided as a group, and one group of fixtures 32 corresponds to one station of the steering wheel 31.

[0061] In this embodiment, in order to improve the production efficiency, the fixtures 32 are arranged in the form of two as a group. One group of fixtures 32 corresponds to one station of the steering wheel 31. There are twelve stations on the steering wheel 31. When the product is small in size, one product corresponds to one fixture 32. When the product is larger, one product corresponds to two fixtures 32. In this way, the whole full-automatic device can adapt to products of multiple specifications.

[0062] Further, as Figures 4 to 5 shown, in this embodiment, the programming and detection assembly 3 is further proposed to include a detection probe 37 and a fixed disk 38. The fixed disk 38 is arranged on the gas-electric slip ring 35. There are multiple detection probes 37, and they are arranged in one-to-one correspondence with the fixtures 32.

[0063] In this embodiment, the programming detection component 3 further includes a detection probe 37 and a fixing disk 38. The fixing disk 38 is arranged inside the gas-electric slip ring 35. There are multiple detection probes 37, and the detection probes 37 are arranged on the fixing disk 38. The number of detection probes 37 is the same as that of the fixtures 32, and they are in a one-to-one correspondence. The detection probe 37 is a camera, which is mainly used to detect whether the product is electrically connected to the programming module 33, the detection module 34, and the read-back module 36.

[0064] Further, as Figure 3 and Figure 7 shown, this embodiment proposes that the transfer component 2 further includes a precise positioning module 14. The precise positioning module 14 includes a CCD vision system, and the precise positioning module 14 is located between the loading transfer manipulator 21 and the steering wheel 31.

[0065] In this embodiment, the transfer component 2 further includes a precise positioning module 14. Since the product needs to be placed on the fixture 32 of the steering wheel 31 by the loading transfer manipulator 21 before entering the programming detection component 3, if the product is randomly placed on the fixture 32, it cannot be effectively fixed, and the person at the next rotation station needs to perform redundant operations. Therefore, before the product enters the programming detection component 3, it is necessary to check whether the posture of the product on the loading transfer manipulator 21 is correct through the vision system. If the posture is correct, it can be directly placed. If the posture is incorrect, adjustment is required.

[0066] Further, as Figure 3 shown, this embodiment proposes that the pretreatment component 1 further includes a loading flipping manipulator 15 and an identification mechanism 16. Both the loading flipping manipulator 15 and the identification mechanism 16 are located on the side of the loading manipulator 12. The loading flipping manipulator 15 is used to flip the electronic product, and the identification mechanism 16 is used to identify the front and back sides of the electronic product.

[0067] In this embodiment, before the product enters the pretreatment component 1, the products are not placed in an orderly manner, and the products need to be detected on the front side in the detection mechanism 13. Therefore, it is necessary to perform an operation to make all the products face up in the pretreatment component 1. So, it is necessary to set up the loading flipping manipulator 15 and the identification mechanism 16. The identification mechanism 16 is a vision system, and the identification mechanism 16 is arranged above the loading conveyor belt 11. When it is found that the product is not facing up, the loading flipping manipulator 15 will grab the product and flip it, and then transfer it to the loading manipulator 12. If the product is facing up, the loading manipulator 12 will directly grab it.

[0068] Further, as Figures 6 to 7 shown, this embodiment proposes that the unloading component 4 further includes an unloading flipping manipulator arranged between the unloading transfer conveyor belt 43 and the unloading handling manipulator 44.

[0069] In this embodiment, since the product will enter the next process after being programmed, tested, and read back, sometimes the next process requires a certain side of the product to face up. Therefore, the product needs to be flipped. At this time, the unloading flipping manipulator arranged between the unloading transfer conveyor belt 43 and the unloading handling manipulator 44 can achieve this function.

[0070] Furthermore, as Figures 1 to 2 shown, this embodiment proposes that the fully automatic device further includes a frame 5. The frame 5 has an accommodation space, and the pretreatment component 1, the pre-detection component, the programming and detection component 3, the unloading component 4, and the control component are all arranged in the accommodation space. A protective plate is arranged on the frame 5, and an artificial operation window is reserved on the frame 5, and the artificial operation window faces the programming and detection component 3.

[0071] In this embodiment, in order to protect each component, the fully automatic device further includes a frame 5. All components are arranged inside the frame 5. An exhaust component is also arranged on the top of the frame 5. The frame 5 is also provided with a plurality of entrances and exits, corresponding to the loading conveyor belt 11, the return conveyor belt 22, the OK unloading conveyor belt 45, and the NG unloading conveyor belt 46 respectively. In addition, the frame 5 is specifically provided with an artificial window, which faces the steering wheel 31 and is used for manual operation. People stand outside the frame 5 and complete the electrical connection of the product with the programming module 33, the detection module 34, and the read-back module 36 respectively through this window. People standing outside the frame 5 can also ensure the safety of the operators.

[0072] Furthermore, as Figures 1 to 2 shown, this embodiment proposes that the fully automatic device further includes an electrostatic elimination component 6, and the electrostatic elimination component 6 is arranged on the side of the OK unloading conveyor belt 45 and the NG unloading conveyor belt 46.

[0073] In this embodiment, in order to ensure the safety of the product, the product will be subjected to electrostatic elimination after being programmed, tested, and read back, which can improve the overall safety. The electrostatic elimination component 6 is arranged on the side of the OK unloading conveyor belt 45 and the NG unloading conveyor belt 46.

[0074] The present invention also provides a control method for a fully automatic device integrating OTP programming and TP detection. The control method includes the following steps:

[0075] Step S10: Control the loading manipulator to take out the electronic product from the loading conveyor belt;

[0076] Step S20: Control the detection mechanism to pre-detect the electronic product grabbed by the loading manipulator. If the detection is completed, it is transferred to the loading transfer manipulator;

[0077] Step S30: The loading transfer manipulator transfers the pre - inspected qualified electronic products to the steering wheel, and transfers the pre - inspected unqualified electronic products to the return conveyor belt;

[0078] Step S40: After the corresponding fixture is placed with the electronic product, the steering wheel rotates;

[0079] Step S50: When the electronic product rotates to the manual window, the operator completes the electrical connections between the electronic product and the programming module, the detection module, and the read - back module respectively;

[0080] Step S60: During the rotation of the steering wheel, OTP programming, TP detection, and read - back are sequentially completed for the electronic product;

[0081] Step S70: Control the unloading manipulator to take out the electronic product on the fixture at the unloading station;

[0082] Step S80: The unloading manipulator transfers the electronic product to the unloading transfer conveyor belt and then to the unloading handling manipulator;

[0083] Step S90: The unloading handling manipulator transfers the electronic product to the OK unloading conveyor belt and the NG unloading conveyor belt respectively according to the detection results.

[0084] The beneficial effects of the control method provided by the present invention are as follows:

[0085] 1. When the product enters and exits the device, only manual operation is required for the electrical connection between the product and the programming module, the detection module, and the read - back module. The remaining operations are all performed by automated equipment, which greatly reduces the number of operators and the labor intensity of the operators, thereby improving the production efficiency of the product.

[0086] 2. Preliminary inspection is carried out before programming to ensure that the products to be programmed are qualified, thus avoiding programming and detection of unqualified products in other processes, reducing the probability of defective products in this process, greatly improving the final yield of the product, and reducing the production cost of the enterprise.

[0087] 3. The linkage relationship between the number of fixtures and the stations of the steering wheel enables the entire device to adapt to different specifications of products, increasing the market share of the device.

[0088] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fully automatic device integrating OTP burning and TP detection, characterized in that: The fully automatic device comprises: A pretreatment component (1) comprises a feeding conveyor belt (11), a feeding robot (12) and a detection mechanism (13), wherein the feeding robot (12) is arranged between the feeding conveyor belt (11) and the detection mechanism (13); The transfer assembly (2) comprises a material loading transfer robot (21) and a material return conveyor belt (22), wherein the material loading transfer robot (21) is arranged between the detection mechanism (13) and the material return conveyor belt; A burning detection component (3) comprises a steering wheel (31), a fixture (32), a burning module (33), a detection module (34), a gas-electric slip ring (35) and a readback module (36); the steering wheel (31) is located in the working space of the feeding transfer manipulator (21); the fixture (32), the burning module (33), the detection module (34) and the readback module (36) are all multiple and arranged one-to-one; the multiple fixtures (32) are evenly distributed on the steering wheel (31); the gas-electric slip ring (35) is arranged at the center of the steering wheel (31); the gas-electric slip ring (35) is electrically connected to the burning module (33), the detection module (34) and the readback module (36); a vacuum tube is arranged on the fixture (32); the electronic product is manually placed on the vacuum tube and then locked on the fixture (32); A material unloading assembly (4), comprising a material unloading robot (41), an unlocking structure (42), a material unloading transfer conveyor belt, a material unloading handling robot (44), an OK material unloading conveyor belt (45) and an NG material unloading conveyor belt (46), wherein the material unloading robot (41) is arranged on the side of the steering wheel (31), the unlocking structure (42) is arranged on the material unloading robot (41), the material unloading transfer conveyor belt is arranged on the side of the material unloading robot (41) and is used to transfer the electronic product, and the material unloading handling robot (44) is located at the end of the material unloading transfer conveyor belt; A control component is electrically connected to the pre-processing component (1), the transfer component (2), the burning detection component (3) and the blanking component (4).

2. The fully automatic device integrating OTP burning and TP detection according to claim 1 is characterized in that: The unlocking structure (42) is a push-up column, and the fixture (32) is provided with a solenoid valve, which is connected to the air supply pipeline of the vacuum tube. The push-up column contacts the solenoid valve with the help of the unloading robot (41).

3. The fully automatic device integrating OTP burning and TP detection according to claim 1 is characterized in that: Two of the jigs (32) form a group, and one group of the jigs (32) corresponds to one workstation of the steering wheel (31).

4. The fully automatic device integrating OTP burning and TP detection according to claim 1 is characterized in that: The burning detection component (3) also includes a detection probe (37) and a fixed disk (38), wherein the fixed disk (38) is arranged on the gas-electric slip ring (35), and the detection probes (37) are multiple and are arranged in a one-to-one correspondence with the fixture (32).

5. The fully automatic device integrating OTP burning and TP detection according to claim 1 is characterized in that: The transfer component (2) further comprises a precise positioning module (14), the precise positioning module (14) comprises a CCD vision system, and the precise positioning module (14) is located between the loading transfer robot (21) and the steering wheel (31).

6. The fully automatic device integrating OTP burning and TP detection according to claim 1 is characterized in that: The pre-processing component (1) further comprises a loading and flipping robot (15) and an identification mechanism (16), wherein the loading and flipping robot (15) and the identification mechanism (16) are both located on the side of the loading and flipping robot (12), the loading and flipping robot (15) is used to flip the electronic product, and the identification mechanism (16) is used to identify the front and back sides of the electronic product.

7. The fully automatic device integrating OTP burning and TP detection according to claim 1 is characterized in that: The material unloading assembly (4) further comprises a material unloading flipping robot arranged between the material unloading transfer conveyor belt and the material unloading handling robot (44).

8. The fully automatic device integrating OTP burning and TP detection according to claim 1 is characterized in that: The fully automatic device further comprises a frame (5), the frame (5) having a containing space, the pre-processing component (1), the pre-detection component, the burning detection component (3), the unloading component (4) and the control component are all arranged in the containing space, a protective plate is arranged on the frame (5), a manual operation window is reserved on the frame (5), and the manual operation window faces the burning detection component (3).

9. The fully automatic device integrating OTP burning and TP detection according to claim 1, characterized in that: The fully automatic device further comprises an electrostatic elimination component (6), and the electrostatic elimination component (6) is arranged on the side of the OK unloading conveyor belt (45) and the NG unloading conveyor belt (46).

10. A control method for a fully automatic device integrating OTP burning and TP detection, characterized in that: The control method comprises the following steps: Step S10: controlling the loading robot (12) to take out the electronic product from the loading conveyor belt (11); Step S20: Control the detection mechanism (13) to perform a preliminary detection on the electronic product grabbed by the feeding robot (12), and transfer it to the feeding transfer robot (21) after the detection is completed; Step S30: the feeding transfer robot (21) transfers the electronic products that have passed the pre-test to the steering wheel (31), and transfers the electronic products that have failed the pre-test to the return conveyor belt (22); Step S40: After the electronic product is placed on the corresponding fixture (32), the steering wheel (31) is rotated; Step S50: When the electronic product rotates to the manual window, the electronic product is manually electrically connected to the programming module (33), the detection module (34) and the readback module (36); Step S60: During the rotation of the steering wheel (31), the OTP burning, TP detection and reading back of the electronic product are completed in sequence; Step S70: controlling the unloading robot (41) to take out the electronic product on the fixture (32) located on the unloading station; Step S80: the unloading robot (41) transfers the electronic product to the unloading and transporting robot (44) via the unloading transfer conveyor belt; Step S90: The unloading and transporting robot (44) transfers the electronic products to the OK unloading conveyor belt (45) and the NG unloading conveyor belt (46) respectively according to the detection results.

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