High-air-permeability space cloth for mattress manufacturing and processing equipment of high-air-permeability space cloth

Abstract

The invention provides high-air-permeability space cloth for mattress manufacturing and processing equipment of the high-air-permeability space cloth. The invention discloses high-air-permeability space cloth for manufacturing a mattress. The high-air-permeability space cloth comprises a base material layer, the cotton cloth layer is adhered to the top of the base material layer, the breathable layer is adhered to the top of the cotton cloth layer, the antibacterial layer is adhered to the top of the breathable layer, the tensile layer is adhered to the top of the antibacterial layer, and the ultraviolet-proof layer is adhered to the top of the tensile layer; the air holes are formed in the surfaces of the antibacterial layer, the tensile layer and the ultraviolet-proof layer. According to the high-breathability space cloth for manufacturing the mattress, the base material layer, the cotton cloth layer, the breathable layer, the antibacterial layer, the tensile layer, the ultraviolet-proof layer and the breathable holes are matched with one another, so that the breathability among the mattress layers in the multi-layer mattress is relatively high, the mattress is unlikely to be moist and muggy in the use process, and the service life of the mattress is prolonged. Therefore, the space cloth for manufacturing the mattress has high air permeability, the air permeability effect of the mattress is enhanced, the dryness of the mattress is kept, and the user experience is enhanced.

Description

Technical Field

[0001] The present invention relates to the field of beverages, and particularly to a highly breathable space fabric for mattress manufacturing and its processing equipment. Background Art

[0002] Sleep is the foundation of health. Only by having good sleep can people have sufficient energy for their daily work, study, and life. Nowadays, mattresses have become one of the indispensable household items in people's lives, and comfortable mattresses are the key to people obtaining high-quality sleep. With the continuous progress of material civilization and technology, the types of mattresses used by people today are becoming increasingly diverse. Currently, the widely used mattresses on the market include spring mattresses, palm mattresses, latex mattresses, sponge mattresses, etc., with a wide variety.

[0003] In the prior art, a Chinese patent document with the application number: CN202223022200.6 discloses a freely combinable multi-layer mattress, which is characterized in that it includes a base layer, a combination layer, and a fabric layer. The combination layer includes one or more of a sponge layer, a support layer, and a latex layer. The air permeability between the various cushions in the existing multi-layer mattresses is poor. During use, the mattress is extremely prone to dampness and sultriness, and the user experience is relatively poor.

[0004] Therefore, it is necessary to provide a highly breathable space fabric for mattress manufacturing and its processing equipment to solve the above technical problems. Summary of the Invention

[0005] The present invention provides a highly breathable space fabric for mattress manufacturing and its processing equipment, which solves the problem that the air permeability between the various cushions in the existing multi-layer mattresses is poor, and during use, the mattress is extremely prone to dampness and sultriness, and the user experience is relatively poor.

[0006] To solve the above technical problems, a highly breathable space fabric for mattress manufacturing provided by the present invention includes: a base material layer;

[0007] a cotton fabric layer, the cotton fabric layer is pasted on the top of the base material layer, an air-permeable layer is pasted on the top of the cotton fabric layer, an antibacterial layer is pasted on the top of the air-permeable layer, a tensile layer is pasted on the top of the antibacterial layer, and an anti-ultraviolet layer is pasted on the top of the tensile layer;

[0008] air holes, the air holes are arranged on the surfaces of the antibacterial layer, the tensile layer, and the anti-ultraviolet layer.

[0009] Preferably, the antibacterial layer is nano-scale polyurethane, and the air-permeable layer is made of sea island cotton material.

[0010] Preferably, the tensile layer is made of spandex or aramid material, and the anti-ultraviolet layer is a polyurethane curing coating.

[0011] A processing device for a highly breathable space fabric for mattress manufacturing, the processing device for the highly breathable space fabric for mattress manufacturing being used in the welding process of the highly breathable space fabric for mattress manufacturing, comprising: a workbench;

[0012] A driving device, the driving device being fixedly installed on one side of the rear side of the workbench, a first servo motor being fixedly installed on one side of the outer surface of the driving device, an output shaft of the first servo motor being fixedly connected to a traction roller, and a rotating device being arranged on one side inside the driving device;

[0013] A sliding device, the sliding device being fixedly installed on the other side of the rear side of the workbench;

[0014] A pressing plate, the pressing plate being rotatably installed on one side of the top of the workbench.

[0015] Preferably, the driving device includes a mounting block, a moving groove, a threaded rod, and a rotating block. The mounting block is fixedly installed on the rear side of the workbench, the moving groove is opened on one side of the surface of the workbench, the threaded rod is rotatably installed inside the moving groove, and the rotating block is fixedly installed at the top end of the threaded rod.

[0016] Preferably, the sliding device includes a fixed block, a sliding groove, and a limiting rod. The fixed block is fixedly installed on the other side of the rear side of the workbench, the sliding groove is opened on one side of the surface of the fixed block, and the limiting rod is fixedly installed inside the sliding groove.

[0017] Preferably, the rotating device includes a rotating roller, a connecting rod, and a moving rod. The connecting rod is threadedly engaged with the outer surface of the threaded rod, the rotating roller is rotatably installed at one end of the connecting rod, the moving rod is arranged on the other side of the rotating roller, and the moving rod is sleeved on the outer surface of the limiting rod.

[0018] Preferably, an opening groove is opened on one side of the top of the workbench, a rolling wheel is rotatably installed inside the opening groove, and a second servo motor is fixedly connected to one side of the outer surface of the workbench, and an output shaft of the second servo motor is fixedly connected to the rolling wheel.

[0019] Preferably, sliding rods are fixedly installed around the top of the workbench, mounting plates are fixedly installed at the top ends of the sliding rods, a telescopic cylinder is fixedly installed in the middle of the top of the mounting plate, a bottom end of an output shaft of the telescopic cylinder is fixedly connected to a sliding plate, and a welding cutter head is arranged in the middle of the bottom of the sliding plate.

[0020] Preferably, support seats are fixedly installed around the bottom of the workbench.

[0021] Compared with the related technologies, a highly breathable space fabric for mattress manufacturing and its processing equipment provided by the present invention have the following beneficial effects:

[0022] The present invention provides a highly breathable space fabric for mattress manufacturing. Through the mutual cooperation of a base material layer, a cotton cloth layer, a breathable layer, an antibacterial layer, a tensile layer, an anti-ultraviolet layer, and breathable holes, the air permeability between the various cushions in the multi-layer mattress is relatively high. During use, the mattress is not prone to dampness and sultriness, enabling the space fabric for mattress manufacturing to have high air permeability, enhancing the air permeability effect of the mattress, maintaining the dryness of the mattress, and enhancing the user experience.

[0023] The present invention provides a highly breathable space fabric for mattress manufacturing. The output shaft of the first servo motor rotates to drive the traction roller to rotate, and the traction roller and the rotating roller traction the fabric to move forward, enabling the side of the fabric to move uniformly from the surface of the workbench, so that the side of the fabric is welded by the welding cutter head to complete the welding of the fabric piece. The device has a simple structure and strong practicability, and can continuously perform welding operations on the edges of the fabric pieces at equal intervals, facilitating the continuous welding of longer fabrics, automatically pulling and welding, and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic structural diagram of a highly breathable space fabric for mattress manufacturing provided by the present invention;

[0025] Figure 2 is a schematic structural diagram of the first embodiment of the processing equipment for a highly breathable space fabric for mattress manufacturing provided by the present invention;

[0026] Figure 3 is Figure 2 a rear view schematic diagram of the workbench shown;

[0027] Figure 4 is Figure 2 a bottom view schematic diagram of the workbench shown;

[0028] Figure 5 is Figure 3 an enlarged schematic diagram of part A shown;

[0029] Figure 6 is Figure 4 an enlarged schematic diagram of part B shown.

[0030] Reference numerals in the figure: 100, base material layer; 200, cotton cloth layer; 300, breathable layer; 400, antibacterial layer; 500, tensile layer; 600, ultraviolet ray protection layer; 700, ventilation holes; 1, workbench; 2, pressing plate; 3, driving device; 31, mounting block; 32, moving groove; 33, threaded rod; 34, rotating block; 4, sliding device; 41, fixed block; 42, sliding groove; 43, limiting rod; 5, traction roller; 6, rotating device; 61, rotating roller; 62, connecting rod; 63, moving rod; 7, first servo motor; 8, sliding rod; 9, mounting plate; 10, telescopic cylinder; 11, sliding plate; 12, welding tip; 13, support seat; 14, second servo motor; 15, opening groove; 16, rolling wheel. Detailed implementation mode

[0031] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.

[0032] Please refer to Figure 1 , in which, Figure 1 is a schematic structural diagram of a highly breathable space fabric for mattress manufacturing provided by the present invention. A highly breathable space fabric for mattress manufacturing includes: a base material layer 100;

[0033] a cotton cloth layer 200, the cotton cloth layer 200 is pasted on the top of the base material layer 100, a breathable layer 300 is pasted on the top of the cotton cloth layer 200, an antibacterial layer 400 is pasted on the top of the breathable layer 300, a tensile layer 500 is pasted on the top of the antibacterial layer 400, and an ultraviolet ray protection layer 600 is pasted on the top of the tensile layer 500;

[0034] ventilation holes 700, the ventilation holes 700 are arranged on the surfaces of the antibacterial layer 400, the tensile layer 500 and the ultraviolet ray protection layer 600.

[0035] The antibacterial layer 400 is nano-scale polyurethane, and the breathable layer 300 is made of sea island cotton material.

[0036] The tensile layer 500 is made of spandex or aramid material, and the ultraviolet ray protection layer 600 is a polyurethane cured coating.

[0037] The working principle of a highly breathable space fabric for mattress manufacturing provided by the present invention is as follows:

[0038] During operation, first, the base material layer 100, the cotton cloth layer 200, the breathable layer 300, the antibacterial layer 400, the tensile layer 500 and the ultraviolet ray protection layer 600 are adhesively combined through thermoplastic polyurethane elastomer rubber. A plurality of ventilation holes 700 are communicated between the antibacterial layer 400, the tensile layer 500 and the ultraviolet ray protection layer 600 for ventilation, and are communicated with the breathable layer 300 to maintain the breathable effect of the breathable layer 300.

[0039] Compared with the related technologies, a highly breathable spacer fabric for mattress manufacturing provided by the present invention has the following beneficial effects:

[0040] The present invention provides a highly breathable spacer fabric for mattress manufacturing. Through the mutual cooperation of a base material layer 100, a cotton fabric layer 200, a breathable layer 300, an antibacterial layer 400, a tensile layer 500, an ultraviolet ray-proof layer 600, and air vents 700, the air permeability between the various cushions in the multi-layer mattress is relatively high. During use, the mattress is not prone to dampness and stuffiness, enabling the spacer fabric for mattress manufacturing to have high air permeability, enhancing the air permeability effect of the mattress, maintaining the dryness of the mattress, and enhancing the user experience.

[0041] Second Embodiment

[0042] Please refer to Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 Based on a highly breathable spacer fabric for mattress manufacturing and its processing equipment provided in the first embodiment of the present application, the second embodiment of the present application proposes another highly breathable spacer fabric for mattress manufacturing and its processing equipment. The second embodiment is merely a preferred manner of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0043] Specifically, the difference of a highly breathable spacer fabric for mattress manufacturing and its processing equipment provided in the second embodiment of the present application lies in that a processing equipment for a highly breathable spacer fabric for mattress manufacturing is used for the welding process of the highly breathable spacer fabric for mattress manufacturing, and includes: a workbench 1;

[0044] A driving device 3, which is fixedly installed on one side of the rear side of the workbench 1. A first servo motor 7 is fixedly installed on one side of the outer surface of the driving device 3. The output shaft of the first servo motor 7 is fixedly connected to a traction roller 5. A rotating device 6 is arranged on one side inside the driving device 3;

[0045] A sliding device 4, which is fixedly installed on the other side of the rear side of the workbench 1;

[0046] A pressing plate 2, which is rotatably installed on one side of the top of the workbench 1.

[0047] The driving device 3 includes a mounting block 31, a moving groove 32, a threaded rod 33 and a rotating block 34. The mounting block 31 is fixedly installed on the rear side of the workbench 1. The moving groove 32 is opened on one side of the surface of the workbench 1. The threaded rod 33 is rotatably installed inside the moving groove 32. The rotating block 34 is fixedly installed at the top end of the threaded rod 33.

[0048] The sliding device 4 includes a fixed block 41, a sliding groove 42 and a limiting rod 43. The fixed block 41 is fixedly installed on the other side of the rear side of the workbench 1. The sliding groove 42 is opened on one side of the surface of the fixed block 41. The limiting rod 43 is fixedly installed inside the sliding groove 42.

[0049] The rotating device 6 includes a rotating roller 61, a connecting rod 62 and a moving rod 63. The connecting rod 62 is threadedly engaged with the outer surface of the threaded rod 33. The rotating roller 61 is rotatably installed at one end of the connecting rod 62. The moving rod 63 is arranged on the other side of the rotating roller 61. The moving rod 63 is sleeved on the outer surface of the limiting rod 43.

[0050] An opening groove 15 is opened on one side of the top of the workbench 1. A rolling wheel 16 is rotatably installed inside the opening groove 15. One side of the outer surface of the workbench 1 is fixedly connected with a second servo motor 14. The output shaft of the second servo motor 14 is fixedly connected to the rolling wheel 16.

[0051] Sliding rods 8 are fixedly installed around the top of the workbench 1. Mounting plates 9 are fixedly installed at the top ends of the sliding rods 8. A telescopic cylinder 10 is fixedly installed in the middle of the top of the mounting plate 9. The bottom end of the output shaft of the telescopic cylinder 10 is fixedly connected with a sliding plate 11. A welding cutter head 12 is arranged in the middle of the bottom of the sliding plate 11.

[0052] Support seats 13 are fixedly installed around the bottom of the workbench 1.

[0053] Adjust the rotating block 34 to drive the threaded rod 33 to rotate. The threaded rod 33 rotates and threadedly engages the connecting rod 62. The connecting rod 62 drives the rotating roller 61 to move up or down, adjusting the distance between the rotating roller 61 and the traction roller 5. The moving rod 63 is sleeved on the outer surface of the limiting rod 43, and the rotating roller 61 can rotate to adapt to fabrics of different thicknesses.

[0054] The output shaft of the second servo motor 14 rotates to drive the rolling wheel 16 to rotate. The rolling wheel 16 rotates to traction the fabric to move backward. Multiple groups of the second servo motor 14 and the rolling wheel 16 are provided, and the top surface of the rolling wheel 16 is flush with the surface of the workbench 1.

[0055] The bottom of the welding cutter head 12 is heated by a heating device so that the welding cutter head 12 performs welding when touching the fabric.

[0056] A single-chip microcomputer control program is set inside the first servo motor 7 to control the intermittent rotation of the output shaft of the first servo motor 7.

[0057] The working principle of a highly breathable space fabric for mattress manufacturing provided by the present invention is as follows:

[0058] During operation, first, the user folds the fabric and places it on the surface of the workbench 1, such that the welded side of the fabric is located in the middle of the surface of the workbench 1. Then, the pressing plate 2 is flipped so that the pressing plate 2 presses on the surface of the fabric, exposing the welded side of the fabric.

[0059] The start of the telescopic cylinder 10 and the first servo motor 7 is controlled by an external power source. The output shaft of the telescopic cylinder 10 moves downward, driving the slide plate 11 and the welding tool head 12 to move downward. The welding tool head 12 moves downward and adheres to the side of the fabric to weld the side of the fabric. Then, the output shaft of the telescopic cylinder 10 moves upward, driving the welding tool head 12 to move upward and away from the fabric.

[0060] The rotation of the output shaft of the first servo motor 7 drives the traction roller 5 to rotate. After the traction roller 5 rotates and the rotating roller 61 traction the fabric to move backward a certain distance, the output shaft of the first servo motor 7 stops rotating, causing the welded part of the fabric to be tractioned backward, and the non-welded part to move to the bottom of the welding tool head 12. Then, the output shaft of the telescopic cylinder 10 moves downward again to weld the non-welded part of the fabric, and then the output shaft of the first servo motor 7 starts again, and so on.

[0061] Compared with the related art, a highly breathable space fabric for mattress manufacturing provided by the present invention has the following beneficial effects:

[0062] The present invention provides a highly breathable space fabric for mattress manufacturing. The rotation of the output shaft of the first servo motor 7 drives the traction roller 5 to rotate. The traction roller 5 and the rotating roller 61 traction the fabric to move forward, such that the side of the fabric moves uniformly from the surface of the workbench 1, enabling the side of the fabric to be welded by the welding tool head 12 to complete the welding of the fabric piece. The structure of this device is simple and highly practical, and it can continuously and equidistantly weld the edges of the fabric pieces in sequence, facilitating the continuous welding of longer fabrics, with automated pulling and welding, improving the processing efficiency.

[0063] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. A highly breathable space fabric for mattress production, characterized in that: include: substrate layer; A cotton cloth layer, wherein the cotton cloth layer is pasted on the top of the base material layer, a breathable layer is pasted on the top of the cotton cloth layer, an antibacterial layer is pasted on the top of the breathable layer, a tensile layer is pasted on the top of the antibacterial layer, and an anti-ultraviolet layer is pasted on the top of the tensile layer; Breathing holes are arranged on the surfaces of the antibacterial layer, the tensile layer and the anti-ultraviolet layer.

2. The highly breathable space fabric for mattress manufacturing according to claim 1, characterized in that: The antibacterial layer is made of nano-scale polyurethane, and the breathable layer is made of sea island cotton.

3. The highly breathable space fabric for mattress manufacturing according to claim 1, characterized in that: The tensile layer is made of spandex or aramid material, and the UV protection layer is a polyurethane cured coating.

4. A processing device for a highly breathable space fabric used in mattress manufacturing, the processing device for a highly breathable space fabric used in mattress manufacturing is used in the welding process of the highly breathable space fabric used in mattress manufacturing as claimed in any one of claims 1 to 3, characterized in that: include: Workbench; A driving device, the driving device is fixedly mounted on one side of the rear side of the workbench, a first servo motor is fixedly mounted on one side of the outer surface of the driving device, an output shaft of the first servo motor is fixedly connected to a traction roller, and a rotating device is provided on one side inside the driving device; A sliding device, the sliding device is fixedly installed on the other side of the rear side of the workbench; A pressing plate is rotatably mounted on one side of the top of the workbench.

5. The processing equipment of the highly breathable space fabric for mattress manufacturing according to claim 4 is characterized in that: The driving device includes a mounting block, a movable groove, a threaded rod and a rotating block. The mounting block is fixedly installed on the rear side of the workbench, the movable groove is opened on one side of the workbench surface, the threaded rod is rotatably installed inside the movable groove, and the rotating block is fixedly installed on the top end of the threaded rod.

6. The processing equipment of the highly breathable space fabric for mattress manufacturing according to claim 5, characterized in that: The sliding device includes a fixed block, a sliding groove and a limiting rod. The fixed block is fixedly installed on the other side of the rear side of the workbench, the sliding groove is opened on one side of the surface of the fixed block, and the limiting rod is fixedly installed inside the sliding groove.

7. The processing equipment of the highly breathable space fabric for mattress manufacturing according to claim 6, characterized in that: The rotating device includes a rotating roller, a connecting rod and a moving rod. The connecting rod is threadedly engaged with the outer surface of the threaded rod. The rotating roller is rotatably installed on one end of the connecting rod. The moving rod is arranged on the other side of the rotating roller. The moving rod is sleeved on the outer surface of the limiting rod.

8. The processing equipment of the highly breathable space fabric for mattress manufacturing according to claim 4, characterized in that: A slot is provided on one side of the top of the workbench, a rolling wheel is rotatably installed inside the slot, a second servo motor is fixedly connected to one side of the outer surface of the workbench, and an output shaft of the second servo motor is fixedly connected to the rolling wheel.

9. The processing equipment of the highly breathable space fabric for mattress manufacturing according to claim 4, characterized in that: Slide rods are fixedly installed on all four sides of the top of the workbench, a mounting plate is fixedly installed on the top of the slide rods, a telescopic cylinder is fixedly installed in the middle of the top of the mounting plate, a slide plate is fixedly connected to the bottom end of the output shaft of the telescopic cylinder, and a welding cutter head is arranged in the middle of the bottom of the slide plate.

10. The processing equipment of the highly breathable space fabric for mattress manufacturing according to claim 4, characterized in that: Support seats are fixedly installed around the bottom of the workbench.

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